CN221886226U - A DC motor intelligent protection device - Google Patents
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Abstract
Description
技术领域Technical Field
本实用新型涉及电机技术领域,更具体地说,涉及一种直流电机智能保护装置。The utility model relates to the technical field of motors, and more specifically to an intelligent protection device for a DC motor.
背景技术Background Art
直流电机智能保护装置是一种用于保护直流电机免受过载、短路等故障影响的装置。该装置通过测量电机的输入电流、电压和转速等参数,判断电机的运行状态,并在必要时采取相应的保护措施。The DC motor intelligent protection device is a device used to protect the DC motor from overload, short circuit and other faults. The device determines the running state of the motor by measuring the motor's input current, voltage, speed and other parameters, and takes corresponding protection measures when necessary.
现有技术中,市面上货车电动液压尾板可能出现操作员忘记断电导致误触发的事故,以及传统接触器粘连,导致电机堵转造成过载起火等事故。这些事故严重时会造成经济的损失或者人身健康方面的伤害。In the prior art, electric hydraulic tailgates for trucks on the market may be triggered by mistake due to the operator forgetting to turn off the power, or the traditional contactor may stick, causing the motor to stall and cause overload and fire. These accidents may cause economic losses or personal health damage in serious cases.
实用新型内容Utility Model Content
本实用新型要解决的技术问题在于现有技术中,市面上货车电动液压尾板可能出现操作员忘记断电导致误触发的事故,以及传统接触器粘连,导致电机堵转造成过载起火等事故,针对现有技术的上述的缺陷,提供一种直流电机智能保护装置,包括:The technical problem to be solved by the utility model is that in the prior art, the electric hydraulic tailgate of trucks on the market may be accidentally triggered by the operator forgetting to turn off the power, and the traditional contactor may stick, causing the motor to be blocked and cause overload and fire. In view of the above-mentioned defects of the prior art, a DC motor intelligent protection device is provided, including:
中心杆,碗垫,动弹簧,弹簧座,动触头组件,静触头组件,基座,绝缘纸,电磁组件,辅助组件,顶杆,反力弹簧,动铁心,触头座,防水罩,PCB板,上盖,接插件;Center rod, bowl pad, dynamic spring, spring seat, dynamic contact assembly, static contact assembly, base, insulating paper, electromagnetic assembly, auxiliary assembly, ejector rod, reaction spring, dynamic iron core, contact seat, waterproof cover, PCB board, upper cover, connector;
其中,所述中心杆垂直设于所述直流电机智能保护装置中心,用于支撑和固定所述直流电机智能保护装置;Wherein, the central rod is vertically arranged at the center of the DC motor intelligent protection device, and is used to support and fix the DC motor intelligent protection device;
所述碗垫垂直设于所述中心杆上,用于固定所述动触头组件、所述动弹簧和所述静触头组件,防止其滑落,通过所述碗垫,固定所述动触头组件和所述静触头组件;The bowl pad is vertically arranged on the center rod, and is used to fix the moving contact assembly, the moving spring and the stationary contact assembly to prevent them from sliding off, and the moving contact assembly and the stationary contact assembly are fixed by the bowl pad;
所述动弹簧设于所述中心杆上,用于连接所述顶杆和所述动触头组件,当触头打开或关闭时,提供必要的弹性;The dynamic spring is arranged on the central rod, and is used to connect the top rod and the dynamic contact assembly, and provides necessary elasticity when the contact is opened or closed;
所述弹簧座设于所述动触头组件上,用于固定所述动弹簧,确保其正常工作;The spring seat is arranged on the moving contact assembly and is used to fix the moving spring to ensure its normal operation;
所述动触头组件设于所述触头座上,用于接通或断开电路;The moving contact assembly is arranged on the contact seat and is used to connect or disconnect the circuit;
所述静触头组件设于所述触头座上,与所述动触头组件配合工作,可拆卸连接,方便维护和更换;The static contact assembly is arranged on the contact seat, cooperates with the moving contact assembly, and is detachably connected to facilitate maintenance and replacement;
所述基座与所述中心杆固定连接,提供所述装置的安装基础,与电机壳体固定连接,所述基座通过螺丝固定所述静触头组件和所述电磁组件;The base is fixedly connected to the center rod, provides a mounting base for the device, and is fixedly connected to the motor housing. The base fixes the static contact assembly and the electromagnetic assembly by screws;
所述电磁组件用于产生磁场,通过吸合和释放所述动铁心,来控制触头的开关状态;The electromagnetic assembly is used to generate a magnetic field, and control the switch state of the contact by attracting and releasing the moving iron core;
所述辅助组件包括防水罩,保护装置内部不受外界环境影响,当电路通断时,所述辅助组件用于对所述电磁组件起维持作用;The auxiliary component includes a waterproof cover to protect the interior of the device from being affected by the external environment. When the circuit is on and off, the auxiliary component is used to maintain the electromagnetic component;
所述顶杆连接动弹簧和动触头组件,用于传递动作力量;The ejector rod is connected to the moving spring and the moving contact assembly to transmit the action force;
所述反力弹簧作用于所述顶杆,当触头打开或关闭时提供反作用力;The reaction spring acts on the top rod to provide a reaction force when the contacts are opened or closed;
所述动铁心用于受所述电磁组件磁场的吸引和释放,带动所述触头座移动;The moving iron core is used to be attracted and released by the magnetic field of the electromagnetic assembly to drive the contact seat to move;
所述触头座设于所述中心杆上,与所述动触头组件配合,用于连接所述动铁心和触头;The contact seat is arranged on the central rod and cooperates with the moving contact assembly to connect the moving iron core and the contact;
所述PCB板设有定时电路,实现对所述装置的控制和保护功能;The PCB board is provided with a timing circuit to realize the control and protection functions of the device;
所述上盖用于固定和保护所述装置内部不受外界环境影响;The upper cover is used to fix and protect the interior of the device from being affected by the external environment;
所述接插件用于连接外部电路。The connector is used to connect to an external circuit.
