CN221924981U - Measuring platform - Google Patents
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Abstract
本实用新型涉及PCB板检测技术领域,具体涉及一种测量平台。包括:壳体、运输模组、移动模组和探测模组,壳体内设有安装架;运输模组用于输送物料至所需位置;移动模组包括移动方向相互垂直的第一移动组件、第二移动组件和调节架;探测模组设于调节架上;其中,第二移动组件设于安装架上,第一移动组件设于第二移动组件上,调节架设于第二移动组件上,调节架沿竖直方向移动。以解决现有技术中检测方式依靠人工和治具,造成效率和准确率较低的问题。
The utility model relates to the technical field of PCB board detection, and specifically to a measuring platform. It includes: a shell, a transport module, a mobile module and a detection module, and a mounting frame is arranged in the shell; the transport module is used to transport materials to a desired position; the mobile module includes a first moving component, a second moving component and an adjustment frame whose moving directions are perpendicular to each other; the detection module is arranged on the adjustment frame; wherein the second moving component is arranged on the mounting frame, the first moving component is arranged on the second moving component, the adjustment frame is arranged on the second moving component, and the adjustment frame moves in a vertical direction. This is to solve the problem that the detection method in the prior art relies on manual labor and jigs, resulting in low efficiency and accuracy.
Description
技术领域Technical Field
本实用新型涉及PCB板检测技术领域,特别是一种测量平台。The utility model relates to the technical field of PCB board detection, in particular to a measuring platform.
背景技术Background Art
为了保证PCB在后续的使用中能顺利安装,避免引脚与安装载体有不当接触,必须对引脚突出的高度加以限制。然而由于各种电子元器件的引脚长度、安装位置以及人工操作等存在差别,无法保证所有引脚均符合要求,因此需要对每个引脚突出的高度进行检测。In order to ensure that the PCB can be installed smoothly in subsequent use and avoid improper contact between the pins and the mounting carrier, the height of the pin protrusion must be limited. However, due to differences in the pin length, installation position, and manual operation of various electronic components, it is impossible to ensure that all pins meet the requirements, so it is necessary to test the protrusion height of each pin.
目前,检测主要依靠人工目测与治具测量结合进行,先由人工目测初步固定,再由治具测量进一步确定是否超高,例如通过引脚在涂覆有涂层的表面剐蹭处划痕来检测,这样的检测方式准确率低,存在误检漏检的风险,并且检测效率低下,增加了人工劳动强度,也增加了生产成本。At present, inspection mainly relies on a combination of manual visual inspection and fixture measurement. Manual visual inspection is used for preliminary fixation, and then fixture measurement is used to further determine whether it is too high. For example, inspection is carried out by scratching the pins on the coated surface. This detection method has low accuracy and the risk of false detection and missed detection. In addition, the detection efficiency is low, which increases manual labor intensity and production costs.
实用新型内容Utility Model Content
本实用新型实施例要解决的技术问题在于,提供一种测量平台,以解决现有技术中检测方式依靠人工和治具,造成效率和准确率较低的问题。The technical problem to be solved by the embodiments of the utility model is to provide a measurement platform to solve the problem that the detection method in the prior art relies on manual labor and jigs, resulting in low efficiency and accuracy.
本实用新型公开了一种测量平台,包括:壳体、运输模组、移动模组和探测模组,所述壳体内设有安装架;所述运输模组用于输送物料至所需位置;所述移动模组包括移动方向相互垂直的第一移动组件、第二移动组件和调节架;所述探测模组设于所述调节架上;其中,所述第二移动组件设于所述安装架上,所述第一移动组件设于所述第二移动组件上,所述调节架设于所述第一移动组件上,所述探测模组在所述调节架上沿竖直方向可调。The utility model discloses a measuring platform, comprising: a shell, a transport module, a mobile module and a detection module, wherein a mounting frame is arranged in the shell; the transport module is used for conveying materials to a desired position; the mobile module comprises a first moving component, a second moving component and an adjusting frame whose moving directions are perpendicular to each other; the detection module is arranged on the adjusting frame; wherein the second moving component is arranged on the mounting frame, the first moving component is arranged on the second moving component, the adjusting frame is arranged on the first moving component, and the detection module is adjustable along the vertical direction on the adjusting frame.
可选地,所述第二移动组件包括第一支撑架、第二支撑架、滑块、滑轨和第二直线运动模组,所述第一支撑架和所述第二支撑架设于所述安装架上,所述设于所述第一支撑架上,所述滑块与所述滑轨滑动连接,所述第二直线运动模组具有滑动连接的第二传动螺母和第二滑动架,所述第二滑动架设于所述第二支撑架上。Optionally, the second moving assembly includes a first support frame, a second support frame, a slider, a slide rail and a second linear motion module, the first support frame and the second support frame are arranged on the mounting frame, the slider is arranged on the first support frame, the slide rail is slidably connected, the second linear motion module has a second transmission nut and a second sliding frame that are slidably connected, and the second sliding frame is arranged on the second support frame.
可选地,所述第一移动组件包括第一直线运动模组,所述第一直线运动模组包括第一传动螺母、第一滑动架和传动丝杆,所述第一传动螺母与所述传动丝杆螺纹连接,所述第一传动螺母与所述第一滑动架滑动连接,所述调节架与所述第一传动螺母连接,所述第一滑动架的两端分别与所述第二传动螺母和所述滑块连接。Optionally, the first moving component includes a first linear motion module, which includes a first transmission nut, a first sliding frame and a transmission screw, the first transmission nut is threadedly connected to the transmission screw, the first transmission nut is slidingly connected to the first sliding frame, the adjustment frame is connected to the first transmission nut, and the two ends of the first sliding frame are respectively connected to the second transmission nut and the slider.
