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CN221893768U - Grain silo and system of clearing house - Google Patents

Grain silo and system of clearing house Download PDF

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Publication number
CN221893768U
CN221893768U CN202422319754.5U CN202422319754U CN221893768U CN 221893768 U CN221893768 U CN 221893768U CN 202422319754 U CN202422319754 U CN 202422319754U CN 221893768 U CN221893768 U CN 221893768U
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supply pipe
air supply
vibration
grain
plate
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申鹏
李瑞松
董瑞芝
付佳
李世龙
朱文韬
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Rizhao Port Jurong Co ltd
Shandong Port Rizhao Port Group Co ltd
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Rizhao Port Jurong Co ltd
Shandong Port Rizhao Port Group Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A40/00Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
    • Y02A40/10Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
    • Y02A40/51Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture specially adapted for storing agricultural or horticultural products

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  • Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)

Abstract

The utility model relates to the technical field of bins, and particularly discloses a grain silo and a bin cleaning system, wherein the grain silo comprises an inner cylinder and an outer cylinder, the inner cylinder comprises a storage part and a blanking part, the blanking part is arranged below the storage part, and the blanking part is of a conical structure; the inner cylinder of the blanking part is provided with a movable cavity, a movable plate is connected in the movable cavity in a sealing sliding manner, at least two elastic pieces are arranged in the movable cavity, and each elastic piece is arranged in the movable cavity and has a trend of driving the movable plate to be far away from the blanking part; the device also comprises at least two vibration devices of the airtight device, and the airtight device can drive the movable plate to move; the vibration device is arranged on the storage part and/or the blanking part; solves the problems that the existing silo is easy to arch and block at the discharge hole when discharging grains, and the silo can not be emptied.

Description

一种粮食筒仓及清仓系统Grain silo and silo clearing system

技术领域Technical Field

本实用新型涉及料仓技术领域,具体涉及一种粮食筒仓及清仓系统。The utility model relates to the technical field of silos, in particular to a grain silo and a silo clearing system.

背景技术Background Art

在粮食存储过程中,筒仓作为关键储存设施,其内部粮食的顺畅流动对于保障生产连续性和效率至关重要;然而,由于粮食的物理特性(如粒度、湿度、粘性等)以及筒仓设计结构(如倾斜角、出口设计等)的多样性,常导致一系列流动障碍问题,如粮食起拱、堵塞、粘附于仓壁形成滞留层等。In the grain storage process, silos are key storage facilities, and the smooth flow of grain inside them is crucial to ensuring production continuity and efficiency; however, due to the diversity of grain's physical properties (such as particle size, humidity, viscosity, etc.) and silo design structures (such as inclination angle, outlet design, etc.), a series of flow obstruction problems often occur, such as grain arching, blockage, and adhesion to the silo wall to form a retention layer.

目前,主要采取两种传统方法进行清堵处理:一是人力清堵,即操作人员通过工具手动捅孔疏通堵塞区域,或利用大锤等重物敲击堵塞部位以促进粮食流动。尽管此方法在紧急情况下能取得一定效果,但其高度依赖人工操作,不仅效率低下,且对操作人员构成体力负担和安全风险,同时频繁的机械冲击还可能加速筒仓结构的磨损和损坏。另一种常见的清堵手段是利用空气炮技术;空气炮通过瞬间释放高压压缩空气产生强烈的脉冲波,直接冲击筒仓内的堵塞区域,试图利用冲击力分解粮食团块,促进粮食在重力作用下的自然流动,然而,空气炮技术在实际应用中亦存在局限性,当筒仓下料堵塞区域形成坚实的拱形结构时,空气炮的冲击可能非但无法有效破解堵塞,反而因压力集中导致粮食进一步压实,加剧堵塞。At present, there are two traditional methods for clearing blockages: one is manual clearing, that is, the operator manually pokes holes with tools to clear the blocked area, or uses heavy objects such as sledgehammers to hit the blocked area to promote grain flow. Although this method can achieve certain results in emergency situations, it is highly dependent on manual operation, which is not only inefficient, but also poses a physical burden and safety risk to the operator. At the same time, frequent mechanical impacts may also accelerate the wear and damage of the silo structure. Another common means of clearing blockages is to use air cannon technology; air cannons generate strong pulse waves by instantly releasing high-pressure compressed air, directly impacting the blocked area in the silo, trying to use the impact force to decompose grain clumps and promote the natural flow of grain under gravity. However, air cannon technology also has limitations in practical applications. When a solid arched structure is formed in the blocked area of the silo, the impact of the air cannon may not effectively break the blockage, but the concentrated pressure will cause the grain to be further compacted, aggravating the blockage.

因此,发明人鉴于此,提出一种粮食筒仓及清仓系统,以解决上述技术问题。Therefore, in view of this, the inventor proposes a grain silo and a silo cleaning system to solve the above technical problems.

实用新型内容Utility Model Content

本实用新型的目的之一在于提供一种粮食筒仓,以解决现有筒仓在进行出粮时出料口处发生容易起拱、堵塞,导致筒仓无法排空的问题;目的之二在于提出一种清仓系统。One of the purposes of the utility model is to provide a grain silo to solve the problem that the discharge port of the existing silo is prone to arching and clogging when discharging grain, resulting in the silo being unable to be emptied; the second purpose is to propose a silo clearing system.

