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CN221921433U - Supercritical carbon dioxide anhydrous dyeing circulating pump - Google Patents

Supercritical carbon dioxide anhydrous dyeing circulating pump Download PDF

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Publication number
CN221921433U
CN221921433U CN202420207169.3U CN202420207169U CN221921433U CN 221921433 U CN221921433 U CN 221921433U CN 202420207169 U CN202420207169 U CN 202420207169U CN 221921433 U CN221921433 U CN 221921433U
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pump body
sealing mechanism
pump
external sealing
main shaft
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郭新振
武冬雪
冯忠辉
左占库
郑环达
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DALIAN SIFANG MOTOR-PUMP CO LTD
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DALIAN SIFANG MOTOR-PUMP CO LTD
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Abstract

The utility model relates to a supercritical carbon dioxide anhydrous dyeing circulating pump, which comprises: the device comprises an external sealing mechanism, a rotating assembly arranged inside the external sealing mechanism, a rotating piece outside the external sealing mechanism and a power device mechanism; the power device mechanism is fixedly connected to one end of the external sealing mechanism; the rotating piece outside the external sealing mechanism is positioned between the external sealing mechanism and the power device mechanism; driving a rotating piece outside the external sealing mechanism to rotate through a power device in the power device mechanism; the pump has the advantages of no leakage, simple structure, low processing precision requirement, convenient flow regulation, stable operation and the like; the bearing in the pump body adopts a ceramic ball bearing, and compared with a sliding bearing, the friction area is small, the friction loss is small, and the transmission efficiency is high; the friction loss is small, the heating value is small, the influence of friction heat on the medium temperature is reduced, the medium vaporization is prevented, the supercritical state of the medium CO2 is kept, and the medium characteristics are not influenced.

Description

一种超临界二氧化碳无水染色循环泵A supercritical carbon dioxide anhydrous dyeing circulation pump

技术领域Technical Field

本实用新型涉及一种超临界二氧化碳无水染色循环泵,属于超临界流体介质输送技术领域。The utility model relates to a supercritical carbon dioxide anhydrous dyeing circulation pump, belonging to the technical field of supercritical fluid medium transportation.

背景技术Background Art

目前染色行业使用的循环泵一般采用柱塞泵,是一种往复运动的容积式泵,由电动机、传动箱、柱塞、缸体、阀座等部件构成,在电动机通过传动机构的驱动下,柱塞在缸体内往复运动,实现液体的吸入和排出。现有的泵存在的缺陷是:结构复杂,零部件加工要求精度高,柱塞易出现磨损,流量不好调节,易出现脉动;At present, the circulation pumps used in the dyeing industry generally adopt plunger pumps, which are reciprocating positive displacement pumps. They are composed of motors, transmission boxes, plungers, cylinders, valve seats and other components. Driven by the motor through the transmission mechanism, the plunger reciprocates in the cylinder to achieve the suction and discharge of liquid. The existing pumps have the following defects: complex structure, high precision requirements for parts processing, easy wear of plungers, difficult flow adjustment, and easy pulsation;

同时,在泵体内部结构中,穿设于泵体中心的主轴或中心轴通常采用轴承与泵体连接;且一般采用滑动轴承形式。这种形式摩擦面积较大,不仅存在传动效率低,同时发热量较大,增加摩擦对介质温度的影响,容易出现介质气化,不利于介质二氧化碳保持超临界状态,影响介质特性。At the same time, in the internal structure of the pump body, the main shaft or central shaft passing through the center of the pump body is usually connected to the pump body by bearings, and generally adopts the form of sliding bearings. This form has a large friction area, which not only has low transmission efficiency, but also generates a large amount of heat, increases the impact of friction on the temperature of the medium, and is prone to gasification of the medium, which is not conducive to the supercritical state of the medium carbon dioxide, affecting the medium properties.

实用新型内容Utility Model Content

鉴于上述存在的技术问题,本实用新型的目的是提供了一种超临界二氧化碳无水染色循环泵,该泵操作简单,使用寿命长,流量稳定且容易调节。In view of the above-mentioned technical problems, the purpose of the utility model is to provide a supercritical carbon dioxide anhydrous dyeing circulation pump, which is simple to operate, has a long service life, and a stable flow rate that is easy to adjust.

为了实现上述目的,本实用新型所采用的技术方案是:一种超临界二氧化碳无水染色循环泵,包括:外部密封机构、置于外部密封机构内部的旋转组件、外部密封机构外部的转动件及动力装置机构;所述动力装置机构固定连接在外部密封机构的一端;所述外部密封机构外部的转动件位于外部密封机构与动力装置机构之间的位置;通过动力装置机构中的动力装置带动外部密封机构外部的转动件转动,进而带动外部密封机构内部的旋转组件在外部密封机构内部进行转动实现泵的运转;In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a supercritical carbon dioxide anhydrous dyeing circulation pump, comprising: an external sealing mechanism, a rotating assembly placed inside the external sealing mechanism, a rotating part outside the external sealing mechanism and a power device mechanism; the power device mechanism is fixedly connected to one end of the external sealing mechanism; the rotating part outside the external sealing mechanism is located between the external sealing mechanism and the power device mechanism; the rotating part outside the external sealing mechanism is driven to rotate by the power device in the power device mechanism, thereby driving the rotating assembly inside the external sealing mechanism to rotate inside the external sealing mechanism to realize the operation of the pump;

