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CN221909217U - Metal material bending processing device - Google Patents

Metal material bending processing device Download PDF

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Publication number
CN221909217U
CN221909217U CN202420527939.2U CN202420527939U CN221909217U CN 221909217 U CN221909217 U CN 221909217U CN 202420527939 U CN202420527939 U CN 202420527939U CN 221909217 U CN221909217 U CN 221909217U
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metal material
wall
processing device
fixedly installed
bending processing
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Chinese (zh)
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柳庆
李成笃
李永传
段伦峰
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Jinan Juxin Metal Materials Co ltd
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Jinan Juxin Metal Materials Co ltd
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Abstract

The utility model provides a metal material bending processing device, which relates to the technical field of metal material processing and comprises a bending mechanism, wherein a fixing mechanism is movably embedded in the inner surface wall of the bending mechanism, and the fixing mechanism comprises two electric sliding blocks. According to the utility model, under the cooperation of the bending mechanism and the fixing mechanism, when the metal material arrives inside the bracket, the two cylinders are started, the two first clamping blocks are driven by the two piston rods to be mutually close to clamp and fix the metal material, so that the metal material with different sizes can be clamped and fixed, the production efficiency is reduced because of avoiding the shutdown of changing different dies or adjusting equipment parameters, the cost of purchasing different dies is reduced, the motor is started to drive the rotating plate to rotate, the metal material is bent, the rotating angle of the rotating plate is known through the scale marks on the segment disc, and the bending angle of the metal material can be flexibly controlled.

Description

一种金属材料折弯加工装置Metal material bending processing device

技术领域Technical Field

本实用新型涉及金属材料加工技术领域,尤其涉及一种金属材料折弯加工装置。The utility model relates to the technical field of metal material processing, in particular to a metal material bending processing device.

背景技术Background Art

金属材料加工是指将金属原材料进行加工、变形和加工成所需形状、尺寸和特性的过程,这是一种常见且广泛应用的制造方法,用于生产各种金属制品和零部件,金属材料加工可以应用于各种行业,包括汽车制造、航空航天、建筑、电子、能源和医疗设备等。Metal processing refers to the process of processing, deforming and machining metal raw materials into the desired shape, size and properties. It is a common and widely used manufacturing method used to produce various metal products and components. Metal processing can be applied to various industries, including automotive manufacturing, aerospace, construction, electronics, energy and medical equipment.

目前的折弯加工装置只能适应特定尺寸范围内的材料,需要处理不同大小的材料时,只能更换相应的模具或者调整设备参数,这样不仅会增加购买不同磨具的费用,还会增加停机时间,降低生产效率。The current bending processing equipment can only adapt to materials within a specific size range. When it is necessary to process materials of different sizes, the corresponding molds can only be replaced or the equipment parameters can be adjusted. This will not only increase the cost of purchasing different molds, but also increase downtime and reduce production efficiency.

实用新型内容Utility Model Content

本实用新型的目的是为了解决上述设备在使用时,由于折弯加工装置无法适应不同尺寸的材料,导致生产成本提高,降低生产效率的问题,从而提出的一种金属材料折弯加工装置。The purpose of the utility model is to solve the problem that when the above equipment is used, the bending processing device cannot adapt to materials of different sizes, resulting in increased production costs and reduced production efficiency, and thus a metal material bending processing device is proposed.

为了实现上述目的,本实用新型采用了如下技术方案:一种金属材料折弯加工装置,包括折弯机构,所述折弯机构的内表壁活动嵌设有固定机构;In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions: a metal material bending processing device, comprising a bending mechanism, wherein the inner surface wall of the bending mechanism is movably embedded with a fixing mechanism;

