CN221882247U - Water-saving cooling tower and condensation equipment thereof - Google Patents
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Abstract
Description
技术领域Technical Field
本实用新型属于冷却塔节水技术领域,更具体地说,涉及一种节水型冷却塔及其冷凝设备。The utility model belongs to the technical field of water-saving cooling towers, and more specifically relates to a water-saving cooling tower and condensing equipment thereof.
背景技术Background Art
冷却塔按照塔内的通风方式可分为机械通风冷却塔和自然通风冷却塔。火电厂多通常采用机械通风冷却塔,其在工作时,循环水经由配水管的喷头喷洒至填料上,与上升的空气进行热交换冷却后落入至集水池内。塔内空气从进风口进入,在塔内与热水蒸发接触传热后变为饱和的湿热空气,经过收水器、风机及塔筒出口排向环境大气。Cooling towers can be divided into mechanical ventilation cooling towers and natural ventilation cooling towers according to the ventilation method inside the tower. Thermal power plants usually use mechanical ventilation cooling towers. When they are working, circulating water is sprayed onto the filler through the nozzle of the water distribution pipe, and then falls into the water collection tank after heat exchange and cooling with the rising air. The air in the tower enters from the air inlet, and after contacting and transferring heat with the evaporating hot water in the tower, it becomes saturated hot and humid air, and is discharged to the ambient atmosphere through the water collector, fan and tower outlet.
然而,冷却塔的一个公认的缺点是,在某些大气条件下,来自热水源的水分蒸发并从冷却塔的顶部带入气流中会产生烟羽。在冷却塔非常大的地方(例如在火电厂中),烟流会在冷却塔附近引起低雾。羽流还会在冷却塔附近的道路上结冰,在此温度较低的温度会导致羽流中的水分冻结,同时也浪费了大量的水资源。However, a recognized disadvantage of cooling towers is that under certain atmospheric conditions, water from the hot water source evaporates and is carried into the air flow from the top of the cooling tower to produce a plume. Where cooling towers are very large (such as in thermal power plants), the plume can cause low-lying fog near the cooling tower. The plume can also form ice on roads near cooling towers, where the lower temperatures can cause the water in the plume to freeze, also wasting a lot of water resources.
为达到消雾目的,现有技术中已有探寻相关的一些解决方案,其中不乏在在冷却塔内布置冷凝模块(或称消雾模块),通过对上行的湿热空气进行冷凝处理,从而达到消雾节水的效果。上述解决方案在以下中国专利文献中可以找到,如中国专利文献,申请号为2023110496074,公开了一种新型冷凝式消雾冷却塔,通过优化塔内的冷凝模块构造,减少液膜厚度,增大有效换热面积,提高综合传热系数来增加消雾节水的效果,有效解决了冷却塔中的冷凝模块消雾节水效果有限的问题。In order to achieve the purpose of defogging, some related solutions have been explored in the prior art, including arranging a condensation module (or defogging module) in the cooling tower to condense the upward hot and humid air, thereby achieving the effect of defogging and water saving. The above solution can be found in the following Chinese patent documents, such as Chinese patent document, application number 2023110496074, which discloses a new type of condensing defogging cooling tower, which increases the defogging and water saving effect by optimizing the condensation module structure in the tower, reducing the liquid film thickness, increasing the effective heat exchange area, and improving the comprehensive heat transfer coefficient, effectively solving the problem of limited defogging and water saving effect of the condensation module in the cooling tower.
但是上述方案主要探索的是对于冷凝模块结构的改进,增大换热面积,从而优化冷凝效果,其干冷通道的冷却风从上百叶窗导入,一方面会破坏冷却塔内部原有的气体流场,影响冷却塔自身的蒸发换热效果;另一方面,若需要保障冷却塔底部百叶窗冷却风的正常进入,通常需要加大风机的动力才能实现,此举无疑是增大了冷却塔能耗,不利于环保和推广使用。However, the above scheme mainly explores the improvement of the condensation module structure, increases the heat exchange area, and thus optimizes the condensation effect. The cooling air of the dry cooling channel is introduced from the upper louver. On the one hand, it will destroy the original gas flow field inside the cooling tower and affect the evaporation heat exchange effect of the cooling tower itself; on the other hand, if it is necessary to ensure the normal entry of cooling air from the louver at the bottom of the cooling tower, it is usually necessary to increase the power of the fan to achieve this. This will undoubtedly increase the energy consumption of the cooling tower, which is not conducive to environmental protection and promotion.
实用新型内容Utility Model Content
鉴于上述问题,本实用新型的目的在于提供一种节水型冷却塔及其冷凝设备,该冷凝设备中的冷空气来源于冷却塔下部的冷空气进口,通过温度差实现冷空气的自吸式导入,不仅有效保障冷却塔自身的蒸发换热效果,还能够在不增加风机动力和能耗的基础上,实现对塔内湿热气体的冷凝处理,达到消雾节水的目的。In view of the above problems, the purpose of the utility model is to provide a water-saving cooling tower and its condensing equipment. The cold air in the condensing equipment comes from the cold air inlet at the bottom of the cooling tower. The self-priming introduction of cold air is achieved through the temperature difference, which not only effectively guarantees the evaporative heat exchange effect of the cooling tower itself, but also can realize the condensation treatment of the hot and humid gas in the tower without increasing the power and energy consumption of the fan, thereby achieving the purpose of defogging and water saving.
为解决上述问题,本实用新型采用如下的技术方案。To solve the above problems, the utility model adopts the following technical solutions.