可选地,所述调节架包括盒体和架体,所述盒体与所述第一传动螺母连接,所述架体设于所述盒体内,所述架体上设有多个沿竖直方向设置的定位孔,所述探测模组设于所述定位孔上。Optionally, the adjustment frame includes a box body and a frame body, the box body is connected to the first transmission nut, the frame body is arranged in the box body, the frame body is provided with a plurality of positioning holes arranged in a vertical direction, and the detection module is arranged on the positioning holes.
可选地,所述运输模组包括沿第二方向上相对设置的第一承托件和第二承托件,以及与所述第一承托件和所述第二承托件分别对应设置的立架,所述第一承托件和所述第二承托件分别通过所述立架与所述安装架连接,所述第一承托件和所述第二承托件上分别设有第一电机,以及与所述第一电机相配合的链条,以通过所述链条移动物料。Optionally, the transport module includes a first supporting member and a second supporting member arranged relatively to each other along a second direction, and a vertical frame arranged corresponding to the first supporting member and the second supporting member, respectively, the first supporting member and the second supporting member are connected to the mounting frame through the vertical frame, respectively, the first supporting member and the second supporting member are respectively provided with a first motor, and a chain cooperating with the first motor, so as to move materials through the chain.
可选地,所述运输模组还包括第二电机、两根丝杆和传送带,所述丝杆两端分别与相对设置的所述立架转动连接,所述丝杆与所述第一承托件螺纹连接,所述第二电机设于所述安装架上,且位于所述第一承托件背离所述第二承托件的一侧,所述第二电机通过所述传送带与两根所述丝杆分别连接,以控制所述第一承托件相对所述第二承托件在所述第二方向上移动。Optionally, the transport module also includes a second motor, two screw rods and a conveyor belt, the two ends of the screw rod are respectively rotatably connected to the relatively arranged vertical frame, the screw rod is threadedly connected to the first supporting member, the second motor is arranged on the mounting frame and is located on the side of the first supporting member away from the second supporting member, the second motor is respectively connected to the two screw rods through the conveyor belt to control the first supporting member to move in the second direction relative to the second supporting member.
可选地,所述第一承托件和所述第二承托件上分别设有与所述链条相配合的多个导向轮。Optionally, the first supporting member and the second supporting member are respectively provided with a plurality of guide wheels matching with the chain.
可选地,所述第一承托件和所述第二承托件上还分别设有气缸,所述气缸上连接有下压件,所述下压件与所述链条对应设置,以将所述链条上运送的物料下压固定。Optionally, the first supporting member and the second supporting member are respectively provided with a cylinder, the cylinder is connected with a pressing member, and the pressing member is arranged corresponding to the chain to press down and fix the material transported on the chain.
可选地,所述探测模组包括传感器,光源和相机,所述架体包括依次连接的第一连接架、侧板和第二连接架,所述传感器设于所述第一连接架上,所述光源和所述相机设于所述第二连接架上,所述第二连接架与第一连接架平行设置,并通过侧板连接,所述光源与所述相机对应设置,所述定位孔分别设于所述第一连接架、所述侧板和所述第二连接架上。Optionally, the detection module includes a sensor, a light source and a camera, and the frame includes a first connecting frame, a side plate and a second connecting frame connected in sequence, the sensor is arranged on the first connecting frame, the light source and the camera are arranged on the second connecting frame, the second connecting frame is arranged parallel to the first connecting frame and connected through the side plate, the light source and the camera are arranged correspondingly, and the positioning holes are respectively arranged on the first connecting frame, the side plate and the second connecting frame.
可选地,所述运输模组上还设有多个漫反射传感器。Optionally, a plurality of diffuse reflection sensors are also provided on the transport module.
与现有技术相比,本实用新型实施例提供的测量平台的有益效果在于:在壳体内设置有运输模组和移动模组,在实际生产过程中,首先通过运输模组将物料运送至所需位置处,然后移动模组中的第一移动组件能够沿第一方向进行移动,第二移动组件能够沿第二方向移动,第一移动组件设置在第二移动组件上,调节架设置在第一移动组件上,调节架能够在竖直方向可调,所以拓展了移动模组的可移动和可调节范围,其目的是为了将调节架上设置的探测模组移动至所需位置与运输模组上的物料相对应,以此来实现对物料的精准扫描和判断,从而确定PCB板上引脚是否符合要求。运输模组的可以提高生产效率,使物料输送更加便捷。通过移动模组使得整个测量平台具有更好地灵活性,和可移动性。Compared with the prior art, the beneficial effect of the measuring platform provided by the embodiment of the utility model is that: a transport module and a mobile module are arranged in the shell. In the actual production process, the material is first transported to the desired position by the transport module, and then the first mobile component in the mobile module can move along the first direction, and the second mobile component can move along the second direction. The first mobile component is arranged on the second mobile component, and the adjustment frame is arranged on the first mobile component. The adjustment frame can be adjusted in the vertical direction, so the movable and adjustable range of the mobile module is expanded. The purpose is to move the detection module arranged on the adjustment frame to the desired position corresponding to the material on the transport module, so as to realize accurate scanning and judgment of the material, so as to determine whether the pins on the PCB board meet the requirements. The transport module can improve production efficiency and make material transportation more convenient. The mobile module makes the entire measuring platform have better flexibility and mobility.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
下面将结合附图及实施例对本实用新型的技术方案作进一步详细的说明,附图中:The technical solution of the utility model will be further described in detail below with reference to the accompanying drawings and embodiments, in which:
图1是本实用新型实施例提供的测量平台的示意图;FIG1 is a schematic diagram of a measurement platform provided by an embodiment of the utility model;
图2是本实用新型实施例提供的第一移动组件的示意图;FIG2 is a schematic diagram of a first moving assembly provided by an embodiment of the present utility model;
图3是本实用新型实施例提供的第一移动组件和第二移动组件的示意图;FIG3 is a schematic diagram of a first moving assembly and a second moving assembly provided by an embodiment of the present utility model;
图4是本实用新型实施例提供的调节架和探测模组的示意图;FIG4 is a schematic diagram of an adjustment frame and a detection module provided by an embodiment of the utility model;
图5是本实用新型实施例提供的运输模组的示意图其一;FIG5 is a schematic diagram of a transport module according to an embodiment of the present invention;
图6是本实用新型实施例提供的运输模组的示意图其二。FIG. 6 is a second schematic diagram of the transport module provided by an embodiment of the present utility model.