进一步的,所述的外部密封机构包括:泵盖、泵体、隔离套、位于泵盖前端的入口法兰、泵体上部的出口法兰、密封环及螺栓;入口法兰通过螺栓与泵盖的前端连接在一起并通过环设的密封环密封,泵盖后端通过螺栓与泵体连接在一起并在泵盖与泵体之间通过环设的密封环密封,泵体后端通过螺栓与隔离套连接在一起并在泵体与密封环之间通过环设的密封环密封,所述泵体的上端设有出口法兰,所述出口法兰通过螺栓连接在泵体上并在出口法兰与泵体之间环设有密封环;Further, the external sealing mechanism comprises: a pump cover, a pump body, an isolation sleeve, an inlet flange at the front end of the pump cover, an outlet flange at the upper part of the pump body, a sealing ring and bolts; the inlet flange is connected to the front end of the pump cover by bolts and is sealed by a sealing ring arranged in an annular manner, the rear end of the pump cover is connected to the pump body by bolts and is sealed between the pump cover and the pump body by a sealing ring arranged in an annular manner, the rear end of the pump body is connected to the isolation sleeve by bolts and is sealed between the pump body and the sealing ring by a sealing ring arranged in an annular manner, the upper end of the pump body is provided with an outlet flange, the outlet flange is connected to the pump body by bolts and a sealing ring is arranged in an annular manner between the outlet flange and the pump body;

进一步的,所述隔离套为半封闭的U形套结构,U形套开口的一端与泵体后端连接;Furthermore, the isolation sleeve is a semi-enclosed U-shaped sleeve structure, and one end of the U-shaped sleeve opening is connected to the rear end of the pump body;

上述技术方案中,入口法兰、泵盖、泵体、出口法兰、隔离套通过各自位置的密封环和螺栓共同组成一个密封腔体,从而形成外部密封机构;其中,各部分的密封环是静密封,实现完全无泄漏;In the above technical solution, the inlet flange, pump cover, pump body, outlet flange and isolation sleeve together form a sealing cavity through sealing rings and bolts at their respective positions, thereby forming an external sealing mechanism; wherein the sealing rings of each part are static seals to achieve complete leakage-free operation;

进一步的,所述的外部密封机构内部的旋转组件包括:位于外部密封机构的腔体中心的主轴,主轴的前端通过键连接有叶轮,后端通过键连接有内转子,所述叶轮和内转子分别通过主轴的两端串联并且分别通过轴头螺栓固定在主轴上;位于叶轮后端且在泵体与主轴之间的位置设有轴承组;Furthermore, the rotating assembly inside the external sealing mechanism includes: a main shaft located at the center of the cavity of the external sealing mechanism, the front end of the main shaft is connected to an impeller through a key, and the rear end is connected to an inner rotor through a key, the impeller and the inner rotor are respectively connected in series through the two ends of the main shaft and are respectively fixed to the main shaft through shaft head bolts; a bearing group is provided at the rear end of the impeller and between the pump body and the main shaft;

所述的轴承组为两套轴承,分别位于主轴两端轴肩位置;靠近叶轮方向的轴承称之为第一轴承,靠近内转子方向的轴承称之为第二轴承;The bearing group is composed of two sets of bearings, which are respectively located at the shoulders of the two ends of the main shaft; the bearing close to the impeller is called the first bearing, and the bearing close to the inner rotor is called the second bearing;

本方案中关键在于,两个所述的轴承采用陶瓷球轴承;并非为现有技术中的滑动轴承;这种设计方式与滑动轴承相比,摩擦面积小,摩擦损失小,传动效率高;摩擦损失小,发热量少,减小摩擦热对介质温度的影响,防止介质汽化,更有利于介质CO2保持超临界状态,不影响介质特性。The key point in this solution is that the two bearings mentioned above are ceramic ball bearings, not sliding bearings in the prior art. Compared with sliding bearings, this design has a small friction area, small friction loss, and high transmission efficiency. It has small friction loss and low heat generation, which reduces the impact of friction heat on the medium temperature, prevents the medium from vaporizing, and is more conducive to maintaining the medium CO2 in a supercritical state without affecting the medium properties.

进一步的,所述内转子内径对应于主轴的外径上设置键槽,内转子通过键与键槽的配合与主轴实现连接;所述主轴端部的轴头螺栓中心加工有轴向中心通孔,轴头螺栓旋入主轴轴端后,轴头螺栓的轴向中心通孔正好和主轴的轴向中心孔配合连通成通孔。Furthermore, a keyway is provided on the inner diameter of the inner rotor corresponding to the outer diameter of the main shaft, and the inner rotor is connected to the main shaft by the cooperation of the key and the keyway; an axial center through hole is processed in the center of the shaft head bolt at the end of the main shaft, and after the shaft head bolt is screwed into the shaft end of the main shaft, the axial center through hole of the shaft head bolt is exactly matched with the axial center hole of the main shaft to be connected to form a through hole.

