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CN221909524U - Unloading mechanism of thinning flanging forming structure and die thereof - Google Patents

Unloading mechanism of thinning flanging forming structure and die thereof Download PDF

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Publication number
CN221909524U
CN221909524U CN202420045266.7U CN202420045266U CN221909524U CN 221909524 U CN221909524 U CN 221909524U CN 202420045266 U CN202420045266 U CN 202420045266U CN 221909524 U CN221909524 U CN 221909524U
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clamping plate
discharge
upper clamping
unloading
embedded block
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商磊
高永亮
张忠禹
李�根
杨永忠
高稳
孟庆禄
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Tianjin Jinrong Tianyu Precision Machinery Inc
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Tianjin Jinrong Tianyu Precision Machinery Inc
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Abstract

本实用新型公开了一种变薄翻边成型结构的卸料机构及其模具,上夹板通过导向柱和复位弹簧组件活动安装在上模座上,凹模固定嵌装在上夹板中;在上模座内设置有一安装腔,所述内嵌块活动嵌装在该安装腔中,并且内嵌块通过连接螺栓与上夹板固定连接;卸料顶杆和卸料弹簧安装在内嵌块中,并且卸料顶杆贯穿上夹板伸至凹模中。在卸料时,上模座向上运行复位,随着上模座向上运行,上夹板与上模座分离,此过程中,内嵌块随上夹板同步运动,即安装在内嵌块中的卸料顶杆和卸料弹簧也随上夹板同步运动,同时卸料顶杆在卸料弹簧作用下,也会向下运动,将工件顶出凹模,完成卸料。此卸料过程大大的降低了卸料顶杆的卸料行程,因此可以选择更大弹力的卸料弹簧。

The utility model discloses a discharge mechanism and a mold of a thinning and flanging forming structure, wherein an upper clamping plate is movably mounted on an upper die seat through a guide column and a reset spring assembly, and a concave die is fixedly embedded in the upper clamping plate; an installation cavity is provided in the upper die seat, and the embedded block is movably embedded in the installation cavity, and the embedded block is fixedly connected to the upper clamping plate through a connecting bolt; a discharge ejector rod and a discharge spring are installed in the embedded block, and the discharge ejector rod passes through the upper clamping plate and extends into the concave die. During discharge, the upper die seat moves upward and resets, and as the upper die seat moves upward, the upper clamping plate is separated from the upper die seat. During this process, the embedded block moves synchronously with the upper clamping plate, that is, the discharge ejector rod and the discharge spring installed in the embedded block also move synchronously with the upper clamping plate. At the same time, the discharge ejector rod will also move downward under the action of the discharge spring to push the workpiece out of the concave die to complete discharge. This discharge process greatly reduces the discharge stroke of the discharge ejector rod, so a discharge spring with greater elasticity can be selected.

Description

一种变薄翻边成型结构的卸料机构及其模具A discharge mechanism and mold for a thinning and flanging forming structure

技术领域Technical Field

本实用新型属于冲压模具技术领域,具体涉及一种变薄翻边成型结构的卸料机构及其模具。The utility model belongs to the technical field of stamping dies, and in particular relates to a discharge mechanism of a thinning and flanging forming structure and a die thereof.

背景技术Background Art

变薄翻边成型是常见的一种冲压加工方式,参见附图1和附图2,其基本加工原理是:待加工的工件0中心部位设置了通孔,冲压加工时,利用冲头1和凹模2,对工件0中心部位通孔位置进行冲压,使工件0通孔处形成变薄的翻边。Thinning and flanging forming is a common stamping processing method, see Figures 1 and 2, the basic processing principle is: a through hole is set at the center of the workpiece 0 to be processed, and during the stamping process, the punch 1 and the die 2 are used to punch the through hole position at the center of the workpiece 0, so that a thinned flanging is formed at the through hole of the workpiece 0.

