CN221907599U - Mint essence screening plant with crushing function - Google Patents
Mint essence screening plant with crushing function Download PDFInfo
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- CN221907599U CN221907599U CN202420814515.4U CN202420814515U CN221907599U CN 221907599 U CN221907599 U CN 221907599U CN 202420814515 U CN202420814515 U CN 202420814515U CN 221907599 U CN221907599 U CN 221907599U
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- 238000012216 screening Methods 0.000 claims abstract description 123
- 235000006679 Mentha X verticillata Nutrition 0.000 claims abstract description 46
- 235000002899 Mentha suaveolens Nutrition 0.000 claims abstract description 46
- 235000001636 Mentha x rotundifolia Nutrition 0.000 claims abstract description 46
- 239000000463 material Substances 0.000 claims abstract description 24
- 239000002245 particle Substances 0.000 claims description 25
- 239000013590 bulk material Substances 0.000 claims description 23
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 8
- 238000000034 method Methods 0.000 claims description 5
- 238000005192 partition Methods 0.000 claims description 5
- 238000003801 milling Methods 0.000 claims 1
- 239000002994 raw material Substances 0.000 abstract description 22
- 238000007873 sieving Methods 0.000 abstract 2
- 239000008368 mint flavor Substances 0.000 description 34
- 238000000227 grinding Methods 0.000 description 13
- 125000006850 spacer group Chemical group 0.000 description 11
- 230000000694 effects Effects 0.000 description 7
- 239000002184 metal Substances 0.000 description 7
- 238000010586 diagram Methods 0.000 description 6
- 239000000843 powder Substances 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- 241000473789 Hyptis atrorubens Species 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000003672 processing method Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000002537 cosmetic Substances 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 238000004821 distillation Methods 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000000638 solvent extraction Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
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- Crushing And Grinding (AREA)
- Crushing And Pulverization Processes (AREA)
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Abstract
Description
技术领域Technical Field
本实用新型涉及筛分装置领域,尤其涉及一种具有粉碎功能的薄荷香精筛分装置。The utility model relates to the field of screening devices, in particular to a mint essence screening device with a crushing function.
背景技术Background Art
薄荷香精是一种广泛应用于医药、食品、化妆品等领域的天然香精,其独特的香味和药用成分使其受到了广大消费者的喜爱,由草本植物薄荷为原料,通过蒸馏、溶剂萃取等方法制作,用于工业产业上的薄荷香精根据存放、销售的不同需要,存在液态和固体颗粒两种不同的形式。Mint flavor is a natural flavor widely used in medicine, food, cosmetics and other fields. Its unique aroma and medicinal ingredients make it popular among consumers. It is made from the herb mint through distillation, solvent extraction and other methods. The mint flavor used in the industrial industry exists in two different forms: liquid and solid particles according to different storage and sales needs.
固体颗粒形态的薄荷香精在不同产业上应用时,对于其颗粒的大小要求不同,比如用于食品溶解加工类,大多使用颗粒较小的粉末薄荷香精,而对于工业生产添加剂用途上,多使用颗粒较大,成本较低的大颗粒薄荷香精,因此,在不同的用途上使用需要采用过筛的方式对大批量的薄荷香精进行筛选,得到符合要求的颗粒度,有时也要对整体颗粒度较大的薄荷香精原料进行进一步研磨粉碎,可以现在的过筛装置并不具有粉碎效果,如果只是简单的将现有的粉碎装置装入过筛装置内,则会使所有的薄荷香精原料都被粉碎成粉末状,无法获得筛分的效果。When mint flavor in the form of solid particles is used in different industries, the requirements for its particle size are different. For example, for food dissolution processing, powdered mint flavor with smaller particles is mostly used, while for industrial production additives, large-particle mint flavor with larger particles and lower cost is mostly used. Therefore, for different uses, large quantities of mint flavor need to be screened by screening to obtain the required particle size. Sometimes, the mint flavor raw materials with larger overall particle size need to be further ground and crushed. However, the current screening device does not have a crushing effect. If the existing crushing device is simply loaded into the screening device, all the mint flavor raw materials will be crushed into powder, and the screening effect cannot be obtained.
因此,针对上述薄荷香精在不同工业用途上有不同的颗粒度要求,现有的过筛装置和粉碎装置无法根据需要同时满足对薄荷香精的筛分和粉碎的要求的情况,可以设计一种合理集成过筛和粉碎装置的设备,可以根据工业用途需要,选择对薄荷香精原料进行简单过筛或精细研磨,使用灵活。Therefore, in view of the fact that the above-mentioned mint flavor has different particle size requirements in different industrial uses, and the existing screening devices and crushing devices cannot simultaneously meet the requirements of screening and crushing of the mint flavor as needed, a device that reasonably integrates the screening and crushing devices can be designed. According to the needs of industrial use, the mint flavor raw materials can be selected for simple screening or fine grinding, which is flexible to use.