所述内转子的外径面均匀开设有凹槽,凹槽内嵌设有永磁体;The outer diameter surface of the inner rotor is evenly provided with grooves, and permanent magnets are embedded in the grooves;

进一步的,外部密封机构外部的转动件为外转子,外转子内径面与内转子的各永磁体相对应的位置也对应的设有数量相等的永磁体;内转子上的永磁体和外转子的永磁体在圆周方向N极和S极交替设置;Furthermore, the rotating part outside the external sealing mechanism is an outer rotor, and an equal number of permanent magnets are also arranged at positions on the inner diameter surface of the outer rotor corresponding to the permanent magnets of the inner rotor; the permanent magnets on the inner rotor and the permanent magnets on the outer rotor are arranged alternately with N poles and S poles in the circumferential direction;

进一步的,所述的动力装置机构包括:电动机、电机轴、连接架及螺栓;外转子后端安装在电动机的电机轴上,电动机与泵体之间设置连接架,连接架的前端通过螺栓与泵体固定连接,连接架后端通过螺栓与电动机连接在一起;所述的电动机底部通过电动机支架固定于底座上;Furthermore, the power device mechanism includes: an electric motor, a motor shaft, a connecting frame and bolts; the rear end of the outer rotor is mounted on the motor shaft of the electric motor, a connecting frame is arranged between the electric motor and the pump body, the front end of the connecting frame is fixedly connected to the pump body by bolts, and the rear end of the connecting frame is connected to the electric motor by bolts; the bottom of the electric motor is fixed to the base by a motor bracket;

进一步的,内转子内部设计导磁圈,控制磁力线传递路线,减少磁力损失,提高传动效率;Furthermore, a magnetic conductive ring is designed inside the inner rotor to control the transmission route of magnetic lines of force, reduce magnetic force loss, and improve transmission efficiency;

进一步的,所述连接架和外转子采用导磁材料,设计磁力线传递路线,减少磁力损失,提高传动效率的同时,将磁力线封闭在连接架以内,磁力线不外漏,对磁场起到屏蔽的作用,避免了磁场对循环泵周围电子元件的磁干扰,提高电磁兼容性。Furthermore, the connecting frame and the outer rotor are made of magnetic conductive materials, and the magnetic line transmission route is designed to reduce magnetic loss and improve transmission efficiency. At the same time, the magnetic lines are enclosed in the connecting frame, and the magnetic lines do not leak out, thereby shielding the magnetic field, avoiding magnetic interference of the magnetic field on electronic components around the circulating pump, and improving electromagnetic compatibility.

进一步的,所述的入口法兰和泵盖中心均设有介质流入通道,介质先后通过入口法兰和泵盖的介质流入通道进入泵中;Furthermore, the inlet flange and the center of the pump cover are both provided with a medium inflow channel, and the medium enters the pump through the medium inflow channel of the inlet flange and the pump cover in turn;

进一步的,所述的泵体上设置过液孔,所述过液孔将泵体内腔与内转子所在腔连通形成通路,用于一小部分介质流入将内转子和隔离套产生的热量带走,保护内转子不退磁。Furthermore, a liquid hole is provided on the pump body, and the liquid hole connects the inner cavity of the pump body with the cavity where the inner rotor is located to form a passage for a small amount of medium to flow in and take away the heat generated by the inner rotor and the isolation sleeve, thereby protecting the inner rotor from demagnetization.

进一步的,所述的泵盖的介质流入通道为前窄后宽的喇叭口形状,入口法兰的介质流入通道为直筒状;Furthermore, the medium inflow channel of the pump cover is in the shape of a bell mouth that is narrow in the front and wide in the back, and the medium inflow channel of the inlet flange is in the shape of a straight cylinder;

上述采用喇叭口的好处在于:1.将入口法兰的较小通道面积平缓过渡到叶轮入口的较大通道面积,介质压力不会产生急变,介质流动平稳有利于防止汽化;2.流道面积增大会降低叶轮入口通道处介质的流动速度,有利于防止汽化。The advantages of using the bell mouth as mentioned above are: 1. The smaller channel area of the inlet flange is smoothly transitioned to the larger channel area of the impeller inlet, the medium pressure will not change suddenly, and the medium flows smoothly, which is conducive to preventing vaporization; 2. The increase in the flow channel area will reduce the flow velocity of the medium at the impeller inlet channel, which is conducive to preventing vaporization.

进一步的,所述的主轴从后端向前端方向开设有轴向和径向中心孔,轴向中心孔与径向中心孔形成T型设置;径向中心孔开设于两套轴承之间中心位置并且两端与两套轴承所在腔连通;轴向中心孔一端端部位于主轴末端,另一端延伸至径向中心孔并与径向中心孔连通;Furthermore, the spindle is provided with axial and radial center holes from the rear end to the front end, and the axial center hole and the radial center hole form a T-shaped arrangement; the radial center hole is opened at the center position between the two sets of bearings and the two ends are connected to the cavities where the two sets of bearings are located; one end of the axial center hole is located at the end of the spindle, and the other end extends to the radial center hole and is connected to the radial center hole;

为了进一步优化上述技术方案,在出口法兰连接的管道中安装阀门,可以很方便的通过调节阀门开启的大小,调整输出流量大小。In order to further optimize the above technical solution, a valve is installed in the pipeline connected to the outlet flange, and the output flow rate can be easily adjusted by adjusting the size of the valve opening.

