CN221869136U - A pipeline liquid coating heating and curing device - Google Patents
A pipeline liquid coating heating and curing device Download PDFInfo
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Abstract
本实用新型公开了一种管道液体涂层加热固化装置,包括车体,所述车体的上方设置有第一半圆型侧板,所述第一半圆型侧板的顶部转动连接有第二半圆型侧板,所述第二半圆型侧板的底部两侧均通过固定旋钮与第一半圆型侧板固定连接,所述第一半圆型侧板和第二半圆型侧板的两端均设置有半圆环,所述半圆环的内部设置有管体。本实用新型涉及管道施工技术领域,解决了现有技术中,管道补口加热设备采用电热丝或红外辐射等加热方式,对较大面积液体涂层加热时存在加热不均匀、局部温度过高,容易导致涂层碳化,且燃气类或电热丝等加热设备的明火或电阻丝进行加热时,导致涂层存在着火的风险的问题。
The utility model discloses a pipeline liquid coating heating and curing device, including a vehicle body, a first semicircular side plate is arranged above the vehicle body, the top of the first semicircular side plate is rotatably connected to the second semicircular side plate, the bottom of the second semicircular side plate is fixedly connected to the first semicircular side plate on both sides through a fixed knob, and the first semicircular side plate and the second semicircular side plate are both provided with semicircular rings at both ends, and a pipe body is arranged inside the semicircular rings. The utility model relates to the technical field of pipeline construction, and solves the problem that in the prior art, when the pipeline patch heating equipment adopts heating methods such as electric heating wires or infrared radiation, there is uneven heating and excessive local temperature when heating a large area of liquid coating, which easily leads to carbonization of the coating, and when the open flame or resistance wire of the heating equipment such as gas or electric heating wire is used for heating, there is a risk of fire in the coating.
Description
技术领域Technical Field
本实用新型涉及管道施工技术领域,具体为一种管道液体涂层加热固化装置。The utility model relates to the technical field of pipeline construction, in particular to a pipeline liquid coating heating and curing device.
背景技术Background Art
管道施工广泛存在于石油、化工、电力、通讯、市政及建筑等多个行业,在管道施工中所使用的钢制管道,必须是经过防腐处理的管道,3PE防腐结构是管道外防腐比较普遍采用的防腐结构,实践证明这种防腐结构具有比较理想的综合性能,而在管道施工中,钢制管道接口焊缝处的防腐是在施工现场完成的,其所采用的管道补口防腐技术的性能对管道的整体防腐效果具有重大的影响,从某种程度上讲,其决定了管道防腐效果的成败。3PE防腐管的接口焊缝防腐普遍地采用热缩套(带)补口技术,该技术采用环氧底漆上加热收缩套(带),热收缩套(带)的结构为收缩底材加热熔胶的复合结构。在现有技术中,管道补口加热设备采用电热丝或红外辐射等加热方式,对较大面积液体涂层加热时存在加热不均匀、局部温度过高,容易导致涂层碳化,且燃气类或电热丝等加热设备的明火或电阻丝进行加热时,导致涂层存在着火的风险。Pipeline construction is widely used in many industries such as petroleum, chemical industry, electricity, communication, municipal administration and construction. The steel pipes used in pipeline construction must be anti-corrosion treated pipes. 3PE anti-corrosion structure is a commonly used anti-corrosion structure for pipeline external corrosion protection. Practice has proved that this anti-corrosion structure has relatively ideal comprehensive performance. In pipeline construction, the anti-corrosion of the steel pipeline interface weld is completed on the construction site. The performance of the pipeline patching anti-corrosion technology used has a significant impact on the overall anti-corrosion effect of the pipeline. To some extent, it determines the success or failure of the pipeline anti-corrosion effect. The interface weld of 3PE anti-corrosion pipe generally adopts heat shrink sleeve (belt) patching technology, which adopts heating shrink sleeve (belt) on epoxy primer. The structure of heat shrink sleeve (belt) is a composite structure of shrinking substrate and heating melt adhesive. In the prior art, the pipe patching heating equipment uses heating methods such as electric heating wires or infrared radiation. When heating a large area of liquid coating, there is uneven heating and local excessive temperature, which can easily lead to carbonization of the coating. In addition, when the open flame or resistance wire of heating equipment such as gas or electric heating wires is used for heating, there is a risk of fire in the coating.
发明内容Summary of the invention
针对现有技术的不足,本实用新型提供了一种管道液体涂层加热固化装置,解决了现有技术中,管道补口加热设备采用电热丝或红外辐射等加热方式,对较大面积液体涂层加热时存在加热不均匀、局部温度过高,容易导致涂层碳化,且燃气类或电热丝等加热设备的明火或电阻丝进行加热时,导致涂层存在着火的风险的问题。In view of the shortcomings of the prior art, the utility model provides a pipeline liquid coating heating and curing device, which solves the problem in the prior art that the pipeline patching heating equipment adopts heating methods such as electric heating wires or infrared radiation, which causes uneven heating and excessive local temperature when heating a large area of liquid coating, easily leading to carbonization of the coating, and the coating is at risk of fire when heated by open flames or resistance wires of heating equipment such as gas or electric heating wires.