第一方面,本申请提供了一种冷凝设备,包括:In a first aspect, the present application provides a condensing device, comprising:
冷凝本体,冷凝本体沿冷却塔的横截面布置,且位于布水单元与风机之间;A condensing body, which is arranged along the cross section of the cooling tower and is located between the water distribution unit and the fan;
冷凝本体上设有相互独立的湿热通道和干冷通道,湿热通道与冷却塔内部相连通,干冷通道与冷却塔上的冷空气进口相连,冷凝本体用于实现两股空气的交叉换热处理。The condensing body is provided with independent wet heat channels and dry cold channels. The wet heat channels are connected to the inside of the cooling tower, and the dry cold channels are connected to the cold air inlet on the cooling tower. The condensing body is used to realize cross heat exchange processing of the two air streams.
在上述第一方面的一种可能的实现中,干冷通道为两个,对称布置于冷凝本体的横向两侧;In a possible implementation of the first aspect, there are two dry cooling channels, which are symmetrically arranged on two lateral sides of the condensing body;
每个干冷通道分别与对应侧的冷空气进口相连。Each dry cooling channel is connected to the cold air inlet on the corresponding side.
在上述第一方面的一种可能的实现中,冷凝本体内部具有一换热腔室,换热腔室上设有相连通的干冷通道;In a possible implementation of the first aspect, the condensing body has a heat exchange chamber inside, and the heat exchange chamber is provided with interconnected dry cooling channels;
冷凝本体背离风机的一侧设有与相连通的湿热通道,且冷凝本体靠近风机的另一侧设有与冷却塔内部相连通的出气通道。A wet and hot channel connected to the fan is arranged on one side of the condensing body away from the fan, and an air outlet channel connected to the inside of the cooling tower is arranged on the other side of the condensing body close to the fan.
在上述第一方面的一种可能的实现中,换热腔室背离风机的一侧设有进气冷凝板,进气冷凝板上设有与冷却塔内部相连通的湿热通道;In a possible implementation of the first aspect, an air inlet condensation plate is provided on a side of the heat exchange chamber away from the fan, and a wet heat channel communicating with the interior of the cooling tower is provided on the air inlet condensation plate;
该进气冷凝板用于从底部封闭换热腔室,且对冷却塔内部上升的湿热空气进行拦截冷凝处理;The air inlet condensation plate is used to seal the heat exchange chamber from the bottom and intercept and condense the hot and humid air rising inside the cooling tower;
和/或,换热腔室靠近风机的另一侧设有出气冷凝板,出气冷凝板上设有与冷却塔内部相连通的出气通道;And/or, an air outlet condensation plate is provided on the other side of the heat exchange chamber close to the fan, and an air outlet passage connected to the interior of the cooling tower is provided on the air outlet condensation plate;
该出气冷凝板用于从顶部封闭换热腔室,且经换热腔室冷凝换热后的湿热空气从出气通道排出。The air outlet condensation plate is used to seal the heat exchange chamber from the top, and the hot and humid air after condensation and heat exchange in the heat exchange chamber is discharged from the air outlet channel.
在上述第一方面的一种可能的实现中,进气冷凝板和出气冷凝板均采用多孔材料制作而成,此时湿热通道和出气通道为多孔材料内部的孔隙通道;In a possible implementation of the first aspect, the air inlet condensation plate and the air outlet condensation plate are both made of porous materials, and the wet heat channel and the air outlet channel are pore channels inside the porous materials;
或者进气冷凝板和出气冷凝板为网格结构或者格栅式结构;Or the air inlet condensation plate and the air outlet condensation plate are grid structures or grille structures;
或者进气冷凝板和出气冷凝板的表面设有换气孔。Alternatively, ventilation holes are provided on the surfaces of the air inlet condensation plate and the air outlet condensation plate.
在上述第一方面的一种可能的实现中,换热腔室内部间隔设置有多个隔板,用于将换热腔室分隔成多个独立空间;In a possible implementation of the first aspect, a plurality of partitions are arranged at intervals inside the heat exchange chamber to divide the heat exchange chamber into a plurality of independent spaces;
每个独立空间内部均与干冷通道相连通,且干冷通道用于给每个独立空间内输送干冷空气。The interior of each independent space is connected to a dry cooling channel, and the dry cooling channel is used to transport dry cooling air to each independent space.
在上述第一方面的一种可能的实现中,换热腔室内部间隔设置有多个换热管,且每个换热管均与干冷通道相连通;In a possible implementation of the first aspect, a plurality of heat exchange tubes are arranged at intervals inside the heat exchange chamber, and each heat exchange tube is connected to the dry cooling channel;
换热管上设有与管外空间相连通的换热通道;The heat exchange tube is provided with a heat exchange channel connected to the space outside the tube;
和/或,换热通道为换气孔,换气孔至少布置于换热管的部分外表面;And/or, the heat exchange channel is a ventilation hole, and the ventilation hole is arranged on at least a portion of the outer surface of the heat exchange tube;
和/或,换热通道为格栅式镂空结构或者回形槽状结构。And/or, the heat exchange channel is a grid-type hollow structure or a meandering groove structure.
在上述第一方面的一种可能的实现中,干冷通道上设有控制阀;In a possible implementation of the first aspect above, a control valve is provided on the dry cooling channel;
和/或,干冷通道上设有压力表和温度表。And/or, a pressure gauge and a temperature gauge are provided on the dry cooling channel.
第二方面,本申请提供了一种节水型冷却塔,冷却塔内部设有冷凝区域,冷凝区域位于布水单元与风机之间,该冷凝区域内设有上述冷凝设备。In a second aspect, the present application provides a water-saving cooling tower, wherein a condensation area is provided inside the cooling tower, the condensation area is located between a water distribution unit and a fan, and the above-mentioned condensation equipment is provided in the condensation area.
在上述第二方面的一种可能的实现中,冷凝区域内设有不少于一层的冷凝设备;In a possible implementation of the second aspect, at least one layer of condensation equipment is provided in the condensation area;
和/或,当冷凝设备为单层结构布置时,冷凝设备的两端延伸至冷却塔的横截面两端;and/or, when the condensing device is arranged in a single-layer structure, both ends of the condensing device extend to both ends of the cross section of the cooling tower;
和/或,多个冷凝本体呈单层排布,且沿冷却塔的长度或宽度方向间隔布置。And/or, a plurality of condensing bodies are arranged in a single layer and spaced apart along the length or width direction of the cooling tower.