图中各附图标记为:The reference numerals in the figures are:
1000、测量平台;100、壳体;101、安装架;200、运输模组;201、第一承托件;202、第二承托件;203、第一电机;204、链条;205、第二电机;206、丝杆;207、传送带;208、导向轮;209、气缸;210、下压件;211、立架;300、移动模组;301、第一移动组件;3011、第一直线运动模组;30111、第一传动螺母;30112、第一滑动架;302、第二移动组件;3021、第一支撑架;30211、滑轨;3022、第二支撑架;3023、滑块;3024、第二直线运动模组;30241、第二传动螺母;30242、第二滑动架;303、调节架;3031、盒体;3032、架体;30321、第一连接架;30322、侧板;30323、第二连接架;3033、定位孔;400、探测模组;401、传感器;402、光源;403、相机;500、漫反射传感器。1000, measuring platform; 100, housing; 101, mounting frame; 200, transport module; 201, first supporting member; 202, second supporting member; 203, first motor; 204, chain; 205, second motor; 206, screw rod; 207, conveyor belt; 208, guide wheel; 209, cylinder; 210, pressing member; 211, stand; 300, moving module; 301, first moving assembly; 3011, first linear motion module; 30111, first transmission nut; 30112, first sliding frame; 302, second moving assembly Moving assembly; 3021, first support frame; 30211, slide rail; 3022, second support frame; 3023, slider; 3024, second linear motion module; 30241, second transmission nut; 30242, second sliding frame; 303, adjustment frame; 3031, box body; 3032, frame body; 30321, first connecting frame; 30322, side plate; 30323, second connecting frame; 3033, positioning hole; 400, detection module; 401, sensor; 402, light source; 403, camera; 500, diffuse reflection sensor.
具体实施方式DETAILED DESCRIPTION
需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。现结合附图,对本实用新型的较佳实施例作详细说明。It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. Now, in conjunction with the accompanying drawings, a preferred embodiment of the present utility model is described in detail.
本实用新型实施例提供了一种测量平台1000,如图1-4所示,测量平台1000包括:壳体100、运输模组200、移动模组300和探测模组400,壳体100内设有安装架101;运输模组200用于输送物料至所需位置;移动模组300包括移动方向相互垂直的第一移动组件301、第二移动组件302和调节架303;探测模组400设于调节架303上;其中,第二移动组件302设于安装架101上,第一移动组件301设于第二移动组件302上,调节架303设于第二移动组件302上,探测模组400在调节架303上沿竖直方向(如图1中所示Z方向)可调。The embodiment of the utility model provides a measuring platform 1000, as shown in Figures 1-4, the measuring platform 1000 includes: a shell 100, a transport module 200, a mobile module 300 and a detection module 400, the shell 100 is provided with a mounting frame 101; the transport module 200 is used to transport materials to a desired position; the mobile module 300 includes a first moving component 301, a second moving component 302 and an adjustment frame 303, the moving directions of which are perpendicular to each other; the detection module 400 is arranged on the adjustment frame 303; wherein the second moving component 302 is arranged on the mounting frame 101, the first moving component 301 is arranged on the second moving component 302, the adjustment frame 303 is arranged on the second moving component 302, and the detection module 400 is adjustable on the adjustment frame 303 along the vertical direction (Z direction as shown in Figure 1).
在壳体100内设置有运输模组200和移动模组300,在实际生产过程中,首先通过运输模组200将物料运送至所需位置处,然后移动模组300中的第一移动组件301能够沿第一方向(如图1中所示X方向)进行移动,第二移动组件302能够沿第二方向(如图1中所示Y方向)移动,第一移动组件301设置在第二移动组件302上,调节架303设置在第一移动组件301上,调节架303能够在竖直方向可调,所以拓展了移动模组300的可移动和可调节范围,其目的是为了将调节架303上设置的探测模组400移动至所需位置与运输模组200上的物料相对应,以此来实现对物料的精准扫描和判断,从而确定PCB板上引脚是否符合要求。运输模组200的可以提高生产效率,使物料输送更加便捷。通过移动模组300使得整个测量平台1000具有更好地灵活性,和可移动性。A transport module 200 and a mobile module 300 are arranged in the housing 100. In the actual production process, the material is first transported to the desired position by the transport module 200, and then the first mobile component 301 in the mobile module 300 can move along the first direction (X direction as shown in FIG. 1), and the second mobile component 302 can move along the second direction (Y direction as shown in FIG. 1). The first mobile component 301 is arranged on the second mobile component 302, and the adjustment frame 303 is arranged on the first mobile component 301. The adjustment frame 303 can be adjusted in the vertical direction, so the movable and adjustable range of the mobile module 300 is expanded, and its purpose is to move the detection module 400 arranged on the adjustment frame 303 to the desired position corresponding to the material on the transport module 200, so as to realize the accurate scanning and judgment of the material, so as to determine whether the pins on the PCB board meet the requirements. The transport module 200 can improve the production efficiency and make the material transportation more convenient. The mobile module 300 makes the entire measuring platform 1000 have better flexibility and mobility.