为实现上述目的,本实用新型通过以下技术方案予以实现:一种管道液体涂层加热固化装置,包括车体,所述车体的上方设置有第一半圆型侧板,所述第一半圆型侧板的顶部转动连接有第二半圆型侧板,所述第二半圆型侧板的底部两侧均通过固定旋钮与第一半圆型侧板固定连接,所述第一半圆型侧板和第二半圆型侧板的两端均设置有半圆环,所述半圆环的内部设置有管体,所述半圆环和管体相互靠近的一侧均配合连接有封闭填充物,所述第一半圆型侧板和第二半圆型侧板的内壁均设置有保温板,所述车体的顶部设置有热风源,所述第一半圆型侧板的内部两侧均等距设置有半圆型通风管,所述半圆型通风管的外壁等距设置有出风口,所述半圆型通风管与热风源相连通,所述第二半圆型侧板远离第一半圆型侧板的一侧设置有排风口,所述排风口的内壁配合连接有密封塞,所述车体的上方设置有控制器,所述控制器与热风源电连接。To achieve the above-mentioned purpose, the utility model is implemented through the following technical solutions: a pipeline liquid coating heating and curing device, including a body, a first semicircular side plate is arranged above the body, the top of the first semicircular side plate is rotatably connected to the second semicircular side plate, the bottom of the second semicircular side plate is fixedly connected to the first semicircular side plate on both sides through a fixing knob, the first semicircular side plate and the second semicircular side plate are both provided with semicircular rings at both ends, a pipe body is arranged inside the semicircular rings, and the semicircular rings and the pipe body are both matched and connected on the side close to each other A closed filler is connected, the inner walls of the first semicircular side panel and the second semicircular side panel are provided with insulation panels, a hot air source is provided on the top of the vehicle body, semicircular ventilation ducts are equidistantly provided on both sides of the interior of the first semicircular side panel, air outlets are equidistantly provided on the outer walls of the semicircular ventilation ducts, the semicircular ventilation ducts are connected with the hot air source, an exhaust port is provided on the side of the second semicircular side panel away from the first semicircular side panel, a sealing plug is cooperatively connected to the inner wall of the exhaust port, a controller is provided on the top of the vehicle body, and the controller is electrically connected to the hot air source.
优选的,所述车体的底部两侧均转动连接有移动轮,所述车体的顶部设置有升降架,所述升降架与第一半圆型侧板固定连接,所述车体的顶部一侧设置有固定管,所述固定管与升降架配合连接,所述固定管的一侧螺纹连接有调节旋钮,所述调节旋钮与升降架配合连接,所述升降架远离第一半圆型侧板的一侧设置有把手。Preferably, both sides of the bottom of the vehicle body are rotatably connected with moving wheels, a lifting frame is provided on the top of the vehicle body, the lifting frame is fixedly connected to the first semicircular side panel, a fixing tube is provided on one side of the top of the vehicle body, the fixing tube is cooperatively connected to the lifting frame, an adjusting knob is threadedly connected to one side of the fixing tube, the adjusting knob is cooperatively connected to the lifting frame, and a handle is provided on the side of the lifting frame away from the first semicircular side panel.
优选的,所述第一半圆型侧板的顶部设置有温度传感器,所述温度传感器与控制器电连接,所述升降架的两侧均设置有声光提示器,所述声光提示器与控制器电连接。Preferably, a temperature sensor is provided on the top of the first semicircular side plate, and the temperature sensor is electrically connected to the controller; sound and light indicators are provided on both sides of the lifting frame, and the sound and light indicators are electrically connected to the controller.
优选的,所述第一半圆型侧板和第二半圆型侧板的两端均设置有固定沿,所述固定沿的内壁与半圆环配合连接,所述半圆环通过固定螺栓与固定沿固定连接。Preferably, both ends of the first semicircular side plate and the second semicircular side plate are provided with fixed edges, the inner wall of the fixed edge is cooperatively connected with the semicircular ring, and the semicircular ring is fixedly connected with the fixed edge by fixing bolts.
优选的,所述半圆型通风管的外壁等距配合连接有固定卡,所述固定卡与第一半圆型侧板固定连接。Preferably, the outer wall of the semicircular ventilation duct is equidistantly connected with fixing clips, and the fixing clips are fixedly connected to the first semicircular side plate.