所述折弯机构包括有四个支撑腿,四个所述支撑腿的顶部之间固定安装有支撑板,所述支撑板的顶部开设有两个滑槽,所述支撑板的顶部开设有第一孔洞,所述支撑板的外壁一侧固定安装有操作台,所述支撑板的底部固定安装有电机,所述电机的输出端固定安装有转轴,且转轴的外表壁活动插设在第一孔洞的内部,所述转轴的顶部固定连接有转板,所述转板的外表壁活动套设有端盘,且支撑板的顶部与端盘的底部固定连接,所述转板的顶部固定安装有支架,所述支架的外表壁开设有两个第二孔洞。The bending mechanism includes four supporting legs, a supporting plate is fixedly installed between the tops of the four supporting legs, two sliding grooves are provided on the top of the supporting plate, a first hole is provided on the top of the supporting plate, an operating table is fixedly installed on one side of the outer wall of the supporting plate, a motor is fixedly installed on the bottom of the supporting plate, a rotating shaft is fixedly installed on the output end of the motor, and the outer wall of the rotating shaft is movably inserted in the first hole, a rotating plate is fixedly connected to the top of the rotating shaft, an end plate is movably sleeved on the outer wall of the rotating plate, and the top of the support plate is fixedly connected to the bottom of the end plate, a bracket is fixedly installed on the top of the rotating plate, and two second holes are provided on the outer wall of the bracket.

优选的,所述支架的内表壁之间固定安装有一组引导柱,一组所述引导柱的外表壁之间活动套设有第一夹持块。Preferably, a group of guide columns are fixedly installed between the inner surface walls of the bracket, and a first clamping block is movably sleeved between the outer surface walls of the group of guide columns.

优选的,两个所述第一夹持块的外壁一侧均固定安装有推动杆,且两个推动杆的外表壁均活动插设在第二孔洞的内部。Preferably, a push rod is fixedly mounted on one side of the outer wall of the two first clamping blocks, and the outer walls of the two push rods are movably inserted into the interior of the second hole.

优选的,所述支架的外表壁固定安装有两个气缸,且两个气缸的输出端均与推动杆的外壁一侧固定连接。Preferably, two cylinders are fixedly mounted on the outer wall of the bracket, and the output ends of the two cylinders are fixedly connected to one side of the outer wall of the push rod.

优选的,所述固定机构包括有两个电动滑块,两个所述电动滑块的顶部均固定安装有移动座。Preferably, the fixing mechanism comprises two electric sliders, and a moving seat is fixedly mounted on the top of the two electric sliders.

优选的,两个所述移动座的外壁一侧均固定安装有一组电动伸缩杆,两组所述电动伸缩杆的伸缩端之间均固定安装有第二夹持块。Preferably, a group of electric telescopic rods are fixedly installed on one side of the outer wall of the two movable seats, and a second clamping block is fixedly installed between the telescopic ends of the two groups of electric telescopic rods.

优选的,两个所述滑槽的内表壁均与电动滑块的外表壁活动嵌设。Preferably, the inner walls of the two slide grooves are movably embedded with the outer wall of the electric slider.

与现有技术相比,本实用新型的优点和积极效果在于,Compared with the prior art, the advantages and positive effects of the utility model are:

本实用新型中,通过在折弯机构与固定机构的配合下,当金属材料来到支架内部时,两个气缸启动后,会通过两个活塞杆带动两个第一夹持块相互靠拢,将金属材料夹持固定,不仅可以夹持固定不同尺寸的金属材料,避免停机更换不同模具或者调整设备参数,导致生产效率降低,还会减少购买不同模具的成本,随后电机启动后带动转板旋转,将金属材料折弯,通过段盘上的刻度线了解到转板旋转的角度,从而可以灵活控制金属材料折弯的角度。In the utility model, with the cooperation of the bending mechanism and the fixing mechanism, when the metal material comes into the inside of the bracket, the two cylinders are started, and the two first clamping blocks are driven to move closer to each other through the two piston rods to clamp and fix the metal material. Not only can metal materials of different sizes be clamped and fixed, avoiding shutdown to replace different molds or adjust equipment parameters, which leads to reduced production efficiency, but also reduces the cost of purchasing different molds. Subsequently, the motor is started to drive the turn plate to rotate, and the metal material is bent. The rotation angle of the turn plate is known through the scale lines on the segment disk, so that the bending angle of the metal material can be flexibly controlled.