采用本实用新型上述结构的循环泵的工作过程如下:The working process of the circulation pump adopting the above structure of the utility model is as follows:

工作时,首先将超临界CO2由入口法兰的介质流入通道进入外部密封机构的密封腔体并填充满,超临界CO2保持持续供应状态;When working, supercritical CO2 first flows into the sealing cavity of the external sealing mechanism from the medium flow channel of the inlet flange and fills it up, and the supercritical CO2 maintains a continuous supply state;

电动机通电,电机轴带动外转子旋转,外转子通过磁性作用带着内转子旋转,内转子通过轴带动叶轮旋转,叶轮旋转产生的离心力将泵体内的超临界CO2大部分通过出口法兰打出,同时叶轮入口形成真空,超临界CO2通过入口法兰补充进来,再通过叶轮由出口法兰打出,如此重复,达到超临界CO2循环的目的;When the motor is powered on, the motor shaft drives the outer rotor to rotate. The outer rotor drives the inner rotor to rotate through the magnetic effect. The inner rotor drives the impeller to rotate through the shaft. The centrifugal force generated by the rotation of the impeller drives most of the supercritical CO2 in the pump body out through the outlet flange. At the same time, a vacuum is formed at the impeller inlet. Supercritical CO2 is replenished through the inlet flange and then driven out from the outlet flange through the impeller. This is repeated to achieve the purpose of supercritical CO2 circulation.

同时,超临界CO2一小部分液流通过泵体的过液孔流到内转子所在腔,经内转子外圆和隔离套内圆之间间隙从主轴末端进入主轴的轴向中心孔、径向中心孔,到达两套轴承所在腔,进而通过靠近叶轮方向的第一轴承的间隙流至叶轮,此过程将内转子和隔离套产生的热量带走,保护内转子不退磁;电动机连续运转,超临界CO2可以不间断的被叶轮打出,工作平稳;At the same time, a small part of the supercritical CO2 flows through the liquid hole of the pump body to the cavity where the inner rotor is located, and enters the axial center hole and radial center hole of the main shaft from the end of the main shaft through the gap between the outer circle of the inner rotor and the inner circle of the isolation sleeve, and reaches the cavity where the two sets of bearings are located, and then flows to the impeller through the gap of the first bearing close to the impeller direction. This process takes away the heat generated by the inner rotor and the isolation sleeve, protecting the inner rotor from demagnetization; the motor runs continuously, and the supercritical CO2 can be continuously pumped out by the impeller, and the operation is stable;

上述的超临界CO2一小部分液流的流路设计中,可形成两条流路;从泵体的过液孔流入至内转子的所在腔后,介质不仅能够从内转子和隔离套之间的间隙从主轴后端进入主轴轴向、径向中心孔到达至轴承所在腔,最终通过第一轴承的间隙流至叶轮;介质也能够从内转子所在腔通过第二轴承的间隙进入轴承所在腔,然后通过第一轴承的间隙流至叶轮。In the flow path design of a small portion of the supercritical CO2 liquid flow mentioned above, two flow paths can be formed; after flowing from the liquid hole of the pump body into the cavity where the inner rotor is located, the medium can not only enter the axial and radial center holes of the main shaft from the gap between the inner rotor and the isolation sleeve from the rear end of the main shaft to the cavity where the bearing is located, and finally flow to the impeller through the gap of the first bearing; the medium can also enter the cavity where the bearing is located from the cavity where the inner rotor is located through the gap of the second bearing, and then flow to the impeller through the gap of the first bearing.

上述的超临界CO2一小部分液流的流路设计的作用在于:1.将内转子和隔离套产生热量带走,保护内转子不退磁;2.将轴承摩擦热带走同时润滑轴承,保护轴承正常工作不损坏。The purpose of the flow path design of the small portion of the supercritical CO2 liquid flow mentioned above is to: 1. take away the heat generated by the inner rotor and the isolation sleeve to protect the inner rotor from demagnetization; 2. take away the friction heat of the bearing and lubricate the bearing at the same time to protect the bearing from normal operation and damage.

采用本实用新型的循环泵的有益效果是:The beneficial effects of adopting the circulation pump of the utility model are:

该泵属于离心式磁力驱动泵,具有无泄漏,结构简单,加工精度要求低,流量调节方便,工作平稳等优点;与现有泵相比,泵体中的轴承采用陶瓷球轴承,与滑动轴承相比,摩擦面积小,摩擦损失小,传动效率高;摩擦损失小,发热量少,减小摩擦热对介质温度的影响,防止介质汽化,更有利于介质CO2保持超临界状态,不影响介质特性。The pump is a centrifugal magnetic drive pump with the advantages of no leakage, simple structure, low machining precision requirements, convenient flow adjustment and stable operation. Compared with existing pumps, the bearings in the pump body use ceramic ball bearings, which have a small friction area, small friction loss and high transmission efficiency compared with sliding bearings. The small friction loss and low heat generation reduce the influence of friction heat on the medium temperature, prevent the medium from vaporizing, and are more conducive to maintaining the supercritical state of the medium CO2 without affecting the medium properties.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本实用新型的一种超临界二氧化碳无水染色循环泵结构图。FIG1 is a structural diagram of a supercritical carbon dioxide anhydrous dyeing circulation pump of the utility model.