本实用新型提供了一种管道液体涂层加热固化装置。具备以下有益效果:该管道液体涂层加热固化装置,通过车体、第一半圆型侧板、第二半圆型侧板、半圆环、封闭填充物、热风源、半圆型通风管、出风口、排风口、密封塞、控制器、保温板和固定旋钮之间的配合,通过将保温密封壳体在管道补口处的外部进行固定,并通过热风源将一定温度的热风输送至保温密封壳体的内部,能够提高液体涂层的温度,对管道液体涂层进行加热固化,相比电热丝或红外辐射等加热方式,可以使液体涂层的加热更加均匀,避免局部温度过高造成涂层碳化,这样可以提高管道液体涂层的固化效果和安全性。The utility model provides a pipeline liquid coating heating and curing device. It has the following beneficial effects: the pipeline liquid coating heating and curing device, through the cooperation between the vehicle body, the first semicircular side plate, the second semicircular side plate, the semicircular ring, the closed filler, the hot air source, the semicircular ventilation pipe, the air outlet, the exhaust port, the sealing plug, the controller, the insulation plate and the fixed knob, by fixing the insulation sealing shell on the outside of the pipeline patch, and transmitting hot air of a certain temperature to the inside of the insulation sealing shell through the hot air source, can increase the temperature of the liquid coating, heat and cure the pipeline liquid coating, compared with heating methods such as electric heating wires or infrared radiation, the heating of the liquid coating can be made more uniform, avoiding carbonization of the coating caused by excessive local temperature, so that the curing effect and safety of the pipeline liquid coating can be improved.
通过车体、第一半圆型侧板、移动轮、固定管、升降架、把手和调节旋钮之间的配合,提高加热固化装置的移动便利性,同时能够对保温密封壳体的高度进行调节固定,使保温密封壳体获得稳定的支撑固定,以及对不同高度的管道进行加热固化,这样便于对管道液体涂层加热固化装置进行使用和操作。Through the coordination among the vehicle body, the first semicircular side panel, the moving wheels, the fixed tube, the lifting frame, the handle and the adjusting knob, the mobility of the heating and curing device is improved, and at the same time, the height of the thermal insulation sealing shell can be adjusted and fixed, so that the thermal insulation sealing shell can be stably supported and fixed, and pipes at different heights can be heated and cured, so that the use and operation of the pipeline liquid coating heating and curing device is convenient.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型结构示意图;Fig. 1 is a schematic diagram of the structure of the utility model;
图2为图1中半圆型通风管、半圆环和管体的结构侧视图;FIG2 is a structural side view of the semicircular ventilation pipe, the semicircular ring and the pipe body in FIG1 ;
图3为图1中A区域的局部放大图;FIG3 is a partial enlarged view of the area A in FIG1 ;
图4为图1中B区域的局部放大图;FIG4 is a partial enlarged view of area B in FIG1 ;
图5为图2中C区域的局部放大图。FIG. 5 is a partial enlarged view of area C in FIG. 2 .
图中:1、车体,2、第一半圆型侧板,3、第二半圆型侧板,4、半圆环,5、管体,6、封闭填充物,7、热风源,8、半圆型通风管,9、出风口,10、排风口,11、密封塞,12、控制器,13、保温板,14、固定旋钮,15、移动轮,16、固定管,17、升降架,18、把手,19、调节旋钮,20、温度传感器,21、声光提示器,22、固定沿,23、固定螺栓,24、固定卡。In the figure: 1, vehicle body, 2, first semicircular side panel, 3, second semicircular side panel, 4, semicircular ring, 5, tube body, 6, closed filler, 7, hot air source, 8, semicircular ventilation duct, 9, air outlet, 10, exhaust outlet, 11, sealing plug, 12, controller, 13, insulation board, 14, fixing knob, 15, moving wheel, 16, fixing tube, 17, lifting frame, 18, handle, 19, adjusting knob, 20, temperature sensor, 21, sound and light prompter, 22, fixing edge, 23, fixing bolt, 24, fixing card.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
现有技术中,管道补口加热设备采用电热丝或红外辐射等加热方式,对较大面积液体涂层加热时存在加热不均匀、局部温度过高,容易导致涂层碳化,且燃气类或电热丝等加热设备的明火或电阻丝进行加热时,导致涂层存在着火的风险。In the prior art, the pipe patching heating equipment adopts heating methods such as electric heating wires or infrared radiation. When heating a large area of liquid coating, there is uneven heating and local excessive temperature, which can easily lead to carbonization of the coating. In addition, when the open flame or resistance wire of heating equipment such as gas or electric heating wires is used for heating, there is a risk of fire in the coating.
有鉴于此,本实用新型,提供了一种管道液体涂层加热固化装置,通过车体、第一半圆型侧板、第二半圆型侧板、半圆环、封闭填充物、热风源、半圆型通风管、出风口、排风口、密封塞、控制器、保温板和固定旋钮之间的配合,通过将保温密封壳体在管道补口处的外部进行固定,并通过热风源将一定温度的热风输送至保温密封壳体的内部,提高液体涂层的温度,实现对管道液体涂层的加热固化,相比电热丝或红外辐射等加热方式,对液体涂层的加热更加均匀,避免局部温度过高造成涂层碳化,提高管道液体涂层的固化效果和安全性。In view of this, the utility model provides a pipeline liquid coating heating and curing device, which cooperates with a vehicle body, a first semicircular side panel, a second semicircular side panel, a semicircular ring, a closed filler, a hot air source, a semicircular ventilation pipe, an air outlet, an exhaust port, a sealing plug, a controller, a thermal insulation plate and a fixing knob. By fixing a thermal insulation sealing shell on the outside of the pipeline patch, and transmitting hot air of a certain temperature to the inside of the thermal insulation sealing shell through the hot air source, the temperature of the liquid coating is increased, and heating and curing of the pipeline liquid coating is achieved. Compared with heating methods such as electric heating wires or infrared radiation, the heating of the liquid coating is more uniform, and carbonization of the coating caused by excessive local temperature is avoided, thereby improving the curing effect and safety of the pipeline liquid coating.