实用新型内容Utility Model Content
为了克服现有的过筛装置和粉碎装置无法根据需要同时满足对薄荷香精的筛分和粉碎的要求的问题。In order to overcome the problem that the existing screening device and crushing device cannot simultaneously meet the requirements of screening and crushing of mint essence as needed.
本实用新型的技术方案为:一种具有粉碎功能的薄荷香精筛分装置,包括有筛料罐、卸料口、一号入料口、滑料台、落料口、二号入料口、粉碎单元、筛料单元、散料口、盛料槽;筛料罐上端设置有一号入料口和处于一号入料口中间的二号入料口,一号入料口下沿口固定连接有截面为A字形结构的滑料台,滑料台上沿口环绕一周等距开设有五个落料口且落料口向筛料罐内壁一侧延伸贯通,二号入料口下端为圆台状且底边缘紧贴滑料台内壁,筛料罐内设置有处于二号入料口下方的粉碎单元,粉碎单元内置辊式碾磨机构,筛料罐内壁环绕一周安装有处于落料口下方的振动式筛料单元,卸料口设置于筛料罐下端,筛料罐外壁环绕一周开设有与筛料单元处于同一水平面上的四个散料口,筛料罐外壁靠下部分环绕一周固定连接有底壁倾斜的盛料槽。The technical scheme of the utility model is: a mint essence screening device with a crushing function, comprising a screening tank, a discharge port, a No. 1 feed port, a sliding platform, a drop port, a No. 2 feed port, a crushing unit, a screening unit, a bulk material port, and a material holding trough; the upper end of the screening tank is provided with a No. 1 feed port and a No. 2 feed port located in the middle of the No. 1 feed port, the lower edge of the No. 1 feed port is fixedly connected with a sliding platform with an A-shaped cross-section structure, and five drop ports are equidistantly opened around the upper edge of the sliding platform, and the drop ports face the inside of the screening tank One side of the wall extends through, the lower end of the No. 2 feed port is truncated cone-shaped and the bottom edge is close to the inner wall of the sliding table; a crushing unit is arranged below the No. 2 feed port in the screening tank, and the crushing unit has a built-in roller grinding mechanism; a vibrating screening unit below the drop port is installed around the inner wall of the screening tank, and the discharge port is arranged at the lower end of the screening tank; four bulk material ports which are on the same horizontal plane as the screening unit are opened around the outer wall of the screening tank, and a material containing trough with an inclined bottom wall is fixedly connected around the lower part of the outer wall of the screening tank.
优选的,通过一号入料口和二号入料口的设置配合A字形滑料台,在筛料罐内形成两个套设分布的进料通道,方便在针对不同的加工需要时,将薄荷香精原料导入到粉碎单元或筛料单元中进行粉碎或简单过筛处理。Preferably, by setting up the No. 1 and No. 2 feed ports in conjunction with the A-shaped slide table, two nested feed channels are formed in the screening tank, which facilitates the introduction of the mint essence raw materials into the crushing unit or the screening unit for crushing or simple screening according to different processing needs.
作为优选,粉碎单元包括托架、筛筒;托架通过辐射状杆件固定连接在筛料罐底端内壁上,筛筒为具有金属丝网外壁的圆筒结构且处于托架上方,托架下端安装有驱动筛筒水平旋转的电机,筛筒底壁为向上凸起的椎体结构,筛筒上端设置有向外扩大的檐口结构且檐口结构处于滑料台的内壁和外壁之间,筛筒通过电机驱动水平旋转,转速稳定在12-15转/S,产生离心力令磨碎的薄荷香精甩动到筛筒上,并通过金属丝网上的筛孔向外抛出。Preferably, the crushing unit includes a bracket and a screen drum; the bracket is fixedly connected to the inner wall of the bottom end of the screening tank by radial rods, the screen drum is a cylindrical structure with a metal wire mesh outer wall and is located above the bracket, a motor for driving the screen drum to rotate horizontally is installed at the lower end of the bracket, the bottom wall of the screen drum is an upwardly protruding conical structure, the upper end of the screen drum is provided with an outwardly expanding eaves structure and the eaves structure is located between the inner wall and the outer wall of the sliding table, the screen drum is driven by the motor to rotate horizontally, and the speed is stabilized at 12-15 rpm, generating centrifugal force to swing the ground mint essence onto the screen drum and throw it out through the sieve holes on the metal wire mesh.
