CN221951565U - Adhesive tape coating roller - Google Patents
Adhesive tape coating roller Download PDFInfo
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- CN221951565U CN221951565U CN202323547701.0U CN202323547701U CN221951565U CN 221951565 U CN221951565 U CN 221951565U CN 202323547701 U CN202323547701 U CN 202323547701U CN 221951565 U CN221951565 U CN 221951565U
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- adhesive tape
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- 239000011248 coating agent Substances 0.000 title claims abstract description 24
- 238000000576 coating method Methods 0.000 title claims abstract description 24
- 239000002390 adhesive tape Substances 0.000 title claims abstract description 13
- 230000000149 penetrating effect Effects 0.000 claims abstract description 7
- 239000000853 adhesive Substances 0.000 claims 1
- 230000001070 adhesive effect Effects 0.000 claims 1
- 238000010030 laminating Methods 0.000 claims 1
- 239000003292 glue Substances 0.000 abstract description 33
- 238000004026 adhesive bonding Methods 0.000 description 13
- 239000007788 liquid Substances 0.000 description 12
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000009826 distribution Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
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Abstract
Description
技术领域Technical Field
本实用新型涉及胶带涂布领域,具体是一种胶带涂布辊。The utility model relates to the field of adhesive tape coating, in particular to an adhesive tape coating roller.
背景技术Background Art
胶带在生产过程中需要对其表面涂上特定功能的胶水,然后烘干和收卷,在涂胶过程中需要有涂布辊完成上胶和涂胶,传统上胶机构均是通过多组相互贴合的上胶辊外缘面相互贴合,使最下端的上胶辊浸于胶液内,在上胶辊旋转过程中将胶液带出,该种上胶方式无法控制上胶量,难以适用于不同规格的胶带生产,且涂布辊在长时间使用后,胶液容易残留在涂布辊上,导致涂布辊外缘面无法与胶带完全贴合,造成涂布不均匀的现象,需要工人定期清理或更换涂布辊,大大提高生产成本;During the production process of the tape, a glue with a specific function needs to be coated on its surface, and then it is dried and rolled up. During the gluing process, a coating roller is required to complete the gluing and gluing. The traditional gluing mechanism is to have multiple sets of mutually bonded outer edge surfaces of the gluing rollers bonded to each other, so that the lowermost gluing roller is immersed in the glue liquid, and the glue liquid is brought out during the rotation of the gluing roller. This gluing method cannot control the amount of glue applied, and is difficult to be applied to the production of tapes of different specifications. Moreover, after the coating roller is used for a long time, the glue liquid is easy to remain on the coating roller, resulting in the outer edge surface of the coating roller being unable to completely bond with the tape, resulting in uneven coating. Workers need to regularly clean or replace the coating roller, which greatly increases the production cost.
例如现有技术中公告号为CN209985680U公开的胶带高速涂布机,通过在涂布辊转轴上开设分布孔,使转轴内侧的胶液能够导出到涂布体上,完成上胶,虽然能够有效控制上胶量,但分布孔和涂布体仍然会受到胶液堵塞,一旦停机胶液凝固就需要重新更换涂布辊,实用性低。For example, in the prior art, a high-speed tape coating machine disclosed in announcement number CN209985680U has distribution holes on the coating roller shaft so that the glue on the inner side of the shaft can be discharged to the coating body to complete the gluing. Although the amount of glue applied can be effectively controlled, the distribution holes and the coating body will still be blocked by the glue. Once the glue solidifies during shutdown, the coating roller needs to be replaced, which has low practicality.
实用新型内容Utility Model Content
针对上述情况,为克服现有技术之缺陷,本实用新型采用一种胶带涂布辊,解决了现有技术中上胶不均匀和涂布辊易被胶液堵塞的问题。In view of the above situation, in order to overcome the defects of the prior art, the utility model adopts a tape coating roller, which solves the problems of uneven gluing and the coating roller being easily blocked by glue in the prior art.