通过本领域人员,将本案中所有电气件与其适配的电源通过导线进行连接,并且应该根据实际情况,选择合适的控制器以及编码器,以满足控制需求,具体连接以及控制顺序,应参考下述工作原理中,各电气件之间先后工作顺序完成电性连接,其详细连接手段,为本领域公知技术,下述主要介绍工作原理以及过程,不再对电气控制做说明。Through the personnel in this field, all the electrical components in this case are connected to their corresponding power supplies through wires, and appropriate controllers and encoders should be selected according to actual conditions to meet the control requirements. The specific connection and control sequence should refer to the following working principle, and the electrical connection between the electrical components is completed in the order of working in sequence. The detailed connection means are well-known technologies in this field. The following mainly introduces the working principles and processes, and no longer explains the electrical control.
由图1-5可知,一种管道液体涂层加热固化装置,包括车体1,车体1为管道液体涂层加热固化装置的移动车体,对保温密封壳体进行支撑和移动,车体1的上方设置有第一半圆型侧板2,第一半圆型侧板2的顶部转动连接有第二半圆型侧板3,第二半圆型侧板3的底部两侧均通过固定旋钮14与第一半圆型侧板2固定连接,第一半圆型侧板2和第二半圆型侧板3的两端均设置有半圆环4,半圆环4的内部设置有管体5,管体5为涂刷有液体涂层的管道主体,半圆环4和管体5相互靠近的一侧均配合连接有封闭填充物6,封闭填充物6为塑料或橡胶材质,缠绕于管体5的外壁,对半圆环4与管体5之间的缝隙进行填充,提高保温密封壳体的密封效果,第一半圆型侧板2和第二半圆型侧板3的内壁均设置有保温板13,车体1的顶部设置有热风源7,热风源7用于向保温密封壳体的内部提供热风,第一半圆型侧板2的内部两侧均等距设置有半圆型通风管8,半圆型通风管8的外壁等距设置有出风口9,半圆型通风管8与热风源7相连通,第二半圆型侧板3远离第一半圆型侧板2的一侧设置有排风口10,排风口10用于保温密封壳体的排风,便于保温密封壳体快速达到设定温度,排风口10的内壁配合连接有密封塞11,密封塞11用于对排风口10进行封闭,车体1的上方设置有控制器12,控制器12用于对管道液体涂层加热固化装置的加热温度、加热时间等进行设置,控制器12与热风源7电连接;As shown in Figures 1-5, a pipeline liquid coating heating and curing device comprises a body 1, which is a mobile body of the pipeline liquid coating heating and curing device, and supports and moves a heat-insulating and sealed shell. A first semicircular side panel 2 is arranged above the body 1, and the top of the first semicircular side panel 2 is rotatably connected to the second semicircular side panel 3, and both sides of the bottom of the second semicircular side panel 3 are fixedly connected to the first semicircular side panel 2 through a fixing knob 14. Semicircular rings 4 are arranged at both ends of the first semicircular side panel 2 and the second semicircular side panel 3, and a tube body 5 is arranged inside the semicircular ring 4. The tube body 5 is a pipeline main body coated with a liquid coating, and a closed filler 6 is connected to the side where the semicircular ring 4 and the tube body 5 are close to each other. The closed filler 6 is made of plastic or rubber, and is wound around the outer wall of the tube body 5 to fill the gap between the semicircular ring 4 and the tube body 5, so as to improve the sealing effect of the heat-insulating and sealed shell. The inner walls of the semicircular side panel 2 and the second semicircular side panel 3 are both provided with insulation panels 13, and a hot air source 7 is provided on the top of the vehicle body 1. The hot air source 7 is used to provide hot air to the interior of the heat-insulating sealed shell. Semicircular ventilation pipes 8 are equidistantly provided on both sides of the interior of the first semicircular side panel 2, and air outlets 9 are equidistantly provided on the outer wall of the semicircular ventilation pipe 8. The semicircular ventilation pipe 8 is connected to the hot air source 7. An exhaust port 10 is provided on the side of the second semicircular side panel 3 away from the first semicircular side panel 2. The exhaust port 10 is used to exhaust air from the heat-insulating sealed shell, so that the heat-insulating sealed shell can quickly reach the set temperature. A sealing plug 11 is connected to the inner wall of the exhaust port 10, and the sealing plug 11 is used to close the exhaust port 10. A controller 12 is provided above the vehicle body 1. The controller 12 is used to set the heating temperature, heating time, etc. of the pipeline liquid coating heating and curing device, and the controller 12 is electrically connected to the hot air source 7;
