CN221899809U - A multi-strand ultra-fine tinned copper wire winding machine - Google Patents
A multi-strand ultra-fine tinned copper wire winding machine Download PDFInfo
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Abstract
Description
技术领域Technical Field
本实用新型涉及并丝机设备技术领域,具体涉及一种多股极细镀锡铜线并丝机。The utility model relates to the technical field of wire doubling machine equipment, in particular to a wire doubling machine for multiple strands of extremely fine tinned copper wires.
背景技术Background Art
并丝机是一种将多股极细的镀锡铜线同时送入机器内部,然后通过一定的压力和旋转,将这些铜线紧密地并合在一起,最终形成一股更粗的铜线。The wire drawing machine is a machine that feeds multiple strands of extremely fine tinned copper wires into the machine at the same time, and then through a certain pressure and rotation, these copper wires are tightly combined together to eventually form a thicker copper wire.
镀锡铜线卷在收线和放线过程中其卷的直径会发生改变,这使得镀锡铜线所受到的拉力会逐渐增大,其主要通过导轮和张力轮来改变铜线上的张力,但是并没有从根本上解决铜线所受拉力增大的事实,极细的镀锡铜线在此过程中可能会被拉断或拉伤,为此,我们提出一种多股极细镀锡铜线并丝机。The diameter of the tinned copper wire coil will change during the winding and unwinding process, which will gradually increase the tension on the tinned copper wire. The tension on the copper wire is mainly changed by the guide wheel and the tension wheel, but it does not fundamentally solve the fact that the tension on the copper wire increases. The extremely fine tinned copper wire may be broken or injured in this process. For this reason, we propose a multi-strand ultra-fine tinned copper wire winding machine.
实用新型内容Utility Model Content
(一)解决的技术问题1. Technical issues to be solved
针对现有技术的不足,本实用新型提供了一种多股极细镀锡铜线并丝机,以解决现有技术中存在的上述问题。In view of the deficiencies in the prior art, the utility model provides a wire doubling machine for multiple strands of extremely fine tinned copper wires to solve the above-mentioned problems existing in the prior art.
(二)技术方案(II) Technical solution
为实现以上目的,本实用新型通过以下技术方案予以实现:一种多股极细镀锡铜线并丝机,包括支撑板,所述支撑板上转动连接有第一放线辊,所述第一放线辊一端连接有从动盘,所述从动盘内周向设有滑杆,周向设置的所述滑杆延伸出从动盘的一端均设有支撑弧板,所述滑杆外壁设有延伸板,所述延伸板通过连接弹簧与从动盘内腔连接,所述从动盘内设有锥形柱,所述锥形柱外壁周向开设有供滑杆一端滑动的斜槽,所述锥形柱的背部连接有气缸,周向设置的所述支撑弧板外壁传动连接有带动其转动皮带。To achieve the above purpose, the utility model is implemented through the following technical solutions: a multi-strand ultra-fine tinned copper wire doubling machine, including a support plate, a first pay-off roller is rotatably connected to the support plate, one end of the first pay-off roller is connected to a driven disk, a sliding rod is circumferentially provided in the driven disk, and one end of the circumferentially arranged sliding rod extending out of the driven disk is provided with a supporting arc plate, an outer wall of the sliding rod is provided with an extension plate, and the extension plate is connected to the inner cavity of the driven disk through a connecting spring, a conical column is provided in the driven disk, and an oblique groove for sliding one end of the sliding rod is circumferentially opened on the outer wall of the conical column, a cylinder is connected to the back of the conical column, and the outer wall of the circumferentially arranged supporting arc plate is transmission-connected with a belt that drives it to rotate.
进一步地,所述皮带远离支撑弧板的一侧传动连接有驱动盘,所述驱动盘的一侧设有伺服电机,另一侧设有收线辊。Furthermore, the belt is transmission-connected to a driving disk on one side away from the supporting arc plate, a servo motor is provided on one side of the driving disk, and a wire-receiving roller is provided on the other side.
进一步地,所述支撑板上设有滑槽板,所述滑槽板的滑槽内滑动连接有滑块,所述滑块通过支撑弹簧与滑槽板连接,所述滑块一侧转动连接有压轮,所述压轮的底部与皮带的一侧滑动连接。Furthermore, a slide plate is provided on the support plate, a slider is slidably connected in the slide groove of the slide plate, the slider is connected to the slide plate through a supporting spring, one side of the slider is rotatably connected to a pressure wheel, and the bottom of the pressure wheel is slidably connected to one side of the belt.