其解决的技术方案是,一种胶带涂布辊,包括支撑辊,支撑辊轴线水平前后放置,支撑辊上下两端分别开设有贯穿前后端面和外缘面的沉槽,支撑辊外缘面转动连接有一个旋转辊,旋转辊为与支撑辊同轴放置的管状壳体,旋转辊内缘面与支撑辊外缘面贴合且旋转辊能绕轴线旋转,旋转辊外缘面均匀开设有多个贯穿内外端面的通孔,支撑辊的前后两端分别固定有圆形挡板,两个圆形挡板分别与旋转辊前后端面贴合且能够对成槽进行封堵,前侧的圆形挡板上固定有上下两个横管,上侧横管与上侧沉槽连通且能够将上侧沉槽内的气体抽出,下侧横管与下侧沉槽连通且能向下侧沉槽内充气;旋转辊上端设置有轴线竖直放置的下料管,下料管下端面与旋转辊外缘面贴合。The technical solution is to provide a tape coating roller, comprising a supporting roller, wherein the axis of the supporting roller is horizontally placed front and back, and grooves penetrating the front and rear end surfaces and the outer edge surface are respectively provided at the upper and lower ends of the supporting roller, and a rotating roller is rotatably connected to the outer edge surface of the supporting roller, and the rotating roller is a tubular shell coaxially placed with the supporting roller, the inner edge surface of the rotating roller is in contact with the outer edge surface of the supporting roller and the rotating roller can rotate around the axis, and a plurality of through holes penetrating the inner and outer end surfaces are evenly provided on the outer edge surface of the rotating roller, and circular baffles are respectively fixed at the front and rear ends of the supporting roller, and the two circular baffles are respectively in contact with the front and rear end surfaces of the rotating roller and can seal the groove, and an upper and lower transverse tubes are fixed on the front circular baffle, the upper transverse tube is connected with the upper groove and can extract the gas in the upper groove, and the lower transverse tube is connected with the lower groove and can inflate the lower groove; a feeding pipe with a vertical axis is provided at the upper end of the rotating roller, and the lower end surface of the feeding pipe is in contact with the outer edge surface of the rotating roller.
所述的支撑辊前后两端分别同轴固定有一个支撑轴,支撑轴贯穿前后两侧的圆形挡板。A support shaft is coaxially fixed to the front and rear ends of the support roller, and the support shaft passes through the circular baffles on the front and rear sides.
所述的支撑辊前端面与前侧的圆形挡板间隔布置,每个支撑轴上位于支撑辊与圆形挡板间隔位置均套装有一个圆环,圆环外端分别沿圆周均布有三个直杆,每个直杆的外端均与旋转辊内缘面固定,每两个直杆之间的扇形区域均固定有扇形滤网,扇形滤网置于沉槽与横管之间位置。The front end face of the support roller is arranged at intervals with the circular baffle on the front side, and a circular ring is mounted on each support shaft at the interval between the support roller and the circular baffle. Three straight rods are evenly distributed along the circumference at the outer ends of the circular rings, and the outer end of each straight rod is fixed to the inner edge surface of the rotating roller. A fan-shaped filter is fixed to the fan-shaped area between every two straight rods, and the fan-shaped filter is placed between the trough and the horizontal tube.
所述的下料管下端面固定有一个弧形板,弧形板下端面与旋转辊外缘面贴合,弧形板上位于下料管的内侧开设有多个贯穿上下端面的下料孔。The lower end surface of the feeding tube is fixed with an arc plate, the lower end surface of the arc plate is in contact with the outer edge surface of the rotating roller, and a plurality of feeding holes penetrating the upper and lower end surfaces are provided on the inner side of the feeding tube.
前侧所述的圆形挡板的前端设置有风机,风机抽风口与上侧横管连通,风机出风口与下侧横管连通。A fan is arranged at the front end of the circular baffle plate on the front side, the air intake of the fan is connected with the upper side transverse pipe, and the air outlet of the fan is connected with the lower side transverse pipe.
所述的旋转辊具备一定厚度,使通孔能够容纳足够量的胶液。The rotating roller has a certain thickness so that the through hole can accommodate a sufficient amount of glue.
所述的直杆前后端面分别与圆形挡板和支撑辊贴合。The front and rear end surfaces of the straight rod are respectively fitted with the circular baffle and the supporting roller.
本实用新型相较于现有技术存在以下好处:Compared with the prior art, the utility model has the following advantages:
1、通过风机带动气流不断对上侧沉槽抽气,对下侧沉槽充气,使下料管内的胶液能够匀速进入通孔内并在随旋转辊旋转至下侧位置后均匀排出,实现定量上胶的同时避免胶液在通孔内残留,从而导致停机后胶液凝固堵塞通孔的现象发生;1. The fan drives the airflow to continuously evacuate the upper trough and inflate the lower trough, so that the glue in the feeding pipe can enter the through hole at a uniform speed and be discharged evenly after rotating to the lower position with the rotating roller, so as to achieve quantitative gluing while avoiding the glue residue in the through hole, which will cause the glue to solidify and block the through hole after shutdown;
2、通过扇形滤网对可能进入上侧沉槽的胶液进行阻挡,在扇形滤网旋转至下侧横管位置时,滤网内侧堵塞的胶液能够被反冲至下侧沉槽内,避免胶液进入风机的同时能够放置胶液对滤网进行堵塞。2. The glue liquid that may enter the upper trough is blocked by the fan-shaped filter. When the fan-shaped filter rotates to the lower horizontal pipe position, the glue liquid blocked inside the filter can be backwashed into the lower trough, preventing the glue liquid from entering the fan and clogging the filter.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的主视图。Fig. 1 is a front view of the utility model.