需要说明的是,第一方向与第二方向在同一平面内垂直,竖直方向与第一方向与第二方向所在平面垂直,所说竖直方向均与第一方向和第二方向垂直。It should be noted that the first direction and the second direction are perpendicular to each other in the same plane, the vertical direction is perpendicular to the plane where the first direction and the second direction are located, and the vertical directions are perpendicular to the first direction and the second direction.
壳体100作为整个测量平台1000的外部结构,提供了保护和支撑作用,确保内部组件的安全运行。需要说明的是,壳体100上需要设置用于投入PCB板的开口。The housing 100 is the external structure of the entire measuring platform 1000, providing protection and support to ensure the safe operation of the internal components. It should be noted that an opening for inserting a PCB board needs to be provided on the housing 100.
具体地,运输模组200负责将物料输送至需要的位置,这有助于提高生产效率和减少人力成本。移动模组300包括第一移动组件301、第二移动组件302和调节架303,彼此之间均能够相对位移,使得测量平台1000具有较好的灵活性和可移动性,可以根据需要调整位置和方向,方便进行测量和操作。Specifically, the transport module 200 is responsible for transporting the materials to the required location, which helps to improve production efficiency and reduce labor costs. The mobile module 300 includes a first mobile component 301, a second mobile component 302 and an adjustment frame 303, which can be relatively displaced with each other, so that the measurement platform 1000 has good flexibility and mobility, and can adjust the position and direction as needed, which is convenient for measurement and operation.
具体地,探测模组400位于调节架303上,用于实际的测量和检测工作。通过探测模组400,测量平台1000可以实现其主要功能,收集PCB板上引脚的数据,以便于进行分析等。Specifically, the detection module 400 is located on the adjustment frame 303 and is used for actual measurement and detection work. Through the detection module 400, the measurement platform 1000 can achieve its main function, collect data of the pins on the PCB board for analysis, etc.
参考图2和图3,第二移动组件302包括第一支撑架3021、第二支撑架3022、滑块3023、滑轨30211和第二直线运动模组3024,第一支撑架3021和第二支撑架3022设于安装架101上,滑轨30211设于第一支撑架3021上,滑块3023与滑轨30211滑动连接,第二直线运动模组3024具有滑动连接的第二传动螺母30241和第二滑动架30242,第二滑动架30242设于第二支撑架3022上。Referring to Figures 2 and 3, the second moving assembly 302 includes a first support frame 3021, a second support frame 3022, a slider 3023, a slide rail 30211 and a second linear motion module 3024. The first support frame 3021 and the second support frame 3022 are arranged on the mounting frame 101, the slide rail 30211 is arranged on the first support frame 3021, the slider 3023 is slidably connected to the slide rail 30211, and the second linear motion module 3024 has a second transmission nut 30241 and a second sliding frame 30242 that are slidably connected, and the second sliding frame 30242 is arranged on the second support frame 3022.
第二移动组件302中,滑轨30211设于第一支撑架3021上,且滑块3023与滑轨30211滑动连接,第二滑动架30242设于第二支撑架3022上,第二直线运动模组3024为第二移动组件302提供沿第二方向移动的动力,能够使得探测模组400能够沿第二方向进行移动和定位,使得测量平台1000具有在第二方向上移动和定位探测模组400并使其测量的能力,有效提升了测量平台1000的可移动性和灵活性,使探测模组400能够在多方向上进行运动。In the second moving component 302, the slide rail 30211 is arranged on the first support frame 3021, and the slider 3023 is slidably connected to the slide rail 30211, the second sliding frame 30242 is arranged on the second support frame 3022, and the second linear motion module 3024 provides the second moving component 302 with power for moving along the second direction, so that the detection module 400 can be moved and positioned along the second direction, so that the measuring platform 1000 has the ability to move and position the detection module 400 in the second direction and measure it, which effectively improves the mobility and flexibility of the measuring platform 1000 and enables the detection module 400 to move in multiple directions.
需要说明的是,第一直线运动模组3011的一端与滑块3023连接,另一端与第二传动螺母30241连接,确保了第二移动组件302的连接稳固,使得整个第二移动组件302的运动顺畅。It should be noted that one end of the first linear motion module 3011 is connected to the slider 3023 , and the other end is connected to the second transmission nut 30241 , which ensures that the second moving assembly 302 is firmly connected and the entire second moving assembly 302 moves smoothly.
具体地,滑动连接的第二传动螺母30241和第二滑动架30242,使得第二传动螺母30241能够相对第二滑动架30242沿第二方向运动。通过滑块3023与滑轨30211的连接,第二移动组件302可以实现在第一支撑架3021上平稳地移动,并通过第一直线运动模组3011带动滑块3023在滑轨30211上保持同步运动,以确保运动的稳定性和准确性。Specifically, the second transmission nut 30241 and the second sliding frame 30242 are slidably connected, so that the second transmission nut 30241 can move along the second direction relative to the second sliding frame 30242. Through the connection between the slider 3023 and the slide rail 30211, the second moving assembly 302 can move smoothly on the first support frame 3021, and the slider 3023 is driven by the first linear motion module 3011 to keep synchronous movement on the slide rail 30211, so as to ensure the stability and accuracy of the movement.
参考图2和图3,第一移动组件301包括第一直线运动模组3011,第一直线运动模组3011包括第一传动螺母30111、第一滑动架30112和传动丝杆,第一传动螺母30111与传动丝杆螺纹连接,第一传动螺母30111与第一滑动架30112滑动连接,调节架303与第一传动螺母30111连接,第一滑动架30112的两端分别与第二传动螺母30241和滑块3023连接。Referring to Figures 2 and 3, the first moving component 301 includes a first linear motion module 3011, and the first linear motion module 3011 includes a first transmission nut 30111, a first sliding frame 30112 and a transmission screw. The first transmission nut 30111 is threadedly connected to the transmission screw, and the first transmission nut 30111 is slidingly connected to the first sliding frame 30112. The adjustment frame 303 is connected to the first transmission nut 30111, and the two ends of the first sliding frame 30112 are respectively connected to the second transmission nut 30241 and the slider 3023.
