CN221913226U - Rotary mode-changing plastic sucking machine - Google Patents
Rotary mode-changing plastic sucking machine Download PDFInfo
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- CN221913226U CN221913226U CN202420297110.8U CN202420297110U CN221913226U CN 221913226 U CN221913226 U CN 221913226U CN 202420297110 U CN202420297110 U CN 202420297110U CN 221913226 U CN221913226 U CN 221913226U
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- 238000000465 moulding Methods 0.000 claims abstract description 13
- 230000002093 peripheral effect Effects 0.000 claims description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims 1
- 238000006243 chemical reaction Methods 0.000 claims 1
- 239000000741 silica gel Substances 0.000 claims 1
- 229910002027 silica gel Inorganic materials 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000009434 installation Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000005457 optimization Methods 0.000 description 3
- 229920001169 thermoplastic Polymers 0.000 description 3
- 238000007666 vacuum forming Methods 0.000 description 3
- 230000017525 heat dissipation Effects 0.000 description 2
- 229920001296 polysiloxane Polymers 0.000 description 2
- 238000005034 decoration Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229920005669 high impact polystyrene Polymers 0.000 description 1
- 239000004797 high-impact polystyrene Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 238000010104 thermoplastic forming Methods 0.000 description 1
- 238000009757 thermoplastic moulding Methods 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
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- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
本实用新型公开了一种旋转换模式吸塑机,它包括吸塑机本体和成型组件,所述成型组件包括转动连接于吸塑机本体上的转盘,所述转盘上环向设有多个腔体,每个腔体内安装有一个下模座,所述下模座内设有型腔,所述型腔为圆形,对应用于安装圆形吸塑模具,所述型腔圆形内壁周向设有对称分布的四个直角缺口,四个直角缺口对应用于安装方形吸塑模具,所述吸塑机本体上在位于转盘上方设有上模座。本实用新型能实现快速换模,提高生产效率。
The utility model discloses a rotary mode-changing blister machine, which comprises a blister machine body and a molding component, wherein the molding component comprises a turntable rotatably connected to the blister machine body, wherein the turntable is provided with a plurality of cavities in an annular direction, wherein a lower die seat is installed in each cavity, wherein a mold cavity is provided in the lower die seat, wherein the mold cavity is circular and corresponds to the installation of a circular blister mold, wherein the circular inner wall of the mold cavity is provided with four right-angled notches symmetrically distributed in the circumferential direction, wherein the four right-angled notches correspond to the installation of a square blister mold, and wherein an upper die seat is provided on the blister machine body above the turntable. The utility model can realize rapid mold change and improve production efficiency.
Description
技术领域Technical Field
本实用新型涉及吸塑机技术领域,特别是一种旋转换模式吸塑机。The utility model relates to the technical field of blister machines, in particular to a rotary mode-changing blister machine.
背景技术Background Art
关吸塑机又叫热塑成型机,是将加热塑化的PVC、PE、PP、PET、HIPS等热塑性塑料卷材吸制成各种形状的高级包装装潢盒、框等产品的机器。利用真空泵产生的真空吸力,将加热软化后的PVC、PET等热可塑性塑料片材经过模具吸塑成各种形状的真空罩、吸塑托盘、泡壳等。目前市面上有些吸塑机的制造通常只有一个模座,也就是一台吸塑机对应只能一个个生产吸塑盘,生产效率非常低,因为该吸塑机上只能安装一副模具,当发生故障需要更换整副模具,不仅生产效率低,而且装卸调试模具也非常不方便。The blister machine, also known as the thermoplastic forming machine, is a machine that blister-forms heated and plasticized thermoplastic plastic coils such as PVC, PE, PP, PET, HIPS, etc. into various shapes of advanced packaging decoration boxes, frames and other products. Using the vacuum suction generated by the vacuum pump, the heated and softened thermoplastic plastic sheets such as PVC and PET are blister-formed into various shapes of vacuum covers, blister trays, bubble shells, etc. through molds. At present, some blister machines on the market usually have only one mold base, that is, one blister machine can only produce blister trays one by one, and the production efficiency is very low, because only one mold can be installed on the blister machine, and when a failure occurs, the entire mold needs to be replaced, which not only has low production efficiency, but also is very inconvenient to load and unload the mold.
实用新型内容Utility Model Content
本实用新型的目的是为了解决上述技术的不足而设计的一种旋转换模式吸塑机。The utility model aims to solve the deficiencies of the above-mentioned technology and is designed to provide a rotary mode-changing blister machine.