在上述第二方面的一种可能的实现中,当冷凝设备为双层以上结构布置时,每层的多个冷凝本体沿冷却塔的横截面间隔布置;优选的,多层冷凝本体呈交错布置。In a possible implementation of the second aspect, when the condensing equipment is arranged in a double-layer or higher structure, a plurality of condensing bodies in each layer are arranged at intervals along the cross-section of the cooling tower; preferably, the plurality of layers of condensing bodies are arranged in a staggered manner.
这里非常宽泛地列出了本实用新型的一些具体实施例,目的是为了更好的理解其详细描述,更好的认识到本实用新型的技术贡献。当然,这里还有一些将在下文描述的本实用新型的附加实施例,这些实施例将成为附加的权利要求的主题。Some specific embodiments of the present invention are listed here very broadly for the purpose of better understanding its detailed description and better recognizing the technical contribution of the present invention. Of course, there are some additional embodiments of the present invention described below, which will become the subject of the attached claims.
在这方面,在详细说明本实用新型的至少一个实施例之前,应该明确,本实用新型并不限定所申请的具体结构以及说明书或附图中所表述或图示的构件的布置。本实用新型可以有所述实施例之外的其它实施例,并且可以通过多种方式进行实践和实现。同样,这里使用的措词和术语以及摘要仅是为了描述需要,不能看作是对实用新型的限定。In this regard, before describing in detail at least one embodiment of the utility model, it should be clear that the utility model is not limited to the specific structure applied for and the arrangement of components described or illustrated in the specification or drawings. The utility model may have other embodiments besides the described embodiments and may be practiced and implemented in a variety of ways. Similarly, the words and terms used herein and the abstract are only for descriptive purposes and cannot be regarded as limiting the utility model.
因此,本领域技术人员应该明白,本公开基于的这个概念可以很容易地作为实现本实用新型的多个目的的其它结构、方法和系统的基础。因此,应该认为权利要求包括了所有不脱离本实用新型的精神和范围的等同物。Therefore, it should be understood by those skilled in the art that the concept on which the present disclosure is based can be easily used as the basis for other structures, methods and systems for achieving the multiple purposes of the present utility model. Therefore, it should be considered that the claims include all equivalents that do not depart from the spirit and scope of the present utility model.
相比于现有技术,本实用新型的有益效果为:Compared with the prior art, the beneficial effects of the utility model are:
现有技术中惯常的思路是,在冷却塔的上部增设百叶窗,再通过上部的百叶窗将冷空气引入,其中冷却介质通常是利用泵体泵入或者增大风机的功率来实现对冷却介质的输送,此举不仅容易对冷却塔内部的气体流场造成干扰,影响冷却塔的蒸发换热效率,同时还需要额外增加能源消耗,不利于节能环保。而本申请利用温度差实现干冷空气的自吸式导入,全程无需额外消耗能源,能够实现在节水消雾的同时,实现节能的目的。The conventional idea in the prior art is to add shutters to the upper part of the cooling tower, and then introduce cold air through the shutters on the upper part, wherein the cooling medium is usually pumped in by a pump body or the power of the fan is increased to achieve the delivery of the cooling medium. This not only easily interferes with the gas flow field inside the cooling tower and affects the evaporation heat exchange efficiency of the cooling tower, but also requires additional energy consumption, which is not conducive to energy conservation and environmental protection. The present application uses the temperature difference to achieve the self-priming introduction of dry cold air, without consuming additional energy throughout the process, and can achieve the purpose of energy saving while saving water and eliminating fog.
本申请的冷凝设备,由多组冷凝模块构成,冷凝装置覆盖整个塔体横截面,保证所有向上流动的湿热空气都要经过冷凝模块、与冷凝模块内流经的干冷空气进行换热,从而降低湿热空气中的水分,有效消除白雾现象,达到节水的目的。The condensing equipment of the present application is composed of multiple groups of condensing modules. The condensing device covers the entire cross-section of the tower body, ensuring that all upward-flowing hot and humid air must pass through the condensing module and exchange heat with the dry and cold air flowing through the condensing module, thereby reducing the moisture in the hot and humid air, effectively eliminating the white fog phenomenon, and achieving the purpose of water saving.
本申请中能既能够实现对上升的湿热空气的冷凝处理,达到消雾节能的目的,又能够保证冷却塔气体流动的正常进行,不影响冷却塔的蒸发换热效率,同时还能节省冷却设备的能耗,具有很好的经济性和实用性。The present application can not only realize the condensation treatment of the rising hot and humid air to achieve the purpose of defogging and energy saving, but also ensure the normal flow of gas in the cooling tower without affecting the evaporation heat exchange efficiency of the cooling tower, and at the same time save the energy consumption of the cooling equipment, which has good economy and practicality.