图2为本实用新型的主视剖视图。FIG. 2 is a front cross-sectional view of the present utility model.
图3为本实用新型去掉前侧圆形挡板的主视图。FIG. 3 is a front view of the utility model without the front circular baffle.
图4为本实用新型的前端部分的左视剖视图。FIG. 4 is a left sectional view of the front end portion of the utility model.
具体实施方式DETAILED DESCRIPTION
以下结合附图对本实用新型的具体实施方式作出进一步详细说明。The specific implementation of the utility model is further described in detail below with reference to the accompanying drawings.
由图1至图4给出,本实用新型包括支撑辊1,支撑辊1轴线水平前后放置,支撑辊1上下两端分别开设有贯穿前后端面和外缘面的沉槽2,支撑辊1外缘面转动连接有一个旋转辊3,旋转辊3为与支撑辊1同轴放置的管状壳体,旋转辊3内缘面与支撑辊1外缘面贴合且旋转辊3能绕轴线旋转,旋转辊3外缘面均匀开设有多个贯穿内外端面的通孔4,支撑辊1的前后两端分别固定有圆形挡板5,两个圆形挡板5分别与旋转辊3前后端面贴合且能够对成槽2进行封堵,前侧的圆形挡板5上固定有上下两个横管6,上侧横管6与上侧沉槽2连通且能够将上侧沉槽2内的气体抽出,下侧横管6与下侧沉槽2连通且能向下侧沉槽2内充气;旋转辊3上端设置有轴线竖直放置的下料管7,下料管7下端面与旋转辊3外缘面贴合。As shown in Figures 1 to 4, the utility model includes a support roller 1, the axis of the support roller 1 is horizontally placed front and back, and the upper and lower ends of the support roller 1 are respectively provided with a sink groove 2 that penetrates the front and rear end surfaces and the outer edge surface, and the outer edge surface of the support roller 1 is rotatably connected with a rotating roller 3, and the rotating roller 3 is a tubular shell coaxially placed with the support roller 1. The inner edge surface of the rotating roller 3 is in contact with the outer edge surface of the support roller 1 and the rotating roller 3 can rotate around the axis. The outer edge surface of the rotating roller 3 is evenly provided with a plurality of through holes 4 that penetrate the inner and outer end surfaces. Circular baffles 5 are fixed at the front and rear ends respectively, and the two circular baffles 5 are respectively in contact with the front and rear end surfaces of the rotating roller 3 and can seal the groove 2. An upper and lower transverse tubes 6 are fixed on the front circular baffle 5. The upper transverse tube 6 is connected with the upper trough 2 and can extract the gas in the upper trough 2, and the lower transverse tube 6 is connected with the lower trough 2 and can inflate the lower trough 2. A discharge pipe 7 with a vertical axis is provided at the upper end of the rotating roller 3, and the lower end surface of the discharge pipe 7 is in contact with the outer edge surface of the rotating roller 3.
所述的支撑辊1前后两端分别同轴固定有一个支撑轴8,支撑轴8贯穿前后两侧的圆形挡板5。A support shaft 8 is coaxially fixed to the front and rear ends of the support roller 1, and the support shaft 8 passes through the circular baffles 5 on the front and rear sides.
所述的支撑辊1前端面与前侧的圆形挡板5间隔布置,每个支撑轴8上位于支撑辊1与圆形挡板5间隔位置均套装有一个圆环9,圆环9外端分别沿圆周均布有三个直杆10,每个直杆10的外端均与旋转辊3内缘面固定,每两个直杆10之间的扇形区域均固定有扇形滤网11,扇形滤网11置于沉槽2与横管6之间位置。The front end face of the support roller 1 is arranged at an interval with the circular baffle 5 on the front side. A circular ring 9 is mounted on each support shaft 8 at the interval between the support roller 1 and the circular baffle 5. Three straight rods 10 are evenly distributed along the circumference at the outer end of the circular ring 9. The outer end of each straight rod 10 is fixed to the inner edge surface of the rotating roller 3. A fan-shaped filter screen 11 is fixed to the fan-shaped area between every two straight rods 10. The fan-shaped filter screen 11 is placed between the trough 2 and the horizontal tube 6.
为了防止下料管7内的胶液快速向下排放至上侧的通孔4内,所述的下料管7下端面固定有一个弧形板12,弧形板12下端面与旋转辊3外缘面贴合,弧形板12上位于下料管7的内侧开设有多个贯穿上下端面的下料孔13。In order to prevent the glue in the discharge pipe 7 from being quickly discharged downward into the through hole 4 on the upper side, an arc plate 12 is fixed to the lower end face of the discharge pipe 7, and the lower end face of the arc plate 12 is in contact with the outer edge face of the rotating roller 3. A plurality of discharge holes 13 penetrating the upper and lower end faces are provided on the inner side of the discharge pipe 7.