在具体实施过程中,值得特别指出的是,车体1为管道液体涂层加热固化装置的移动车体,对保温密封壳体进行支撑和移动,通过第一半圆型侧板2、第二半圆型侧板3、半圆环4、保温板13和固定旋钮14之间的配合,通过固定旋钮14对第一半圆型侧板2和第二半圆型侧板3进行固定,形成圆筒状的保温密封壳体,壳体主体和侧板材料可使用镀锌铁、不锈钢,或有机塑料如PVC、PMMA等,其环内径拟用于最大补口管道外径,两端设有可拆卸的半圆环型侧板,用于保温密封壳体的侧面密封保温,半圆环4的尺寸可根据管道外径进行更换调整,管体5为涂刷有液体涂层的管道主体,封闭填充物6为塑料或橡胶材质,缠绕于管体5的外壁,对半圆环4与管体5之间的缝隙进行填充,提高保温密封壳体的密封效果,热风源7用于向保温密封壳体的内部提供热风,通过热风源7、半圆型通风管8和出风口9之间的配合,组成管道液体涂层加热固化装置的风管系统,采用静压送风或喷孔射流方式,达到送风均匀,温度均衡,单支半圆型通风管8沿周向安装,轴向排布,并通过通风软管与热风源7相连通,出风口9距漆面距离不少于20mm,排风口10用于保温密封壳体的排风,便于保温密封壳体快速达到设定温度,密封塞11用于对排风口10进行封闭,控制器12用于对管道液体涂层加热固化装置的加热温度、加热时间等进行设置,通过车体1、第一半圆型侧板2、第二半圆型侧板3、半圆环4、封闭填充物6、热风源7、半圆型通风管8、出风口9、排风口10、密封塞11、控制器12、保温板13和固定旋钮14之间的配合,通过将保温密封壳体在管道补口处的外部进行固定,并通过热风源7将一定温度的热风输送至保温密封壳体的内部,提高液体涂层的温度,实现对管道液体涂层的加热固化,相比电热丝或红外辐射等加热方式,对液体涂层的加热更加均匀,避免局部温度过高造成涂层碳化,提高管道液体涂层的固化效果和安全性,其中热风源7和控制器12的具体型号不做限定,满足使用需求即可;In the specific implementation process, it is worth pointing out that the vehicle body 1 is the mobile vehicle body of the pipeline liquid coating heating and curing device, which supports and moves the heat-insulating sealing shell. Through the cooperation between the first semicircular side plate 2, the second semicircular side plate 3, the semicircular ring 4, the heat-insulating plate 13 and the fixing knob 14, the first semicircular side plate 2 and the second semicircular side plate 3 are fixed by the fixing knob 14 to form a cylindrical heat-insulating sealing shell. The shell body and the side plate materials can be made of galvanized iron, stainless steel, or organic plastics such as PVC, PMMA, etc. The inner diameter of the ring is intended to be used for the maximum outer diameter of the patched pipe, and detachable semicircular rings are provided at both ends. The annular side plate is used for sealing and heat-insulating the side of the heat-insulating sealed shell. The size of the semicircular ring 4 can be replaced and adjusted according to the outer diameter of the pipeline. The pipe body 5 is a pipe body coated with a liquid coating. The closed filler 6 is made of plastic or rubber and is wound around the outer wall of the pipe body 5 to fill the gap between the semicircular ring 4 and the pipe body 5 to improve the sealing effect of the heat-insulating sealed shell. The hot air source 7 is used to provide hot air to the inside of the heat-insulating sealed shell. Through the cooperation between the hot air source 7, the semicircular ventilation pipe 8 and the air outlet 9, the air duct system of the pipeline liquid coating heating and curing device is composed. The static pressure air supply or the spray hole jet mode is adopted to achieve uniform air supply. The temperature is evenly distributed, and a single semicircular ventilation pipe 8 is installed along the circumference, arranged axially, and connected to the hot air source 7 through a ventilation hose. The air outlet 9 is not less than 20 mm away from the paint surface. The exhaust port 10 is used to exhaust the heat-insulating sealed shell, so that the heat-insulating sealed shell can quickly reach the set temperature. The sealing plug 11 is used to seal the exhaust port 10. The controller 12 is used to set the heating temperature and heating time of the pipeline liquid coating heating and curing device. Through the vehicle body 1, the first semicircular side panel 2, the second semicircular side panel 3, the semicircular ring 4, the closed filler 6, the hot air source 7, the semicircular ventilation pipe 8, the air outlet 9, the exhaust port 10 The coordination between the air vent 10, the sealing plug 11, the controller 12, the insulation board 13 and the fixing knob 14 is to fix the insulation sealing shell on the outside of the pipe patching, and to transport hot air of a certain temperature to the inside of the insulation sealing shell through the hot air source 7, so as to increase the temperature of the liquid coating and realize the heating and curing of the pipe liquid coating. Compared with heating methods such as electric heating wires or infrared radiation, the heating of the liquid coating is more uniform, and the carbonization of the coating caused by excessive local temperature is avoided, thereby improving the curing effect and safety of the pipe liquid coating. The specific models of the hot air source 7 and the controller 12 are not limited, and can meet the use requirements;