本实用新型中,通过在固定机构的作用下,两个电动滑块可以带动金属材料前进,可以一次对折弯金属材料的不同部位进行折弯,无需多次操作,减轻了工人的使用负担,还可以避免人为失误引起的意外事故。In the utility model, under the action of the fixing mechanism, the two electric slide blocks can drive the metal material forward, and different parts of the bent metal material can be bent at one time without multiple operations, which reduces the burden on workers and avoids accidents caused by human errors.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本实用新型提出一种金属材料折弯加工装置中的主视结构立体图;FIG1 is a perspective view of the main structure of a metal material bending processing device proposed by the present invention;

图2为本实用新型提出一种金属材料折弯加工装置中的折弯机构部分结构俯视立体图;FIG2 is a top perspective view of a bending mechanism portion of a metal material bending processing device provided by the present invention;

图3为本实用新型提出一种金属材料折弯加工装置中的折弯机构部分结构立体图;FIG3 is a three-dimensional diagram of the structure of a bending mechanism in a metal material bending processing device proposed by the present invention;

图4为本实用新型提出一种金属材料折弯加工装置中的折弯机构部分结构拆分立体图;FIG4 is a disassembled three-dimensional view of a bending mechanism in a metal material bending processing device according to the present invention;

图5为本实用新型提出一种金属材料折弯加工装置中的固定机构俯视立体图。FIG. 5 is a top perspective view of a fixing mechanism in a metal material bending processing device proposed by the present invention.

图例说明:Legend:

1、折弯机构;101、支撑腿;102、支撑板;103、滑槽;104、第一孔洞;105、操作台;106、电机;107、转轴;108、转板;109、端盘;110、支架;111、第二孔洞;112、引导柱;113、第一夹持块;114、推动杆;115、气缸;1. Bending mechanism; 101. Support leg; 102. Support plate; 103. Slide; 104. First hole; 105. Operating table; 106. Motor; 107. Rotating shaft; 108. Rotating plate; 109. End plate; 110. Bracket; 111. Second hole; 112. Guide column; 113. First clamping block; 114. Push rod; 115. Cylinder;

2、固定机构;201、电动滑块;202、移动座;203、电动伸缩杆;204、第二夹持块。2. Fixing mechanism; 201. Electric slider; 202. Moving seat; 203. Electric telescopic rod; 204. Second clamping block.

具体实施方式DETAILED DESCRIPTION

为了能够更清楚地理解本实用新型的上述目的、特征和优点,下面结合附图和实施例对本实用新型做进一步说明。需要说明的是,在不冲突的情况下,本申请的实施例及实施例中的特征可以相互组合。In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

在下面的描述中阐述了很多具体细节以便于充分理解本实用新型,但是,本实用新型还可以采用不同于在此描述的其他方式来实施,因此,本实用新型并不限于下面公开说明书的具体实施例的限制。In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.

实施例1,如图1-图5所示,本实用新型提供一种金属材料折弯加工装置,包括折弯机构1,折弯机构1的内表壁活动嵌设有固定机构2;Embodiment 1, as shown in FIG. 1 to FIG. 5 , the utility model provides a metal material bending processing device, comprising a bending mechanism 1, wherein a fixing mechanism 2 is movably embedded in the inner surface wall of the bending mechanism 1;