一方面,为了实现上述目的,本实用新型采用的技术方案如下:On the one hand, in order to achieve the above purpose, the technical solution adopted by the utility model is as follows:

一种粮食筒仓,包括内筒和外筒,所述内筒包括储存部和下料部,所述下料部设置于所述储存部的下方,且所述下料部呈锥形结构;A grain silo comprises an inner cylinder and an outer cylinder, wherein the inner cylinder comprises a storage portion and a material discharge portion, the material discharge portion is arranged below the storage portion, and the material discharge portion is in a conical structure;

所述下料部的内筒开设有活动腔,所述活动腔内密封滑动连接有活动板,所述活动腔内设置有至少两个弹性件,各所述弹性件均设置于所述活动腔内,且所述弹性件具有带动所述活动板远离所述下料部的趋势;The inner cylinder of the material discharging part is provided with a movable cavity, a movable plate is sealingly and slidably connected in the movable cavity, at least two elastic members are arranged in the movable cavity, each of the elastic members is arranged in the movable cavity, and the elastic members have a tendency to drive the movable plate away from the material discharging part;

还包括气密装置和至少两个振动装置,所述气密装置可带动所述活动板移动;所述振动装置安装在所述储存部和/或下料部上。It also includes an airtight device and at least two vibration devices, wherein the airtight device can drive the movable plate to move; and the vibration device is installed on the storage part and/or the unloading part.

根据上述技术方案,通过将下料部设计为锥形结构,方便促进粮食的自然流动,气密装置和振动装置可以单独或协同工作,根据粮食堵塞的实际情况选择合适的清堵策略,当粮食堵塞较轻时,可能仅需振动装置即可解决;而当堵塞严重时,气密装置和振动装置的联合作用则能更有效地疏通堵塞,通过气密装置和振动装置的协同作用,能够快速、有效地解决粮食堵塞问题,避免粮食起拱发生堵塞方便清仓。减少了人工捅孔、敲击等操作,降低了操作人员的体力负担和安全风险。According to the above technical solution, by designing the unloading part into a conical structure, it is convenient to promote the natural flow of grains. The airtight device and the vibration device can work alone or in coordination, and the appropriate clearing strategy can be selected according to the actual situation of grain blockage. When the grain blockage is light, it may only require a vibration device to solve it; when the blockage is serious, the combined action of the airtight device and the vibration device can more effectively clear the blockage. Through the coordinated action of the airtight device and the vibration device, the grain blockage problem can be quickly and effectively solved, and the grain arching and blockage can be avoided to facilitate warehouse clearing. It reduces the manual poking and knocking operations, and reduces the physical burden and safety risks of operators.

进一步地,所述气密装置包括压缩空气泵、主供气管、第一次供气管、第二次供气管和第三次供气管,所述压缩空气泵与所述主供气管连通,所述第一次供气管、第二次供气管和第三次供气管的一端分别与所述主供气管连通;Further, the airtight device comprises a compressed air pump, a main air supply pipe, a first air supply pipe, a second air supply pipe and a third air supply pipe, the compressed air pump is connected to the main air supply pipe, and one end of the first air supply pipe, the second air supply pipe and the third air supply pipe are respectively connected to the main air supply pipe;

所述第一次供气管的另一端与所述活动腔相连通。The other end of the first air supply pipe is communicated with the active chamber.

根据上述技术方案,压缩空气泵启动后,产生高压压缩空气,并通过主供气管将压缩空气输送到第一次供气管、第二次供气管和第三次供气管中,第一次供气管的一端与主供气管连通,另一端与活动腔相连通。当压缩空气通过第一次供气管进入活动腔时,推动活动板移动,从而打破粮食的堵塞,使粮食顺利下落。According to the above technical solution, after the compressed air pump is started, high-pressure compressed air is generated, and the compressed air is transported to the first air supply pipe, the second air supply pipe and the third air supply pipe through the main air supply pipe. One end of the first air supply pipe is connected to the main air supply pipe, and the other end is connected to the movable cavity. When the compressed air enters the movable cavity through the first air supply pipe, it pushes the movable plate to move, thereby breaking the blockage of the grain and allowing the grain to fall smoothly.

进一步地,所述第一次供气管、第二次供气管和第三次供气管上均设置有阀门,所述阀门用于对所述第一次供气管、第二次供气管和第三次供气管内的压缩空气进行截止或连通。Furthermore, valves are provided on the first air supply pipe, the second air supply pipe and the third air supply pipe, and the valves are used to cut off or connect the compressed air in the first air supply pipe, the second air supply pipe and the third air supply pipe.

根据上述技术方案,阀门用于控制第一次供气管、第二次供气管和第三次供气管内压缩空气的流通。在活动腔内,活动板受到弹簧弹力的作用,阀门采用脉冲阀,当脉冲阀关闭,压缩空气停止供给时,弹簧的弹力会使活动板恢复到初始位置;而当脉冲阀打开,压缩空气进入活动腔时,活动板会受到压缩空气的推力而移动。由于脉冲阀的周期性开闭,活动板会在弹簧弹力和压缩空气推力的共同作用下不断抖动,活动板的不断抖动会带动周围的粮食颗粒产生振动和位移,从而打破粮食的堵塞结构,使粮食能够顺畅地通过出料口。According to the above technical solution, the valve is used to control the circulation of compressed air in the first air supply pipe, the second air supply pipe and the third air supply pipe. In the movable cavity, the movable plate is acted upon by the elastic force of the spring. The valve adopts a pulse valve. When the pulse valve is closed and the compressed air stops supplying, the elastic force of the spring will restore the movable plate to its initial position. When the pulse valve is opened and compressed air enters the movable cavity, the movable plate will move due to the thrust of the compressed air. Due to the periodic opening and closing of the pulse valve, the movable plate will continuously vibrate under the combined action of the spring elastic force and the thrust of the compressed air. The continuous shaking of the movable plate will drive the surrounding grain particles to vibrate and displace, thereby breaking the blocking structure of the grain and allowing the grain to smoothly pass through the discharge port.

进一步地,所述振动装置包括振动板、传力杆和激振器,所述激振器安装在所述内筒的外壁上,所述振动板安装在所述内筒的内壁上,所述传力杆的一端与所述激振器连接,所述传力杆的一端穿过所述内筒与所述振动板连接。Furthermore, the vibration device includes a vibration plate, a force transmission rod and an exciter, the exciter is installed on the outer wall of the inner tube, the vibration plate is installed on the inner wall of the inner tube, one end of the force transmission rod is connected to the exciter, and one end of the force transmission rod passes through the inner tube and is connected to the vibration plate.