优选地,所述装置还包括绝缘纸,所述绝缘纸设于所述电磁组件和所述基座之间,用于隔离所述电磁组件和所述基座,增强电气安全性。Preferably, the device further comprises insulating paper, wherein the insulating paper is arranged between the electromagnetic assembly and the base to isolate the electromagnetic assembly from the base and enhance electrical safety.
优选地,所述装置还包括防水罩,用于防止水分进入所述装置内部,提高其防水性能。Preferably, the device further comprises a waterproof cover for preventing moisture from entering the interior of the device, thereby improving its waterproof performance.
优选地,所述动触头组件包括通过电气连接的动触头、驱动机构、灭弧模块、辅助触点。Preferably, the moving contact assembly comprises a moving contact, a drive mechanism, an arc extinguishing module, and an auxiliary contact which are electrically connected.
优选地,所述静触头组件包括静触头、导电排、紧固件。Preferably, the stationary contact assembly comprises a stationary contact, a conductive bar, and a fastener.
优选地,所述电磁组件包括:电枢绕组、励磁绕组和换向器。Preferably, the electromagnetic assembly comprises: an armature winding, an excitation winding and a commutator.
优选地,所述辅助组件还包括:温度传感器,用于监测电机的温度,防止过热导致的性能下降或损坏。Preferably, the auxiliary component further comprises: a temperature sensor for monitoring the temperature of the motor to prevent performance degradation or damage caused by overheating.
优选地,所述辅助组件还包括:电流传感器,用于监测电机的输入电流,通过监测电流,所述装置可以判断电机的负载状态和运行状况。Preferably, the auxiliary component further comprises: a current sensor for monitoring the input current of the motor. By monitoring the current, the device can determine the load state and operating condition of the motor.
优选地,所述辅助组件还包括:电压传感器和霍尔元件,所述电压传感器用于监测电机的输入电压,所述霍尔元件用于检测电机的转速和位置。Preferably, the auxiliary component further comprises: a voltage sensor and a Hall element, wherein the voltage sensor is used to monitor the input voltage of the motor, and the Hall element is used to detect the rotation speed and position of the motor.
优选地,所述定时电路包括:微控制器、计时器、电源管理单元、输入设备、输出设备和保护继电器。Preferably, the timing circuit comprises: a microcontroller, a timer, a power management unit, an input device, an output device and a protection relay.
实施本实用新型的直流电机智能保护装置,具有以下有益效果:通过传感器实时监测电机的电流、电压等关键参数,并将这些参数转化为可处理的信号;再通过微处理器的处理,微处理器接收到传感器传来的信号后,如果发现任何异常,就会立即发出控制信号;执行器接收到控制信号后,由执行器立即切断电源,阻止异常情况的进一步发展;以精准的监测、快速的反应和强大的故障记忆功能,为直流电机的安全运行提供了坚实的保障;采用电子开关,以及精确的定时装置,用户在使用结束后半小时能够自动断电,避免了忘记断电又因误触发导致的事故,以及耗电问题;通过单次定时设计,单次工作时间设定自定义时间例如一分钟等,超过自定义时间例如一分钟会自动切断电源,解决了传统产品使用过程中因机械开关粘连导致不停机问题;增加了电流检测功能,可以自动分析产品是处于正常工作状态还是处于过载状态,如果检测到产品过载则迅速切断电源,避免线路电流过大导致导线发热起火等问题。The implementation of the DC motor intelligent protection device of the utility model has the following beneficial effects: the current, voltage and other key parameters of the motor are monitored in real time through the sensor, and these parameters are converted into processable signals; after the microprocessor receives the signal from the sensor, if any abnormality is found, the microprocessor will immediately send a control signal; after the actuator receives the control signal, the actuator immediately cuts off the power supply to prevent the abnormal situation from further developing; with accurate monitoring, fast response and powerful fault memory function, it provides a solid guarantee for the safe operation of the DC motor; by using an electronic switch and a precise timing device, the user can automatically cut off the power half an hour after the end of use, avoiding accidents caused by forgetting to cut off the power and causing false triggering, as well as power consumption problems; through a single timing design, a single working time is set to a custom time such as one minute, and the power supply will be automatically cut off when the custom time such as one minute is exceeded, which solves the problem of non-stopping caused by mechanical switch adhesion during the use of traditional products; a current detection function is added, which can automatically analyze whether the product is in a normal working state or an overload state. If the product is detected to be overloaded, the power supply is quickly cut off to avoid problems such as excessive line current causing heating and fire of the wire.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图示出的结构获得其他的附图。下面将结合附图及实施例对本实用新型作进一步说明,附图中:In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the following will briefly introduce the drawings required for use in the embodiments or the prior art descriptions. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without creative work. The utility model will be further described below in combination with the drawings and embodiments. In the drawings:
图1是本实用新型直流电机智能保护装置的剖视结构示意图;FIG1 is a cross-sectional view of the intelligent protection device for a DC motor according to the present invention;
图2是本实用新型直流电机智能保护装置的侧视图;FIG2 is a side view of the intelligent protection device for DC motors of the utility model;
图中,1-中心杆,2-碗垫,3-动弹簧,4-弹簧座,5-动触头组件,6-静触头组件,7-基座,8-绝缘纸,9-电磁组件,10-辅助组件,11-顶杆,12-反力弹簧,13-动铁心,14-触头座,15-防水罩,16-PCB板,17-上盖,18-接插件。In the figure, 1-center rod, 2-bowl pad, 3-moving spring, 4-spring seat, 5-moving contact assembly, 6-static contact assembly, 7-base, 8-insulating paper, 9-electromagnetic assembly, 10-auxiliary assembly, 11-top rod, 12-reaction spring, 13-moving iron core, 14-contact seat, 15-waterproof cover, 16-PCB board, 17-upper cover, 18-connector.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型的一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
需要说明,若本实用新型实施例中有涉及方向性指示(诸如上、下、左、右、前、后……),则该方向性指示仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back...), the directional indications are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
另外,若本实用新型实施例中有涉及“第一”、“第二”等的描述,则该“第一”、“第二”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。另外,各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本实用新型要求的保护范围之内。In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the utility model, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the utility model.