本申请中冷凝本体上设有相互独立的湿热通道和干冷通道,湿热通道与冷却塔内部相连通,用于向冷凝本体内输送湿热空气;干冷通道与冷却塔上的冷空气进口相连,用于将塔外的冷空气输送至冷凝本体内。冷凝本体的主要功能是将进入湿热通道的湿热空气中的热量通过与湿热通道相连通的冷却介质进行热交换,实现两股空气的交叉换热处理,两股空气可以接触换热,也可以不接触换热。In the present application, the condensing body is provided with a mutually independent hot and humid channel and a dry and cold channel. The hot and humid channel is connected to the inside of the cooling tower and is used to transport hot and humid air into the condensing body; the dry and cold channel is connected to the cold air inlet on the cooling tower and is used to transport the cold air outside the tower into the condensing body. The main function of the condensing body is to exchange the heat in the hot and humid air entering the hot and humid channel through the cooling medium connected to the hot and humid channel, so as to realize the cross heat exchange treatment of the two air streams. The two air streams can be in contact for heat exchange or not.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
附图用来提供对本实用新型的进一步理解,并且构成说明书的一部分,与本实用新型的实施例一起用于解释本实用新型,并不构成对本实用新型的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
图1为本实用新型实施例提供的一种节水型冷却塔的主视结构示意图,该冷却塔内设有冷凝区域,该冷凝区域内采用本申请的冷凝本体,冷凝本体为整体式结构,单层布置;FIG1 is a schematic diagram of the main structure of a water-saving cooling tower provided by an embodiment of the utility model, wherein a condensation area is provided in the cooling tower, and a condensation body of the present application is used in the condensation area, and the condensation body is an integral structure and a single-layer arrangement;
图2为本实用新型实施例提供的一种节水型冷却塔的主视结构示意图,该冷却塔内设有冷凝区域,该冷凝区域内采用本申请的冷凝本体,冷凝本体为间隔分布,且双层布置;FIG2 is a schematic diagram of the main structure of a water-saving cooling tower provided by an embodiment of the utility model, wherein a condensation area is provided in the cooling tower, and the condensation body of the present application is used in the condensation area, and the condensation body is distributed at intervals and arranged in two layers;
图3为本实用新型一些实施例中提供的冷凝本体的立体结构示意图,其冷凝本体内部形成一封闭式空腔,该封闭腔室内设有换热管,且换热管夹持设于两个多孔材料制作的冷凝板之间;FIG3 is a schematic diagram of a three-dimensional structure of a condensing body provided in some embodiments of the present invention, wherein a closed cavity is formed inside the condensing body, a heat exchange tube is arranged in the closed cavity, and the heat exchange tube is clamped between two condensing plates made of porous materials;
图4为图3中去除一侧挡板的结构示意图;FIG4 is a schematic diagram of the structure of FIG3 without a baffle on one side;
图5为本实用新型一些实施例中提供的冷凝本体的立体结构示意图,其冷凝本体内部形成一封闭式空腔,冷凝本体的冷凝板设有透气孔;FIG5 is a schematic diagram of a three-dimensional structure of a condensing body provided in some embodiments of the present invention, wherein a closed cavity is formed inside the condensing body, and a condensing plate of the condensing body is provided with air holes;
图6为本实用新型另一些实施例中提供的冷凝本体的立体结构示意图,其冷凝本体内部空腔内间隔设有隔板,且冷凝板上设有透气孔;FIG6 is a schematic diagram of a three-dimensional structure of a condensing body provided in some other embodiments of the present invention, wherein a partition is provided in the internal cavity of the condensing body, and a vent hole is provided on the condensing plate;
图7为图6的正视结构示意图;FIG7 is a front view of the structure of FIG6;
图8为图7中B-B截面剖视结构示意图;Fig. 8 is a schematic diagram of the cross-sectional structure of the B-B section in Fig. 7;
图9为本实用新型另一些实施例中提供的冷凝本体的立体结构示意图,其冷凝本体内部空腔内间隔设有换气管道,且底部为敞口结构;FIG9 is a schematic diagram of a three-dimensional structure of a condensing body provided in some other embodiments of the present invention, wherein a ventilation duct is provided in the internal cavity of the condensing body, and the bottom is an open structure;
图10为本实用新型实施例中冷凝板上进气通道的不同结构,其中(a)中进气通道为网格状结构,(b)中进气通道为格栅式结构,(c)中进气通道为多边形镂空结构,(d)中进气通道为透气孔结构。Figure 10 shows different structures of the air intake channel on the condensation plate in an embodiment of the utility model, wherein the air intake channel in (a) is a grid structure, the air intake channel in (b) is a grille structure, the air intake channel in (c) is a polygonal hollow structure, and the air intake channel in (d) is an air hole structure.
图中的标号为:The numbers in the figure are:
400、冷却塔;410、风机;430、冷凝区域;440、布水单元;450、填料单元;460、冷空气进口;470、集水池;405、干冷通道;400, cooling tower; 410, fan; 430, condensation area; 440, water distribution unit; 450, filler unit; 460, cold air inlet; 470, water collection tank; 405, dry cooling channel;
500、冷凝本体;501、换热腔室;502、隔板;503、换热管;504、出气冷凝板;505、安装框架;510、进气冷凝板;511、换气孔;520、干冷空气进口;530、进口管;540、连接管。500, condensation body; 501, heat exchange chamber; 502, partition; 503, heat exchange tube; 504, air outlet condensation plate; 505, installation frame; 510, air inlet condensation plate; 511, ventilation hole; 520, dry cold air inlet; 530, inlet pipe; 540, connecting pipe.
具体实施方式DETAILED DESCRIPTION
为进一步了解本实用新型的内容,结合附图对本实用新型作详细描述。In order to further understand the content of the utility model, the utility model is described in detail in conjunction with the accompanying drawings.
在本实用新型的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
下面结合实施例对本实用新型作进一步的描述。The utility model is further described below in conjunction with embodiments.
实施例Example
第一方面,本申请实施例提供了一种冷凝设备,其位于布水单元440与风机410之间,用于拦截上升的湿热蒸汽,并对其进行冷凝处理。本实施例中冷凝设备由多组冷凝本体500模块构成,冷凝设备覆盖整个塔体的横截面,保证所有向上流动的湿热空气都要经过冷凝本体500模块、与冷凝本体500模块内流经的干冷空气进行换热,从而降低湿热空气中的水分,有效消除白雾现象,达到节水的目的。冷凝设备可以安装于冷却塔400内部的承重部件上,比如收水器梁上,实现稳定安装。In the first aspect, the embodiment of the present application provides a condensing device, which is located between the water distribution unit 440 and the fan 410, and is used to intercept the rising hot and humid steam and condense it. In this embodiment, the condensing device is composed of multiple groups of condensing body 500 modules, and the condensing device covers the cross-section of the entire tower body, ensuring that all hot and humid air flowing upward must pass through the condensing body 500 modules and exchange heat with the dry cold air flowing through the condensing body 500 modules, thereby reducing the moisture in the hot and humid air, effectively eliminating the white fog phenomenon, and achieving the purpose of water saving. The condensing device can be installed on the load-bearing components inside the cooling tower 400, such as the water collector beam, to achieve stable installation.