根据上述技术方案,激振器安装在内筒的外壁上,是振动装置的动力源,当激振器启动时,它会产生周期性的振动或冲击力,传力杆连接激振器和振动板,起到传递振动的作用,振动装置能够直接作用于粮食颗粒,通过振动破坏堵塞结构,实现高效疏通。相比现有技术其他疏通方式,振动疏通具有更快的速度和更好的效果。According to the above technical solution, the vibrator is installed on the outer wall of the inner tube and is the power source of the vibration device. When the vibrator is started, it will generate periodic vibration or impact force. The force transmission rod connects the vibrator and the vibration plate to transmit vibration. The vibration device can directly act on the grain particles, destroy the blocking structure through vibration, and achieve efficient dredging. Compared with other dredging methods in the prior art, vibration dredging has faster speed and better effect.

进一步地,所述振动板包括振动衬板和振动翅板,所述振动翅板的数量为多个,各所述振动翅板均安装在所述振动衬板上;Further, the vibration plate includes a vibration lining plate and a vibration fin plate, the number of the vibration fin plates is multiple, and each of the vibration fin plates is mounted on the vibration lining plate;

各所述振动衬板与对应布设于所述内筒外侧面的所述激振器连接。Each of the vibration lining plates is connected to the vibration exciter correspondingly arranged on the outer side surface of the inner tube.

根据上述技术方案,振动衬板作为振动板的主要部分,与激振器直接相连,激振器产生的振动通过振动衬板传递到整个振动板上;振动翅板是安装在振动衬板上的多个小部件,它们的设计旨在增强振动效果并扩大振动面积,当振动衬板受到激振器的振动时,振动翅板也会随之振动,并将振动能量更广泛地传递给与其接触的粮食颗粒,粮食颗粒在振动翅板和振动衬板的共同作用下开始振动,这种振动破坏了粮食颗粒之间的内摩擦力和聚集力,使粮食颗粒处于不稳定状态,同时,振动还促进了粮食颗粒之间的相对运动,从而打破了堵塞结构,使粮食能够顺畅地流动。According to the above technical solution, the vibration lining, as the main part of the vibration plate, is directly connected to the exciter, and the vibration generated by the exciter is transmitted to the entire vibration plate through the vibration lining; the vibration fins are multiple small components installed on the vibration lining, and their design is intended to enhance the vibration effect and expand the vibration area. When the vibration lining is vibrated by the exciter, the vibration fins will also vibrate and transmit the vibration energy more widely to the grain particles in contact with it. The grain particles begin to vibrate under the joint action of the vibration fins and the vibration lining. This vibration destroys the internal friction and aggregation force between the grain particles, making the grain particles unstable. At the same time, the vibration also promotes the relative movement between the grain particles, thereby breaking the blockage structure and allowing the grain to flow smoothly.

进一步地,所述振动衬板所在的平面与所述振动翅板所在的平面之间的角度为a,其中,a的取值范围为3.5°-26.5°。Furthermore, the angle between the plane where the vibration lining plate is located and the plane where the vibration fin plate is located is a, wherein the value range of a is 3.5°-26.5°.

根据上述技术方案,角度设计能够加速粮食颗粒的流动速度,同时又不对粮食造成流动阻扰,提高了疏通效率,缩短清仓的时间According to the above technical solution, the angle design can accelerate the flow speed of grain particles without causing flow obstruction to the grain, thereby improving the dredging efficiency and shortening the time for clearing the warehouse.

进一步地,所述活动板的内部开设有储气槽,所述储气槽与所述第二次供气管相连通;Furthermore, an air storage tank is provided inside the movable plate, and the air storage tank is connected to the second air supply pipe;

所述活动板的一侧开设有若干吹气孔,各所述吹气孔与所述储气槽相连通。A plurality of air blowing holes are provided on one side of the movable plate, and each of the air blowing holes is communicated with the air storage tank.

进一步地,所述内筒和外筒之间形成有隔腔,各所述激振器分别设置于所述隔腔中。Furthermore, a partition cavity is formed between the inner cylinder and the outer cylinder, and each of the exciters is respectively arranged in the partition cavity.

根据上述技术方案,第二次供气管为储气槽提供稳定的气体源,这些气体可以是压缩空气、惰性气体或其他根据应用需求选择的气体,储气槽作为气体的临时储存空间,当气体从储气槽进入吹气孔时,会形成多股气流作用于粮食或内筒内壁区域,促进粮食颗粒之间的相对运动,从而打破堵塞。According to the above technical solution, the second air supply pipe provides a stable gas source for the air storage tank. The gas can be compressed air, inert gas or other gases selected according to application requirements. The air storage tank serves as a temporary storage space for the gas. When the gas enters the blowing hole from the air storage tank, multiple airflows are formed to act on the grain or the inner wall area of the inner cylinder, promoting the relative movement between the grain particles, thereby breaking the blockage.

进一步地,所述下料部的底端设置有压缩空气孔,所述压缩空气孔与所述第三次供气管相连通。Furthermore, a compressed air hole is provided at the bottom end of the unloading portion, and the compressed air hole is connected to the third air supply pipe.

根据上述技术方案,在某些情况下,粮食可能因形状、大小或湿度等原因而卡在内筒底部的出料口,压缩空气孔的设计可以定期或按需向下料部提供高压气流,这些气流能够有效吹散或冲散可能在下料部堆积或堵塞的物料,有助于保持下料通道的畅通,确保粮食能够顺畅地流出。According to the above technical solution, in some cases, grains may get stuck at the discharge port at the bottom of the inner cylinder due to their shape, size or humidity. The design of the compressed air holes can provide high-pressure airflow to the lower material section regularly or on demand. These airflows can effectively blow away or disperse materials that may be accumulated or blocked in the lower material section, helping to keep the discharge channel unobstructed and ensure that the grain can flow out smoothly.