请参阅图1,为本实用新型直流电机智能保护装置的结构示意图。如图1所示,在本实用新型第一实施例提供的直流电机智能保护装置中,至少包括:中心杆1,碗垫2,动弹簧3,弹簧座4,动触头组件5,静触头组件6,基座7,绝缘纸8,电磁组件9,辅助组件10,顶杆11,反力弹簧12,动铁心13,触头座14,防水罩15,PCB板16,上盖17,接插件18;其中,中心杆1垂直设于直流电机智能保护装置中心,用于支撑和固定直流电机智能保护装置;碗垫2垂直设于中心杆1上,用于固定动触头组件5、动弹簧3和静触头组件6,防止其滑落,通过碗垫2,固定动触头组件5和静触头组件6;动弹簧3设于中心杆1上,用于连接顶杆11和动触头组件5,当触头打开或关闭时,提供必要的弹性;弹簧座4设于动触头组件5上,用于固定动弹簧3,确保其正常工作;动触头组件5设于触头座14上,用于接通或断开电路;静触头组件6设于触头座14上,与动触头组件5配合工作,可拆卸连接,方便维护和更换;基座7与中心杆1固定连接,提供装置的安装基础,与电机壳体固定连接,基座7通过螺丝固定静触头组件6和电磁组件9;电磁组件9用于产生磁场,通过吸合和释放动铁心13,来控制触头的开关状态;辅助组件10包括防水罩15,保护装置内部不受外界环境影响,当电路通断时,辅助组件10用于对电磁组件9起维持作用;顶杆11连接动弹簧3和动触头组件5,用于传递动作力量;反力弹簧12作用于顶杆11,当触头打开或关闭时提供反作用力;动铁心13用于受电磁组件9磁场的吸引和释放,带动触头座14移动;触头座14设于中心杆1上,与动触头组件5配合,用于连接动铁心13和触头;PCB板16设有定时电路,实现对装置的控制和保护功能;上盖17用于固定和保护装置内部不受外界环境影响;接插件18用于连接外部电路。Please refer to Figure 1, which is a schematic diagram of the structure of the intelligent protection device for DC motors of the utility model. As shown in Figure 1, in the first embodiment of the utility model, the intelligent protection device for DC motors at least includes: a center rod 1, a bowl pad 2, a moving spring 3, a spring seat 4, a moving contact assembly 5, a static contact assembly 6, a base 7, an insulating paper 8, an electromagnetic assembly 9, an auxiliary assembly 10, a top rod 11, a reaction spring 12, a moving iron core 13, a contact seat 14, a waterproof cover 15, a PCB board 16, an upper cover 17, and a connector 18; wherein the center rod 1 is vertically arranged at the center of the intelligent protection device for DC motors, and is used to support and fix the intelligent protection device for DC motors. ; The bowl pad 2 is vertically arranged on the center rod 1, and is used to fix the moving contact assembly 5, the moving spring 3 and the static contact assembly 6 to prevent them from slipping. The moving contact assembly 5 and the static contact assembly 6 are fixed through the bowl pad 2; the moving spring 3 is arranged on the center rod 1, and is used to connect the top rod 11 and the moving contact assembly 5, and provide the necessary elasticity when the contact is opened or closed; the spring seat 4 is arranged on the moving contact assembly 5, and is used to fix the moving spring 3 to ensure its normal operation; the moving contact assembly 5 is arranged on the contact seat 14, and is used to connect or disconnect the circuit; the static contact assembly 6 is arranged on the contact seat 14, It works with the moving contact assembly 5 and is detachably connected for easy maintenance and replacement; the base 7 is fixedly connected to the center rod 1 to provide a foundation for the installation of the device and is fixedly connected to the motor housing. The base 7 fixes the static contact assembly 6 and the electromagnetic assembly 9 by screws; the electromagnetic assembly 9 is used to generate a magnetic field and control the switching state of the contact by attracting and releasing the moving iron core 13; the auxiliary assembly 10 includes a waterproof cover 15 to protect the inside of the device from the influence of the external environment. When the circuit is on and off, the auxiliary assembly 10 is used to maintain the electromagnetic assembly 9; the top rod 11 is connected to the moving elastic The spring 3 and the moving contact assembly 5 are used to transmit the action force; the reaction spring 12 acts on the top rod 11 to provide a reaction force when the contact is opened or closed; the moving iron core 13 is used to be attracted and released by the magnetic field of the electromagnetic assembly 9 to drive the contact seat 14 to move; the contact seat 14 is arranged on the center rod 1 and cooperates with the moving contact assembly 5 to connect the moving iron core 13 and the contact; the PCB board 16 is provided with a timing circuit to realize the control and protection functions of the device; the upper cover 17 is used to fix and protect the inside of the device from being affected by the external environment; the connector 18 is used to connect the external circuit.