第一传动螺母30111能够相对第一滑动架30112沿第一方向运动,调节架303与第一传动螺母30111连接,这样调节架303可以随着第一传动螺母30111的移动而调整位置,使得探测模组400具有能够沿第一方向运动的能力,使其能够在第一方向上移动至所需位置对PCB板进行检测。通过第一传动螺母30111相对第一滑动架30112的运动,带动调节架303沿第一方向进行精确的运动和调整,从而实现探测模组400在第一方向上的精准定位和调节。The first transmission nut 30111 can move in the first direction relative to the first sliding frame 30112, and the adjustment frame 303 is connected to the first transmission nut 30111, so that the adjustment frame 303 can adjust its position as the first transmission nut 30111 moves, so that the detection module 400 has the ability to move in the first direction, so that it can move to a desired position in the first direction to detect the PCB board. Through the movement of the first transmission nut 30111 relative to the first sliding frame 30112, the adjustment frame 303 is driven to move and adjust accurately in the first direction, thereby realizing accurate positioning and adjustment of the detection module 400 in the first direction.
具体地,第一滑动架30112的一端与滑块3023连接,另一端与第二传动螺母30241连接,使得第一直线运动模组3011能够通过第二传动螺母30241的运动而被带动在第二方向上运动,最终使得第一直线运动模组3011上的探测模组400能够在第二方向上移动。Specifically, one end of the first sliding frame 30112 is connected to the slider 3023, and the other end is connected to the second transmission nut 30241, so that the first linear motion module 3011 can be driven to move in the second direction through the movement of the second transmission nut 30241, and finally the detection module 400 on the first linear motion module 3011 can move in the second direction.
具体地,在测量平台1000的实际检测过程中,操作人员通过计算机对第一直线运动模组3011中的传动丝杆进行控制,使其进行转动,由此来控制与传动丝杆螺纹连接的第一传动螺母30111在传动丝杆上移动。操作人员可以借此方式轻松地调整探测模组400在第一方向上的位置,提高了操作的便捷性和效率。Specifically, during the actual detection process of the measuring platform 1000, the operator controls the transmission screw in the first linear motion module 3011 through a computer to rotate it, thereby controlling the first transmission nut 30111 threadedly connected to the transmission screw to move on the transmission screw. In this way, the operator can easily adjust the position of the detection module 400 in the first direction, thereby improving the convenience and efficiency of the operation.
参考图4,调节架303包括盒体3031和架体3032,盒体3031与第一传动螺母30111连接,架体3032设于盒体3031内,架体3032上设有多个沿竖直方向设置的定位孔3033,探测模组400设于定位孔3033上。4 , the adjustment frame 303 includes a box body 3031 and a frame body 3032 . The box body 3031 is connected to the first transmission nut 30111 . The frame body 3032 is disposed in the box body 3031 . The frame body 3032 is provided with a plurality of positioning holes 3033 arranged in the vertical direction. The detection module 400 is disposed on the positioning holes 3033 .
调节架303通过盒体3031与第一传动螺母30111连接,架体3032上设有多个沿竖直方向设置的定位孔3033,而探测模组400设于定位孔3033上,所以探测模组400能够根据具体情况与竖直方向不同高度的定位孔3033连接,从而使探测模组400具有能够在竖直方向上调整的能力,进一步提高测量平台1000的可移动性和检测的适用范围。The adjustment frame 303 is connected to the first transmission nut 30111 through the box body 3031. The frame body 3032 is provided with a plurality of positioning holes 3033 arranged along the vertical direction, and the detection module 400 is arranged on the positioning holes 3033, so the detection module 400 can be connected to the positioning holes 3033 at different heights in the vertical direction according to specific circumstances, so that the detection module 400 has the ability to be adjusted in the vertical direction, further improving the mobility of the measuring platform 1000 and the applicable scope of detection.
具体地,通过架体3032上沿竖直方向设置的多个定位孔3033,可以实现对探测模组400的精准定位,确保探测模组400在所需位置的准确放置。另一方面,由于架体3032上设有多个定位孔3033,可以根据需要选择不同的定位孔3033来安装探测模组400,增加了测量平台1000的灵活性和可调性。Specifically, the detection module 400 can be precisely positioned by the plurality of positioning holes 3033 arranged along the vertical direction on the frame 3032, ensuring that the detection module 400 is accurately placed at the desired position. On the other hand, since the frame 3032 is provided with a plurality of positioning holes 3033, different positioning holes 3033 can be selected as needed to install the detection module 400, thereby increasing the flexibility and adjustability of the measurement platform 1000.
参考图5和图6,运输模组200包括沿第二方向上相对设置的第一承托件201和第二承托件202,以及与第一承托件201和第二承托件202对应设置的立架211,第一承托件201和第二承托件202分别通过立架211与安装架101连接,第一承托件201和第二承托件202上分别设有第一电机203,以及与第一电机203相配合的链条204,链条204能够随第一电机203移动,以移动物料。5 and 6, the transport module 200 includes a first supporting member 201 and a second supporting member 202 arranged relatively to each other along the second direction, and a stand 211 arranged corresponding to the first supporting member 201 and the second supporting member 202. The first supporting member 201 and the second supporting member 202 are respectively connected to the mounting frame 101 through the stand 211. The first supporting member 201 and the second supporting member 202 are respectively provided with a first motor 203 and a chain 204 matched with the first motor 203. The chain 204 can move with the first motor 203 to move materials.