进一步地,所述斜槽的倾斜角度和方向与锥形柱的倾斜角度和方向相同。Furthermore, the inclination angle and direction of the inclined groove are the same as the inclination angle and direction of the tapered column.
进一步地,所述第一放线辊的外壁设有第一齿轮,所述第一齿轮的外壁啮合连接有第二齿轮,所述第二齿轮的外壁啮合连接有第三齿轮,所述第三齿轮的一侧设有第二放线辊。Furthermore, a first gear is disposed on an outer wall of the first pay-off roller, a second gear is meshedly connected to an outer wall of the first gear, a third gear is meshedly connected to an outer wall of the second gear, and a second pay-off roller is disposed on one side of the third gear.
进一步地,所述收线辊一端为螺纹结构,该螺纹结构外壁螺纹连接有螺帽。Furthermore, one end of the take-up roller is a threaded structure, and a nut is threadedly connected to the outer wall of the threaded structure.
进一步地,所述第一放线辊和第二放线辊的一端均为螺纹结构,该螺纹结构外壁螺纹连接有螺帽。Furthermore, one end of the first pay-off roller and the second pay-off roller are both threaded structures, and a nut is threadedly connected to the outer wall of the threaded structure.
(三)有益效果(III) Beneficial effects
本实用新型实施例提供了一种多股极细镀锡铜线并丝机。具备以下有益效果:The embodiment of the utility model provides a multi-strand ultra-fine tinned copper wire winding machine, which has the following beneficial effects:
1、启动气缸,此时从动盘转动的速率会发生改变,进一步使得极细镀锡铜线圈放线速率发生改变,避免因镀锡铜线收放两个线圈直径发生改变,导致多股极细镀锡铜线并线时,受到过大的拉力被拉断或拉伤。1. Start the cylinder. The rotation speed of the driven disk will change, which will further change the pay-off speed of the ultra-fine tinned copper coil. This will prevent the diameter of the two coils of tinned copper wire from changing, causing multiple strands of ultra-fine tinned copper wire to be broken or damaged by excessive tension when they are connected.
2、极细镀锡铜线圈跟随第一放线辊转动,相比通过收线机构拉动镀锡铜线带动极细镀锡铜线圈转动的方式镀锡铜线受拉力更小,进一步避免极细镀锡铜线被拉断或拉伤。2. The ultra-fine tinned copper coil rotates with the first pay-off roller. Compared with the method of pulling the tinned copper wire through the take-up mechanism to drive the ultra-fine tinned copper coil to rotate, the tinned copper wire is subjected to less tension, which further prevents the ultra-fine tinned copper wire from being broken or stretched.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型整体结构主视立体示意图;FIG1 is a front perspective schematic diagram of the overall structure of the utility model;
图2为本实用新型整体结构背部立体示意图;FIG2 is a three-dimensional schematic diagram of the back of the overall structure of the utility model;
图3为本实用新型从动盘结构剖视立体示意图;FIG3 is a perspective cross-sectional view of the structure of the driven disk of the utility model;
图4为本实用新型图2中A结构放大示意图;FIG4 is an enlarged schematic diagram of structure A in FIG2 of the present utility model;
图5为本实用新型图3中B结构放大示意图。FIG5 is an enlarged schematic diagram of structure B in FIG3 of the present invention.
图中:1、支撑板;2、第一放线辊;31、从动盘;32、滑杆;33、支撑弧板;34、延伸板;35、连接弹簧;36、锥形柱;37、斜槽;38、气缸;39、皮带;4、驱动盘;5、伺服电机;6、收线辊;71、滑槽板;72、滑块;73、支撑弹簧;74、压轮;8、第一齿轮;9、第二齿轮;10、第三齿轮;11、第二放线辊。In the figure: 1. support plate; 2. first pay-off roller; 31. driven disk; 32. slide bar; 33. support arc plate; 34. extension plate; 35. connecting spring; 36. conical column; 37. inclined groove; 38. cylinder; 39. belt; 4. drive disk; 5. servo motor; 6. take-up roller; 71. slide plate; 72. slider; 73. support spring; 74. pressure wheel; 8. first gear; 9. second gear; 10. third gear; 11. second pay-off roller.