防水罩15通过卡住静触头组件6和放置电磁组件9,使得电机工作时,该产品内部不会位移,保护装置内部不受外界环境影响,并且用于安装在客户的产品上。The waterproof cover 15 clamps the static contact assembly 6 and places the electromagnetic assembly 9, so that the interior of the product will not be displaced when the motor is working, protecting the interior of the device from the influence of the external environment, and is used to be installed on the customer's product.
中心杆1作为本装置的核心组件,连接其他组件。碗垫2,动弹簧3,弹簧座4,动触头组件5,静触头组件6,基座7,绝缘纸8,电磁组件9,辅助组件10,顶杆11,反力弹簧12,动铁心13,触头座14,防水罩15,PCB板16,上盖17通过中心杆1进行连接和固定,形成一个完整的直流电机智能保护装置。在正常工作时,各组件协同工作,实现对直流电机的全面保护。The center rod 1 is the core component of the device, connecting other components. The bowl pad 2, the moving spring 3, the spring seat 4, the moving contact assembly 5, the static contact assembly 6, the base 7, the insulating paper 8, the electromagnetic assembly 9, the auxiliary assembly 10, the top rod 11, the reaction spring 12, the moving iron core 13, the contact seat 14, the waterproof cover 15, the PCB board 16, and the upper cover 17 are connected and fixed through the center rod 1 to form a complete DC motor intelligent protection device. In normal operation, the components work together to achieve comprehensive protection of the DC motor.
触头座14设于中心杆1上,与动触头组件5配合,用于连接动铁心13和触头;The contact seat 14 is arranged on the center rod 1, cooperates with the moving contact assembly 5, and is used to connect the moving iron core 13 and the contact;
PCB板16设有定时电路,实现对装置的控制和保护功能。具体实施时,定时电路包括:微控制器、计时器、电源管理单元、输入设备、输出设备和保护继电器。The PCB board 16 is provided with a timing circuit to realize the control and protection functions of the device. In specific implementation, the timing circuit includes: a microcontroller, a timer, a power management unit, an input device, an output device and a protection relay.
微控制器负责处理和执行指令。例如可以设置单次工作计时功能,通过电流传感器检测到本装置处于工作状态,还未达到过载状态时开始一分钟倒计时,一分钟之内由工作状态变为待机状态,计时结束,超过一分钟自动断电。在定时1分钟电路中,微控制器将根据其内部计时器或外部输入信号来控制电机的运行时间。如果电机的运行时间超过1分钟,微控制器将触发保护机制,关闭电机以防止过载。例如,也可以设置自动关机功能,自动检测最后一次本装置工作结束开始计时,例如30分钟(时间不固定,可根据实际设置)未工作,则自动断电。The microcontroller is responsible for processing and executing instructions. For example, a single working timing function can be set. The current sensor detects that the device is in working state. When it has not reached the overload state, a one-minute countdown begins. Within one minute, the working state changes to the standby state, and the timing ends. If it exceeds one minute, the power will be automatically cut off. In the timing 1-minute circuit, the microcontroller will control the running time of the motor according to its internal timer or external input signal. If the running time of the motor exceeds 1 minute, the microcontroller will trigger the protection mechanism and turn off the motor to prevent overload. For example, the automatic shutdown function can also be set to automatically detect the end of the last work of the device and start timing. For example, if it does not work for 30 minutes (the time is not fixed and can be set according to the actual situation), the power will be automatically cut off.
计时器:这是实现定时功能的组件。在直流电机智能保护装置中,计时器通常是一个精确的计时集成电路,如555定时器。它与微控制器配合工作,在设定的时间内控制电机的启停。Timer: This is a component that implements the timing function. In the DC motor intelligent protection device, the timer is usually a precise timing integrated circuit, such as a 555 timer. It works with the microcontroller to control the start and stop of the motor within the set time.
电源管理单元:为整个电路提供稳定的电源。它确保微控制器和计时器等组件在运行时获得适当的电压和电流,从而确保电路的正常工作。Power Management Unit: Provides a stable power supply to the entire circuit. It ensures that components such as microcontrollers and timers receive appropriate voltage and current when running, thus ensuring the normal operation of the circuit.
输入设备:用户通过输入设备(如按钮或传感器)来启动或停止电机的运行。输入设备将用户的指令转换为电信号,然后传递给微控制器。Input device: The user starts or stops the motor by inputting a device such as a button or sensor. The input device converts the user's instructions into electrical signals and then passes them to the microcontroller.
输出设备:用于指示电机的运行状态或故障情况。例如,当电机运行时间超过1分钟时,输出设备可能会发出警报或显示相应的故障代码。Output device: used to indicate the motor's operating status or fault condition. For example, when the motor runs for more than 1 minute, the output device may sound an alarm or display a corresponding fault code.