另一方面,本实用新型还提出一种清仓系统,包括输送结构,还包括如前述的粮食筒仓,所述粮食筒仓安装在所述输送结构的上方。On the other hand, the utility model also proposes a warehouse cleaning system, including a conveying structure and a grain silo as mentioned above, wherein the grain silo is installed above the conveying structure.

本实用新型的有益效果:Beneficial effects of the utility model:

本实用新型通过锥形下料部设计结合气密装置和振动装置的协同工作,能够快速、有效地解决粮食堵塞问题,气密装置通过脉冲压缩空气推动活动板,结合振动装置的强力振动,能够迅速打破粮食堵塞结构,使粮食顺畅下落,提高清仓效率。The utility model can quickly and effectively solve the problem of grain blockage by combining the coordinated work of the airtight device and the vibration device through the design of the conical feeding part. The airtight device pushes the movable plate through pulse compressed air, and the strong vibration of the vibration device can quickly break the grain blockage structure, allowing the grain to fall smoothly and improving the warehouse cleaning efficiency.

气密装置可单独或联合使用不同的供气管路进行疏通,而振动装置则通过设计特定的振动衬板和振动翅板来适应不同的粮食流动特性,这种灵活性使得系统能够应对多种复杂的堵塞情况,确保粮食流通顺畅,减少了人工干预的需求,减少了人工捅孔、敲击等高风险操作,提高了作业安全性。The airtight device can be used alone or in combination with different air supply pipelines for unblocking, while the vibration device adapts to different grain flow characteristics by designing specific vibration liners and vibration fins. This flexibility enables the system to cope with a variety of complex blockage situations, ensuring smooth grain circulation, reducing the need for manual intervention, reducing high-risk operations such as manual poking and knocking, and improving operational safety.

本申请的其他优点、目标和特征在某种程度上将在随后的说明书中进行阐述,并且在某种程度上,基于对下文的考察研究对本领域技术人员而言将是显而易见的,或者可以从本申请的实践中得到教导,本申请的目标和其他优点可以通过下面的具体实施方式来实现和获得。Other advantages, objectives and features of the present application will be described to some extent in the subsequent description, and to some extent, will be obvious to those skilled in the art based on the following examination and study, or can be taught from the practice of the present application. The objectives and other advantages of the present application can be achieved and obtained through the following specific embodiments.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本实用新型粮食筒仓及清仓系统的整体结构示意图;FIG1 is a schematic diagram of the overall structure of a grain silo and a silo cleaning system of the utility model;

图2为本实用新型粮食筒仓的剖视示意图;FIG2 is a schematic cross-sectional view of a grain silo according to the present invention;

图3为本实用新型粮食筒仓的局部剖示意图;FIG3 is a partial cross-sectional schematic diagram of a grain silo of the utility model;

图4为本实用新型粮食筒仓的活动板剖视示意图;FIG4 is a schematic cross-sectional view of a movable plate of a grain silo according to the present invention;

图5为本实用新型粮食筒仓局部剖结构示意图;FIG5 is a schematic diagram of a partial cross-sectional structure of a grain silo according to the utility model;

图6为本实用新型粮食筒仓中图5的A部分示意图;FIG6 is a schematic diagram of part A of FIG5 in the grain silo of the utility model;

图7为本实用新型粮食筒仓中图5的B部分示意图;FIG7 is a schematic diagram of part B of FIG5 in the grain silo of the utility model;

图8为本实用新型粮食筒仓中图5的C部分示意图;FIG8 is a schematic diagram of part C of FIG5 in the grain silo of the utility model;

图9为本实用新型粮食筒仓中的振动装置结构示意图。FIG. 9 is a schematic diagram of the structure of the vibration device in the grain silo of the utility model.

其中,内筒1、储存部11、下料部12、活动腔121、压缩空气孔122、外筒2、活动板3、储气槽31、吹气孔32、弹性件4、压缩空气泵51、主供气管52、第一次供气管53、第二次供气管54、第三次供气管55、阀门56、振动装置6、振动板61、振动衬板611、振动翅板612、传力杆62、激振器63、隔腔7、输送结构8。Among them, there are inner tube 1, storage part 11, unloading part 12, movable cavity 121, compressed air hole 122, outer tube 2, movable plate 3, air storage tank 31, blowing hole 32, elastic part 4, compressed air pump 51, main air supply pipe 52, first air supply pipe 53, second air supply pipe 54, third air supply pipe 55, valve 56, vibration device 6, vibration plate 61, vibration lining plate 611, vibration fin plate 612, force transmission rod 62, exciter 63, partition cavity 7, and conveying structure 8.

具体实施方式DETAILED DESCRIPTION

以下将参照附图和优选实施例来说明本实用新型的实施方式,本领域技术人员可由本说明书中所揭露的内容轻易地了解本实用新型的其他优点与功效。本实用新型还可以通过另外不同的具体实施方式加以实施或应用,本说明书中的各项细节也可以基于不同观点与应用,在没有背离本实用新型的精神下进行各种修饰或改变。应当理解,优选实施例仅为了说明本实用新型,而不是为了限制本实用新型的保护范围。The following will describe the implementation of the present invention with reference to the accompanying drawings and preferred embodiments. Those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. The present invention can also be implemented or applied through other different specific implementations, and the details in this specification can also be modified or changed in various ways based on different viewpoints and applications without departing from the spirit of the present invention. It should be understood that the preferred embodiments are only for illustrating the present invention, not for limiting the scope of protection of the present invention.

需要说明的是,以下实施例中所提供的图示仅以示意方式说明本实用新型的基本构想,遂图式中仅显示与本实用新型中有关的组件而非按照实际实施时的组件数目、形状及尺寸绘制,其实际实施时各组件的型态、数量及比例可为一种随意的改变,且其组件布局型态也可能更为复杂。It should be noted that the illustrations provided in the following embodiments are only schematic illustrations of the basic concept of the present invention, and thus the drawings only show components related to the present invention rather than being drawn according to the number, shape and size of components in actual implementation. In actual implementation, the type, quantity and proportion of each component may be changed at will, and the component layout may also be more complicated.