第一承托件201和第二承托件202上分别设有第一电机203,以及与第一电机203相配合的链条204,链条204沿第一承托件201和第二承托件202的设置方向,即第二方向设置和移动。在实际使用过程中,将物料投放至壳体100内后,物料被放置在第一承托件201和第二承托件202的链条204上,第一承托件201和第二承托件202上的第一电机203运动,带动链条204移动,以将链条204上的物料运送至所需位置,方便后续探测模组400对其进行检测和测量。The first supporting member 201 and the second supporting member 202 are respectively provided with a first motor 203 and a chain 204 matched with the first motor 203. The chain 204 is arranged and moved along the arrangement direction of the first supporting member 201 and the second supporting member 202, that is, the second direction. In actual use, after the material is put into the housing 100, the material is placed on the chain 204 of the first supporting member 201 and the second supporting member 202, and the first motor 203 on the first supporting member 201 and the second supporting member 202 moves, driving the chain 204 to move, so as to transport the material on the chain 204 to the desired position, so as to facilitate the subsequent detection module 400 to detect and measure it.
具体地,通过第一电机203驱动链条204,运输模组200可以实现物料在第二方向上的精准移动,确保物料在运输过程中的准确性和稳定性。链条204的设计使得物料可以在第一承托件201和第二承托件202之间均匀移动,提高了物料的运输的稳定性。Specifically, the transport module 200 can achieve accurate movement of the material in the second direction by driving the chain 204 through the first motor 203, ensuring the accuracy and stability of the material during transportation. The design of the chain 204 allows the material to move evenly between the first supporting member 201 and the second supporting member 202, thereby improving the stability of the material transportation.
需要说明的是,在本实施例中,链条204首尾相连,呈环状运动。It should be noted that, in this embodiment, the chain 204 is connected end to end and moves in a ring shape.
参考图5和图6,运输模组200还包括第二电机205、两根丝杆206和传送带207,丝杆206两端分别与相对设置的立架211转动连接,丝杆206与所述第一承托件201螺纹连接,第二电机205设于安装架101上,且位于第一承托件201背离第二承托件202的一侧,第二电机205通过传送带207与两根丝杆206分别连接,以控制第一承托件201相对第二承托件202在第二方向上移动。5 and 6, the transport module 200 also includes a second motor 205, two screw rods 206 and a conveyor belt 207. Both ends of the screw rod 206 are rotatably connected to the oppositely arranged vertical frames 211. The screw rod 206 is threadedly connected to the first supporting member 201. The second motor 205 is arranged on the mounting frame 101 and is located on the side of the first supporting member 201 away from the second supporting member 202. The second motor 205 is respectively connected to the two screw rods 206 through the conveyor belt 207 to control the first supporting member 201 to move in the second direction relative to the second supporting member 202.
需要说明的是,第二承托件202与第二承托件202一侧的立架211连接,此立架211与安装架101连接,以此实现第二承托件202与安装架101的连接。第一承托件201与丝杆206螺纹连接,而丝杆206的一端与第一承托件201一侧的立架211转动连接,此立架211与安装架101连接,以此实现第一承托件201与安装架101的连接。It should be noted that the second supporting member 202 is connected to the stand 211 on one side of the second supporting member 202, and the stand 211 is connected to the mounting frame 101, thereby realizing the connection between the second supporting member 202 and the mounting frame 101. The first supporting member 201 is threadedly connected to the screw rod 206, and one end of the screw rod 206 is rotatably connected to the stand 211 on one side of the first supporting member 201, and the stand 211 is connected to the mounting frame 101, thereby realizing the connection between the first supporting member 201 and the mounting frame 101.
丝杆206与第一承托件201螺纹连接,并与靠近第一承托件201一侧的立架211转动连接,而丝杆206的另一端与直接和第二承托件202连接的立架211转动连接。也就是当丝杆206转动时,第二承托件202由于其直接与固定连接安装架101的立架211连接,所以其并不会发生位移,而第一承托件201由于并未与其一侧的立架211直接连接,且第一承托件201与丝杆206螺纹连接,所以当第二电机205驱动丝杆206转动时,丝杆206能够驱动第一承托件201朝向第二承托件202一侧位移。The screw rod 206 is threadedly connected to the first supporting member 201 and is rotatably connected to the stand 211 near the first supporting member 201, while the other end of the screw rod 206 is rotatably connected to the stand 211 directly connected to the second supporting member 202. That is, when the screw rod 206 rotates, the second supporting member 202 does not move because it is directly connected to the stand 211 fixedly connected to the mounting frame 101, and the first supporting member 201 is not directly connected to the stand 211 on one side, and the first supporting member 201 is threadedly connected to the screw rod 206, so when the second motor 205 drives the screw rod 206 to rotate, the screw rod 206 can drive the first supporting member 201 to move toward the second supporting member 202 side.
具体地,两根丝杆206穿设于第一承托件201和第二承托件202的相对两侧,第二电机205通过传送带207两根丝杆206分别连接,通过第二电机205的运动,带动传送带207运动,传送带207运动使得与传送带207连接的丝杆206转动,从而使得丝杆206带动第一承托件201相对第二承托件202在第二方向上移动,使得第一承托件201与第二承托件202间的距离被改变,以适配更多不同尺寸的PCB板,从而提高了测量平台1000的适用性。Specifically, two screw rods 206 are arranged on opposite sides of the first supporting member 201 and the second supporting member 202. The second motor 205 is respectively connected to the two screw rods 206 through a conveyor belt 207. The movement of the second motor 205 drives the conveyor belt 207 to move. The movement of the conveyor belt 207 causes the screw rod 206 connected to the conveyor belt 207 to rotate, so that the screw rod 206 drives the first supporting member 201 to move in the second direction relative to the second supporting member 202, so that the distance between the first supporting member 201 and the second supporting member 202 is changed to adapt to more PCB boards of different sizes, thereby improving the applicability of the measuring platform 1000.