作为优选,粉碎单元还包括中央粉碎辊、边缘粉碎辊、承力板;中央粉碎辊处于筛筒中间,边缘粉碎辊具有八个且环绕在中央粉碎辊外侧一周,筛筒底壁为空腔结构且空腔结构内安装有驱动中央粉碎辊和边缘粉碎辊转动碾压薄荷香精颗粒,筛筒底壁上固定连接有与边缘粉碎辊一一对应的弧形承力板,承力板处于边缘粉碎辊与筛筒内壁之间,中央粉碎辊和边缘粉碎辊同步旋转,对处于二者之间的颗粒状薄荷香精进行精细研磨,流动到边缘粉碎辊附近的薄荷香精借助边缘粉碎辊与承力板之间的旋转挤压作用进一步碾碎,颗粒大的薄荷香精穿不过金属丝网,在筛筒内随中央粉碎辊和边缘粉碎辊的不断旋转持续流动,颗粒之间也相互作用,产生良好的研磨粉碎效果。Preferably, the crushing unit also includes a central crushing roller, an edge crushing roller, and a bearing plate; the central crushing roller is located in the middle of the screen drum, and there are eight edge crushing rollers which surround the outer side of the central crushing roller. The bottom wall of the screen drum is a cavity structure and a central crushing roller and an edge crushing roller are installed in the cavity structure to drive the central crushing roller and the edge crushing roller to rotate and crush the mint flavor particles. An arc-shaped bearing plate corresponding to the edge crushing rollers is fixedly connected to the bottom wall of the screen drum, and the bearing plate is located between the edge crushing roller and the inner wall of the screen drum. The central crushing roller and the edge crushing roller rotate synchronously to finely grind the granular mint flavor between the two. The mint flavor that flows to the vicinity of the edge crushing roller is further crushed by the rotational extrusion effect between the edge crushing roller and the bearing plate. The large particles of mint flavor cannot pass through the metal mesh and continue to flow in the screen drum with the continuous rotation of the central crushing roller and the edge crushing roller. The particles also interact with each other to produce a good grinding and crushing effect.
作为优选,落料口下沿口处于二号入料口下端圆台结构的上侧,滑料台的内壁下沿口处于中央粉碎辊和边缘粉碎辊之间的上方,中央粉碎辊为中空结构且顶端开口,外接冷水管与中央粉碎辊顶端开口连接并导入冷水冷却薄荷香精颗粒,通过一号入料口投入的薄荷香精原料沿二号入料口下端圆台结构表面滑动进入落料口,并最终落入筛料单元进行筛料,通过二号入料口投入的薄荷香精原料,直接落入筛料单元进行研磨,在研磨的同时,向中央粉碎辊的空腔投入冷水或冰块,以热传导的方式,对筛筒内的薄荷香精进行冷却,避免其研磨时发热融化。Preferably, the lower edge of the feed port is located on the upper side of the conical structure at the lower end of the No. 2 feed port, the lower edge of the inner wall of the sliding table is located above the central crushing roller and the edge crushing roller, the central crushing roller is a hollow structure with an opening at the top, an external cold water pipe is connected to the opening at the top of the central crushing roller and introduces cold water to cool the mint flavor particles, the mint flavor raw material fed through the No. 1 feed port slides along the surface of the conical structure at the lower end of the No. 2 feed port into the feed port, and finally falls into the screening unit for screening, the mint flavor raw material fed through the No. 2 feed port directly falls into the screening unit for grinding, and while grinding, cold water or ice cubes are fed into the cavity of the central crushing roller to cool the mint flavor in the screen cylinder by heat conduction to prevent it from heating up and melting during grinding.
作为优选,筛料单元包括环腔、外沿环梁、隔环;环腔为具有矩形空腔的环体且通过辐射状支架焊接固定在筛料罐内壁上,相邻支架之间具有纵向贯通的缺口,环腔内壁具有向上延伸进入滑料台内壁和外壁之间的外沿环梁,环腔下端固定连接有漏斗状隔环,隔环围绕在粉碎单元外侧,隔环表面设置有抗静电层,从筛筒研磨抛出的薄荷香精粉末撞击到隔环内壁上,沿其内壁滑动并通过卸料口直接排出,进入筛料单元的薄荷香精原料经过筛选后,颗粒较大的材料通过环腔滚动并最终通过散料口直接排出。Preferably, the screening unit comprises an annular cavity, an outer ring beam and a spacer ring; the annular cavity is a ring body with a rectangular cavity and is fixed to the inner wall of the screening tank by welding with radial brackets, and there is a longitudinal through-notch between adjacent brackets. The inner wall of the annular cavity has an outer ring beam extending upward into between the inner wall and the outer wall of the sliding platform. A funnel-shaped spacer ring is fixedly connected to the lower end of the annular cavity. The spacer ring surrounds the outside of the crushing unit, and an antistatic layer is provided on the surface of the spacer ring. The mint flavor powder thrown out from the screen drum hits the inner wall of the spacer ring, slides along its inner wall and is directly discharged through the discharge port. After the mint flavor raw materials entering the screening unit are screened, the materials with larger particles roll through the annular cavity and are finally directly discharged through the bulk material port.