本实施例提出了一种粮食筒仓,如图1至图9所示,包括内筒1和外筒2,内筒1和外筒2之间形成有隔腔7,粮食在储存过程中容易受潮,导致霉变和品质下降,而通过隔腔7的设置可以在一定程度上隔绝外界湿气的侵入,保持筒仓内部的干燥环境,从而保护粮食免受潮湿的侵害,在需要控制筒仓内部温度(如采用机械制冷或加热设备时),隔腔7具有的保温作用可以减少能源的消耗,降低运行成本,也有助于减少因温度波动而产生的温室气体排放。The present embodiment proposes a grain silo, as shown in Figures 1 to 9, comprising an inner tube 1 and an outer tube 2, with a compartment 7 formed between the inner tube 1 and the outer tube 2. Grain is susceptible to moisture during storage, leading to mildew and quality degradation, and the provision of the compartment 7 can isolate the intrusion of external moisture to a certain extent, maintain a dry environment inside the silo, and thus protect the grain from moisture. When it is necessary to control the internal temperature of the silo (such as using mechanical refrigeration or heating equipment), the insulation effect of the compartment 7 can reduce energy consumption, reduce operating costs, and also help reduce greenhouse gas emissions caused by temperature fluctuations.

如图2和图3所示,内筒1包括储存部11和下料部12,下料部12设置于储存部11的下方,且下料部12呈锥形结构;下料部12的内筒1开设有活动腔121,活动腔121内密封滑动连接有活动板3,活动腔121内设置有至少两个弹性件4,各弹性件4均设置于活动腔121内;在本实施例中,优选弹性件4为压缩弹簧。As shown in Figures 2 and 3, the inner cylinder 1 includes a storage portion 11 and a discharge portion 12. The discharge portion 12 is arranged below the storage portion 11, and the discharge portion 12 is a conical structure; the inner cylinder 1 of the discharge portion 12 is provided with an active cavity 121, and a movable plate 3 is sealed and slidably connected in the active cavity 121, and at least two elastic members 4 are arranged in the active cavity 121, and each elastic member 4 is arranged in the active cavity 121; in this embodiment, the elastic member 4 is preferably a compression spring.

还包括气密装置和至少两个振动装置6,气密装置充气时可带动活动板3移动;振动装置6安装在储存部11和/或下料部12上。作为示例性实施方式,本实施例在储存部11和下料部12上都安装有振动装置6;当然,在一种可能的实施方式中,可单独在储存部11上安装振动装置6,也可在下料部12上安装振动装置6,本实施例不作限制。在本实施例中,通过将下料部12设计为锥形结构,方便促进粮食的自然流动,方便清仓,气密装置和振动装置6可以单独或协同工作,根据粮食堵塞的实际情况选择合适的清堵策略,当粮食堵塞较轻时,可能仅需振动装置6即可解决;而当堵塞严重时,气密装置和振动装置6的联合作用则能更有效地疏通堵塞,通过气密装置和振动装置6的协同作用,能够快速、有效地解决粮食堵塞问题,避免粮食起拱发生堵塞方便清仓。It also includes an airtight device and at least two vibration devices 6. When the airtight device is inflated, it can drive the movable plate 3 to move; the vibration device 6 is installed on the storage part 11 and/or the unloading part 12. As an exemplary embodiment, the present embodiment is equipped with a vibration device 6 on both the storage part 11 and the unloading part 12; of course, in a possible embodiment, the vibration device 6 can be installed on the storage part 11 alone, or on the unloading part 12, which is not limited in the present embodiment. In the present embodiment, by designing the unloading part 12 as a conical structure, it is convenient to promote the natural flow of grain and facilitate clearing. The airtight device and the vibration device 6 can work alone or in coordination, and a suitable clearing strategy can be selected according to the actual situation of grain blockage. When the grain blockage is light, it may only require the vibration device 6 to solve it; and when the blockage is serious, the combined action of the airtight device and the vibration device 6 can more effectively clear the blockage. Through the coordinated action of the airtight device and the vibration device 6, the grain blockage problem can be quickly and effectively solved, and the grain arching and blockage can be avoided to facilitate clearing.

作为优选实施方式,如图2所示,气密装置包括压缩空气泵51、主供气管52、第一次供气管53、第二次供气管54和第三次供气管55,压缩空气泵51与主供气管52连通,第一次供气管53、第二次供气管54和第三次供气管55的一端分别与主供气管52连通;其中,第一次供气管53的另一端与活动腔121相连通;第二次供气管54可通过活动板3内部向外供气,形成局部的气流扰动,进一步促进粮食的流动和分散。具体的,如图4所示,活动板3的内部开设有储气槽31,储气槽31与第二次供气管54相连通;活动板3的一侧开设有若干吹气孔32,各吹气孔32与储气槽31相连通。第二次供气管54为储气槽31提供稳定的气体源,储气槽31作为气体的临时储存空间,当气体从储气槽31进入吹气孔32时,会形成多股气流作用于粮食或内筒1内壁区域,促进粮食颗粒之间的相对运动,从而打破堵塞。As a preferred embodiment, as shown in FIG2 , the airtight device includes a compressed air pump 51, a main air supply pipe 52, a first air supply pipe 53, a second air supply pipe 54 and a third air supply pipe 55. The compressed air pump 51 is connected to the main air supply pipe 52. One end of the first air supply pipe 53, the second air supply pipe 54 and the third air supply pipe 55 are respectively connected to the main air supply pipe 52; wherein, the other end of the first air supply pipe 53 is connected to the movable cavity 121; the second air supply pipe 54 can supply air to the outside through the inside of the movable plate 3 to form a local air flow disturbance, further promoting the flow and dispersion of grain. Specifically, as shown in FIG4 , an air storage tank 31 is provided inside the movable plate 3, and the air storage tank 31 is connected to the second air supply pipe 54; a plurality of air blowing holes 32 are provided on one side of the movable plate 3, and each air blowing hole 32 is connected to the air storage tank 31. The second air supply pipe 54 provides a stable gas source for the air storage tank 31, and the air storage tank 31 serves as a temporary storage space for the gas. When the gas enters the blowing hole 32 from the air storage tank 31, multiple airflows will be formed to act on the grain or the inner wall area of the inner cylinder 1, promoting the relative movement between the grain particles, thereby breaking the blockage.