保护继电器:在电机过载或短路时,保护继电器会自动切断电源以防止设备损坏。它与微控制器相连,当微控制器检测到过载或短路时,会触发保护继电器切断电机电源。Protection relay: When the motor is overloaded or short-circuited, the protection relay will automatically cut off the power supply to prevent damage to the equipment. It is connected to the microcontroller, and when the microcontroller detects an overload or short circuit, it triggers the protection relay to cut off the power supply to the motor.
具体实施时,本实施例装置还包括绝缘纸8,绝缘纸8设于电磁组件9和基座7之间,用于隔离电磁组件9和基座7,增强电气安全性。In specific implementation, the device of this embodiment further includes insulating paper 8, which is arranged between the electromagnetic component 9 and the base 7 to isolate the electromagnetic component 9 from the base 7 and enhance electrical safety.
具体实施时,本实施例装置还包括防水罩15,用于防止水分进入装置内部,提高其防水性能。In specific implementation, the device of this embodiment further includes a waterproof cover 15 for preventing moisture from entering the interior of the device and improving its waterproof performance.
动触头组件5包括通过电气连接的动触头、驱动机构、灭弧模块、辅助触点。The moving contact assembly 5 includes a moving contact, a driving mechanism, an arc extinguishing module, and an auxiliary contact that are electrically connected.
动触头是动触头组件5的核心部分,通常采用银氧化镉(AgCdO)或银氧化锌(AgZnO)等材料制成。这些材料具有良好的导电性、耐磨损性和抗熔焊性,能够保证触头在长期使用过程中保持稳定的接触电阻。The moving contact is the core part of the moving contact assembly 5, and is usually made of materials such as silver cadmium oxide (AgCdO) or silver zinc oxide (AgZnO). These materials have good electrical conductivity, wear resistance and welding resistance, and can ensure that the contact maintains a stable contact resistance during long-term use.
动触头形状:动触头的形状设计对于其使用寿命和接触电阻有重要影响。常见的动触头形状有刀形、U形和圆形等。刀形触头具有较好的耐压能力和导流能力,适用于高电流场合;U形和圆形触头则适用于低电流、高频率的场合。Shape of moving contact: The shape design of the moving contact has an important influence on its service life and contact resistance. Common moving contact shapes include knife-shaped, U-shaped and circular. Knife-shaped contacts have good pressure resistance and current conduction capabilities and are suitable for high current applications; U-shaped and circular contacts are suitable for low current and high frequency applications.
驱动机构是动触头组件5的另一重要组成部分,其主要作用是驱动触头闭合或断开。常用的驱动机构有电磁式、气动式和电动式等。电磁式驱动机构具有结构简单、动作迅速的优点,适用于对动作速度要求较高的场合;气动式和电动式驱动机构则适用于对动作速度要求不高的场合。The driving mechanism is another important component of the moving contact assembly 5, and its main function is to drive the contacts to close or open. Common driving mechanisms include electromagnetic, pneumatic and electric types. The electromagnetic driving mechanism has the advantages of simple structure and rapid action, and is suitable for occasions with high action speed requirements; the pneumatic and electric driving mechanisms are suitable for occasions with low action speed requirements.
灭弧模块:在触头断开过程中,灭弧模块可以有效抑制电弧的产生,避免电弧对触头的烧蚀和装置的损坏。灭弧模块可以采用磁吹灭弧、栅片灭弧等方式。Arc extinguishing module: During the contact disconnection process, the arc extinguishing module can effectively suppress the generation of arcs, avoid arc erosion of contacts and damage to the device. The arc extinguishing module can use magnetic blowing arc extinguishing, grid arc extinguishing and other methods.
辅助触点:辅助触点的作用是在主触点动作过程中,控制其他电路的通断。辅助触点通常采用常闭或常开式设计,以满足不同电路的控制需求。Auxiliary contacts: The function of auxiliary contacts is to control the on and off of other circuits during the operation of the main contacts. Auxiliary contacts are usually designed in a normally closed or normally open style to meet the control requirements of different circuits.
动触头组件5在直流电机智能保护装置中起到控制电路通断、保护电机和装置的作用。具体实施时,需要根据电机的具体需求和运行环境选择合适的动触头组件5,以保证装置的保护效果和稳定性。The moving contact assembly 5 plays a role in controlling the on and off of the circuit and protecting the motor and the device in the DC motor intelligent protection device. In specific implementation, it is necessary to select a suitable moving contact assembly 5 according to the specific requirements and operating environment of the motor to ensure the protection effect and stability of the device.
具体实施时,静触头组件6包括静触头、导电排、紧固件。In a specific implementation, the stationary contact assembly 6 includes a stationary contact, a conductive bar, and a fastener.
静触头是静触头组件6的核心部分。它负责在电机的启动和运行过程中,提供稳定、可靠的电力传输。静触头的材料和结构设计需充分考虑电机的负载特性,以确保在各种工作环境下都能保持良好的电气性能。The stationary contact is the core part of the stationary contact assembly 6. It is responsible for providing stable and reliable power transmission during the start-up and operation of the motor. The material and structural design of the stationary contact must fully consider the load characteristics of the motor to ensure that good electrical performance can be maintained under various working environments.