作为优选,筛料单元还包括振动电机、筛网;环腔上表面与散料口相接,环腔内侧环绕一周等距安装有四个振动电机,环腔上表面安装有四片与散料口一一对应的筛网,筛网处于相邻支架之间的缺口上方,振动电机的动力模块作用于筛网辅助筛料,振动电机控制筛网不断震动,令处于筛网上的薄荷香精高速跳动,撞击,实现抖动辅助落料的效果,令小颗粒的薄荷香精通过筛网掉出到筛料罐底部。Preferably, the screening unit also includes a vibration motor and a screen; the upper surface of the annular cavity is connected to the bulk material opening, four vibration motors are installed equidistantly around the inner side of the annular cavity, and four screens corresponding to the bulk material openings are installed on the upper surface of the annular cavity, and the screens are located above the gaps between adjacent brackets. The power module of the vibration motor acts on the screen to assist in screening the material, and the vibration motor controls the screen to vibrate continuously, causing the mint essence on the screen to jump and collide at high speed, thereby achieving the effect of shaking to assist in dropping the material, so that small particles of mint essence fall through the screen to the bottom of the screening tank.
作为优选,挡板为环形板且处于环腔上侧,挡板紧贴在筛料罐内壁上,挡板外壁固定连接有四个从散料口伸出到筛料罐外部的端板,筛料罐外壁固定安装有四个与端板一一对应的气缸,端板与相对应的气缸动力输出元件固定连接,气缸驱动挡板升降开合散料口,气缸驱动挡板抬升后,散料口打开,过筛后残留的薄荷香精自动滑出收集到盛料槽中,气缸驱动挡板下落,封闭散料口,筛料单元正常进行过筛处理。Preferably, the baffle is an annular plate and is located on the upper side of the annular cavity. The baffle is tightly attached to the inner wall of the screening tank. The outer wall of the baffle is fixedly connected with four end plates extending from the bulk material opening to the outside of the screening tank. Four cylinders corresponding to the end plates are fixedly installed on the outer wall of the screening tank. The end plates are fixedly connected to the corresponding cylinder power output elements. The cylinder drives the baffle to rise and fall to open and close the bulk material opening. After the cylinder drives the baffle to rise, the bulk material opening opens, and the mint essence remaining after screening automatically slides out and is collected in the material trough. The cylinder drives the baffle to fall to close the bulk material opening, and the screening unit performs the screening process normally.
本实用新型的有益效果:Beneficial effects of the utility model:
1、通过一号入料口和二号入料口的设置配合A字形滑料台,在筛料罐内形成两个套设分布的进料通道,方便在针对不同的加工需要时,将薄荷香精原料导入到粉碎单元或筛料单元中进行粉碎或简单过筛处理,加工方式灵活,生产企业只需要配备这一台设备就可以实现对薄荷香精原料的复杂处理,降低生产成本;1. Through the setting of No. 1 and No. 2 feed ports and the A-shaped sliding table, two nested feed channels are formed in the screening tank, which is convenient for introducing the mint flavor raw materials into the crushing unit or screening unit for crushing or simple screening according to different processing needs. The processing method is flexible. The production enterprise only needs to equip this equipment to realize the complex processing of mint flavor raw materials and reduce production costs;
2、通过中空结构的中央粉碎辊可以导入冷却材料,在过筛、研磨加工过程中可以对薄荷香精材料进行冷却,避免研磨粉碎产生的热量将薄荷香精材料融化;2. The cooling material can be introduced through the hollow central crushing roller, and the mint flavor material can be cooled during the screening and grinding process to prevent the heat generated by grinding from melting the mint flavor material;
3、通过表面具有抗静电层的隔环,不仅可以将从筛筒内甩出的粉末状薄荷香精导向卸料口,还有助于粉末不会因为静电作用吸附在隔环上。3. The spacer ring with an antistatic layer on the surface can not only guide the powdered mint essence thrown out of the screen cylinder to the discharge port, but also help prevent the powder from being adsorbed on the spacer ring due to static electricity.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1展现的为本实用新型的具有粉碎功能的薄荷香精筛分装置外部立体构造示意图;FIG1 is a schematic diagram showing the external three-dimensional structure of a mint essence screening device with a crushing function according to the present invention;
图2展现的为本实用新型的具有粉碎功能的薄荷香精筛分装置内部立体构造示意图;FIG2 is a schematic diagram showing the internal three-dimensional structure of the mint essence screening device with a crushing function of the present invention;
图3展现的为本实用新型的具有粉碎功能的薄荷香精筛分装置剖面立体构造示意图;FIG3 is a schematic diagram of a cross-sectional three-dimensional structure of a mint essence screening device with a crushing function according to the present invention;
图4展现的为本实用新型的具有粉碎功能的薄荷香精筛分装置粉碎单元立体构造示意图;FIG4 is a schematic diagram showing the three-dimensional structure of a crushing unit of a mint essence screening device with a crushing function according to the present invention;
图5展现的为本实用新型的具有粉碎功能的薄荷香精筛分装置筛料单元内部组件立体构造示意图;FIG5 is a schematic diagram showing the three-dimensional structure of the internal components of the screening unit of the mint essence screening device with a crushing function of the present invention;
图6展现的为本实用新型的具有粉碎功能的薄荷香精筛分装置筛料单元剖面立体构造示意图。FIG6 is a schematic diagram showing a three-dimensional cross-sectional structure of a screening unit of a mint essence screening device with a crushing function according to the present invention.