图2为图1中的轴头螺栓的结构图。FIG. 2 is a structural diagram of the shaft head bolt in FIG. 1 .

图3为图2的侧视图。FIG. 3 is a side view of FIG. 2 .

图中,1、泵盖、2、泵体、3、隔离套、4、入口法兰、5、出口法兰、6、密封环、7、螺栓、8、主轴、9、叶轮、10、内转子、11、轴头螺栓、11.1、轴头螺栓的轴向中心通孔、12、第一轴承、13、第二轴承、14、永磁体、15、外转子、16、电动机、17、电机轴、18、连接架、19、电动机支架、20、底座、4.1、入口法兰的介质流入通道、1.1、泵盖的介质流入通道、21、过液孔、22、轴向中心孔、23、径向中心孔。In the figure, 1, pump cover, 2, pump body, 3, isolation sleeve, 4, inlet flange, 5, outlet flange, 6, sealing ring, 7, bolt, 8, main shaft, 9, impeller, 10, inner rotor, 11, shaft head bolt, 11.1, axial center through hole of shaft head bolt, 12, first bearing, 13, second bearing, 14, permanent magnet, 15, outer rotor, 16, motor, 17, motor shaft, 18, connecting frame, 19, motor bracket, 20, base, 4.1, medium inflow channel of inlet flange, 1.1, medium inflow channel of pump cover, 21, liquid hole, 22, axial center hole, 23, radial center hole.

具体实施方式DETAILED DESCRIPTION

为使本实用新型的上述目的、特征和优点能够更加明显易懂,下面结合附图对本实用新型的具体实施方式做详细的说明。在下面的描述中阐述了很多具体细节以便于充分理解本实用新型。但是本实用新型能够以很多不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本实用新型内涵的情况下做类似改进,因此本实用新型不受下面公开的具体实施例的限制。In order to make the above-mentioned purposes, features and advantages of the utility model more obvious and easy to understand, the specific implementation methods of the utility model are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the utility model. However, the utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the utility model, so the utility model is not limited by the specific embodiments disclosed below.

如图1-3所示的一种超临界二氧化碳无水染色循环泵,包括:外部密封机构、置于外部密封机构内部的旋转组件、外部密封机构外部的转动件及动力装置机构;所述动力装置机构固定连接在外部密封机构的一端;所述外部密封机构外部的转动件位于外部密封机构与动力装置机构之间的位置;通过动力装置机构中的动力装置带动外部密封机构外部的转动件转动,进而带动外部密封机构内部的旋转组件在外部密封机构内部进行转动实现泵的运转;A supercritical carbon dioxide anhydrous dyeing circulation pump as shown in Figure 1-3 includes: an external sealing mechanism, a rotating assembly placed inside the external sealing mechanism, a rotating part outside the external sealing mechanism and a power device mechanism; the power device mechanism is fixedly connected to one end of the external sealing mechanism; the rotating part outside the external sealing mechanism is located between the external sealing mechanism and the power device mechanism; the rotating part outside the external sealing mechanism is driven to rotate by the power device in the power device mechanism, thereby driving the rotating assembly inside the external sealing mechanism to rotate inside the external sealing mechanism to realize the operation of the pump;

所述的外部密封机构包括:泵盖1、泵体2、隔离套3、位于泵盖1前端的入口法兰4、泵体2上部的出口法兰5、密封环6及螺栓7;入口法兰4通过螺栓7与泵盖1的前端连接在一起并通过环设的密封环6密封,泵盖1后端通过螺栓7与泵体2连接在一起并在泵盖1与泵体2之间通过环设的密封环6密封,泵体2后端通过螺栓7与隔离套3连接在一起并在泵体2与密封环6之间通过环设的密封环6密封,所述泵体2的上端设有出口法兰5,所述出口法兰5通过螺栓7连接在泵体2上并在出口法兰5与泵体2之间环设有密封环6;The external sealing mechanism comprises: a pump cover 1, a pump body 2, an isolation sleeve 3, an inlet flange 4 located at the front end of the pump cover 1, an outlet flange 5 at the upper part of the pump body 2, a sealing ring 6 and bolts 7; the inlet flange 4 is connected to the front end of the pump cover 1 by bolts 7 and is sealed by a sealing ring 6 arranged in an annular manner, the rear end of the pump cover 1 is connected to the pump body 2 by bolts 7 and is sealed between the pump cover 1 and the pump body 2 by a sealing ring 6 arranged in an annular manner, the rear end of the pump body 2 is connected to the isolation sleeve 3 by bolts 7 and is sealed between the pump body 2 and the sealing ring 6 by a sealing ring 6 arranged in an annular manner, the upper end of the pump body 2 is provided with an outlet flange 5, the outlet flange 5 is connected to the pump body 2 by bolts 7 and a sealing ring 6 is arranged in an annular manner between the outlet flange 5 and the pump body 2;

所述隔离套3为半封闭的U形套结构,U形套开口的一端与泵体2后端连接;The isolation sleeve 3 is a semi-enclosed U-shaped sleeve structure, and one end of the U-shaped sleeve opening is connected to the rear end of the pump body 2;