进一步的,车体1的底部两侧均转动连接有移动轮15,车体1的顶部设置有升降架17,升降架17与第一半圆型侧板2固定连接,车体1的顶部一侧设置有固定管16,固定管16与升降架17配合连接,固定管16的一侧螺纹连接有调节旋钮19,调节旋钮19与升降架17配合连接,升降架17远离第一半圆型侧板2的一侧设置有把手18;Further, both sides of the bottom of the vehicle body 1 are rotatably connected with moving wheels 15, a lifting frame 17 is provided on the top of the vehicle body 1, and the lifting frame 17 is fixedly connected to the first semicircular side panel 2, a fixing pipe 16 is provided on one side of the top of the vehicle body 1, and the fixing pipe 16 is matched with the lifting frame 17, and an adjusting knob 19 is threadedly connected to one side of the fixing pipe 16, and the adjusting knob 19 is matched with the lifting frame 17, and a handle 18 is provided on the side of the lifting frame 17 away from the first semicircular side panel 2;
在具体实施过程中,值得特别指出的是,通过车体1、固定管16、升降架17和调节旋钮19之间的配合,通过旋转调节旋钮19对固定管16和升降架17进行固定,实现升降架17的升降调节和固定,通过车体1、第一半圆型侧板2、固定管16、升降架17和调节旋钮19之间的配合,实现车体1与保温密封壳体的固定,并通过调整升降架17的固定高度,能够对保温密封壳体的高度进行调节,使保温密封壳体对不同高度管道的加热固化,通过车体1、移动轮15、固定管16、升降架17、把手18和调节旋钮19之间的配合,提高管道液体涂层加热固化装置的移动便利性,方便加热固化装置在施工现场的移动和固定,通过车体1、第一半圆型侧板2、移动轮15、固定管16、升降架17、把手18和调节旋钮19之间的配合,提高加热固化装置的移动便利性,同时能够对保温密封壳体的高度进行调节固定,使保温密封壳体获得稳定的支撑固定,以及对不同高度的管道进行加热固化,提高加热固化装置的使用便利性;In the specific implementation process, it is worth pointing out that, through the cooperation among the vehicle body 1, the fixed pipe 16, the lifting frame 17 and the adjusting knob 19, the fixed pipe 16 and the lifting frame 17 are fixed by rotating the adjusting knob 19, so as to realize the lifting adjustment and fixing of the lifting frame 17. Through the cooperation among the vehicle body 1, the first semicircular side plate 2, the fixed pipe 16, the lifting frame 17 and the adjusting knob 19, the vehicle body 1 and the heat-insulating sealed shell are fixed, and by adjusting the fixed height of the lifting frame 17, the height of the heat-insulating sealed shell can be adjusted, so that the heat-insulating sealed shell can heat and cure pipes of different heights. 15, the coordination between the fixed tube 16, the lifting frame 17, the handle 18 and the adjusting knob 19 improves the mobility of the pipeline liquid coating heating and curing device, and facilitates the movement and fixation of the heating and curing device at the construction site. Through the coordination between the vehicle body 1, the first semicircular side plate 2, the moving wheel 15, the fixed tube 16, the lifting frame 17, the handle 18 and the adjusting knob 19, the mobility of the heating and curing device is improved, and at the same time, the height of the heat-insulating sealing shell can be adjusted and fixed, so that the heat-insulating sealing shell is stably supported and fixed, and pipes of different heights are heated and cured, thereby improving the use convenience of the heating and curing device;
进一步的,第一半圆型侧板2的顶部设置有温度传感器20,温度传感器20用于对保温密封壳体内的加热温度进行测量,同时将温度信号实时传输至控制器12,便于控制器12精确检测加热温度,温度传感器20与控制器12电连接,升降架17的两侧均设置有声光提示器21,声光提示器21用于在达到预设加热时间后,通过声光提示工作人员进行后续操作,声光提示器21与控制器12电连接;Further, a temperature sensor 20 is provided on the top of the first semicircular side plate 2, and the temperature sensor 20 is used to measure the heating temperature in the heat-insulating sealed shell, and transmit the temperature signal to the controller 12 in real time, so that the controller 12 can accurately detect the heating temperature. The temperature sensor 20 is electrically connected to the controller 12, and both sides of the lifting frame 17 are provided with an audible and visual prompter 21, which is used to prompt the staff to perform subsequent operations through audible and visual prompts after reaching the preset heating time, and the audible and visual prompter 21 is electrically connected to the controller 12;