本实用新型所设计了旋转换模式吸塑机,它包括吸塑机本体和成型组件,所述成型组件包括转动连接于吸塑机本体上的转盘,所述转盘上环向设有多个腔体,每个腔体内安装有一个下模座,所述下模座内设有型腔,所述型腔为圆形,对应用于安装圆形吸塑模具,所述型腔圆形内壁周向设有对称分布的四个直角缺口,四个直角缺口对应用于安装方形吸塑模具,所述吸塑机本体上在位于转盘上方设有上模座。The utility model discloses a rotary mode-changing blister machine, which comprises a blister machine body and a molding component, wherein the molding component comprises a turntable rotatably connected to the blister machine body, wherein a plurality of cavities are circumferentially arranged on the turntable, wherein a lower mold base is installed in each cavity, wherein a mold cavity is arranged in the lower mold base, wherein the mold cavity is circular and is used for installing a circular blister mold, wherein four right-angle notches symmetrically distributed on the circular inner wall of the mold cavity are arranged circumferentially, wherein the four right-angle notches are used for installing a square blister mold, and an upper mold base is arranged on the blister machine body above the turntable.
进一步优化,所述型腔底面中央开设有通孔。Further optimization is performed by providing a through hole in the center of the bottom surface of the cavity.
作为优选,所述吸塑机本体位于转盘下方设有伸缩杆,伸缩杆的活动端向上伸缩于通孔内。Preferably, the blister machine body is provided with a telescopic rod below the turntable, and the movable end of the telescopic rod is telescoped upward in the through hole.
进一步优化,所述伸缩杆的活动端顶端设有硅胶层。Further optimization is that a silicone layer is provided on the top of the movable end of the telescopic rod.
作为优选,所述下模座外周设有对称的凸起,所述腔体内壁上设有与凸起配合的凹槽。Preferably, the outer periphery of the lower die base is provided with symmetrical protrusions, and the inner wall of the cavity is provided with grooves matching with the protrusions.
作为优选,所述下模座外周壁与腔体内壁之间留有间隙。Preferably, a gap is left between the outer peripheral wall of the lower mold base and the inner wall of the cavity.
进一步优化,所述型腔底面围绕通孔还设有环形凹槽。According to further optimization, the bottom surface of the cavity is also provided with an annular groove around the through hole.
本实用新型的技术效果为,作为吸塑机的下模座,其安装于转盘上,转盘上设有多个用于安装下模座的腔体,随着转盘的转动,下模座能逐一转动至上模座下方,实现快速换模,提高生产效率;同一下模座内能安装方形吸塑模具或圆形吸塑模具,实现一副模具能制造方形吸塑盘和圆形吸塑盘,不仅节省了开模成本,而且不用频繁更换模座。The technical effect of the utility model is that, as a lower mold base of a blister machine, it is installed on a turntable, and a plurality of cavities for installing the lower mold base are provided on the turntable. With the rotation of the turntable, the lower mold base can be rotated one by one to the bottom of the upper mold base, so that fast mold change can be achieved and production efficiency is improved; a square blister mold or a round blister mold can be installed in the same lower mold base, so that a pair of molds can be used to manufacture square blister trays and round blister trays, which not only saves the mold opening cost, but also eliminates the need to frequently replace the mold base.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本实用新型整体结构图;Figure 1 is an overall structural diagram of the utility model;
图2是图1中A处放大图;Figure 2 is an enlarged view of point A in Figure 1;
图3是本实用新型中整体结构图(未安装下模座);Figure 3 is an overall structural diagram of the utility model (without installing the lower die base);
图4是图3中B处放大图;Fig. 4 is an enlarged view of point B in Fig. 3;
图5是本实用新型中圆形吸塑模具和方形吸塑模具的结构图;FIG5 is a structural diagram of a circular blister mold and a square blister mold in the present invention;
图6是本实用新型中伸缩杆和下模座的结构爆炸图。FIG. 6 is an exploded view of the structure of the telescopic rod and the lower die base in the utility model.
图中:1、吸塑机本体;2、转盘;3、腔体;4、下模座;5、型腔;6、圆形吸塑模具;7、方形吸塑模具;8、直角缺口;9、通孔;10、伸缩杆;11、凸起;12、凹槽;13、间隙;14、环形凹槽。In the figure: 1. Vacuum forming machine body; 2. Turntable; 3. Cavity; 4. Lower mold base; 5. Cavity; 6. Round vacuum forming mold; 7. Square vacuum forming mold; 8. Right-angle notch; 9. Through hole; 10. Telescopic rod; 11. Protrusion; 12. Groove; 13. Gap; 14. Annular groove.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field belong to the scope of protection of the utility model.