上述技术方案中,入口法兰4、泵盖1、泵体2、出口法兰5、隔离套3通过各自位置的密封环6和螺栓7共同组成一个密封腔体,从而形成外部密封机构;其中,各部分的密封环6是静密封,实现完全无泄漏;In the above technical solution, the inlet flange 4, the pump cover 1, the pump body 2, the outlet flange 5, and the isolation sleeve 3 together form a sealing cavity through the sealing rings 6 and bolts 7 at their respective positions, thereby forming an external sealing mechanism; wherein the sealing rings 6 of each part are static seals, achieving complete leakage-free;

所述的外部密封机构内部的旋转组件包括:位于外部密封机构的腔体中心的主轴8,主轴8的前端通过键连接有叶轮9,后端通过键连接有内转子10,所述叶轮9和内转子10分别通过主轴8的两端串联并且分别通过轴头螺栓11固定在主轴8上;位于叶轮9后端且在泵体2与主轴8之间的位置设有轴承组;The rotating assembly inside the external sealing mechanism includes: a main shaft 8 located at the center of the cavity of the external sealing mechanism, the front end of the main shaft 8 is connected to an impeller 9 through a key, and the rear end is connected to an inner rotor 10 through a key, the impeller 9 and the inner rotor 10 are connected in series through the two ends of the main shaft 8 and are fixed to the main shaft 8 through shaft head bolts 11 respectively; a bearing group is provided at the rear end of the impeller 9 and between the pump body 2 and the main shaft 8;

所述的轴承组为两套轴承,分别位于主轴8两端轴肩位置;靠近叶轮9方向的轴承称之为第一轴承12,靠近内转子10方向的轴承称之为第二轴承13;两个所述的轴承采用陶瓷球轴承;The bearing group is composed of two sets of bearings, which are respectively located at the shoulder positions at both ends of the main shaft 8; the bearing close to the impeller 9 is called the first bearing 12, and the bearing close to the inner rotor 10 is called the second bearing 13; the two bearings are ceramic ball bearings;

所述内转子10内径对应于主轴8的外径上设置键槽,内转子10通过键与键槽的配合与主轴8实现连接;所述主轴8端部的轴头螺栓11中心加工有轴向中心通孔11.1,轴头螺栓11旋入主轴8轴端后,轴头螺栓的轴向中心通孔11.1正好和主轴8的轴向中心孔22配合连通成通孔。A keyway is arranged on the inner diameter of the inner rotor 10 corresponding to the outer diameter of the main shaft 8, and the inner rotor 10 is connected to the main shaft 8 by the cooperation of the key and the keyway; an axial center through hole 11.1 is processed in the center of the shaft head bolt 11 at the end of the main shaft 8, and after the shaft head bolt 11 is screwed into the shaft end of the main shaft 8, the axial center through hole 11.1 of the shaft head bolt just cooperates with the axial center hole 22 of the main shaft 8 to form a through hole.

所述内转子10的外径面均匀开设有凹槽,凹槽内嵌设有永磁体14;The outer diameter surface of the inner rotor 10 is uniformly provided with grooves, and permanent magnets 14 are embedded in the grooves;

外部密封机构外部的转动件为外转子15,外转子15内径面与内转子10的各永磁体14相对应的位置也对应的设有数量相等的永磁体14;内转子10上的永磁体14和外转子15的永磁体14在圆周方向N极和S极交替设置;The rotating part outside the external sealing mechanism is the outer rotor 15, and the positions of the inner diameter surface of the outer rotor 15 corresponding to the permanent magnets 14 of the inner rotor 10 are also provided with an equal number of permanent magnets 14; the permanent magnets 14 on the inner rotor 10 and the permanent magnets 14 of the outer rotor 15 are alternately arranged with N poles and S poles in the circumferential direction;

两个轴承外圈安装在泵体2上为静止件,外转子15安装在电机轴17上为旋转件。静止件和旋转件间隙较大,采用一般配合公差即可满足使用,加工精度要求低。The two bearing outer rings are mounted on the pump body 2 as stationary parts, and the outer rotor 15 is mounted on the motor shaft 17 as a rotating part. The gap between the stationary parts and the rotating parts is large, and the general matching tolerance can be used, and the processing accuracy requirement is low.

所述的动力装置机构包括:电动机16、电机轴17、连接架18及螺栓7;外转子15后端安装在电动机16的电机轴17上,电动机16与泵体2之间设置连接架18,连接架18的前端通过螺栓7与泵体2固定连接,连接架18后端通过螺栓7与电动机16连接在一起;所述的电动机16底部通过电动机支架19固定于底座20上;The power device mechanism includes: an electric motor 16, a motor shaft 17, a connecting frame 18 and bolts 7; the rear end of the outer rotor 15 is installed on the motor shaft 17 of the electric motor 16, and a connecting frame 18 is arranged between the electric motor 16 and the pump body 2. The front end of the connecting frame 18 is fixedly connected to the pump body 2 by bolts 7, and the rear end of the connecting frame 18 is connected to the electric motor 16 by bolts 7; the bottom of the electric motor 16 is fixed to the base 20 by a motor bracket 19;

上述结构中,所述的入口法兰4和泵盖1中心均设有介质流入通道,介质先后通过入口法兰和泵盖的介质流入通道进入泵中;In the above structure, the inlet flange 4 and the center of the pump cover 1 are both provided with a medium inflow channel, and the medium enters the pump through the medium inflow channel of the inlet flange and the pump cover in turn;

所述的泵体2上设置过液孔21,所述过液孔21将泵体2内腔与内转子10所在腔连通形成通路,所述的泵盖的介质流入通道1.1为前窄后宽的喇叭口形状,入口法兰的介质流入通道4.1为直筒状;The pump body 2 is provided with a liquid hole 21, which connects the inner cavity of the pump body 2 with the cavity where the inner rotor 10 is located to form a passage. The medium inflow channel 1.1 of the pump cover is in a trumpet shape that is narrow in front and wide in the back, and the medium inflow channel 4.1 of the inlet flange is in a straight cylindrical shape.