具体地,第二电机205通过传送带207和丝杆206的结合,可以实现对第一承托件201相对第二承托件202在第二方向上的精准控制,确保第一承托件201与第二承托件202间距离改变的准确性和稳定性。Specifically, the second motor 205 can achieve precise control of the first supporting member 201 relative to the second supporting member 202 in the second direction through the combination of the conveyor belt 207 and the screw rod 206, ensuring the accuracy and stability of the change in the distance between the first supporting member 201 and the second supporting member 202.
需要说明的是,传送带207需要通过连接一个与第二电机205连接的传动轮与丝杆206连接,因为两根丝杆206连接同一个传动轮,所以能够保持两根丝杆206转动的同步进行,用于控制两跟丝杆206转动的速度保持一致,从而使第一承托件201能够稳定平滑地相对第二承托件202移动,避免因为两根丝杆206运动不一致而导致第一承托件201的晃动和歪斜。It should be noted that the conveyor belt 207 needs to be connected to the screw rod 206 through a transmission wheel connected to the second motor 205. Since the two screw rods 206 are connected to the same transmission wheel, the two screw rods 206 can rotate synchronously, which is used to control the rotation speed of the two screw rods 206 to remain consistent, so that the first supporting member 201 can move stably and smoothly relative to the second supporting member 202, avoiding shaking and skewing of the first supporting member 201 due to inconsistent movement of the two screw rods 206.
当然,在本实施例中,第二电机205连接有两个传动轮,此时保证两个传动轮半径和转动速度相同,即能保证两个丝杆206的转动同步。Of course, in this embodiment, the second motor 205 is connected to two transmission wheels, and the radius and rotation speed of the two transmission wheels are ensured to be the same, that is, the rotation synchronization of the two screw rods 206 can be ensured.
需要说明的是,在本实施例中,第一承托件201和第二承托件202之间还设有用于导向的导向杆。It should be noted that, in this embodiment, a guide rod for guiding is further provided between the first supporting member 201 and the second supporting member 202 .
参考图5和图6,第一承托件201和第二承托件202上分别设有与链条204相配合的多个导向轮208。5 and 6 , a plurality of guide wheels 208 cooperating with the chain 204 are respectively disposed on the first supporting member 201 and the second supporting member 202 .
导向轮208通常用于引导链条204在运动过程中保持正确的轨迹,防止跳动或脱轨,确保链条204运行的稳定性和准确性,从而确保PCB板在运输过程中的稳定性。另一方面,导向轮208可以减少链条204与承托件之间的摩擦,降低能量损耗,提高运输模组200的效率和运行平稳性。The guide wheel 208 is usually used to guide the chain 204 to maintain the correct track during the movement, prevent jumping or derailment, ensure the stability and accuracy of the chain 204, and thus ensure the stability of the PCB board during transportation. On the other hand, the guide wheel 208 can reduce the friction between the chain 204 and the supporting member, reduce energy loss, and improve the efficiency and running stability of the transport module 200.
具体地,导向轮208可以减少链条204或传动带的磨损,延长运输模组200的使用寿命,减少维护成本。Specifically, the guide wheel 208 can reduce the wear of the chain 204 or the transmission belt, extend the service life of the transport module 200, and reduce maintenance costs.
参考图5和图6,第一承托件201和第二承托件202上还分别设有气缸209,气缸209上连接有下压件210,下压件210与链条204对应设置,以将链条204上运送的物料下压固定。5 and 6 , the first supporting member 201 and the second supporting member 202 are respectively provided with a cylinder 209 , and the cylinder 209 is connected with a pressing member 210 , and the pressing member 210 is arranged corresponding to the chain 204 to press down and fix the material transported on the chain 204 .
气缸209通常用于抬升和下压,而下压件210则通过气缸209的控制来固定链条204上运送的物料,将其稳定地固定至所需位置。通过气缸209和下压件210的设计,可以确保链条204上运送的物料在运输过程中保持稳定,避免晃动或脱落,提高物料运输的稳定性和可靠性。在实际使用中,当链条204将物料运送至所需位置时,气缸209启动将下压间降低高度以和物料相接处,以至将物料固定在所需位置,保护后续检测步骤的顺利进行。The cylinder 209 is usually used for lifting and pressing down, while the pressing member 210 fixes the material transported on the chain 204 through the control of the cylinder 209, and stably fixes it to the desired position. Through the design of the cylinder 209 and the pressing member 210, it can be ensured that the material transported on the chain 204 remains stable during transportation, avoids shaking or falling off, and improves the stability and reliability of material transportation. In actual use, when the chain 204 transports the material to the desired position, the cylinder 209 starts to lower the height of the pressing room to connect with the material, so as to fix the material at the desired position, and protect the smooth progress of the subsequent detection steps.
具体地,下压件210的固定作用可以确保物料被准确地固定在当前位置,提高物料定位的精准度和准确性。稳定地固定物料可以减少意外脱落或损坏的风险,提高测量平台1000对物料的安全性。Specifically, the fixing function of the lower pressing member 210 can ensure that the material is accurately fixed at the current position, improving the precision and accuracy of material positioning. Stably fixing the material can reduce the risk of accidental falling off or damage, and improve the safety of the measuring platform 1000 for the material.
具体地,气缸209控制下压件210的运动,可以实现自动化的固定和释放过程,提高生产效率和操作便捷性。Specifically, the cylinder 209 controls the movement of the pressing member 210, which can realize an automated fixing and releasing process, thereby improving production efficiency and operating convenience.