导电排的主要作用是引导电流流向,确保电流在静触头之间均匀分布,降低能耗和热量积聚。同时,导电排还能有效降低电磁干扰,提高电机运行的稳定性。The main function of the conductive bar is to guide the current flow, ensure that the current is evenly distributed between the static contacts, reduce energy consumption and heat accumulation. At the same time, the conductive bar can also effectively reduce electromagnetic interference and improve the stability of motor operation.
绝缘材料在静触头组件6中也起着不可或缺的作用。为了确保电流传输的安全性,绝缘材料用于隔离静触头和导电排,防止短路等意外情况发生。高质量的绝缘材料能够承受高电压和高温度的考验,为电机的安全运行提供有力保障。Insulating materials also play an indispensable role in the static contact assembly 6. In order to ensure the safety of current transmission, insulating materials are used to isolate the static contact and the conductive bar to prevent accidents such as short circuits. High-quality insulating materials can withstand the test of high voltage and high temperature, providing a strong guarantee for the safe operation of the motor.
紧固件作为静触头组件6的支撑结构,对保持整个组件的稳定运行具有重要意义。紧固件将各个部件牢固地连接在一起,防止因振动或冲击导致的部件松动或位移。同时,适当的紧固力能够减小接触电阻,提高电流传输效率。As the supporting structure of the static contact assembly 6, the fastener is of great significance to maintain the stable operation of the entire assembly. The fastener firmly connects the various components together to prevent the components from loosening or displacement due to vibration or impact. At the same time, appropriate fastening force can reduce contact resistance and improve current transmission efficiency.
为了确保静触头组件6的安全性和可靠性,通常还配备有一些辅助部件,如弹簧、密封圈等。这些部件虽小,但却在维持静触头组件6的正常运行中发挥着不可或缺的作用。例如,弹簧可以提供一定的触头压力,保证触头接触良好;密封圈可以防止水分和尘埃等进入静触头内部,从而延长组件的使用寿命。In order to ensure the safety and reliability of the static contact assembly 6, some auxiliary components, such as springs and sealing rings, are usually provided. Although these components are small, they play an indispensable role in maintaining the normal operation of the static contact assembly 6. For example, the spring can provide a certain contact pressure to ensure good contact between the contacts; the sealing ring can prevent moisture and dust from entering the interior of the static contact, thereby extending the service life of the assembly.
具体实施时,电磁组件9包括但是不限于:电枢绕组、励磁绕组和换向器等。During specific implementation, the electromagnetic assembly 9 includes but is not limited to: an armature winding, an excitation winding, a commutator, and the like.
电枢绕组是直流电机中的核心电磁组件9之一。它由绝缘导线绕制成多个线圈,并固定在电枢铁芯上。当直流电流通过电枢绕组时,会产生磁场,该磁场与转子磁场相互作用,从而驱动电机旋转。电枢绕组的作用是实现电能与机械能的转换,它是直流电机正常运转的关键因素。The armature winding is one of the core electromagnetic components in the DC motor. It is made of insulated wires wound into multiple coils and fixed to the armature core. When DC current passes through the armature winding, a magnetic field is generated, which interacts with the rotor magnetic field to drive the motor to rotate. The function of the armature winding is to realize the conversion of electrical energy into mechanical energy, which is a key factor in the normal operation of the DC motor.
励磁绕组由励磁电流产生磁场,该磁场用于控制电机的运行状态。励磁绕组的电流由励磁电源提供,其作用是调节电机内部的磁场强度和方向,从而控制电机的输出转矩和转速。励磁绕组对于电机的性能和稳定性具有至关重要的影响。The excitation winding generates a magnetic field from the excitation current, which is used to control the operating state of the motor. The current of the excitation winding is provided by the excitation power supply, and its function is to adjust the strength and direction of the magnetic field inside the motor, thereby controlling the output torque and speed of the motor. The excitation winding has a vital influence on the performance and stability of the motor.
换向器由多个换向片组成,它们固定在转子上并沿圆周方向均匀分布。换向器的功能是确保电枢绕组中的电流在正确的时间和位置进行换向,以保持电机的连续旋转。换向器的工作原理是通过电刷与换向片的接触,实现电流的传导和换向,这对于直流电机的正常工作和稳定性至关重要。The commutator consists of multiple commutator segments, which are fixed to the rotor and evenly distributed along the circumference. The function of the commutator is to ensure that the current in the armature winding is commutated at the correct time and position to maintain the continuous rotation of the motor. The working principle of the commutator is to conduct and commutate the current through the contact between the brush and the commutator segment, which is essential for the normal operation and stability of the DC motor.
电磁组件9在直流电机智能保护装置中扮演着核心角色。电枢绕组、励磁绕组和换向器的协同工作使得直流电机能够实现高效的能量转换和稳定的运行状态。电磁组件9对于提高直流电机的性能和延长其使用寿命具有重要意义。The electromagnetic component 9 plays a core role in the intelligent protection device for DC motors. The coordinated work of the armature winding, the field winding and the commutator enables the DC motor to achieve efficient energy conversion and stable operation. The electromagnetic component 9 is of great significance for improving the performance of the DC motor and extending its service life.
具体实施时,辅助组件10包括:温度传感器,用于监测电机的温度,防止过热导致的性能下降或损坏。温度传感器用于监测电机的温度,防止过热导致的性能下降或损坏。当温度过高时,智能保护装置可以触发报警或自动关闭电机,以保护电机不受热损伤。In specific implementation, the auxiliary component 10 includes: a temperature sensor for monitoring the temperature of the motor to prevent performance degradation or damage caused by overheating. The temperature sensor is used to monitor the temperature of the motor to prevent performance degradation or damage caused by overheating. When the temperature is too high, the intelligent protection device can trigger an alarm or automatically shut down the motor to protect the motor from heat damage.