折弯机构1包括有四个支撑腿101,四个支撑腿101的顶部之间固定安装有支撑板102,支撑板102的顶部开设有两个滑槽103,支撑板102的顶部开设有第一孔洞104,支撑板102的外壁一侧固定安装有操作台105,支撑板102的底部固定安装有电机106,电机106的输出端固定安装有转轴107,且转轴107的外表壁活动插设在第一孔洞104的内部,转轴107的顶部固定连接有转板108,转板108的外表壁活动套设有端盘109,且支撑板102的顶部与端盘109的底部固定连接,转板108的顶部固定安装有支架110,支架110的外表壁开设有两个第二孔洞111,支架110的内表壁之间固定安装有一组引导柱112,一组引导柱112的外表壁之间活动套设有第一夹持块113,两个第一夹持块113的外壁一侧均固定安装有推动杆114,且两个推动杆114的外表壁均活动插设在第二孔洞111的内部,支架110的外表壁固定安装有两个气缸115,且两个气缸115的输出端均与推动杆114的外壁一侧固定连接。The bending mechanism 1 includes four supporting legs 101, a supporting plate 102 is fixedly installed between the tops of the four supporting legs 101, two slide grooves 103 are provided on the top of the supporting plate 102, a first hole 104 is provided on the top of the supporting plate 102, an operating table 105 is fixedly installed on one side of the outer wall of the supporting plate 102, a motor 106 is fixedly installed on the bottom of the supporting plate 102, a rotating shaft 107 is fixedly installed on the output end of the motor 106, and the outer wall of the rotating shaft 107 is movably inserted in the inside of the first hole 104, a rotating plate 108 is fixedly connected to the top of the rotating shaft 107, and the outer wall of the rotating plate 108 is movably sleeved with an end plate 109, and the top of the supporting plate 102 The top of the rotating plate 108 is fixedly connected to the bottom of the end plate 109, and a bracket 110 is fixedly installed on the top of the rotating plate 108. Two second holes 111 are opened on the outer wall of the bracket 110. A group of guide columns 112 are fixedly installed between the inner walls of the bracket 110. A first clamping block 113 is movably sleeved between the outer walls of a group of guide columns 112. A pushing rod 114 is fixedly installed on one side of the outer wall of the two first clamping blocks 113, and the outer walls of the two pushing rods 114 are movably inserted into the inside of the second hole 111. Two cylinders 115 are fixedly installed on the outer wall of the bracket 110, and the output ends of the two cylinders 115 are fixedly connected to one side of the outer wall of the pushing rod 114.

其整个实施例1达到的效果为,金属材料穿过支架110后,两个气缸115可以通过两个推动杆带动两个第一夹持块113相互靠拢,将钢铁材料夹持,随后两个电动滑块201移动到最右端后,两组电动伸缩杆203带动两个第二夹持块204将金属材料另一端固定,两组夹持块可以适应不同的金属材料,避免更换不同模具增加成本,降低效率,随后电机106启动后,会将金属材料折弯,通过端盘109和转板108上的刻度,来了解转板108旋转情况,控制折弯的角度,随后两个夹持块先后解除固定,使得两个第二夹持块204通过两个电动滑块201带动金属材料前进,以折弯不同部位,使用方便。The effect achieved by the entire embodiment 1 is that after the metal material passes through the bracket 110, the two cylinders 115 can drive the two first clamping blocks 113 to move closer to each other through the two pushing rods to clamp the steel material. Then, after the two electric sliders 201 move to the rightmost end, the two sets of electric telescopic rods 203 drive the two second clamping blocks 204 to fix the other end of the metal material. The two sets of clamping blocks can adapt to different metal materials, avoiding the increase in cost and reduction in efficiency by replacing different molds. Then, after the motor 106 is started, the metal material will be bent, and the rotation of the rotating plate 108 can be understood through the scales on the end plate 109 and the rotating plate 108 to control the bending angle. Then, the two clamping blocks are successively released, so that the two second clamping blocks 204 drive the metal material forward through the two electric sliders 201 to bend different parts, which is easy to use.

实施例2,如图2-图5所示,固定机构2包括有两个电动滑块201,两个电动滑块201的顶部均固定安装有移动座202,两个移动座202的外壁一侧均固定安装有一组电动伸缩杆203,两组电动伸缩杆203的伸缩端之间均固定安装有第二夹持块204,两个滑槽103的内表壁均与电动滑块201的外表壁活动嵌设。Embodiment 2, as shown in Figures 2 to 5, the fixing mechanism 2 includes two electric sliders 201, the tops of the two electric sliders 201 are fixedly mounted with moving seats 202, one side of the outer walls of the two moving seats 202 is fixedly mounted with a group of electric telescopic rods 203, a second clamping block 204 is fixedly mounted between the telescopic ends of the two groups of electric telescopic rods 203, and the inner walls of the two slide grooves 103 are movably embedded with the outer walls of the electric sliders 201.