前侧所述的圆形挡板5的前端设置有风机,风机抽风口与上侧横管6连通,风机出风口与下侧横管6连通。A fan is arranged at the front end of the circular baffle 5 , the air intake of the fan is connected to the upper horizontal pipe 6 , and the air outlet of the fan is connected to the lower horizontal pipe 6 .
所述的旋转辊3具备一定厚度,使通孔4能够容纳足够量的胶液。The rotating roller 3 has a certain thickness so that the through hole 4 can accommodate a sufficient amount of glue.
所述的直杆10前后端面分别与圆形挡板5和支撑辊1贴合。The front and rear end surfaces of the straight rod 10 are respectively in contact with the circular baffle 5 and the supporting roller 1 .
本实用新型在使用时,首先通过支撑轴8将装置整体位置固定,使需要涂胶的胶带有旋转辊3下侧经过并调节胶带高度使胶带与旋转辊3下端面贴合,使胶带的移动能够带动旋转辊3同步转动,然后向下料管7内注入胶液,由于胶液具备一定的粘稠度且下料孔13孔径较小,在胶液向下移动至弧形板12位置后受到弧形板12阻挡无法继续向下移动,此时启动风机,上侧横管6能够将上侧沉槽2内气体抽出形成负压,使下料管7内的胶液通过下料孔13进入上侧的通孔4内,由于旋转辊3在不断旋转,下移的胶液能够源源不断地填充在通孔4内,在通孔4旋转至下侧沉槽2对应位置时,能够在下侧横管6的充气作用下将通孔4内的所有胶液向下排出到胶带上端面,实现上胶,由于风机转速恒定,旋转辊3转速恒定,上胶量也就恒定,实现定量上胶;When the utility model is in use, the overall position of the device is first fixed by the support shaft 8, so that the adhesive tape to be coated passes through the lower side of the rotating roller 3 and the height of the adhesive tape is adjusted so that the adhesive tape fits the lower end surface of the rotating roller 3, so that the movement of the adhesive tape can drive the rotating roller 3 to rotate synchronously, and then the glue liquid is injected into the lower material pipe 7. Since the glue liquid has a certain viscosity and the aperture of the discharge hole 13 is small, after the glue liquid moves downward to the position of the arc plate 12, it is blocked by the arc plate 12 and cannot continue to move downward. At this time, the fan is started, and the upper side horizontal pipe 6 The gas in the upper trough 2 can be extracted to form a negative pressure, so that the glue in the feeding pipe 7 enters the upper through hole 4 through the feeding hole 13. Since the rotating roller 3 is constantly rotating, the downwardly moving glue can be continuously filled in the through hole 4. When the through hole 4 rotates to the corresponding position of the lower trough 2, all the glue in the through hole 4 can be discharged downward to the upper end surface of the tape under the inflation effect of the lower horizontal tube 6 to achieve gluing. Since the fan speed is constant, the rotating roller 3 speed is constant, and the glue amount is also constant, achieving quantitative gluing;
为了避免风机将胶液吸入上侧横管6内,设置扇形滤网11能够对胶液进行阻挡,由于滤网11始终随旋转辊3旋转,堵塞在滤网11内侧的胶液在随旋转辊3旋转至下侧横管6位置时能够被气流反冲至下侧沉槽2,避免扇形滤网11堵塞;为了防止气流为经过上下两侧沉槽2直接沿滤网向上移动,设置三个沿圆周均布的直杆10对滤网11进行阻断,避免上下两组横管6内的气流直接在扇形滤网11内侧完成对流,降低风机效率。In order to prevent the fan from sucking the glue liquid into the upper horizontal tube 6, a fan-shaped filter screen 11 is provided to block the glue liquid. Since the filter screen 11 always rotates with the rotating roller 3, the glue liquid blocked on the inner side of the filter screen 11 can be recoiled to the lower side trough 2 by the airflow when it rotates to the position of the lower horizontal tube 6 with the rotating roller 3, thereby preventing the fan-shaped filter screen 11 from being blocked. In order to prevent the airflow from passing through the upper and lower side troughs 2 and moving directly upward along the filter screen, three straight rods 10 evenly distributed along the circumference are provided to block the filter screen 11, thereby preventing the airflow in the upper and lower groups of horizontal tubes 6 from completing convection directly on the inner side of the fan-shaped filter screen 11, thereby reducing the efficiency of the fan.
Claims (7)
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CN202323547701.0U CN221951565U (en) | 2023-12-26 | 2023-12-26 | Adhesive tape coating roller |
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CN202323547701.0U CN221951565U (en) | 2023-12-26 | 2023-12-26 | Adhesive tape coating roller |
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