具体实施时,辅助组件10还包括:电流传感器,用于监测电机的输入电流,通过监测电流,装置可以判断电机的负载状态和运行状况。通过监测电流,本装置可以判断电机的负载状态和运行状况。当电流过大或过小,超出预设范围时,本装置可以采取相应的措施,如降低负载或关闭电机,以防止设备受到电流冲击的损害。In a specific implementation, the auxiliary component 10 also includes: a current sensor for monitoring the input current of the motor. By monitoring the current, the device can determine the load state and operating condition of the motor. By monitoring the current, the device can determine the load state and operating condition of the motor. When the current is too large or too small and exceeds the preset range, the device can take corresponding measures, such as reducing the load or shutting down the motor, to prevent the equipment from being damaged by the current shock.
辅助组件10还包括:电压传感器和霍尔元件,电压传感器用于监测电机的输入电压,霍尔元件用于检测电机的转速和位置。电压的波动可能会影响电机的正常运行,电压传感器可以实时监测电压,确保电机在稳定的电压下运行。霍尔元件对于控制电机的速度和位置,以及实现精确的电机控制至关重要。通过霍尔元件反馈的信息,智能保护装置可以调整电机的运行状态,确保其在设定的参数范围内工作。The auxiliary component 10 also includes: a voltage sensor and a Hall element. The voltage sensor is used to monitor the input voltage of the motor, and the Hall element is used to detect the speed and position of the motor. Voltage fluctuations may affect the normal operation of the motor. The voltage sensor can monitor the voltage in real time to ensure that the motor operates under a stable voltage. The Hall element is essential for controlling the speed and position of the motor and achieving precise motor control. Through the information fed back by the Hall element, the intelligent protection device can adjust the operating state of the motor to ensure that it operates within the set parameter range.
具体实施时,辅助组件10还可以包括接触器和继电器。接触器和继电器能够控制电机的启动、停止和方向,以及在紧急情况下快速切断电源,防止事故扩大。In specific implementation, the auxiliary component 10 may also include a contactor and a relay. The contactor and the relay can control the start, stop and direction of the motor, and quickly cut off the power supply in an emergency to prevent the accident from expanding.
温度传感器、电流传感器、电压传感器、霍尔元件、接触器与继电器等辅助组件10在直流电机智能保护装置中发挥着各自独特的作用,共同为电机的安全、稳定运行提供有力保障。Auxiliary components 10 such as temperature sensors, current sensors, voltage sensors, Hall elements, contactors and relays play their own unique roles in the DC motor intelligent protection device, and together provide strong protection for the safe and stable operation of the motor.
具体实施时,本实用新型还可以设置存储器,由存储器存储故障发生时的所有参数。这样本实用新型则具有故障记忆功能。即使在切断电源后,它也能将故障发生时的所有参数记录下来,方便后续的故障排查与修复。In specific implementation, the utility model can also be provided with a memory, and the memory stores all parameters when a fault occurs. In this way, the utility model has a fault memory function. Even after the power is cut off, it can record all parameters when a fault occurs, which is convenient for subsequent fault troubleshooting and repair.
本实用新型的工作原理是:The working principle of the utility model is:
当直流电机正常运行时,电流通过电磁组件产生磁场,吸引动铁心动作,使动触头组件与静触头组件闭合,电机正常供电。当电机过载或短路时,输入电流和电压异常,触发装置内的保护电路。保护电路会根据电机的实际运行状态,控制电磁组件的磁场减弱或消失,使动铁心复位,断开动触头组件与静触头组件的接触,从而切断电机的供电电源,保护电机免受过载或短路故障的损害。在装置中,绝缘纸用于确保电路的绝缘性能;弹簧座和反力弹簧用于提供触头接触压力和缓冲吸合冲击;防水罩用于防止外部水分进入装置内部;顶杆和动铁心用于传递磁场作用力;辅助组件包括碗垫和顶杆等,用于固定和定位其他组件。防水罩通过卡住静触头组件和放置电磁装置,使得电机工作时,该产品内部不会位移,保护装置内部不受外界环境影响,并且可以用于安装在客户的产品上。When the DC motor operates normally, the current generates a magnetic field through the electromagnetic component, attracting the moving iron core to move, closing the moving contact assembly and the static contact assembly, and the motor is powered normally. When the motor is overloaded or short-circuited, the input current and voltage are abnormal, triggering the protection circuit in the device. According to the actual operating state of the motor, the protection circuit will control the magnetic field of the electromagnetic component to weaken or disappear, reset the moving iron core, disconnect the moving contact assembly from the static contact assembly, thereby cutting off the power supply of the motor and protecting the motor from damage caused by overload or short-circuit faults. In the device, insulating paper is used to ensure the insulation performance of the circuit; the spring seat and the reaction spring are used to provide contact pressure and buffer the suction impact; the waterproof cover is used to prevent external moisture from entering the interior of the device; the ejector and the moving iron core are used to transmit the magnetic field force; the auxiliary components include bowl pads and ejector rods, etc., which are used to fix and position other components. The waterproof cover clamps the static contact assembly and places the electromagnetic device, so that when the motor is working, the internal part of the product will not be displaced, protecting the internal part of the device from the external environment, and can be used to be installed on the customer's product.