本实施例中冷凝本体500上设有相互独立的湿热通道和干冷通道405,湿热通道与冷却塔400内部相连通,用于向冷凝本体500内输送湿热空气;干冷通道405与冷却塔400上的冷空气进口460相连,用于将塔外的冷空气输送至冷凝本体500内。冷凝本体500的主要功能是将进入湿热通道的湿热空气中的热量通过与湿热通道相连通的冷却介质进行热交换,实现两股空气的交叉换热处理,两股空气可以接触换热,也可以不接触换热。In this embodiment, the condensing body 500 is provided with mutually independent hot and humid channels and dry and cold channels 405. The hot and humid channels are connected to the inside of the cooling tower 400, and are used to transport hot and humid air into the condensing body 500; the dry and cold channels 405 are connected to the cold air inlet 460 on the cooling tower 400, and are used to transport cold air outside the tower into the condensing body 500. The main function of the condensing body 500 is to exchange heat in the hot and humid air entering the hot and humid channels through the cooling medium connected to the hot and humid channels, so as to realize cross heat exchange processing of the two air streams, and the two air streams may be in contact for heat exchange, or may not be in contact for heat exchange.
需要说明的是,由于塔外的冷空气相较于塔内冷凝本体500处的湿热空气温度较低,利用温度差实现干冷空气的自吸式导入,全程无需额外消耗能源,能够实现在节水消雾的同时,实现节能的目的。现有技术中的冷凝设备中的冷却介质通常是利用泵体或者增大风机410的功率来实现对冷却介质的输送,额外增加了系统的能耗。现有技术中在冷却塔400内部设冷凝设备的惯常思路是,在冷却塔400的上部增设百叶窗,再通过上部的百叶窗将冷空气引入,此举不仅容易对冷却塔400内部的气体流场造成干扰,影响冷却塔400的蒸发换热效率,同时还需要额外增加能源消耗,不利于节能环保。It should be noted that, since the temperature of the cold air outside the tower is lower than that of the hot and humid air at the condensation body 500 in the tower, the temperature difference is used to realize the self-priming introduction of dry cold air, and no additional energy consumption is required throughout the process, which can achieve the purpose of energy saving while saving water and eliminating fog. The cooling medium in the condensing equipment in the prior art is usually transported by a pump body or increasing the power of the fan 410, which additionally increases the energy consumption of the system. The usual idea of setting a condensing device inside the cooling tower 400 in the prior art is to add a shutter to the upper part of the cooling tower 400, and then introduce the cold air through the shutter on the upper part. This move is not only easy to interfere with the gas flow field inside the cooling tower 400, affecting the evaporation heat exchange efficiency of the cooling tower 400, but also requires additional energy consumption, which is not conducive to energy saving and environmental protection.
作为另一种示例,干冷通道405为两个,对称布置于冷凝本体500的横向两侧,其中每个干冷通道405分别与同侧的冷空气进口460相连,能够有效提升冷凝换热效率。这里的冷空气进口460为冷却塔400下部自带的百叶窗,冷空气就是从该处进入冷却塔400内部,从而实现对上方喷淋热水的冷却处理。一方面借助冷却塔400内部自带的百叶窗作为冷空气进口460,减少了额外的加工安装工序;另一方面还能够有效避免对冷却塔400内部空气流场造成影响。As another example, there are two dry cooling channels 405, which are symmetrically arranged on both sides of the condensing body 500, wherein each dry cooling channel 405 is respectively connected to the cold air inlet 460 on the same side, which can effectively improve the condensation heat exchange efficiency. The cold air inlet 460 here is the shutter provided at the lower part of the cooling tower 400, from which the cold air enters the interior of the cooling tower 400, thereby realizing the cooling treatment of the hot water sprayed above. On the one hand, the shutter provided inside the cooling tower 400 is used as the cold air inlet 460, which reduces the additional processing and installation procedures; on the other hand, it can also effectively avoid affecting the air flow field inside the cooling tower 400.
具体的,本实施例中冷凝本体500的横向两侧对称设有干冷空气进口520,干冷通道405输出端与干冷空气进口520相连。本实施例的冷凝设备既能够实现对上升的湿热空气的冷凝处理,达到消雾节能的目的,又能够保证冷却塔400内部气体流动的正常进行,不影响冷却塔400的蒸发换热效率,不会额外增加风机410的能耗,具有很好的经济性和实用性。Specifically, in this embodiment, dry cold air inlets 520 are symmetrically arranged on both sides of the condensing body 500, and the output end of the dry cold channel 405 is connected to the dry cold air inlet 520. The condensing device of this embodiment can not only realize the condensation treatment of the rising hot and humid air to achieve the purpose of defogging and energy saving, but also ensure the normal flow of gas inside the cooling tower 400, without affecting the evaporation heat exchange efficiency of the cooling tower 400, and will not increase the energy consumption of the fan 410, and has good economy and practicality.