在具体实施过程中,值得特别指出的是,温度传感器20用于对保温密封壳体内的加热温度进行测量,同时将温度信号实时传输至控制器12,便于控制器12精确检测加热温度,通过监测壳内温度,开关热源及调控风量,实现对加热过程的精准调控,声光提示器21用于在达到预设加热时间后,通过声光提示工作人员进行后续操作,其中温度传感器20和声光提示器21的具体型号不做限定,满足使用需求即可;In the specific implementation process, it is worth pointing out that the temperature sensor 20 is used to measure the heating temperature in the heat-insulating sealed shell, and transmits the temperature signal to the controller 12 in real time, so that the controller 12 can accurately detect the heating temperature, monitor the temperature in the shell, switch the heat source and adjust the air volume, so as to achieve accurate control of the heating process, and the sound and light prompter 21 is used to prompt the staff to perform subsequent operations through sound and light after the preset heating time is reached, wherein the specific models of the temperature sensor 20 and the sound and light prompter 21 are not limited, and can meet the use requirements;
进一步的,第一半圆型侧板2和第二半圆型侧板3的两端均设置有固定沿22,固定沿22的内壁与半圆环4配合连接,半圆环4通过固定螺栓23与固定沿22固定连接;Furthermore, both ends of the first semicircular side plate 2 and the second semicircular side plate 3 are provided with a fixed edge 22, the inner wall of the fixed edge 22 is matched and connected with the semicircular ring 4, and the semicircular ring 4 is fixedly connected with the fixed edge 22 by a fixing bolt 23;
在具体实施过程中,值得特别指出的是,通过第一半圆型侧板2、第二半圆型侧板3、半圆环4、固定沿22和固定螺栓23之间的配合,通过固定螺栓23对半圆环4在固定沿22内进行固定,实现半圆环4与第一半圆型侧板2和第二半圆型侧板3之间的安装固定,同时可根据管道的尺寸选择对应尺寸的半圆环4,提高管道液体涂层加热固定装置的适用范围;In the specific implementation process, it is worth pointing out that, through the cooperation between the first semicircular side plate 2, the second semicircular side plate 3, the semicircular ring 4, the fixed edge 22 and the fixing bolts 23, the semicircular ring 4 is fixed in the fixed edge 22 by the fixing bolts 23, so as to realize the installation and fixation between the semicircular ring 4 and the first semicircular side plate 2 and the second semicircular side plate 3, and at the same time, the semicircular ring 4 of the corresponding size can be selected according to the size of the pipeline, so as to improve the application range of the pipeline liquid coating heating fixing device;
进一步的,半圆型通风管8的外壁等距配合连接有固定卡24,固定卡24与第一半圆型侧板2固定连接;Furthermore, the outer wall of the semicircular ventilation pipe 8 is equidistantly connected with a fixing card 24, and the fixing card 24 is fixedly connected to the first semicircular side plate 2;
在具体实施过程中,值得特别指出的是,通过第一半圆型侧板2、半圆型通风管8和固定卡24之间的配合,实现对半圆型通风管8在第一半圆型侧板2内的固定,提高半圆型通风管8的稳定性;In the specific implementation process, it is worth pointing out that the semicircular ventilation pipe 8 is fixed in the first semicircular side plate 2 through the cooperation between the first semicircular side plate 2, the semicircular ventilation pipe 8 and the fixing card 24, thereby improving the stability of the semicircular ventilation pipe 8;
具体的,在使用该管道液体涂层加热固化装置时,将加热固化装置移动至管道补口的一侧,根据管道的直径,选择对应尺寸的半圆环4,将半圆环4分别放入第一半圆型侧板2和第二半圆型侧板3两端的固定沿22内,并使用固定螺栓23进行固定,调整升降架17的高度,使第一半圆型侧板2和第二半圆型侧板3的中心高度与管道保持一致,向上转动第二半圆型侧板3,将车体1向靠近管道的方向进行移动,使第一半圆型侧板2两端的半圆环4与管道外壁相抵紧,转动第二半圆型侧板3,通过固定旋钮14对第一半圆型侧板2和第二半圆型侧板3进行固定,使第一半圆型侧板2和第二半圆型侧板3对管道的补口处形成包覆,组成完整的保温密封壳体,调整车体1的位置,使半圆环4和管体5的中心位置保持一致,使用塑料或橡胶条等封闭填充物6在保温密封壳体的外部对管体5的进行缠绕,并将封闭填充物6塞入半圆环4与管体5之间的孔隙,对保温封闭壳体进行封闭,通过控制器12对加热温度和加热时间进行设定,开启热风源7,对热风源7的热风温度进行调节,热风源7将热风传输至半圆型通风管8,并由出风口9均匀传输至保温封闭壳体的内部,开启密封塞11,保温封闭壳体内的冷空气由排风口10排出,温度传感器20对保温封闭壳体内的温度进行测量,并将测量数据实时传输至控制器12,在保温封闭壳体内的温度达到设定温度后,控制器12开始计时,使用密封塞11对排风口10进行封闭,控制器12根据温度传感器20反馈的温度数值,对热风源7输送的热风温度进行自动调节控制,使管道液体涂层在恒定温度下进行加热固定,在达到加热时间后,管道液体涂层完成加热固化,控制器12自动停止热风源7,同时通过声光提示器21提醒工作人员,旋转固定旋钮14,解除第一半圆型侧板2和第二半圆型侧板3之间的固定,转动第二半圆型侧板3,向远离管道的方向移动车体1,完成对管道液体涂层的加热固化,通过车体1、第一半圆型侧板2、第二半圆型侧板3、半圆环4、封闭填充物6、热风源7、半圆型通风管8、出风口9、排风口10、密封塞11、控制器12、保温板13和固定旋钮14之间的配合,通过将保温密封壳体在管道补口处的外部进行固定,并通过热风源7将一定温度的热风输送至保温密封壳体的内部,提高液体涂层的温度,实现对管道液体涂层的加热固化,相比电热丝或红外辐射等加热方式,对液体涂层的加热更加均匀,避免局部温度过高造成涂层碳化,提高管道液体涂层的固化效果和安全性。