由于变薄翻边成型剧烈,在成型后工件的翻边部位会紧紧的胀形抱在凹模内,因此需要设置卸料顶杆来进行卸料。参见附图3-附图4,是目前现有技术中能够完成变薄翻边成型以及卸料的冲压模具结构,其包括:下模座11、下夹板12、冲头13、上模座14、上夹板15、凹模16、卸料顶杆17和卸料弹簧18,下夹板12通过导向柱和复位弹簧组件191活动安装在下模座11上,下夹板12能够上下运动,冲头13固定安装在下模座11中;上夹板15通过导向柱和复位弹簧组件192活动安装在上模座14上,上夹板15能够上下运动,凹模16固定嵌装在上夹板15中,卸料顶杆17活动嵌装在上模座14上,卸料弹簧18安装在卸料顶杆17的顶端,为卸料顶杆17提供向下的弹力;工作时,随着上模座14向下运行,工件0被夹紧在下夹板12和上夹板15之间,然后冲头13冲入凹模16固内,完成对工件的变薄翻边成型;然后上模座14向上运行复位,随着上模座14向上运行,上夹板15与上模座14分离,同时卸料顶杆17在卸料弹簧18作用下,向下运动,将工件顶出凹模16,完成卸料。Since the thinning and flanging forming is intense, the flanging part of the workpiece will be tightly bulged and held in the die after forming, so it is necessary to set a discharge push rod for unloading. See Figures 3 and 4, which are stamping die structures that can complete thinning and flanging forming and unloading in the prior art, including: a lower die base 11, a lower clamping plate 12, a punch 13, an upper die base 14, an upper clamping plate 15, a die 16, a discharge push rod 17 and a discharge spring 18. The lower clamping plate 12 is movably mounted on the lower die base 11 through a guide column and a reset spring assembly 191. The lower clamping plate 12 can move up and down, and the punch 13 is fixedly mounted in the lower die base 11; the upper clamping plate 15 is movably mounted on the upper die base 14 through a guide column and a reset spring assembly 192. The upper clamping plate 15 can move up and down, and the die 16 is fixedly embedded. In the upper clamping plate 15, the unloading ejector rod 17 is movably embedded in the upper die base 14, and the unloading spring 18 is installed at the top of the unloading ejector rod 17 to provide downward elastic force for the unloading ejector rod 17; during operation, as the upper die base 14 moves downward, the workpiece 0 is clamped between the lower clamping plate 12 and the upper clamping plate 15, and then the punch 13 punches into the die 16 to complete the thinning and flanging of the workpiece; then the upper die base 14 moves upward and resets, and as the upper die base 14 moves upward, the upper clamping plate 15 separates from the upper die base 14, and at the same time, the unloading ejector rod 17 moves downward under the action of the unloading spring 18 to push the workpiece out of the die 16 to complete the unloading.

上述的这种卸料方式,存在以下弊端:由于卸料顶杆是挂载在夹板中,那么卸料顶杆的卸料行程为卸料顶杆自身的行程+下夹板的行程,从而造成的后果是卸料行程过长,卸料弹簧弹力损失大,需要卸料力的时候由于行程长,造成卸料不顺畅,时常出现抱料现象,造成料带会出现上下起伏,影响送料效率和定位不稳和翻边孔高度不稳定。The above-mentioned unloading method has the following disadvantages: since the unloading push rod is mounted in the clamping plate, the unloading stroke of the unloading push rod is the stroke of the unloading push rod itself + the stroke of the lower clamping plate, which results in a too long unloading stroke and a large loss of elastic force of the unloading spring. When unloading force is required, the unloading is not smooth due to the long stroke, and the material is often stuck, causing the material belt to fluctuate up and down, affecting the feeding efficiency, unstable positioning, and unstable height of the flanging hole.

实用新型内容Utility Model Content

本实用新型主要为了克服现有技术的不足,提供了一种变薄翻边成型结构的卸料机构及其模具。The utility model mainly aims to overcome the deficiencies of the prior art and provides a discharge mechanism of a thinning and flanging forming structure and a die thereof.

本实用新型是通过以下技术方案实现的:The utility model is realized by the following technical solutions:

一种变薄翻边成型结构的卸料机构,上夹板通过导向柱和复位弹簧组件活动安装在上模座上,凹模固定嵌装在上夹板中;在上模座内设置有一安装腔,所述内嵌块活动嵌装在该安装腔中,并且内嵌块通过连接螺栓与上夹板固定连接;卸料顶杆和卸料弹簧安装在内嵌块中,并且卸料顶杆贯穿上夹板伸至凹模中。A discharge mechanism of a thinning and flanging forming structure, wherein an upper clamping plate is movably mounted on an upper die base through a guide column and a reset spring assembly, and a die is fixedly embedded in the upper clamping plate; an installation cavity is provided in the upper die base, an embedded block is movably embedded in the installation cavity, and the embedded block is fixedly connected to the upper clamping plate through connecting bolts; a discharge ejector rod and a discharge spring are installed in the embedded block, and the discharge ejector rod passes through the upper clamping plate and extends into the die.