在一些可实现的实施例中,冷凝本体500内部具有一换热腔室501,换热腔室501上设有与换热腔室501内部相连通的干冷通道405,其用于给换热腔室501内输送干冷空气。如图1中所示方位,本实施例中冷凝本体500背离风机410的一侧设有与换热腔室501内部相连通的湿热通道,其用于给换热腔室501内输送湿热空气,且冷凝本体500靠近风机410的另一侧设有与冷却塔400内部相连通的出气通道。两股空气在换热腔室501内交叉流动、进行接触式换热,换热后湿热空气温度降低,水蒸气凝结形成的冷凝水向下流动回收。经过冷凝本体500后的两股空气均匀混合、并进行换热冷凝后,降低了原本湿热空气中的湿度,再由风机410处排出至塔外,可实现消雾节水。In some feasible embodiments, the condensation body 500 has a heat exchange chamber 501 inside, and the heat exchange chamber 501 is provided with a dry cold channel 405 connected to the inside of the heat exchange chamber 501, which is used to transport dry cold air to the heat exchange chamber 501. As shown in FIG. 1, in this embodiment, the condensation body 500 is provided with a wet hot channel connected to the inside of the heat exchange chamber 501 on the side away from the fan 410, which is used to transport wet hot air to the heat exchange chamber 501, and the other side of the condensation body 500 close to the fan 410 is provided with an outlet channel connected to the inside of the cooling tower 400. The two streams of air cross-flow in the heat exchange chamber 501 and perform contact heat exchange. After the heat exchange, the temperature of the wet hot air is reduced, and the condensed water formed by the condensation of water vapor flows downward for recovery. After the two streams of air after the condensation body 500 are evenly mixed and heat exchanged and condensed, the humidity in the original wet hot air is reduced, and then discharged to the outside of the tower from the fan 410, which can achieve fog elimination and water saving.
在一些可实现的实施例中,换热腔室501背离风机410的一侧设有进气冷凝板510,进气冷凝板510上设有与冷却塔400内部相连通的湿热通道;该进气冷凝板510用于从底部封闭换热腔室501,且对冷却塔400内部上升的湿热空气进行拦截冷凝处理。换热腔室501靠近风机410的另一侧设有出气冷凝板504,出气冷凝板504上设有与冷却塔400内部相连通的出气通道;该出气冷凝板504用于从顶部封闭换热腔室501,且经换热腔室501冷凝换热后的湿热空气从出气通道排出。In some achievable embodiments, an air inlet condensation plate 510 is provided on the side of the heat exchange chamber 501 facing away from the fan 410, and a humid heat passage communicating with the interior of the cooling tower 400 is provided on the air inlet condensation plate 510; the air inlet condensation plate 510 is used to seal the heat exchange chamber 501 from the bottom, and intercept and condense the humid heat air rising from the interior of the cooling tower 400. An air outlet condensation plate 504 is provided on the other side of the heat exchange chamber 501 close to the fan 410, and an air outlet passage communicating with the interior of the cooling tower 400 is provided on the air outlet condensation plate 504; the air outlet condensation plate 504 is used to seal the heat exchange chamber 501 from the top, and the humid heat air after condensation and heat exchange in the heat exchange chamber 501 is discharged from the air outlet passage.
结合图3和图4所示,本实施例中进气冷凝板510和出气冷凝板504均采用多孔材料制作而成,此时湿热通道和出气通道为多孔材料内部的孔隙通道。同时,在换热腔室501内设换热管503,换热管503夹持设于两侧的冷凝板之间,两侧的冷凝板内嵌入安装框架505内。本实施例中换热管503的外表面均匀环绕设有多个换气孔511,用于向换热腔室501内部输入冷空气,并对两侧的冷凝板进行降温处理,增加冷凝效果。As shown in FIG. 3 and FIG. 4 , in this embodiment, the air inlet condensation plate 510 and the air outlet condensation plate 504 are both made of porous materials, and the wet heat channel and the air outlet channel are pore channels inside the porous materials. At the same time, a heat exchange tube 503 is arranged in the heat exchange chamber 501, and the heat exchange tube 503 is clamped between the condensation plates on both sides, and the condensation plates on both sides are embedded in the installation frame 505. In this embodiment, the outer surface of the heat exchange tube 503 is evenly surrounded by a plurality of air exchange holes 511, which are used to input cold air into the heat exchange chamber 501, and cool down the condensation plates on both sides to increase the condensation effect.
实践中多孔材料可采用泡沫金属或非金属泡沫,其中,泡沫金属为泡沫镍、泡沫铝、泡沫铜或泡沫铝合金中的任一种;非金属泡沫为过滤海绵、生化海绵、活性炭海绵或碳纤维海绵中的任一种。In practice, the porous material can be foam metal or non-metal foam, wherein the foam metal is any one of foam nickel, foam aluminum, foam copper or foam aluminum alloy; the non-metal foam is any one of filter sponge, biochemical sponge, activated carbon sponge or carbon fiber sponge.
需要说明的是,在一些示例中,进气冷凝板510和出气冷凝板504还可以为网格结构或者格栅式结构;或者进气冷凝板510和出气冷凝板504的表面设有换气孔511。只要满足湿热空气能够穿透换热腔室501,并被冷空气冷凝处理即可。It should be noted that, in some examples, the inlet condensation plate 510 and the outlet condensation plate 504 may also be a grid structure or a grille structure; or the surfaces of the inlet condensation plate 510 and the outlet condensation plate 504 may be provided with ventilation holes 511. As long as the hot and humid air can penetrate the heat exchange chamber 501 and be condensed by the cold air, it will be fine.
在一些示例中,如图7和图8所示,本实施例中换热腔室501内部间隔设置有多个隔板502,用于将换热腔室501分隔成多个独立空间;每个独立空间内部均与干冷通道405相连通,且干冷通道405用于给每个独立空间内输送干冷空气。具体的,本实施例中每个独立空间均设有与其内部相连通的进口管530,且同侧的进口管530通过连接管540与干冷通道405相连通。In some examples, as shown in FIG. 7 and FIG. 8 , a plurality of partitions 502 are provided inside the heat exchange chamber 501 in this embodiment to separate the heat exchange chamber 501 into a plurality of independent spaces; each independent space is connected to the dry cooling channel 405, and the dry cooling channel 405 is used to transport dry cooling air to each independent space. Specifically, in this embodiment, each independent space is provided with an inlet pipe 530 connected to the interior thereof, and the inlet pipe 530 on the same side is connected to the dry cooling channel 405 through a connecting pipe 540.