本实施例中,如图1至6所示,它包括吸塑机本体1和成型组件,吸塑机本体1即为热塑成型机的本体,成型组件为热塑模具组件,成型组件包括转盘2,本实施例中,吸塑机本体1具有底座和位于底座上方的顶塑机构,顶塑机构上设有升降杆,升降杆的顶端设有上模座。In this embodiment, as shown in Figures 1 to 6, it includes a blister machine body 1 and a molding assembly. The blister machine body 1 is the body of the thermoplastic molding machine, and the molding assembly is a thermoplastic mold assembly. The molding assembly includes a turntable 2. In this embodiment, the blister machine body 1 has a base and a top molding mechanism located above the base. The top molding mechanism is provided with a lifting rod, and the top of the lifting rod is provided with an upper mold seat.
转盘2转动连接于吸塑机本体1的底座上,转盘2上环向设有多个腔体3,即多个腔体3沿着圆形转盘2呈环形阵列分布,每个腔体3内安装有一个下模座4,下模座4外周设有对称的凸起11,腔体3内壁上设有与凸起11配合的凹槽12,本实施例中,凸起11呈竖直向设置的三棱柱形,四个凸起11环向等距分布在下模座4的外周壁,而腔体3内壁的凹槽12也对应为三棱柱形,下模座4为圆形,腔体3也相应为圆形,当下模座4放置于腔体3内,下模座4的高度高于腔体3高度,这样有利于更换下模座4时便于拿取,同时也便于下模座4散热。The turntable 2 is rotatably connected to the base of the blister machine body 1. A plurality of cavities 3 are circumferentially arranged on the turntable 2, that is, the plurality of cavities 3 are distributed in a circular array along the circular turntable 2. A lower mold base 4 is installed in each cavity 3. Symmetrical protrusions 11 are arranged on the outer periphery of the lower mold base 4. A groove 12 cooperating with the protrusion 11 is arranged on the inner wall of the cavity 3. In the present embodiment, the protrusion 11 is in the shape of a vertically arranged triangular prism. Four protrusions 11 are equidistantly distributed on the outer peripheral wall of the lower mold base 4 in the circumferential direction, and the groove 12 on the inner wall of the cavity 3 is also in the shape of a triangular prism. The lower mold base 4 is circular, and the cavity 3 is also correspondingly circular. When the lower mold base 4 is placed in the cavity 3, the height of the lower mold base 4 is higher than the height of the cavity 3, which is conducive to the easy removal when replacing the lower mold base 4, and also facilitates the heat dissipation of the lower mold base 4.
另外,下模座4外周壁与腔体3内壁之间留有间隙13,由于有凸起11和凹槽12的配合,下模座4和腔体3之间即使有间隙13,也不会影响下模座4的安装,即下模座4还是能稳定地安装于腔体3内,由于凸起11和凹槽12均是三棱柱形,凸起11和凹槽12配合后,凸起11的一个棱柱面紧抵在凹槽12的相应内凹棱柱面上,形成三角形式接触面,非常稳固,而下模座4和腔体3之间的间隙13不仅便于下模座4装卸,而且对下模座4的散热起到了非常重要的作用,同时下模座4不会和腔体3之间发生大面积接触而相互磨损,延长了模具整体使用寿命。In addition, a gap 13 is left between the outer wall of the lower die base 4 and the inner wall of the cavity 3. Due to the cooperation of the protrusion 11 and the groove 12, even if there is a gap 13 between the lower die base 4 and the cavity 3, it will not affect the installation of the lower die base 4, that is, the lower die base 4 can still be stably installed in the cavity 3. Since the protrusion 11 and the groove 12 are both triangular prisms, after the protrusion 11 and the groove 12 cooperate, one prism surface of the protrusion 11 is tightly against the corresponding concave prism surface of the groove 12 to form a triangular contact surface, which is very stable. The gap 13 between the lower die base 4 and the cavity 3 not only facilitates the loading and unloading of the lower die base 4, but also plays a very important role in the heat dissipation of the lower die base 4. At the same time, the lower die base 4 will not have a large-area contact with the cavity 3 and wear each other, thereby extending the overall service life of the mold.
下模座4内设有型腔5,型腔5也为圆形盘状结构,对应用于安装圆形吸塑模具6,制作圆形吸塑盘,型腔5圆形内壁周向设有四个位于四个角处的直角缺口8,四个直角缺口8对应用于安装方形吸塑模具7,也就是一个下模座4可以同时用于安装方形模具和圆形模具,以对应生产方形吸塑盘和圆形吸塑盘,也就是两种型号的吸塑盘只需要一副上下模座4即可,不仅方便生产,而且节约了开模成本。A cavity 5 is provided in the lower mold base 4, and the cavity 5 is also a circular disc-shaped structure, which is used to install a circular blister mold 6 to make a circular blister disc. The circular inner wall of the cavity 5 is circumferentially provided with four right-angle notches 8 located at the four corners. The four right-angle notches 8 are used to install a square blister mold 7, that is, a lower mold base 4 can be used to install a square mold and a circular mold at the same time, so as to produce square blister discs and circular blister discs respectively, that is, two types of blister discs only need one pair of upper and lower mold bases 4, which is not only convenient for production, but also saves mold opening costs.