所述的主轴8从后端向前端方向开设有轴向和径向中心孔,轴向中心孔22与径向中心孔23形成T型设置;径向中心孔23开设于两套轴承之间中心位置并且两端与两套轴承所在腔连通;轴向中心孔22一端端部位于主轴8末端,另一端延伸至径向中心孔23并与径向中心孔23连通。The spindle 8 is provided with axial and radial center holes from the rear end to the front end, and the axial center hole 22 and the radial center hole 23 form a T-shaped arrangement; the radial center hole 23 is opened at the center position between the two sets of bearings and both ends are connected to the cavities where the two sets of bearings are located; one end of the axial center hole 22 is located at the end of the spindle 8, and the other end extends to the radial center hole 23 and is connected to the radial center hole 23.

采用本实用新型上述结构的循环泵的工作过程如下:The working process of the circulation pump adopting the above structure of the utility model is as follows:

工作时,首先将超临界CO2由入口法兰的介质流入通道4.1进入外部密封机构的密封腔体并填充满,超临界CO2保持持续供应状态;When working, supercritical CO2 first flows from the medium of the inlet flange into the channel 4.1 and enters the sealing cavity of the external sealing mechanism and fills it up, and the supercritical CO2 maintains a continuous supply state;

电动机16通电,电机轴17带动外转子15旋转,外转子15通过磁性作用带着内转子10旋转,内转子10通过主轴8带动叶轮9旋转,叶轮9旋转产生的离心力将泵体2内的超临界CO2大部分通过出口法兰5打出,同时叶轮9入口形成真空,超临界CO2通过入口法兰4补充进来,再通过叶轮9由出口法兰5打出,如此重复,达到超临界CO2循环的目的;The motor 16 is powered on, and the motor shaft 17 drives the outer rotor 15 to rotate. The outer rotor 15 drives the inner rotor 10 to rotate through the magnetic effect. The inner rotor 10 drives the impeller 9 to rotate through the main shaft 8. The centrifugal force generated by the rotation of the impeller 9 drives most of the supercritical CO2 in the pump body 2 out through the outlet flange 5. At the same time, a vacuum is formed at the inlet of the impeller 9, and the supercritical CO2 is replenished through the inlet flange 4 and then driven out from the outlet flange 5 through the impeller 9. This is repeated to achieve the purpose of supercritical CO2 circulation.

同时,超临界CO2一小部分液流通过泵体2的过液孔21流到内转子10所在腔,经内转子10外圆和隔离套3内圆之间间隙从主轴8末端进入主轴8的轴向中心孔22、径向中心孔23,到达两套轴承所在腔,进而通过靠近叶轮9方向的第一轴承12的间隙流至叶轮9,此过程将内转子10和隔离套3产生的热量带走,保护内转子10不退磁;电动机16连续运转,超临界CO2可以不间断的被叶轮9打出,工作平稳;At the same time, a small portion of supercritical CO2 flows through the liquid hole 21 of the pump body 2 to the cavity where the inner rotor 10 is located, and enters the axial center hole 22 and the radial center hole 23 of the main shaft 8 from the end of the main shaft 8 through the gap between the outer circle of the inner rotor 10 and the inner circle of the isolation sleeve 3, and reaches the cavity where the two sets of bearings are located, and then flows to the impeller 9 through the gap of the first bearing 12 close to the impeller 9. This process takes away the heat generated by the inner rotor 10 and the isolation sleeve 3, protecting the inner rotor 10 from demagnetization; the motor 16 runs continuously, and the supercritical CO2 can be continuously pumped out by the impeller 9, and the operation is stable;

上述的超临界CO2一小部分液流的流路设计中,可形成两条流路;从泵体2的过液孔21流入至内转子10的所在腔后,介质不仅能够从内转子10和隔离套3之间的间隙从主轴8后端进入主轴8轴向、径向中心孔到达至轴承所在腔,最终通过第一轴承12的间隙流至叶轮9;介质也能够从内转子10所在腔通过第二轴承13的间隙进入轴承所在腔,然后通过第一轴承12的间隙流至叶轮9。In the flow path design of the above-mentioned small portion of the supercritical CO2 liquid flow, two flow paths can be formed; after flowing from the liquid hole 21 of the pump body 2 into the cavity where the inner rotor 10 is located, the medium can not only enter the axial and radial center holes of the main shaft 8 from the rear end of the main shaft 8 through the gap between the inner rotor 10 and the isolation sleeve 3 to reach the cavity where the bearing is located, and finally flow to the impeller 9 through the gap of the first bearing 12; the medium can also enter the cavity where the bearing is located from the cavity where the inner rotor 10 is located through the gap of the second bearing 13, and then flow to the impeller 9 through the gap of the first bearing 12.