附图标记说明:1、筛料罐;2、一号入料口;3、滑料台;4、落料口;5、二号入料口;8、卸料口;9、散料口;10、盛料槽;11、挡板;12、端板;13、气缸;601、托架;602、筛筒;603、中央粉碎辊;604、边缘粉碎辊;605、承力板;701、环腔;702、外沿环梁;703、隔环;704、振动电机;705、筛网。Explanation of the reference numerals in the accompanying drawings: 1. screening tank; 2. feed inlet No. 1; 3. slide table; 4. drop port; 5. feed inlet No. 2; 8. discharge port; 9. bulk material port; 10. material trough; 11. baffle; 12. end plate; 13. cylinder; 601. bracket; 602. screen drum; 603. central crushing roller; 604. edge crushing roller; 605. load-bearing plate; 701. annular cavity; 702. outer ring beam; 703. spacer ring; 704. vibration motor; 705. screen.
具体实施方式DETAILED DESCRIPTION
下面结合附图和实施例对本实用新型进一步地进行说明。The utility model is further described below in conjunction with the accompanying drawings and embodiments.
请参阅图1-4,本实用新型提供一种实施例:一种具有粉碎功能的薄荷香精筛分装置,包括有筛料罐1、卸料口8、一号入料口2、滑料台3、落料口4、二号入料口5、粉碎单元、筛料单元、散料口9、盛料槽10;筛料罐1上端设置有一号入料口2和处于一号入料口2中间的二号入料口5,一号入料口2下沿口固定连接有截面为A字形结构的滑料台3,滑料台3上沿口环绕一周等距开设有五个落料口4且落料口4向筛料罐1内壁一侧延伸贯通,二号入料口5下端为圆台状且底边缘紧贴滑料台3内壁,筛料罐1内设置有处于二号入料口5下方的粉碎单元,粉碎单元内置辊式碾磨机构,筛料罐1内壁环绕一周安装有处于落料口4下方的振动式筛料单元,卸料口8设置于筛料罐1下端,筛料罐1外壁环绕一周开设有与筛料单元处于同一水平面上的四个散料口9,筛料罐1外壁靠下部分环绕一周固定连接有底壁倾斜的盛料槽10,通过一号入料口2和二号入料口5的设置配合A字形滑料台3,在筛料罐1内形成两个套设分布的进料通道,方便在针对不同的加工需要时,将薄荷香精原料导入到粉碎单元或筛料单元中进行粉碎或简单过筛处理。Please refer to Figures 1-4. The utility model provides an embodiment: a mint flavor screening device with a crushing function, including a screening tank 1, a discharge port 8, a No. 1 feed port 2, a sliding platform 3, a drop port 4, a No. 2 feed port 5, a crushing unit, a screening unit, a bulk material port 9, and a material holding trough 10; the upper end of the screening tank 1 is provided with a No. 1 feed port 2 and a No. 2 feed port 5 located in the middle of the No. 1 feed port 2, the lower edge of the No. 1 feed port 2 is fixedly connected with a sliding platform 3 with an A-shaped cross-section, the upper edge of the sliding platform 3 is equidistantly provided with five drop ports 4 around a circle, and the drop ports 4 extend through to one side of the inner wall of the screening tank 1, the lower end of the No. 2 feed port 5 is truncated and the bottom edge is close to the inner wall of the sliding platform 3, and the screening tank 1 is provided with There is a crushing unit below the No. 2 feed port 5, and the crushing unit has a built-in roller grinding mechanism. A vibrating screening unit below the drop port 4 is installed around the inner wall of the screening tank 1, and the discharge port 8 is arranged at the lower end of the screening tank 1. Four bulk material ports 9 on the same horizontal plane as the screening unit are opened around the outer wall of the screening tank 1. A material holding trough 10 with an inclined bottom wall is fixedly connected around the lower part of the outer wall of the screening tank 1. Through the arrangement of the No. 1 feed port 2 and the No. 2 feed port 5 in conjunction with the A-shaped sliding platform 3, two nested and distributed feeding channels are formed in the screening tank 1, which is convenient for introducing the mint essence raw material into the crushing unit or the screening unit for crushing or simple screening according to different processing needs.