可以理解,本实施例中冷凝本体500背离风机410的一侧为敞口结构,冷凝本体500靠近风机410的另一侧为敞口结构,冷凝本体500沿冷却塔400的轴向两端,可以一端为敞口结构,另一端为设有与冷凝本体500外部(即冷却塔400内部)相连通的通道;也可以是冷凝本体500的两端都是敞口结构。It can be understood that in this embodiment, the side of the condensation body 500 facing away from the fan 410 is an open structure, and the other side of the condensation body 500 close to the fan 410 is an open structure. The axial ends of the condensation body 500 along the cooling tower 400 can have one end as an open structure and the other end as a channel connected to the outside of the condensation body 500 (i.e., the inside of the cooling tower 400); or both ends of the condensation body 500 can be open structures.
在一些示例中,如图9所示,本实施例中换热腔室501内部间隔设置有多个换热管503,且每个换热管503均与干冷通道405相连通,湿热空气通过湿热通道进入换热腔室501内与换热管503内的干冷空气进行换热冷凝处理,若换热管503上未设有与管外相连通的换热通道,则湿热空气与管内的干冷空气进行不接触式换热冷凝。若换热管503上设有与管外空间相连通的换热通道,则干冷空气通过换热通道进入换热腔室501内与湿热空气进行接触式换热冷凝。In some examples, as shown in FIG9 , in this embodiment, a plurality of heat exchange tubes 503 are arranged at intervals inside the heat exchange chamber 501, and each heat exchange tube 503 is connected to the dry cold channel 405. The hot and humid air enters the heat exchange chamber 501 through the hot and humid channel and performs heat exchange and condensation with the dry cold air in the heat exchange tube 503. If the heat exchange tube 503 is not provided with a heat exchange channel connected to the outside of the tube, the hot and humid air performs non-contact heat exchange and condensation with the dry cold air in the tube. If the heat exchange tube 503 is provided with a heat exchange channel connected to the space outside the tube, the dry cold air enters the heat exchange chamber 501 through the heat exchange channel and performs contact heat exchange and condensation with the hot and humid air.
在一些示例中,换热通道为换气孔511,换气孔511至少布置于换热管503的部分外表面,换热孔511的结构不限于圆形通孔结构,也可为椭圆形孔洞结构或者其它规则或者不规则的孔洞结构。优选的是,换热孔511均匀环绕分布于换热管503的外表面,能够实现冷空气的均匀输出,输出气流较为平稳。可以理解的是,换热通道可以更换为格栅式镂空结构或者回形槽状结构。In some examples, the heat exchange channel is an air exchange hole 511, and the air exchange hole 511 is arranged on at least part of the outer surface of the heat exchange tube 503. The structure of the heat exchange hole 511 is not limited to a circular through-hole structure, and can also be an elliptical hole structure or other regular or irregular hole structures. Preferably, the heat exchange holes 511 are evenly distributed around the outer surface of the heat exchange tube 503, which can achieve uniform output of cold air and a relatively stable output airflow. It is understandable that the heat exchange channel can be replaced with a grid-type hollow structure or a round-shaped groove structure.
在一些示例中,如图10所示,本实施例中冷凝本体500的背离风机410的一侧设有冷凝板510,冷凝板510为网格结构或者格栅式结构或者冷凝板510的表面设有换气孔511。需要说明的是,在另一些示例中,冷凝本体500的靠近风机410的一侧设有顶板,其中顶板与冷凝板结构一样,也可以是网格结构或者格栅式结构或者顶板的表面设有换气孔511。In some examples, as shown in FIG10 , a condensing plate 510 is provided on the side of the condensing body 500 facing away from the fan 410 in this embodiment, and the condensing plate 510 is a grid structure or a grille structure, or the surface of the condensing plate 510 is provided with ventilation holes 511. It should be noted that in other examples, a top plate is provided on the side of the condensing body 500 close to the fan 410, wherein the top plate has the same structure as the condensing plate, and may also be a grid structure or a grille structure, or the surface of the top plate may be provided with ventilation holes 511.
为实现对干冷空气流速的控制,在一些示例中干冷通道405上设有控制阀,干冷通道405上设有压力表和温度表,以调节进入冷凝设备空气的速度和流量,进一步提高冷凝效率。还可以考虑在换热腔室501以及干冷通道405内设置高效的换热材料,以提高热交换效率,并定期对501以及干冷通道405进行清洗和维护,保证高效运行。冷凝设备可采用模块化设计,可以根据实际需求选择不同的组件,不仅可以降低成本,还方便设备的升级和改进。In order to control the flow rate of dry cold air, in some examples, a control valve is provided on the dry cold channel 405, and a pressure gauge and a temperature gauge are provided on the dry cold channel 405 to adjust the speed and flow of air entering the condensing device to further improve the condensation efficiency. It is also possible to consider setting high-efficiency heat exchange materials in the heat exchange chamber 501 and the dry cold channel 405 to improve the heat exchange efficiency, and regularly clean and maintain 501 and the dry cold channel 405 to ensure efficient operation. The condensing equipment can adopt a modular design, and different components can be selected according to actual needs, which can not only reduce costs, but also facilitate equipment upgrades and improvements.