其整个实施例2达到的效果为,两个电动滑块201滑动时,可以带动两个第二夹持块204一起移动,使得金属材料前进,可以折弯金属材料的不同部位,还能够减少工人的劳动强度,提高工作效率,降低意外事故发生。The effect achieved by the entire embodiment 2 is that when the two electric sliders 201 slide, they can drive the two second clamping blocks 204 to move together, so that the metal material can move forward, different parts of the metal material can be bent, and the labor intensity of workers can be reduced, work efficiency can be improved, and the occurrence of accidents can be reduced.

工作原理:需要折弯金属材料时,按下操作台105上面的按钮之后,可以启动设备,随后将金属材料穿过支架110的内部,两个气缸115启动后,开始带动两个推动杆114前进,两个推动杆114会带动外壁一侧固定安装的两个第一夹持块113相互靠拢,两个第一夹持块113开始沿着两个引导柱112前进,将中间的钢铁材料固定,随后两个电动滑块201在两个滑槽103内部移动到最右端,此时两组电动伸缩杆203启动之后,开始带动两个第二夹持块204相互靠拢,将金属材料另一端固定,此时电机106开始启动,带动转轴107在第一孔洞104内部旋转,转轴107会带动顶部的转板108一起旋转,当转板108旋转时,会将支架110内部固定的金属材料折弯,此时可以通过端盘109上的刻度,来查看转板108转动的情况,控制折弯的角度,随后两个第二夹持块204解除固定,向后移动固定金属材料后端,随后两个第一夹持块113解除固定,两个电动滑块201继续前进时会带动金属材料前进,两个第一夹持块113再将金属材料固定,电机106启动后会折弯金属材料不同部位。Working principle: When it is necessary to bend metal materials, the equipment can be started by pressing the button on the operating table 105, and then the metal material is passed through the inside of the bracket 110. After the two cylinders 115 are started, they begin to drive the two push rods 114 forward, and the two push rods 114 will drive the two first clamping blocks 113 fixedly installed on one side of the outer wall to move closer to each other. The two first clamping blocks 113 begin to move along the two guide columns 112 to fix the steel material in the middle, and then the two electric sliders 201 move to the rightmost end inside the two slide grooves 103. At this time, after the two sets of electric telescopic rods 203 are started, they begin to drive the two second clamping blocks 204 to move closer to each other to fix the other end of the metal material. At this time, the motor 106 starts to start, driving the rotating shaft 107 to rotate inside the first hole 104, and the rotating shaft 107 will drive the top rotating plate 108 to rotate together. When the rotating plate 108 rotates, the metal material fixed inside the bracket 110 will be bent. At this time, the rotation of the rotating plate 108 can be checked through the scale on the end plate 109 to control the bending angle. Then the two second clamping blocks 204 are released and the rear end of the fixed metal material is moved backward. Then the two first clamping blocks 113 are released. When the two electric sliders 201 continue to move forward, they will drive the metal material forward. The two first clamping blocks 113 will fix the metal material again. After the motor 106 is started, different parts of the metal material will be bent.

以上所述,仅是本实用新型的较佳实施例而已,并非是对本实用新型作其它形式的限制,任何熟悉本专业的技术人员可能利用上述揭示的技术内容加以变更或改型为等同变化的等效实施例应用于其它领域,但是凡是未脱离本实用新型技术方案内容,依据本实用新型的技术实质对以上实施例所作的任何简单修改、等同变化与改型,仍属于本实用新型技术方案的保护范围。The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims (7)