请参阅图2-4,在本实施例中,粉碎单元包括托架601、筛筒602;托架601通过辐射状杆件固定连接在筛料罐1底端内壁上,筛筒602为具有金属丝网外壁的圆筒结构且处于托架601上方,托架601下端安装有驱动筛筒602水平旋转的电机,筛筒602底壁为向上凸起的椎体结构,筛筒602上端设置有向外扩大的檐口结构且檐口结构处于滑料台3的内壁和外壁之间,筛筒602通过电机驱动水平旋转,转速稳定在12-15转/S,产生离心力令磨碎的薄荷香精甩动到筛筒602上,并通过金属丝网上的筛孔向外抛出,粉碎单元还包括中央粉碎辊603、边缘粉碎辊604、承力板605;中央粉碎辊603处于筛筒602中间,边缘粉碎辊604具有八个且环绕在中央粉碎辊603外侧一周,筛筒602底壁为空腔结构且空腔结构内安装有驱动中央粉碎辊603和边缘粉碎辊604转动碾压薄荷香精颗粒,筛筒602底壁上固定连接有与边缘粉碎辊604一一对应的弧形承力板605,承力板605处于边缘粉碎辊604与筛筒602内壁之间,中央粉碎辊603和边缘粉碎辊604同步旋转,对处于二者之间的颗粒状薄荷香精进行精细研磨,流动到边缘粉碎辊604附近的薄荷香精借助边缘粉碎辊604与承力板605之间的旋转挤压作用进一步碾碎,颗粒大的薄荷香精穿不过金属丝网,在筛筒602内随中央粉碎辊603和边缘粉碎辊604的不断旋转持续流动,颗粒之间也相互作用,产生良好的研磨粉碎效果,落料口4下沿口处于二号入料口5下端圆台结构的上侧,滑料台3的内壁下沿口处于中央粉碎辊603和边缘粉碎辊604之间的上方,中央粉碎辊603为中空结构且顶端开口,外接冷水管与中央粉碎辊603顶端开口连接并导入冷水冷却薄荷香精颗粒,通过一号入料口2投入的薄荷香精原料沿二号入料口5下端圆台结构表面滑动进入落料口4,并最终落入筛料单元进行筛料,通过二号入料口5投入的薄荷香精原料,直接落入筛料单元进行研磨,在研磨的同时,向中央粉碎辊603的空腔投入冷水或冰块,以热传导的方式,对筛筒602内的薄荷香精进行冷却,避免其研磨时发热融化。Please refer to Figures 2-4. In this embodiment, the crushing unit includes a bracket 601 and a screen drum 602. The bracket 601 is fixedly connected to the inner wall of the bottom end of the screening tank 1 through radial rods. The screen drum 602 is a cylindrical structure with a metal wire mesh outer wall and is located above the bracket 601. A motor for driving the screen drum 602 to rotate horizontally is installed at the lower end of the bracket 601. The bottom wall of the screen drum 602 is a cone structure that protrudes upward. The upper end of the screen drum 602 is provided with an outwardly expanded eaves structure and the eaves structure is located between the inner wall and the outer wall of the sliding platform 3. The screen drum 602 is driven by the motor to rotate horizontally, and the speed is stable at 12-15 rpm, generating centrifugal force to grind the mint essence. The particles are thrown onto the screen drum 602 and thrown out through the screen holes on the metal wire mesh. The crushing unit also includes a central crushing roller 603, an edge crushing roller 604, and a bearing plate 605. The central crushing roller 603 is located in the middle of the screen drum 602. The edge crushing rollers 604 have eight portions and surround the outer side of the central crushing roller 603. The bottom wall of the screen drum 602 is a cavity structure and a driving device for driving the central crushing roller 603 and the edge crushing roller 604 to rotate and crush the mint flavor particles is installed in the cavity structure. An arc-shaped bearing plate 605 corresponding to the edge crushing roller 604 is fixedly connected to the bottom wall of the screen drum 602. The bearing plate 605 is located between the edge crushing roller 604 and the inner wall of the screen drum 602. The central crushing roller 603 and the edge crushing roller 604 rotate synchronously, and the granular mint essence between the two is finely ground. The mint essence flowing near the edge crushing roller 604 is further crushed by the rotation and extrusion between the edge crushing roller 604 and the bearing plate 605. The large particles of mint essence cannot pass through the metal wire mesh, and continue to flow in the screen drum 602 with the continuous rotation of the central crushing roller 603 and the edge crushing roller 604. The particles also interact with each other to produce a good grinding and crushing effect. The lower edge of the drop port 4 is on the upper side of the truncated cone structure at the lower end of the No. 2 feed port 5, and the lower edge of the inner wall of the sliding table 3 is between the central crushing roller 603 and Above the edge crushing rollers 604, the central crushing roller 603 is a hollow structure with an opening at the top. An external cold water pipe is connected to the opening at the top of the central crushing roller 603 and introduces cold water to cool the mint flavor particles. The mint flavor raw material fed through the No. 1 feed port 2 slides along the surface of the conical structure at the lower end of the No. 2 feed port 5 into the drop port 4, and finally falls into the screening unit for screening. The mint flavor raw material fed through the No. 2 feed port 5 directly falls into the screening unit for grinding. While grinding, cold water or ice cubes are fed into the cavity of the central crushing roller 603 to cool the mint flavor in the screen cylinder 602 by heat conduction to prevent it from heating up and melting during grinding.