在一种可能的实施方式中,压缩空气泵51可以替换为抽气泵。In a possible implementation, the compressed air pump 51 may be replaced by an air suction pump.

在一种可能的实施方式中,压缩空气泵51还可以连接冷气管或热气管,通过压缩空气泵51向第二次供气管54输送冷气或热气,根据实际情况以对粮食内部降温或干燥。当然输送的气体除了可以是压缩空气外,还可以是惰性气体或其他根据应用需求选择的气体。In a possible implementation, the compressed air pump 51 can also be connected to a cold air pipe or a hot air pipe, and the compressed air pump 51 can deliver cold air or hot air to the secondary air supply pipe 54 to cool or dry the inside of the grain according to actual conditions. Of course, the delivered gas can be inert gas or other gas selected according to application requirements in addition to compressed air.

如图8所示,下料部12的底端设置有压缩空气孔122,压缩空气孔122与第三次供气管55相连通。在某些情况下,粮食可能因形状、大小或湿度等原因而卡在内筒1底部的出料口位置处,压缩空气孔122的设计可以定期或按需通过第三次供气管55向下料部12提供高压气流,这些气流能够有效吹散或冲散可能在下料部12堆积或堵塞的物料,有助于保持下料通道的畅通,确保粮食能够顺畅地流出。As shown in FIG8 , a compressed air hole 122 is provided at the bottom of the material discharge portion 12, and the compressed air hole 122 is connected to the third air supply pipe 55. In some cases, the grain may be stuck at the discharge port at the bottom of the inner cylinder 1 due to shape, size or humidity, etc. The compressed air hole 122 is designed to provide high-pressure airflow to the material discharge portion 12 through the third air supply pipe 55 regularly or as needed. These airflows can effectively blow away or disperse the materials that may be accumulated or blocked in the material discharge portion 12, which helps to keep the material discharge channel unobstructed and ensure that the grain can flow out smoothly.

需要说明的是,本实施例根据粮食堵塞的实际情况,气密装置可以单独使用第一次供气管53进行疏通,也可以联合第二次供气管54和/或第三次供气管55进行更全面的疏通作业。It should be noted that, in this embodiment, depending on the actual situation of grain blockage, the airtight device can use the first air supply pipe 53 alone for unblocking, or it can be combined with the second air supply pipe 54 and/or the third air supply pipe 55 for a more comprehensive unblocking operation.

作为优选实施方式,第一次供气管53、第二次供气管54和第三次供气管55上均设置有阀门56,阀门56优选为脉冲阀。阀门56用于对第一次供气管53、第二次供气管54和第三次供气管55内的压缩空气进行截止或连通。脉冲阀安装在第一次供气管53、第二次供气管54和第三次供气管55上,其工作原理是通过电磁铁控制阀芯的开闭,当电磁铁通电时,阀芯关闭,阻止压缩空气通过;当电磁铁断电时,阀芯打开,允许压缩空气通过,可控制脉冲阀的周期性开闭,使得压缩空气的供给呈现脉冲状。As a preferred embodiment, valves 56 are provided on the first air supply pipe 53, the second air supply pipe 54 and the third air supply pipe 55, and the valves 56 are preferably pulse valves. The valves 56 are used to cut off or connect the compressed air in the first air supply pipe 53, the second air supply pipe 54 and the third air supply pipe 55. The pulse valve is installed on the first air supply pipe 53, the second air supply pipe 54 and the third air supply pipe 55. Its working principle is to control the opening and closing of the valve core through the electromagnet. When the electromagnet is energized, the valve core is closed to prevent the compressed air from passing through; when the electromagnet is de-energized, the valve core is opened to allow the compressed air to pass through. The periodic opening and closing of the pulse valve can be controlled, so that the supply of compressed air is in a pulse shape.

根据上述技术方案,压缩空气泵51启动后,产生高压压缩空气,并通过主供气管52将压缩空气输送到第一次供气管53、第二次供气管54和第三次供气管55中,第一次供气管53的一端与主供气管52连通,另一端与活动腔121相连通。当压缩空气通过第一次供气管53进入活动腔121时,推动活动板3移动;在活动腔121内,活动板3受到弹簧弹力的作用,当脉冲阀关闭,压缩空气停止供给时,弹簧的弹力会使活动板3恢复到初始位置;而当脉冲阀打开,压缩空气进入活动腔121时,活动板3会受到压缩空气的推力而移动。由于脉冲阀的周期性开闭,活动板3会在弹簧弹力和压缩空气推力的共同作用下不断抖动,活动板3的不断抖动会带动周围的粮食颗粒产生振动和位移,从而打破粮食的堵塞结构,使粮食能够顺畅地通过出料口。According to the above technical solution, after the compressed air pump 51 is started, high-pressure compressed air is generated, and the compressed air is transported to the first air supply pipe 53, the second air supply pipe 54 and the third air supply pipe 55 through the main air supply pipe 52. One end of the first air supply pipe 53 is connected to the main air supply pipe 52, and the other end is connected to the active chamber 121. When the compressed air enters the active chamber 121 through the first air supply pipe 53, the movable plate 3 is pushed to move; in the active chamber 121, the movable plate 3 is acted upon by the elastic force of the spring. When the pulse valve is closed and the compressed air stops supplying, the elastic force of the spring will restore the movable plate 3 to its initial position; and when the pulse valve is opened and the compressed air enters the active chamber 121, the movable plate 3 will be moved by the thrust of the compressed air. Due to the periodic opening and closing of the pulse valve, the movable plate 3 will continuously shake under the combined action of the spring elastic force and the thrust of the compressed air. The continuous shaking of the movable plate 3 will drive the surrounding grain particles to vibrate and displace, thereby breaking the blocking structure of the grain and allowing the grain to pass smoothly through the discharge port.