具体实施方式DETAILED DESCRIPTION
为使本实用新型实施例的目的、技术方案和优点更加清楚,下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
参照附图1-5,一种多股极细镀锡铜线并丝机,包括支撑板1,支撑板1上转动连接有第一放线辊2,将极细镀锡铜线圈安装到第一放线辊2上,使其跟随第一放线辊2转动,这种放线方式相比通过传统的收线机构拉动镀锡铜线带动极细镀锡铜线圈转动的方式镀锡铜线受拉力更小,避免极细镀锡铜线被拉断或拉伤;Referring to Figures 1-5, a multi-strand ultra-fine tinned copper wire doubling machine includes a support plate 1, a first pay-off roller 2 is rotatably connected to the support plate 1, and an ultra-fine tinned copper coil is mounted on the first pay-off roller 2 so that it rotates with the first pay-off roller 2. Compared with the traditional take-up mechanism that pulls the tinned copper wire to drive the ultra-fine tinned copper coil to rotate, this pay-off method has less tension on the tinned copper wire, thereby preventing the ultra-fine tinned copper wire from being broken or strained;
其中,第一放线辊2一端连接有从动盘31,从动盘31内周向设有滑杆32,周向设置的滑杆32延伸出从动盘31的一端均设有支撑弧板33,滑杆32外壁设有延伸板34,延伸板34通过连接弹簧35与从动盘31内腔连接,从动盘31内设有锥形柱36,锥形柱36外壁周向开设有供滑杆32一端滑动的斜槽37,锥形柱36的背部连接有气缸38,周向设置的支撑弧板33外壁传动连接有带动其转动皮带39,启动气缸38,此时气缸38带动锥形柱36在从动盘31内运动,进一步通过斜槽37和连接弹簧35的配合,使得滑杆32可以在从动盘31内伸出或缩回,进一步使得支撑弧板33与从动盘31的圆心之间的距离发生改变,此时皮带39通过支撑弧板33带动从动盘31转动的速率会发生改变,进一步使得第一放线辊2的转动速率发生改变,此时极细镀锡铜线圈放线速率也会发生改变,避免因镀锡铜线收放两个线圈直径发生改变,导致多股极细镀锡铜线并线时,受到过大的拉力被拉断或拉伤。Among them, one end of the first unwinding roller 2 is connected to a driven disk 31, a sliding rod 32 is circumferentially arranged in the driven disk 31, and one end of the sliding rod 32 arranged circumferentially extending out of the driven disk 31 is provided with a supporting arc plate 33, and an extension plate 34 is provided on the outer wall of the sliding rod 32, and the extension plate 34 is connected to the inner cavity of the driven disk 31 through a connecting spring 35. A conical column 36 is provided in the driven disk 31, and an inclined groove 37 for sliding one end of the sliding rod 32 is opened circumferentially on the outer wall of the conical column 36, and a cylinder 38 is connected to the back of the conical column 36. The outer wall of the circumferential supporting arc plate 33 is connected to a belt 39 that drives it to rotate, and the cylinder 38 is started. At this time, the cylinder 38 drives the conical column 36 to rotate. The column 36 moves in the driven disk 31, and further through the cooperation of the inclined groove 37 and the connecting spring 35, the slide rod 32 can be extended or retracted in the driven disk 31, further changing the distance between the supporting arc plate 33 and the center of the driven disk 31. At this time, the speed at which the belt 39 drives the driven disk 31 to rotate through the supporting arc plate 33 will change, further changing the rotation speed of the first pay-off roller 2. At this time, the pay-off speed of the ultra-fine tinned copper coil will also change, avoiding the change in the diameter of the two coils of the tinned copper wire, which will cause multiple strands of ultra-fine tinned copper wire to be broken or strained due to excessive tension when they are paralleled.
本实施例中,皮带39远离支撑弧板33的一侧传动连接有驱动盘4,驱动盘4的一侧设有伺服电机5,另一侧设有收线辊6,伺服电机5启动通过驱动盘4带动收线辊6转动,此时安装在收线辊6上用于收取极细镀锡铜线的辊会转动进行收线,此过程中驱动盘4通过皮带39和支撑弧板33带动从动盘31转动,进一步带动第一放线辊2转动进行放线,无需多个驱动大大降低了设备生产和工作成本。In this embodiment, the side of the belt 39 away from the supporting arc plate 33 is transmission-connected to the driving disk 4. A servo motor 5 is provided on one side of the driving disk 4, and a wire-receiving roller 6 is provided on the other side. When the servo motor 5 is started, the wire-receiving roller 6 is driven to rotate through the driving disk 4. At this time, the roller installed on the wire-receiving roller 6 for collecting the extremely fine tinned copper wire will rotate to rewind the wire. During this process, the driving disk 4 drives the driven disk 31 to rotate through the belt 39 and the supporting arc plate 33, and further drives the first wire-receiving roller 2 to rotate to reel in the wire. The absence of multiple drives greatly reduces the equipment production and working costs.