请参阅图2-6,在本实施例中,筛料单元包括环腔701、外沿环梁702、隔环703;环腔701为具有矩形空腔的环体且通过辐射状支架焊接固定在筛料罐1内壁上,相邻支架之间具有纵向贯通的缺口,环腔701内壁具有向上延伸进入滑料台3内壁和外壁之间的外沿环梁702,环腔701下端固定连接有漏斗状隔环703,隔环703围绕在粉碎单元外侧,隔环703表面设置有抗静电层,从筛筒602研磨抛出的薄荷香精粉末撞击到隔环703内壁上,沿其内壁滑动并通过卸料口8直接排出,进入筛料单元的薄荷香精原料经过筛选后,颗粒较大的材料通过环腔701滚动并最终通过散料口9直接排出,筛料单元还包括振动电机704、筛网705;环腔701上表面与散料口9相接,环腔701内侧环绕一周等距安装有四个振动电机704,环腔701上表面安装有四片与散料口9一一对应的筛网705,筛网705处于相邻支架之间的缺口上方,振动电机704的动力模块作用于筛网705辅助筛料,振动电机704控制筛网705不断震动,令处于筛网705上的薄荷香精高速跳动,撞击,实现抖动辅助落料的效果,令小颗粒的薄荷香精通过筛网705掉出到筛料罐1底部,挡板11为环形板且处于环腔701上侧,挡板11紧贴在筛料罐1内壁上,挡板11外壁固定连接有四个从散料口9伸出到筛料罐1外部的端板12,筛料罐1外壁固定安装有四个与端板12一一对应的气缸13,端板12与相对应的气缸13动力输出元件固定连接,气缸13驱动挡板11升降开合散料口9,气缸13驱动挡板11抬升后,散料口9打开,过筛后残留的薄荷香精自动滑出收集到盛料槽10中,气缸13驱动挡板11下落,封闭散料口9,筛料单元正常进行过筛处理。Please refer to Figures 2-6. In this embodiment, the screening unit includes an annular cavity 701, an outer ring beam 702, and a spacer ring 703; the annular cavity 701 is a ring body with a rectangular cavity and is fixed to the inner wall of the screening tank 1 by welding with radial brackets, and there are longitudinal through-notches between adjacent brackets. The inner wall of the annular cavity 701 has an outer ring beam 702 extending upward into the inner wall and outer wall of the sliding platform 3. The lower end of the annular cavity 701 is fixedly connected with a funnel-shaped spacer ring 703, which surrounds the outer side of the crushing unit, and the surface of the spacer ring 703 is provided with an anti-static The mint essence powder thrown out from the screen drum 602 hits the inner wall of the partition ring 703, slides along its inner wall and is directly discharged through the discharge port 8. After the mint essence raw materials entering the screening unit are screened, the materials with larger particles roll through the ring cavity 701 and are finally directly discharged through the bulk material port 9. The screening unit also includes a vibration motor 704 and a screen 705; the upper surface of the ring cavity 701 is connected to the bulk material port 9, four vibration motors 704 are equidistantly installed around the inner side of the ring cavity 701, and four plates connected to the bulk material port 9 are installed on the upper surface of the ring cavity 701. The material openings 9 correspond to the screen 705 one by one, and the screen 705 is located above the gap between the adjacent brackets. The power module of the vibration motor 704 acts on the screen 705 to assist in screening the material. The vibration motor 704 controls the screen 705 to vibrate continuously, so that the mint essence on the screen 705 jumps and hits at high speed, so as to achieve the effect of shaking to assist the material falling, so that the small particles of mint essence pass through the screen 705 and fall to the bottom of the screening tank 1. The baffle 11 is an annular plate and is located on the upper side of the annular cavity 701. The baffle 11 is tightly attached to the inner wall of the screening tank 1, and the outer surface of the baffle 11 Four end plates 12 extending from the bulk material port 9 to the outside of the screening tank 1 are fixedly connected to the wall. Four cylinders 13 corresponding to the end plates 12 are fixedly installed on the outer wall of the screening tank 1. The end plates 12 are fixedly connected to the corresponding cylinder 13 power output elements. The cylinder 13 drives the baffle 11 to rise and fall to open and close the bulk material port 9. After the cylinder 13 drives the baffle 11 to lift, the bulk material port 9 opens, and the mint essence remaining after screening automatically slides out and is collected in the material trough 10. The cylinder 13 drives the baffle 11 to fall, closes the bulk material port 9, and the screening unit performs the screening process normally.