作为优选实施方式,如图2、图3和图9所示,振动装置6包括振动板61、传力杆62和激振器63,激振器63安装在内筒1的外壁上,振动板61安装在内筒1的内壁处,传力杆62的一端与激振器63连接,传力杆62的一端穿过内筒1与振动板61连接。激振器63安装在内筒1的外壁上,是振动装置6的动力源,当激振器63启动时,它会产生周期性的振动或冲击力,传力杆62连接激振器63和振动板61,起到传递振动的作用,振动装置6能够直接作用于粮食颗粒,通过振动破坏堵塞结构,使结拱粮食塌落,进而实现了粮食进行破拱,实现高效疏通,相比现有技术其他疏通方式,振动疏通具有更快的速度和更好的效果。As a preferred embodiment, as shown in Fig. 2, Fig. 3 and Fig. 9, the vibration device 6 includes a vibration plate 61, a force transmission rod 62 and an exciter 63. The exciter 63 is mounted on the outer wall of the inner cylinder 1, and the vibration plate 61 is mounted on the inner wall of the inner cylinder 1. One end of the force transmission rod 62 is connected to the exciter 63, and one end of the force transmission rod 62 passes through the inner cylinder 1 and is connected to the vibration plate 61. The exciter 63 is mounted on the outer wall of the inner cylinder 1 and is the power source of the vibration device 6. When the exciter 63 is started, it will generate periodic vibration or impact force. The force transmission rod 62 connects the exciter 63 and the vibration plate 61 to transmit vibration. The vibration device 6 can directly act on the grain particles, destroy the blocking structure through vibration, and cause the arched grain to collapse, thereby achieving grain arch breaking and achieving efficient dredging. Compared with other dredging methods in the prior art, vibration dredging has faster speed and better effect.

进一步地,振动板61包括振动衬板611和振动翅板612,振动翅板612的数量为多个,各振动翅板612均安装在振动衬板611上;各振动衬板611与对应布设于内筒1外侧面的激振器63连接。根据上述技术方案,振动衬板611作为振动板61的主要部分,与激振器63直接相连,激振器63产生的振动通过振动衬板611传递到整个振动板61上;振动翅板612是安装在振动衬板611上的多个小部件,它们的设计旨在增强振动效果并扩大振动面积,当振动衬板611受到激振器63的振动时,振动翅板612也会随之振动,并将振动能量更广泛地传递给与其接触的粮食颗粒,粮食颗粒在振动翅板612和振动衬板611的共同作用下开始振动,这种振动破坏了粮食颗粒之间的内摩擦力和聚集力,使粮食颗粒处于不稳定状态,同时,振动还促进了粮食颗粒之间的相对运动,从而打破了堵塞结构,使粮食能够顺畅地流动。Furthermore, the vibration plate 61 includes a vibration lining plate 611 and a vibration fin plate 612. There are multiple vibration fin plates 612, and each vibration fin plate 612 is installed on the vibration lining plate 611; each vibration lining plate 611 is connected to the exciter 63 correspondingly arranged on the outer side surface of the inner tube 1. According to the above technical solution, the vibration lining 611, as the main part of the vibration plate 61, is directly connected to the exciter 63. The vibration generated by the exciter 63 is transmitted to the entire vibration plate 61 through the vibration lining 611; the vibration fins 612 are multiple small components installed on the vibration lining 611, which are designed to enhance the vibration effect and expand the vibration area. When the vibration lining 611 is vibrated by the exciter 63, the vibration fins 612 will also vibrate and transmit the vibration energy more widely to the grain particles in contact with it. The grain particles begin to vibrate under the joint action of the vibration fins 612 and the vibration lining 611. This vibration destroys the internal friction and aggregation force between the grain particles, making the grain particles unstable. At the same time, the vibration also promotes the relative movement between the grain particles, thereby breaking the blockage structure and allowing the grain to flow smoothly.

进一步地,振动衬板611所在的平面与振动翅板612所在的平面之间的角度为a,其中,a的取值范围为3.5°-26.5°。该角度设计在振动时能够加速粮食颗粒的流动速度,同时又不对粮食造成流动阻扰,提高了疏通效率,缩短清仓的时间Furthermore, the angle between the plane where the vibration lining plate 611 is located and the plane where the vibration fin plate 612 is located is a, wherein the value range of a is 3.5°-26.5°. This angle design can accelerate the flow speed of grain particles during vibration while not causing flow obstruction to the grain, thereby improving the dredging efficiency and shortening the time for clearing the warehouse.

另一方面,本实用新型还提出一种清仓系统,包括输送结构8,还包括如前述的粮食筒仓,粮食筒仓安装在输送结构8的上方。On the other hand, the utility model also proposes a warehouse cleaning system, including a conveying structure 8 and a grain silo as mentioned above, wherein the grain silo is installed above the conveying structure 8 .

其中,输送结构8包括输送架、电机和输送带,输送架固定安装在外筒2的下方,电机和输送带安装在输送架上,电机用于带动输送带工作;进行粮食的清仓输送作业时,粮食下落至下方输送结构8的输送带上,输送带在电机的作用下带动粮食进行输送作业。Among them, the conveying structure 8 includes a conveying frame, a motor and a conveyor belt. The conveying frame is fixedly installed below the outer cylinder 2, and the motor and the conveyor belt are installed on the conveying frame. The motor is used to drive the conveyor belt to work; when the grain is cleared and transported, the grain falls onto the conveyor belt of the conveying structure 8 below, and the conveyor belt drives the grain to perform the conveying operation under the action of the motor.