本实施例中,支撑板1上设有滑槽板71,滑槽板71的滑槽内滑动连接有滑块72,滑块72通过支撑弹簧73与滑槽板71连接,滑块72一侧转动连接有压轮74,压轮74的底部与皮带39的一侧滑动连接,当支撑弧板33与从动盘31轴心之间的距离发生改变时,此时皮带39的松紧度会发生改变,此时在支撑弹簧73的支撑下压轮74会始终挤压皮带39的一侧使得皮带39始终保持绷紧状态,避免调节放线速率时,皮带39过松或过紧影响使用。In this embodiment, a slide plate 71 is provided on the support plate 1, and a slider 72 is slidably connected in the slide groove of the slide plate 71. The slider 72 is connected to the slide plate 71 through a support spring 73. A pressure wheel 74 is rotatably connected to one side of the slider 72. The bottom of the pressure wheel 74 is slidably connected to one side of the belt 39. When the distance between the support arc plate 33 and the axis of the driven disk 31 changes, the tightness of the belt 39 will change. At this time, under the support of the support spring 73, the pressure wheel 74 will always squeeze one side of the belt 39 so that the belt 39 always remains in a taut state, thereby avoiding the belt 39 being too loose or too tight to affect the use when adjusting the wire release rate.
本实施例中,斜槽37的倾斜角度和方向与锥形柱36的倾斜角度和方向相同,便于推动滑杆32运动。In this embodiment, the inclination angle and direction of the inclined groove 37 are the same as the inclination angle and direction of the tapered column 36, so as to facilitate the movement of the sliding rod 32.
本实施例中,第一放线辊2的外壁设有第一齿轮8,第一齿轮8的外壁啮合连接有第二齿轮9,第二齿轮9的外壁啮合连接有第三齿轮10,第三齿轮10的一侧设有第二放线辊11,第一放线辊2带动第一齿轮8转动,进一步通过第二齿轮9带动第三齿轮10转动,此时第二放线辊11会跟随第一放线辊2同步转动,便于控制多个镀锡铜线圈同步放线。In this embodiment, a first gear 8 is provided on the outer wall of the first pay-off roller 2, a second gear 9 is meshedly connected to the outer wall of the first gear 8, a third gear 10 is meshedly connected to the outer wall of the second gear 9, and a second pay-off roller 11 is provided on one side of the third gear 10. The first pay-off roller 2 drives the first gear 8 to rotate, and further drives the third gear 10 to rotate through the second gear 9. At this time, the second pay-off roller 11 will rotate synchronously with the first pay-off roller 2, so as to facilitate the control of synchronous pay-off of multiple tinned copper coils.
本实施例中,收线辊6一端为螺纹结构,该螺纹结构外壁螺纹连接有螺帽,通过拧下和上紧螺母,便于将收线套筒安装到收线辊6的外壁上。In this embodiment, one end of the take-up roller 6 is a threaded structure, and a nut is threadedly connected to the outer wall of the threaded structure. By unscrewing and tightening the nut, the take-up sleeve can be easily installed on the outer wall of the take-up roller 6.
本实施例中,第一放线辊2和第二放线辊11的一端均为螺纹结构,该螺纹结构外壁螺纹连接有螺帽,通过拧下和上紧螺母,便于将镀锡铜线圈安装到第一放线辊2和第二放线辊11的外壁上。In this embodiment, one end of the first pay-off roller 2 and the second pay-off roller 11 are both threaded structures, and a nut is threadedly connected to the outer wall of the threaded structure. By unscrewing and tightening the nut, the tinned copper coil can be easily installed on the outer wall of the first pay-off roller 2 and the second pay-off roller 11.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
以上实施例仅用以说明本实用新型的技术方案,而非对其限制;尽管参照前述实施例对本实用新型进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本实用新型各实施例技术方案的精神和范围。The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
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