Specifically, when using the pipeline liquid coating heating and curing device, the heating and curing device is moved to one side of the pipeline patching mouth, and a semicircular ring 4 of corresponding size is selected according to the diameter of the pipeline, and the semicircular ring 4 is respectively placed in the fixing edges 22 at both ends of the first semicircular side plate 2 and the second semicircular side plate 3, and fixed with fixing bolts 23, and the height of the lifting frame 17 is adjusted to make the center height of the first semicircular side plate 2 and the second semicircular side plate 3 consistent with the pipeline, and the second semicircular side plate 3 is rotated upward, and the vehicle body 1 is moved in the direction close to the pipeline, so that the semicircular rings 4 at both ends of the first semicircular side plate 2 are pressed against the outer wall of the pipeline, and the second semicircular side plate 3 is rotated, and the first semicircular side plate 2 and the second semicircular side plate 3 are fixed by the fixing knob 14. A semicircular side panel 2 and a second semicircular side panel 3 form a covering on the patching mouth of the pipeline to form a complete heat-insulating sealed shell. The position of the vehicle body 1 is adjusted to keep the center positions of the semicircular ring 4 and the tube body 5 consistent. A closed filler 6 such as a plastic or rubber strip is used to wrap the tube body 5 on the outside of the heat-insulating sealed shell, and the closed filler 6 is inserted into the gap between the semicircular ring 4 and the tube body 5 to seal the heat-insulating sealed shell. The heating temperature and heating time are set by the controller 12, the hot air source 7 is turned on, and the hot air temperature of the hot air source 7 is adjusted. The hot air source 7 transmits the hot air to the semicircular ventilation pipe 8, and the hot air is evenly transmitted to the inside of the heat-insulating sealed shell through the air outlet 9. The sealing plug 11 is opened, and the cold air in the heat-insulating sealed shell is discharged from the exhaust port 10. The temperature The sensor 20 measures the temperature in the heat-insulating closed shell and transmits the measured data to the controller 12 in real time. After the temperature in the heat-insulating closed shell reaches the set temperature, the controller 12 starts timing and uses the sealing plug 11 to seal the exhaust port 10. The controller 12 automatically adjusts and controls the temperature of the hot air delivered by the hot air source 7 according to the temperature value fed back by the temperature sensor 20, so that the pipeline liquid coating is heated and fixed at a constant temperature. After the heating time is reached, the pipeline liquid coating completes heating and curing, and the controller 12 automatically stops the hot air source 7 and reminds the staff through the sound and light prompter 21 to rotate the fixing knob 14 to release the fixation between the first semicircular side panel 2 and the second semicircular side panel 3, and rotate the second semicircular side panel 3 to move away from the pipeline. The vehicle body 1 is moved in the direction of rotation to complete the heating and curing of the liquid coating on the pipeline. Through the cooperation among the vehicle body 1, the first semicircular side panel 2, the second semicircular side panel 3, the semicircular ring 4, the closed filler 6, the hot air source 7, the semicircular ventilation pipe 8, the air outlet 9, the exhaust port 10, the sealing plug 11, the controller 12, the insulation board 13 and the fixing knob 14, the insulation sealing shell is fixed on the outside of the pipeline patch, and the hot air of a certain temperature is transported to the inside of the insulation sealing shell through the hot air source 7, so as to increase the temperature of the liquid coating and realize the heating and curing of the liquid coating on the pipeline. Compared with heating methods such as electric heating wire or infrared radiation, the heating of the liquid coating is more uniform, so as to avoid carbonization of the coating caused by excessive local temperature, and improve the curing effect and safety of the liquid coating on the pipeline.
在本实用新型中,除非另有明确的规定和限定,术语“安装”、“设置”、“连接”、“固定”、“旋接”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
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