一种具有上述卸料机构的模具,包括下模座、下夹板、冲头、上模座、上夹板、凹模、卸料顶杆、卸料弹簧、内嵌块和连接螺栓,其中,所述下夹板通过导向柱和复位弹簧组件活动安装在下模座上,所述冲头固定安装在下模座中;上夹板通过导向柱和复位弹簧组件活动安装在上模座上,所述凹模固定嵌装在上夹板中,在上模座内设置有一安装腔,所述内嵌块活动嵌装在该安装腔中,并且内嵌块通过连接螺栓与上夹板固定连接,卸料顶杆和卸料弹簧安装在内嵌块中,卸料弹簧位于卸料顶杆的顶端,为卸料顶杆提供向下的弹力,并且卸料顶杆贯穿上夹板伸至凹模中。A mold with the above-mentioned unloading mechanism comprises a lower die base, a lower clamping plate, a punch, an upper die base, an upper clamping plate, a die, a unloading ejector rod, a unloading spring, an embedded block and connecting bolts, wherein the lower clamping plate is movably mounted on the lower die base through a guide column and a reset spring assembly, and the punch is fixedly mounted in the lower die base; the upper clamping plate is movably mounted on the upper die base through a guide column and a reset spring assembly, the die is fixedly embedded in the upper clamping plate, an installation cavity is provided in the upper die base, the embedded block is movably embedded in the installation cavity, and the embedded block is fixedly connected to the upper clamping plate through connecting bolts, the unloading ejector rod and the unloading spring are installed in the embedded block, the unloading spring is located at the top end of the unloading ejector rod, provides downward elastic force for the unloading ejector rod, and the unloading ejector rod passes through the upper clamping plate and extends into the die.

本实用新型的优点和有益效果为:The advantages and beneficial effects of the utility model are:

本实用新型在卸料时,大大的降低了卸料顶杆的卸料行程,由于卸料行程变小,可以选择更大弹力的卸料弹簧,完美的解决了背景技术的缺陷。The utility model greatly reduces the unloading stroke of the unloading push rod during unloading. Since the unloading stroke becomes smaller, a unloading spring with greater elasticity can be selected, thus perfectly solving the defects of the background technology.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1是背景技术中变薄翻边成型的原理图。FIG. 1 is a schematic diagram of thinning and flanging forming in the background art.

图2是背景技术中变薄翻边成型的原理图。FIG. 2 is a schematic diagram of the thinning and flanging forming process in the background art.

图3是现有技术中能够完成变薄翻边成型以及卸料的冲压模具结构图(冲压状态)。FIG. 3 is a structural diagram of a stamping die capable of completing thinning and flanging forming and unloading in the prior art (stamping state).

图4是现有技术中能够完成变薄翻边成型以及卸料的冲压模具结构图(卸料状态)。FIG. 4 is a structural diagram of a stamping die capable of completing thinning and flanging forming and unloading in the prior art (unloading state).

图5是本实用新型的能够完成变薄翻边成型以及卸料的冲压模具结构图(冲压状态)。FIG. 5 is a structural diagram of a stamping die capable of completing thinning and flanging forming and unloading of the utility model (stamping state).

图6是本实用新型的能够完成变薄翻边成型以及卸料的冲压模具结构图(卸料状态)。FIG. 6 is a structural diagram of a stamping die capable of completing thinning and flanging forming and unloading of the utility model (unloading state).

对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,可以根据以上附图获得其他的相关附图。For ordinary technicians in this field, other relevant drawings can be obtained based on the above drawings without any creative work.

具体实施方式DETAILED DESCRIPTION

为了使本技术领域的人员更好地理解本实用新型方案,下面结合具体实施例进一步说明本实用新型的技术方案。In order to enable those skilled in the art to better understand the technical solution of the present utility model, the technical solution of the present utility model is further described below in conjunction with specific embodiments.