需要说明的是,上述的超临界CO2一小部分液流的流路设计的作用在于:1.将内转子和隔离套产生热量带走,保护内转子不退磁;2.将轴承摩擦热带走同时润滑轴承,保护轴承正常工作不损坏。It should be noted that the purpose of the flow path design of the above-mentioned small part of the supercritical CO2 liquid flow is: 1. to take away the heat generated by the inner rotor and the isolation sleeve to protect the inner rotor from demagnetization; 2. to take away the friction heat of the bearing and lubricate the bearing at the same time to protect the bearing from normal operation and damage.

在本实用新型的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本实用新型的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

在本实用新型中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

在本实用新型中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

需要说明的是,当元件被称为“固定于”或“设置于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“上”、“下”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used herein are for illustrative purposes only and are not intended to be the only implementation method.

Claims (6)

1. A supercritical carbon dioxide anhydrous dyeing circulation pump, comprising: the device comprises an external sealing mechanism, a rotating assembly arranged inside the external sealing mechanism, a rotating piece outside the external sealing mechanism and a power device mechanism; the power device mechanism is fixedly connected to one end of the external sealing mechanism; the rotating piece outside the external sealing mechanism is positioned between the external sealing mechanism and the power device mechanism;
The rotary component inside the external sealing mechanism comprises: the main shaft is positioned in the center of the cavity of the external sealing mechanism, the front end of the main shaft is connected with an impeller through a key, the rear end of the main shaft is connected with an inner rotor through a key, and the impeller and the inner rotor are respectively connected in series through two ends of the main shaft and are respectively fixed on the main shaft through shaft head bolts; a bearing group is arranged at the rear end of the impeller and between the pump body and the main shaft; the bearing sets are two sets of bearings and are respectively positioned at shaft shoulders at two ends of the main shaft; the bearing near the direction of the impeller is called a first bearing, and the bearing near the direction of the inner rotor is called a second bearing; the two bearings are ceramic ball bearings.
2. The supercritical carbon dioxide anhydrous dyeing circulation pump of claim 1, wherein: the external sealing mechanism comprises: the device comprises a pump cover, a pump body, a spacer bush, an inlet flange positioned at the front end of the pump cover, an outlet flange positioned at the upper part of the pump body, a sealing ring and bolts; the inlet flange is connected with the front end of the pump cover through bolts and is sealed through a ring-shaped sealing ring, the rear end of the pump cover is connected with the pump body through bolts and is sealed through a ring-shaped sealing ring between the pump cover and the pump body, the rear end of the pump body is connected with the isolation sleeve through bolts and is sealed through a ring-shaped sealing ring between the pump body and the sealing ring, the upper end of the pump body is provided with an outlet flange, and the outlet flange is connected with the pump body through bolts and is provided with a sealing ring in a ring manner between the outlet flange and the pump body.
3. A supercritical carbon dioxide anhydrous dyeing circulation pump according to claim 2 and characterized in that: the inlet flange, the pump cover, the pump body, the outlet flange and the isolation sleeve form a sealing cavity together through sealing rings and bolts at the respective positions, so that an external sealing mechanism is formed.
4. The supercritical carbon dioxide anhydrous dyeing circulation pump of claim 1, wherein: the power device mechanism comprises: the motor, the motor shaft, the connecting frame and the bolts; the rear end of the outer rotor is arranged on a motor shaft of the motor, a connecting frame is arranged between the motor and the pump body, the front end of the connecting frame is fixedly connected with the pump body through a bolt, and the rear end of the connecting frame is connected with the motor through a bolt; the bottom of the motor is fixed on the base through a motor bracket.
5. The supercritical carbon dioxide anhydrous dyeing circulation pump of claim 1, wherein: the pump body is provided with a liquid through hole, and the liquid through hole communicates the inner cavity of the pump body with the cavity of the inner rotor to form a passage.
6. The supercritical carbon dioxide anhydrous dyeing circulation pump of claim 1, wherein: the spindle is provided with an axial central hole and a radial central hole from the rear end to the front end, and the axial central hole and the radial central hole form a T-shaped arrangement; the radial center hole is arranged at the center position between the two sets of bearings, and two ends of the radial center hole are communicated with the cavities where the two sets of bearings are positioned; one end of the axial center hole is positioned at the tail end of the main shaft, the other end extends to and communicates with the radially central bore.
CN202420207169.3U 2024-01-29 2024-01-29 Supercritical carbon dioxide anhydrous dyeing circulating pump Active CN221921433U (en)

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CN202420207169.3U CN221921433U (en) 2024-01-29 2024-01-29 Supercritical carbon dioxide anhydrous dyeing circulating pump

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202420207169.3U CN221921433U (en) 2024-01-29 2024-01-29 Supercritical carbon dioxide anhydrous dyeing circulating pump

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Publication Number Publication Date
CN221921433U true CN221921433U (en) 2024-10-29

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202420207169.3U Active CN221921433U (en) 2024-01-29 2024-01-29 Supercritical carbon dioxide anhydrous dyeing circulating pump

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