参考图4,探测模组400包括传感器401,光源402和相机403,架体3032包括依次连接的第一连接架30321、侧板30322和第二连接架30323,传感器401设于第一连接架30321上,光源402和相机403设于第二连接架30323上,第二连接架30323与第一连接架30321平行设置,并通过侧板30322连接,光源402与相机403对应设置,定位孔3033分别设于第一连接架30321、侧板30322和第二连接架30323上。Referring to Figure 4, the detection module 400 includes a sensor 401, a light source 402 and a camera 403. The frame 3032 includes a first connecting frame 30321, a side plate 30322 and a second connecting frame 30323 connected in sequence. The sensor 401 is arranged on the first connecting frame 30321, the light source 402 and the camera 403 are arranged on the second connecting frame 30323, the second connecting frame 30323 is arranged parallel to the first connecting frame 30321 and connected through the side plate 30322, the light source 402 and the camera 403 are arranged correspondingly, and the positioning holes 3033 are respectively arranged on the first connecting frame 30321, the side plate 30322 and the second connecting frame 30323.
在本实施例中,传感器401用于检测、测量或监控目标物体的特定参数或属性。光源402用于提供照明以确保相机403能够准确拍摄目标物体。相机403用于拍摄目标物体的图像或视频。In this embodiment, the sensor 401 is used to detect, measure or monitor a specific parameter or property of a target object. The light source 402 is used to provide illumination to ensure that the camera 403 can accurately capture the target object. The camera 403 is used to capture an image or video of the target object.
通过定位孔3033的设置,可以确保探测模组400在架体3032上的准确定位,保证传感器401、光源402和相机403的正确对准,提高测量和检测的准确性。另一方面,通过定位孔3033,可以实现传感器401、光源402和相机403在架体3032上的灵活安装,可以通过不同的定位孔3033来实现传感器401、光源402和相机403在竖直方向上的位置变化。同时,定位孔3033设置在第一连接架30321、侧板30322和第二连接架30323上,所以不仅使传感器401与第一连接架30321之间、光源402和相机403与第二连接架30323之间的位置可以相对变化,还可以使得第一连接架30321与侧板30322、侧板30322与第二连接架30323以及第二连接架30323与第一连接架30321之间通过定位孔3033改变在竖直方向上的位置,进一步提高了探测模组400的灵活性和可移动性。By setting the positioning holes 3033, it is possible to ensure that the detection module 400 is accurately positioned on the frame 3032, ensure that the sensor 401, the light source 402 and the camera 403 are correctly aligned, and improve the accuracy of measurement and detection. On the other hand, the positioning holes 3033 can realize the flexible installation of the sensor 401, the light source 402 and the camera 403 on the frame 3032, and different positioning holes 3033 can be used to realize the position change of the sensor 401, the light source 402 and the camera 403 in the vertical direction. At the same time, the positioning holes 3033 are arranged on the first connecting frame 30321, the side plate 30322 and the second connecting frame 30323, so that not only the positions between the sensor 401 and the first connecting frame 30321, and between the light source 402 and the camera 403 and the second connecting frame 30323 can be relatively changed, but also the positions between the first connecting frame 30321 and the side plate 30322, the side plate 30322 and the second connecting frame 30323, and the second connecting frame 30323 and the first connecting frame 30321 can be changed in the vertical direction through the positioning holes 3033, thereby further improving the flexibility and mobility of the detection module 400.
具体地,架体3032的连接方式和结构设计能够提供稳固的支撑,确保探测模组400在工作过程中不会晃动或失稳,提高测量平台1000的稳定性和可靠性。Specifically, the connection method and structural design of the frame 3032 can provide stable support, ensuring that the detection module 400 will not shake or become unstable during operation, thereby improving the stability and reliability of the measurement platform 1000.
参考图6,运输模组200上还设有多个漫反射传感器500。Referring to FIG. 6 , a plurality of diffuse reflection sensors 500 are further disposed on the transport module 200 .
漫反射传感器500是一种常用的传感器401类型,用于检测物体的存在、位置或其他特定属性。漫反射传感器500通过发射光束并检测反射光束的变化来判断物体的位置或特征。The diffuse reflection sensor 500 is a commonly used type of sensor 401 for detecting the existence, position or other specific properties of an object. The diffuse reflection sensor 500 determines the position or characteristics of an object by emitting a light beam and detecting changes in the reflected light beam.
具体地,漫反射传感器500可以帮助确定物体在运输模组200上的位置,从而实现精确的定位和控制。漫反射传感器500还可以通过检测避免物料的碰撞或其他意外事件的发生,提高安全性。Specifically, the diffuse reflection sensor 500 can help determine the position of the object on the transport module 200, thereby achieving accurate positioning and control. The diffuse reflection sensor 500 can also improve safety by detecting and avoiding collisions of materials or other accidents.
具体地,通过漫反射传感器500的反馈信息,测量平台1000可以实现自动调节运输模组200的速度或停止,以确保物料的顺利运输和处理。Specifically, through the feedback information of the diffuse reflection sensor 500, the measuring platform 1000 can automatically adjust the speed or stop of the transport module 200 to ensure the smooth transportation and processing of the materials.
漫反射传感器500的使用可以提高测量平台1000的自动化程度,减少人工干预,从而提高生产效率和降低成本。漫反射传感器500可以提供实时的监测和反馈信息,帮助操作人员了解测量平台1000运行状态,及时调整和处理异常情况。The use of diffuse reflection sensor 500 can improve the automation level of measurement platform 1000, reduce manual intervention, thereby improving production efficiency and reducing costs. Diffuse reflection sensor 500 can provide real-time monitoring and feedback information to help operators understand the operating status of measurement platform 1000 and make timely adjustments and handle abnormal situations.
应当理解的是,以上实施例仅用以说明本实用新型的技术方案,而非对其限制,对本领域技术人员来说,可以对上述实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而所有这些修改和替换,都应属于本实用新型所附权利要求的保护范围。It should be understood that the above embodiments are only used to illustrate the technical solutions of the present utility model rather than to limit it. For those skilled in the art, the technical solutions described in the above embodiments can be modified, or some of the technical features therein can be replaced by equivalents; and all these modifications and replacements should fall within the scope of protection of the claims attached to the present utility model.
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