在进行工作时,用户在需要简单筛选薄荷香精原料时,将原料投入一号入料口2,原料沿二号入料口5下端圆台结构表面滑动进入落料口4,并最终落到筛网705上;When the user needs to simply screen the mint essence raw material, the raw material is put into the No. 1 feed port 2, and the raw material slides along the truncated cone structure surface at the lower end of the No. 2 feed port 5 into the drop port 4, and finally falls onto the screen 705;
然后启动振动电机704控制筛网705不断震动,令处于筛网705上的薄荷香精高速跳动,撞击,令颗粒较小的薄荷香精直接落到筛料罐1底部,并最终通过卸料口8排出收集,接着,启动气缸13,控制挡板11抬升,散料口9打开,过筛后残留的薄荷香精自动通过散料口9滑出并收集到盛料槽10中;Then, the vibration motor 704 is started to control the screen 705 to vibrate continuously, so that the mint essence on the screen 705 jumps and collides at high speed, so that the mint essence with smaller particles falls directly to the bottom of the screening tank 1, and is finally discharged and collected through the discharge port 8. Then, the cylinder 13 is started to control the baffle 11 to rise, and the bulk material port 9 is opened. The mint essence remaining after screening automatically slides out through the bulk material port 9 and is collected in the material tank 10.
用户需要对薄荷香精原料进行研磨粉碎处理时,将原料投入二号入料口5,原料直接落入筛筒602,中央粉碎辊603和边缘粉碎辊604同步旋转,对处于二者之间的颗粒状薄荷香精进行精细研磨,并且筛筒602在电机驱动下水平高速旋转,将磨碎的薄荷香精甩动到金属丝网上,通过筛孔向外抛出;When the user needs to grind and crush the mint essence raw material, the raw material is put into the No. 2 feed port 5, and the raw material directly falls into the screen drum 602. The central crushing roller 603 and the edge crushing roller 604 rotate synchronously, and the granular mint essence between the two is finely ground. The screen drum 602 is driven by the motor to rotate horizontally at a high speed, and the ground mint essence is thrown onto the metal wire mesh and thrown out through the screen hole;
从筛筒602研磨抛出的薄荷香精粉末撞击到隔环703内壁上,沿其内壁滑动并通过卸料口8直接排出。The mint essence powder ground and thrown out from the sieve drum 602 hits the inner wall of the partition ring 703, slides along the inner wall and is directly discharged through the discharge port 8.
通过上述步骤,一号入料口2和二号入料口5的设置配合A字形滑料台3,在筛料罐1内形成两个套设分布的进料通道,方便在针对不同的加工需要时,将薄荷香精原料导入到粉碎单元或筛料单元中进行粉碎或简单过筛处理,加工方式灵活,生产企业只需要配备这一台设备就可以实现对薄荷香精原料的复杂处理,降低生产成本,以解决现有的过筛装置和粉碎装置无法根据需要同时满足对薄荷香精的筛分和粉碎的要求的问题。Through the above steps, the setting of feed port No. 1 2 and feed port No. 2 5 cooperates with the A-shaped slide table 3 to form two nested feed channels in the screening tank 1, which is convenient for introducing the mint flavor raw materials into the crushing unit or the screening unit for crushing or simple screening according to different processing needs. The processing method is flexible, and the production enterprise only needs to be equipped with this one device to realize the complex processing of the mint flavor raw materials, reduce the production cost, and solve the problem that the existing screening device and crushing device cannot meet the requirements of screening and crushing of mint flavor at the same time according to the needs.
上面结合附图对本实用新型的实施方式作了详细说明,但是本实用新型并不限于上述实施方式,在本领域技术人员所具备的知识范围内,还可以在不脱离本实用新型宗旨的前提下做出各种变化。The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.
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