1.一种金属材料折弯加工装置,包括折弯机构(1),其特征在于:所述折弯机构(1)的内表壁活动嵌设有固定机构(2);1. A metal material bending processing device, comprising a bending mechanism (1), characterized in that a fixing mechanism (2) is movably embedded in the inner surface wall of the bending mechanism (1); 所述折弯机构(1)包括有四个支撑腿(101),四个所述支撑腿(101)的顶部之间固定安装有支撑板(102),所述支撑板(102)的顶部开设有两个滑槽(103),所述支撑板(102)的顶部开设有第一孔洞(104),所述支撑板(102)的外壁一侧固定安装有操作台(105),所述支撑板(102)的底部固定安装有电机(106),所述电机(106)的输出端固定安装有转轴(107),且转轴(107)的外表壁活动插设在第一孔洞(104)的内部,所述转轴(107)的顶部固定连接有转板(108),所述转板(108)的外表壁活动套设有端盘(109),且支撑板(102)的顶部与端盘(109)的底部固定连接,所述转板(108)的顶部固定安装有支架(110),所述支架(110)的外表壁开设有两个第二孔洞(111)。The bending mechanism (1) comprises four supporting legs (101), a supporting plate (102) is fixedly mounted between the tops of the four supporting legs (101), two sliding grooves (103) are provided on the top of the supporting plate (102), a first hole (104) is provided on the top of the supporting plate (102), an operating table (105) is fixedly mounted on one side of the outer wall of the supporting plate (102), a motor (106) is fixedly mounted on the bottom of the supporting plate (102), and an output end of the motor (106) is connected to the output end of the motor (106). A rotating shaft (107) is fixedly installed, and the outer wall of the rotating shaft (107) is movably inserted into the interior of the first hole (104); a rotating plate (108) is fixedly connected to the top of the rotating shaft (107); an end plate (109) is movably sleeved on the outer wall of the rotating plate (108); the top of the support plate (102) is fixedly connected to the bottom of the end plate (109); a bracket (110) is fixedly installed on the top of the rotating plate (108); and two second holes (111) are provided on the outer wall of the bracket (110). 2.根据权利要求1所述的一种金属材料折弯加工装置,其特征在于:所述支架(110)的内表壁之间固定安装有一组引导柱(112),一组所述引导柱(112)的外表壁之间活动套设有第一夹持块(113)。2. A metal material bending processing device according to claim 1, characterized in that: a group of guide columns (112) are fixedly installed between the inner surface walls of the bracket (110), and a first clamping block (113) is movably sleeved between the outer surface walls of a group of the guide columns (112). 3.根据权利要求2所述的一种金属材料折弯加工装置,其特征在于:两个所述第一夹持块(113)的外壁一侧均固定安装有推动杆(114),且两个推动杆(114)的外表壁均活动插设在第二孔洞(111)的内部。3. A metal material bending processing device according to claim 2, characterized in that: a push rod (114) is fixedly installed on one side of the outer wall of the two first clamping blocks (113), and the outer walls of the two push rods (114) are movably inserted into the inside of the second hole (111). 4.根据权利要求3所述的一种金属材料折弯加工装置,其特征在于:所述支架(110)的外表壁固定安装有两个气缸(115),且两个气缸(115)的输出端均与推动杆(114)的外壁一侧固定连接。4. A metal material bending processing device according to claim 3, characterized in that: two cylinders (115) are fixedly installed on the outer wall of the bracket (110), and the output ends of the two cylinders (115) are fixedly connected to one side of the outer wall of the push rod (114). 5.根据权利要求1所述的一种金属材料折弯加工装置,其特征在于:所述固定机构(2)包括有两个电动滑块(201),两个所述电动滑块(201)的顶部均固定安装有移动座(202)。5. A metal material bending processing device according to claim 1, characterized in that: the fixing mechanism (2) comprises two electric sliders (201), and a moving seat (202) is fixedly installed on the top of the two electric sliders (201). 6.根据权利要求5所述的一种金属材料折弯加工装置,其特征在于:两个所述移动座(202)的外壁一侧均固定安装有一组电动伸缩杆(203),两组所述电动伸缩杆(203)的伸缩端之间均固定安装有第二夹持块(204)。6. A metal material bending processing device according to claim 5, characterized in that: a group of electric telescopic rods (203) are fixedly installed on one side of the outer wall of the two movable seats (202), and a second clamping block (204) is fixedly installed between the telescopic ends of the two groups of electric telescopic rods (203). 7.根据权利要求5所述的一种金属材料折弯加工装置,其特征在于:两个所述滑槽(103)的内表壁均与电动滑块(201)的外表壁活动嵌设。7. A metal material bending processing device according to claim 5, characterized in that the inner walls of the two slide grooves (103) are movably embedded in the outer wall of the electric slider (201).
CN202420527939.2U 2024-03-19 2024-03-19 Metal material bending processing device Active CN221909217U (en)

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