另外,型腔5底面中央开设有通孔9,通孔9的设置可以避免吸塑模具吸附在下模座4的型腔5内,不利于拿取吸塑模具。In addition, a through hole 9 is provided in the center of the bottom surface of the cavity 5 . The provision of the through hole 9 can prevent the blister mold from being adsorbed in the cavity 5 of the lower mold base 4 , which is not conducive to taking out the blister mold.
进一步,吸塑机本体1位于转盘2下方设有伸缩杆10,也就是吸塑机本体1或转盘2底部设有伸缩杆10,伸缩杆10的固定端连接驱动件,伸缩杆10的活动端位于通孔9内或位于通孔9正下方,伸缩杆10的活动端可沿着通孔9轴向上升至通孔9外,当吸塑模具安装于型腔5内,伸缩杆10下降至通孔9下方,不影响吸塑模具;当吸塑模具内的吸塑盘成型后,需要拆卸吸塑模具或吸塑盘脱模时,伸缩杆10快速上升,以顶升吸塑模具,随着伸缩杆10快速地上升和下降,将吸塑模具不停地上顶,使得吸塑模具形成上下震动的状态,从而可以使得吸塑模具内的吸塑盘迅速与吸塑模具分开。从而便于脱模,当需要拆卸吸塑模具只需要伸缩杆10上升而将吸塑模具上顶即可,使得吸塑模具与型腔5分离。Further, the blister machine body 1 is provided with a telescopic rod 10 below the turntable 2, that is, the blister machine body 1 or the bottom of the turntable 2 is provided with a telescopic rod 10, the fixed end of the telescopic rod 10 is connected to the driving member, the movable end of the telescopic rod 10 is located in the through hole 9 or directly below the through hole 9, and the movable end of the telescopic rod 10 can rise axially along the through hole 9 to the outside of the through hole 9, when the blister mold is installed in the cavity 5, the telescopic rod 10 drops below the through hole 9, and does not affect the blister mold; when the blister disk in the blister mold is formed, it is necessary to remove the blister mold or demould the blister disk, the telescopic rod 10 rises quickly to lift the blister mold, and as the telescopic rod 10 rises and falls quickly, the blister mold is constantly pushed up, so that the blister mold forms a state of up and down vibration, so that the blister disk in the blister mold can be quickly separated from the blister mold. This facilitates demoulding, and when the blister mold needs to be removed, only the telescopic rod 10 needs to rise and push the blister mold up, so that the blister mold is separated from the cavity 5.
另外,伸缩杆10的活动端顶端设有硅胶层,使得伸缩杆10的活动端在顶升吸塑模具时,避免伸缩杆10与吸塑模具发生硬性碰撞,以便损伤吸塑模具和伸缩杆10,同时能降低碰撞产生的噪音。In addition, a silicone layer is provided at the top of the movable end of the telescopic rod 10, so that when the movable end of the telescopic rod 10 is lifting the blister mold, the telescopic rod 10 is prevented from hard collision with the blister mold to avoid damaging the blister mold and the telescopic rod 10, and the noise generated by the collision can be reduced.
型腔5底面还设有环形凹槽14,环形凹槽14围绕通孔9设置,本实施例中,环形凹槽14底部为圆弧形底面,环形凹槽14数量为两个,分别为同心不同直径分布,这样设置的目的在于,使得下模座4的底面散热更加快速。An annular groove 14 is also provided on the bottom surface of the cavity 5. The annular groove 14 is arranged around the through hole 9. In this embodiment, the bottom of the annular groove 14 is an arc-shaped bottom surface. There are two annular grooves 14, which are concentrically distributed with different diameters. The purpose of this arrangement is to make the bottom surface of the lower mold base 4 dissipate heat more quickly.
本实用新型不局限于上述最佳实施方式,任何人在本实用新型的启示下都可得出其他各种形式的产品,但不论在其形状或结构上作任何变化,凡是具有与本申请相同或相近似的技术方案,均落在本实用新型的保护范围之内。The present utility model is not limited to the above-mentioned optimal implementation mode. Anyone can derive other various forms of products under the inspiration of the present utility model. However, no matter what changes are made in the shape or structure, all those having the same or similar technical solutions as the present application fall within the protection scope of the present utility model.
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