一种能够完成变薄翻边成型以及卸料的冲压模具,参见附图5和附图6,包括下模座21、下夹板22、冲头23、上模座24、上夹板25、凹模26、卸料顶杆27、卸料弹簧28、内嵌块29和连接螺栓30,其中,所述下夹板22通过导向柱和复位弹簧组件31活动安装在下模座21上,下夹板22能够上下运动,所述冲头23固定安装在下模座21中;上夹板25通过导向柱和复位弹簧组件32活动安装在上模座24上,上夹板25能够上下运动,所述凹模26固定嵌装在上夹板25中,在上模座24内设置有一安装腔,所述内嵌块29活动嵌装在该安装腔中,并且内嵌块29通过连接螺栓30与上夹板25固定连接,这样内嵌块29能够同步随上夹板25上下运动。A stamping die capable of completing thinning and flanging forming and unloading, referring to Figures 5 and 6, comprises a lower die base 21, a lower clamping plate 22, a punch 23, an upper die base 24, an upper clamping plate 25, a die 26, a discharge ejector rod 27, a discharge spring 28, an embedded block 29 and a connecting bolt 30, wherein the lower clamping plate 22 is movably mounted on the lower die base 21 through a guide column and a return spring assembly 31, the lower clamping plate 22 can move up and down, and the punch 23 is fixedly mounted in the lower die base 21; the upper clamping plate 25 is movably mounted on the upper die base 24 through a guide column and a return spring assembly 32, the upper clamping plate 25 can move up and down, the die 26 is fixedly embedded in the upper clamping plate 25, an installation cavity is provided in the upper die base 24, the embedded block 29 is movably embedded in the installation cavity, and the embedded block 29 is fixedly connected to the upper clamping plate 25 through a connecting bolt 30, so that the embedded block 29 can synchronously move up and down with the upper clamping plate 25.

在内嵌块29内部设置有竖向安装腔,所述卸料顶杆27和卸料弹簧28安装在该竖向安装腔中,卸料弹簧28位于卸料顶杆27的顶端,为卸料顶杆27提供向下的弹力,并且卸料顶杆27贯穿所述上夹板25伸至凹模26中。A vertical mounting cavity is provided inside the embedded block 29 , in which the unloading push rod 27 and the unloading spring 28 are installed. The unloading spring 28 is located at the top end of the unloading push rod 27 to provide downward elastic force for the unloading push rod 27 , and the unloading push rod 27 passes through the upper clamping plate 25 and extends into the concave mold 26 .

工作时,随着上模座24向下运行(合模的过程),工件0被夹紧在下夹板22和上夹板25之间,冲头23冲入凹模26固内,完成对工件的变薄翻边成型;然后上模座24向上运行复位(开模的过程),随着上模座24向上运行,上夹板25与上模座24分离,此过程中,内嵌块29随上夹板25同步运动,即安装在内嵌块29中的卸料顶杆27和卸料弹簧28也随上夹板25同步运动,同时卸料顶杆27在卸料弹簧28作用下,也会向下运动,将工件顶出凹模26,完成卸料。During operation, as the upper die base 24 moves downward (the process of mold closing), the workpiece 0 is clamped between the lower clamping plate 22 and the upper clamping plate 25, and the punch 23 punches into the solid die 26 to complete the thinning and flanging of the workpiece; then the upper die base 24 moves upward and resets (the process of mold opening). As the upper die base 24 moves upward, the upper clamping plate 25 separates from the upper die base 24. During this process, the embedded block 29 moves synchronously with the upper clamping plate 25, that is, the unloading ejector rod 27 and the unloading spring 28 installed in the embedded block 29 also move synchronously with the upper clamping plate 25. At the same time, the unloading ejector rod 27 will also move downward under the action of the unloading spring 28 to push the workpiece out of the die 26 to complete the unloading.

综上可见,本实用新型在卸料时,大大的降低了卸料行程,由于行程变小,可以选择更大弹力的卸料弹簧,完美的解决了背景技术的缺陷。In summary, the utility model greatly reduces the unloading stroke during unloading. Since the stroke is reduced, a unloading spring with greater elasticity can be selected, which perfectly solves the defects of the background technology.

为了易于说明,实施例中使用了诸如“上”、“下”、“左”、“右”等空间相对术语,用于说明图中示出的一个元件或特征相对于另一个元件或特征的关系。应该理解的是,除了图中示出的方位之外,空间术语意在于包括装置在使用或操作中的不同方位。例如,如果图中的装置被倒置,被叙述为位于其他元件或特征“下”的元件将定位在其他元件或特征“上”。因此,示例性术语“下”可以包含上和下方位两者。装置可以以其他方式定位(旋转90度或位于其他方位),这里所用的空间相对说明可相应地解释。For ease of explanation, spatial relative terms such as "upper", "lower", "left", "right" and the like are used in the embodiments to illustrate the relationship of one element or feature shown in the figure relative to another element or feature. It should be understood that, in addition to the orientation shown in the figure, the spatial terms are intended to include different orientations of the device in use or operation. For example, if the device in the figure is inverted, the element described as being "under" other elements or features will be positioned "on" other elements or features. Therefore, the exemplary term "under" can include both upper and lower orientations. The device can be positioned in other ways (rotated 90 degrees or in other orientations), and the spatial relative descriptions used here can be interpreted accordingly.