第二方面,本申请实施例提供了一种节水型冷却塔,冷却塔400内部设有冷凝区域430,冷凝区域430位于布水单元440与风机410之间,该冷凝区域430内设有上述冷凝设备。通过增设冷凝区域430来实现对排出的湿热空气的收取,通过冷凝区域430拦截上升的水蒸汽,并使水蒸汽在冷凝区域430内发生冷凝换热后冷凝成水滴,水滴由于自身重力回落至下方的填料单元450或者集水池470内,达到节水消去雾的目的。In the second aspect, the embodiment of the present application provides a water-saving cooling tower, wherein a condensation area 430 is provided inside the cooling tower 400, and the condensation area 430 is located between the water distribution unit 440 and the fan 410, and the above-mentioned condensation equipment is provided in the condensation area 430. The humid and hot air discharged is collected by adding the condensation area 430, and the rising water vapor is intercepted by the condensation area 430, and the water vapor is condensed into water droplets after condensation and heat exchange in the condensation area 430, and the water droplets fall back to the packing unit 450 or the water collection tank 470 below due to their own gravity, thereby achieving the purpose of water saving and mist elimination.
可以理解的是,本实施例中冷凝区域430内设有不少于一层的冷凝设备;当冷凝设备为单层结构布置时,单个冷凝设备的两端延伸至冷却塔400的横截面两端;或者,多个冷凝本体500呈单层排布,且沿冷却塔400的长度或宽度方向间隔布置。参考图2,当冷凝设备为双层以上结构布置时,每层的多个冷凝本体500沿冷却塔400的横截面间隔布置,多层冷凝本体500呈交错布置,能够有效提升冷凝换热效果,提高收水效率。It can be understood that in this embodiment, at least one layer of condensing equipment is provided in the condensing area 430; when the condensing equipment is arranged in a single-layer structure, the two ends of a single condensing equipment extend to the two ends of the cross section of the cooling tower 400; or, multiple condensing bodies 500 are arranged in a single layer and are arranged at intervals along the length or width direction of the cooling tower 400. Referring to FIG. 2 , when the condensing equipment is arranged in a double-layer or higher structure, multiple condensing bodies 500 of each layer are arranged at intervals along the cross section of the cooling tower 400, and multiple layers of condensing bodies 500 are arranged in a staggered manner, which can effectively improve the condensation heat exchange effect and improve the water collection efficiency.
在冷却塔400运行过程中,可以通过控制系统来调整冷却介质的流量、喷淋速度等参数,以达到最佳的冷却换热冷凝效果。通过这种方式,可以进一步降低能耗,提高冷凝换热效率。综上所述,本申请的冷凝设备和冷却塔设计科学合理,能够在工业生产和其他领域中发挥重要的作用,可以帮助用户降低运行成本,提高系统的整体效率。During the operation of the cooling tower 400, the flow rate, spraying speed and other parameters of the cooling medium can be adjusted by the control system to achieve the best cooling heat exchange condensation effect. In this way, energy consumption can be further reduced and the condensation heat exchange efficiency can be improved. In summary, the condensing equipment and cooling tower of the present application are scientifically and reasonably designed, can play an important role in industrial production and other fields, can help users reduce operating costs and improve the overall efficiency of the system.
可以肯定,上述内容参照附图对系统的组成部件和运行进行了详细地、充分地描述。然而,下述讨论则更进一步地描述系统的一些实施例的运行模式。It is to be appreciated that the above description with reference to the accompanying drawings provides a detailed and sufficient description of the components and operation of the system. However, the following discussion further describes the operating modes of some embodiments of the system.
可以理解,在本申请实施例的相关附图中,可能以特定布置和/或顺序示出了一些结构特征。然而,应当理解的是,这样的特定布置和/或排序不是必需的。而是,在一些实施例中,这些特征可以以不同于说明性附图中所示的方式和/或顺序来进行说明。另外,特定附图中所包含的结构特征并不意味着所有实施例都需要包含这样的特征,在一些实施例中,可以不包含这些特征,或者可以将这些特征与其他特征进行组合。It is understood that in the relevant drawings of the embodiments of the present application, some structural features may be shown in a specific arrangement and/or order. However, it should be understood that such a specific arrangement and/or order is not necessary. Instead, in some embodiments, these features may be described in a manner and/or order different from that shown in the illustrative drawings. In addition, the structural features included in a specific drawing do not mean that all embodiments need to include such features. In some embodiments, these features may not be included, or these features may be combined with other features.
在说明书对“一个实施例”或“实施例”的引用意指结合实施例所描述的具体特征、结构或特性被包括在根据本申请实施例公开的至少一个范例实施方案或技术中。说明书中的各个地方的短语“在一个实施例中”的出现不一定全部指代同一个实施例。References to "one embodiment" or "an embodiment" in the specification mean that the specific features, structures, or characteristics described in conjunction with the embodiment are included in at least one exemplary implementation or technology disclosed according to the embodiment of the present application. The appearance of the phrase "in one embodiment" in various places in the specification does not necessarily all refer to the same embodiment.
另外,在本说明书所使用的语言已经主要被选择用于可读性和指导性的目的并且可能未被选择为描绘或限制所公开的主题。因此,本申请实施例的公开旨在说明而非限制本文所讨论的概念的范围。In addition, the language used in this specification has been primarily selected for readability and instructional purposes and may not be selected to describe or limit the disclosed subject matter. Therefore, the disclosure of the embodiments of the present application is intended to illustrate rather than limit the scope of the concepts discussed herein.
本实用新型的许多特征和优点在详细说明中是显然的,因此,利用附加的权利要求来覆盖本实用新型的所有特征和优点都落入本发明的实质精神和范围内。进一步,因为很容易在技术上进行多种修改和变形,所以不期望将本实用新型限定为所述的具体结构和运行方式,因此,所有可以采取的修改和等同物都落入本实用新型的范围。Many features and advantages of the utility model are apparent in the detailed description, therefore, all features and advantages of the utility model covered by the appended claims fall within the substantial spirit and scope of the invention. Further, because it is easy to make various modifications and variations in technology, it is not expected to limit the utility model to the specific structure and operation mode described, therefore, all modifications and equivalents that can be adopted fall within the scope of the utility model.
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