通过这些组件的协同工作,直流电机智能保护装置能够实时监测电机的运行状态,并在必要时迅速切断电源,有效保护电机的安全运行。Through the coordinated work of these components, the DC motor intelligent protection device can monitor the operating status of the motor in real time and quickly cut off the power supply when necessary, effectively protecting the safe operation of the motor.
直流电机在运行过程中可能会遇到各种问题,如过载、欠压、短路等,这些问题都可能对电机造成损害。而直流电机智能保护装置,就是为了实时监测这些参数,一旦发现异常,立即切断电源,保护电机不受损害。DC motors may encounter various problems during operation, such as overload, undervoltage, short circuit, etc., which may damage the motor. The DC motor intelligent protection device is designed to monitor these parameters in real time. Once an abnormality is found, the power supply is immediately cut off to protect the motor from damage.
传感器能够实时监测电机的电流、电压等关键参数,并将这些参数转化为可处理的信号。然后是微处理器的处理,微处理器接收到传感器传来的信号后,通过内置的算法进行判断,如果发现任何异常,就会立即发出控制信号。最后是执行器的动作,接收到控制信号后,执行器会立即切断电源,阻止异常情况的进一步发展。The sensor can monitor the motor's current, voltage and other key parameters in real time and convert these parameters into processable signals. Then the microprocessor processes the signal. After receiving the signal from the sensor, the microprocessor uses the built-in algorithm to make a judgment. If any abnormality is found, a control signal will be issued immediately. Finally, the actuator acts. After receiving the control signal, the actuator will immediately cut off the power supply to prevent the abnormal situation from developing further.
此外,本实用新型直流电机智能保护装置还具有故障记忆功能。即使在切断电源后,它也能将故障发生时的所有参数记录下来,方便后续的故障排查与修复。In addition, the utility model DC motor intelligent protection device also has a fault memory function. Even after the power is cut off, it can record all parameters when the fault occurs, which is convenient for subsequent fault detection and repair.
直流电机智能保护装置以其精准的监测、快速的反应和强大的故障记忆功能,为直流电机的安全运行提供了坚实的保障。在未来,随着技术的不断发展,我们相信这种智能保护装置的性能还将得到进一步的提升,为我们的工业生产提供更加稳定、可靠的动力。The DC motor intelligent protection device provides a solid guarantee for the safe operation of the DC motor with its accurate monitoring, fast response and powerful fault memory function. In the future, with the continuous development of technology, we believe that the performance of this intelligent protection device will be further improved, providing a more stable and reliable power for our industrial production.
本实用新型通过以上实施例的设计,其有益效果是:通过传感器实时监测电机的电流、电压等关键参数,并将这些参数转化为可处理的信号;再通过微处理器的处理,微处理器接收到传感器传来的信号后,如果发现任何异常,就会立即发出控制信号;执行器接收到控制信号后,由执行器立即切断电源,阻止异常情况的进一步发展;以精准的监测、快速的反应和强大的故障记忆功能,为直流电机的安全运行提供了坚实的保障;采用电子开关,以及精确的定时装置,用户在使用结束后半小时能够自动断电,避免了忘记断电又因误触发导致的事故,以及耗电问题;通过单次定时设计,单次工作时间设定自定义时间例如一分钟等,超过自定义时间例如一分钟会自动切断电源,解决了传统产品使用过程中因机械开关粘连导致不停机问题;增加了电流检测功能,可以自动分析产品是处于正常工作状态还是处于过载状态,如果检测到产品过载则迅速切断电源,避免线路电流过大导致导线发热起火等问题。The utility model has the following beneficial effects through the design of the above embodiments: the key parameters of the motor such as the current and voltage are monitored in real time through the sensor, and these parameters are converted into processable signals; after the microprocessor receives the signal from the sensor, if any abnormality is found, the microprocessor will immediately send a control signal; after the actuator receives the control signal, the actuator immediately cuts off the power supply to prevent the abnormal situation from further developing; with accurate monitoring, fast response and powerful fault memory function, a solid guarantee is provided for the safe operation of the DC motor; by adopting an electronic switch and an accurate timing device, the user can automatically cut off the power half an hour after the end of use, avoiding accidents caused by forgetting to cut off the power and causing false triggering, as well as power consumption problems; through a single timing design, a single working time is set to a custom time such as one minute, and the power supply is automatically cut off when the custom time such as one minute is exceeded, which solves the problem of non-stopping caused by mechanical switch adhesion during the use of traditional products; a current detection function is added, which can automatically analyze whether the product is in a normal working state or an overload state. If the product is detected to be overloaded, the power supply is quickly cut off to avoid problems such as excessive line current causing heating and fire of the wire.
本实用新型是根据特定实施例进行描述的,但本领域的技术人员应明白在不脱离本实用新型范围时,可进行各种变化和等同替换。此外,为适应本实用新型技术的特定场合,可对本实用新型进行诸多修改而不脱离其保护范围。因此,本实用新型并不限于在此公开的特定实施例,而包括所有落入到权利要求保护范围的实施例。The present invention is described according to specific embodiments, but those skilled in the art should understand that various changes and equivalent substitutions can be made without departing from the scope of the present invention. In addition, in order to adapt to specific occasions of the present invention technology, many modifications can be made to the present invention without departing from its protection scope. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all embodiments that fall within the scope of protection of the claims.
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