而且,诸如“第一”和“第二”等之类的关系术语仅仅用来将一个与另一个具有相同名称的部件区分开来,而不一定要求或者暗示这些部件之间存在任何这种实际的关系或者顺序。Furthermore, relational terms such as “first” and “second” and the like are merely used to distinguish one component from another having the same name, but do not necessarily require or imply any such actual relationship or order between these components.

以上对本实用新型做了示例性的描述,应该说明的是,在不脱离本实用新型的核心的情况下,任何简单的变形、修改或者其他本领域技术人员能够不花费创造性劳动的等同替换均落入本实用新型的保护范围。The above is an exemplary description of the present invention. It should be noted that, without departing from the core of the present invention, any simple deformation, modification or other equivalent replacement that can be done by other technical personnel in this field without expending creative labor falls within the protection scope of the present invention.

Claims (2)

1.一种变薄翻边成型结构的卸料机构,其特征在于:上夹板通过导向柱和复位弹簧组件活动安装在上模座上,凹模固定嵌装在上夹板中;在上模座内设置有一安装腔,内嵌块活动嵌装在该安装腔中,并且内嵌块通过连接螺栓与上夹板固定连接;卸料顶杆和卸料弹簧安装在内嵌块中,并且卸料顶杆贯穿上夹板伸至凹模中。1. A discharge mechanism of a thinning and flanging forming structure, characterized in that: an upper clamping plate is movably mounted on an upper die seat through a guide column and a reset spring assembly, and a die is fixedly embedded in the upper clamping plate; a mounting cavity is provided in the upper die seat, an embedded block is movably embedded in the mounting cavity, and the embedded block is fixedly connected to the upper clamping plate through a connecting bolt; a discharge ejector rod and a discharge spring are installed in the embedded block, and the discharge ejector rod passes through the upper clamping plate and extends into the die. 2.一种具有权利要求1所述的卸料机构的模具,其特征在于:包括下模座、下夹板、冲头、上模座、上夹板、凹模、卸料顶杆、卸料弹簧、内嵌块和连接螺栓,其中,所述下夹板通过导向柱和复位弹簧组件活动安装在下模座上,所述冲头固定安装在下模座中;上夹板通过导向柱和复位弹簧组件活动安装在上模座上,所述凹模固定嵌装在上夹板中,在上模座内设置有一安装腔,所述内嵌块活动嵌装在该安装腔中,并且内嵌块通过连接螺栓与上夹板固定连接,卸料顶杆和卸料弹簧安装在内嵌块中,卸料弹簧位于卸料顶杆的顶端,为卸料顶杆提供向下的弹力,并且卸料顶杆贯穿上夹板伸至凹模中。2. A mold with a unloading mechanism as described in claim 1, characterized in that it comprises a lower mold base, a lower clamping plate, a punch, an upper mold base, an upper clamping plate, a female mold, a unloading push rod, a unloading spring, an embedded block and a connecting bolt, wherein the lower clamping plate is movably mounted on the lower mold base through a guide column and a return spring assembly, and the punch is fixedly mounted on the lower mold base; the upper clamping plate is movably mounted on the upper mold base through a guide column and a return spring assembly, and the female mold is fixedly embedded in the upper clamping plate, a mounting cavity is provided in the upper mold base, the embedded block is movably embedded in the mounting cavity, and the embedded block is fixedly connected to the upper clamping plate by connecting bolts, the unloading push rod and the unloading spring are installed in the embedded block, the unloading spring is located at the top end of the unloading push rod, provides downward elastic force for the unloading push rod, and the unloading push rod passes through the upper clamping plate and extends into the female mold.
CN202420045266.7U 2024-01-05 2024-01-05 Unloading mechanism of thinning flanging forming structure and die thereof Active CN221909524U (en)

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CN202420045266.7U CN221909524U (en) 2024-01-05 2024-01-05 Unloading mechanism of thinning flanging forming structure and die thereof

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