本实用新型通过锥形下料部12设计结合气密装置和振动装置6的协同工作,能够快速、有效地解决粮食堵塞问题,气密装置通过脉冲压缩空气推动活动板3,结合振动装置6的强力振动,能够迅速打破粮食堵塞结构,使粮食顺畅下落,提高清仓效率;气密装置可单独或联合使用不同的供气管路进行疏通,而振动装置6则通过设计特定的振动衬板611和振动翅板612来适应不同的粮食流动特性,这种灵活性使得系统能够应对多种复杂的堵塞情况,确保粮食流通顺畅,减少了人工干预的需求,减少了人工捅孔、敲击等高风险操作,提高了作业安全性,结构紧凑、实用性强,解决了现有筒仓在进行出粮时出料口处发生容易起拱、堵塞,导致筒仓无法排空的问题。The utility model can quickly and effectively solve the problem of grain blockage by designing a conical discharge part 12 in combination with the coordinated work of an airtight device and a vibration device 6. The airtight device pushes the movable plate 3 by pulse compressed air, and combined with the strong vibration of the vibration device 6, it can quickly break the grain blockage structure, so that the grain can fall smoothly, thereby improving the efficiency of clearing the warehouse; the airtight device can be used alone or in combination with different air supply pipelines for dredging, while the vibration device 6 can adapt to different grain flow characteristics by designing specific vibration liners 611 and vibration fins 612. This flexibility enables the system to cope with a variety of complex blockage situations, ensure smooth grain circulation, reduce the need for manual intervention, reduce high-risk operations such as manual poking and knocking, improve operational safety, have a compact structure, and strong practicality, and solve the problem that the discharge port of the existing silo is prone to arching and blockage when discharging grain, resulting in the silo being unable to be emptied.

以上实施例仅是为充分说明本实用新型而所举的较佳的实施例,本实用新型的保护范围不限于此。本技术领域的技术人员在本实用新型基础上所作的等同替代或变换,均在本实用新型的保护范围之内。The above embodiments are only preferred embodiments for fully illustrating the present invention, and the protection scope of the present invention is not limited thereto. Any equivalent substitution or modification made by a person skilled in the art based on the present invention is within the protection scope of the present invention.

Claims (10)

1. A grain silo, comprising:
The device comprises an inner cylinder (1) and an outer cylinder (2), wherein the inner cylinder (1) comprises a storage part (11) and a blanking part (12), the blanking part (12) is arranged below the storage part (11), and the blanking part (12) is of a conical structure;
The blanking device is characterized in that the inner cylinder (1) of the blanking part (12) is provided with a movable cavity (121), a movable plate (3) is connected in the movable cavity (121) in a sealing sliding manner, at least two elastic pieces (4) are arranged in the movable cavity (121), and each elastic piece (4) is arranged in the movable cavity (121) and has a trend of driving the movable plate (3) to be far away from the blanking part (12);
The device also comprises an airtight device and at least two vibration devices (6), wherein the airtight device can drive the movable plate (3) to move; the vibration device (6) is arranged on the storage part (11) and/or the blanking part (12).
2. The grain silo of claim 1, wherein: the airtight device comprises a compressed air pump (51), a main air supply pipe (52), a first air supply pipe (53), a second air supply pipe (54) and a third air supply pipe (55), wherein the compressed air pump (51) is communicated with the main air supply pipe (52), and one ends of the first air supply pipe (53), the second air supply pipe (54) and the third air supply pipe (55) are respectively communicated with the main air supply pipe (52);
the other end of the first air supply pipe (53) is communicated with the movable cavity (121).
3. The grain silo of claim 2, wherein: valves (56) are arranged on the first air supply pipe (53), the second air supply pipe (54) and the third air supply pipe (55), and the valves (56) are used for stopping or communicating compressed air in the first air supply pipe (53), the second air supply pipe (54) and the third air supply pipe (55).
4. The grain silo of claim 1, wherein: the vibrating device (6) comprises a vibrating plate (61), a dowel bar (62) and a vibration exciter (63), the vibration exciter (63) is installed on the outer wall of the inner cylinder (1), the vibrating plate (61) is installed on the inner wall of the inner cylinder (1), one end of the dowel bar (62) is connected with the vibration exciter (63), and one end of the dowel bar (62) penetrates through the inner cylinder (1) to be connected with the vibrating plate (61).
5. The grain silo of claim 4, wherein: the vibrating plate (61) comprises a vibrating lining plate (611) and vibrating fin plates (612), the number of the vibrating fin plates (612) is multiple, and each vibrating fin plate (612) is mounted on the vibrating lining plate (611);
Each vibration lining plate (611) is connected with the corresponding vibration exciter (63) arranged on the outer side surface of the inner cylinder (1).
6. The grain silo of claim 5, wherein: the angle between the plane of the vibration lining plate (611) and the plane of the vibration fin plate (612) is a, wherein the value of a is 3.5-26.5 degrees.
7. A grain silo according to claim 3, wherein: an air storage groove (31) is formed in the movable plate (3), and the air storage groove (31) is communicated with the second air supply pipe (54);
A plurality of air blowing holes (32) are formed in one side of the movable plate (3), and each air blowing hole (32) is communicated with the air storage groove (31).
8. The grain silo of claim 5, wherein: a separation cavity (7) is formed between the inner cylinder (1) and the outer cylinder (2), and each vibration exciter (63) is respectively arranged in the separation cavity (7).
9. A grain silo according to claim 3, wherein: the bottom end of the blanking part (12) is provided with a compressed air hole (122), and the compressed air hole (122) is communicated with the third air supply pipe (55).
10. A cleaning system comprising a conveying structure (8), characterized in that: a grain silo as defined in any one of claims 1-9, which is mounted above the conveying structure (8).
CN202422319754.5U 2024-09-24 2024-09-24 Grain silo and system of clearing house Active CN221893768U (en)

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CN202422319754.5U CN221893768U (en) 2024-09-24 2024-09-24 Grain silo and system of clearing house

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