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CN221867466U - Mulberry anthocyanin extraction and purification device - Google Patents

Mulberry anthocyanin extraction and purification device Download PDF

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Publication number
CN221867466U
CN221867466U CN202420436102.7U CN202420436102U CN221867466U CN 221867466 U CN221867466 U CN 221867466U CN 202420436102 U CN202420436102 U CN 202420436102U CN 221867466 U CN221867466 U CN 221867466U
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box body
support plate
rotating shaft
leaching
mulberry
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程鑫
邵冰崎
郑国义
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SHANDONG GUANGTONGBAO PHARMACEUTICALS CO Ltd
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SHANDONG GUANGTONGBAO PHARMACEUTICALS CO Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/10Process efficiency

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Abstract

本实用新型涉及制药的技术领域,特别是涉及一种桑葚花青素提取纯化装置,其集粉碎、浸出、过滤和蒸发为一体,在桑葚中提取花青素时无需将中间产物在各个装置之间转移,节省了转移的时间,提高了效率,使用方便,实用性高;包括底板、支架和箱体,箱体通过支架固定安装在底板上端,箱体的内部设置有腔室,箱体的上端设置有与腔室相通的开口,开口外设置有密封门;还包括粉碎机构、浸出机构和过滤蒸发机构,粉碎机构安装在箱体腔室的上部,浸出机构安装在箱体腔室的中部,过滤蒸发机构安装在箱体腔室的下部,粉碎机构具有粉碎功能,浸出机构用于促进花青素在桑葚内的浸出,过滤蒸发机构具有过滤和加热蒸发的功能。

The utility model relates to the technical field of pharmaceutical manufacturing, in particular to a mulberry anthocyanidin extraction and purification device, which integrates crushing, leaching, filtering and evaporation. When anthocyanidin is extracted from mulberries, there is no need to transfer intermediate products between various devices, which saves the transfer time, improves the efficiency, is convenient to use and has high practicality. The utility model comprises a bottom plate, a bracket and a box body, the box body is fixedly mounted on the upper end of the bottom plate through the bracket, a chamber is arranged inside the box body, an opening communicating with the chamber is arranged at the upper end of the box body, and a sealing door is arranged outside the opening. The utility model also comprises a crushing mechanism, a leaching mechanism and a filtering and evaporating mechanism, the crushing mechanism is mounted on the upper part of the box body chamber, the leaching mechanism is mounted on the middle part of the box body chamber, the filtering and evaporating mechanism is mounted on the lower part of the box body chamber, the crushing mechanism has a crushing function, the leaching mechanism is used to promote the leaching of anthocyanidin in mulberries, and the filtering and evaporating mechanism has filtering and heating and evaporating functions.

Description

一种桑葚花青素提取纯化装置A mulberry anthocyanin extraction and purification device

技术领域Technical Field

本实用新型涉及制药的技术领域,特别是涉及一种桑葚花青素提取纯化装置。The utility model relates to the technical field of pharmaceutical manufacturing, in particular to a device for extracting and purifying mulberry anthocyanidins.

背景技术Background Art

花青素是一种以糖苷键结合而成的,具有黄酮典型2-苯基并吡喃阳离子结构衍生物,其营养价值极高,其在医药和食品的领域均有着广泛的应用。由于桑葚中含有大量的花青素,所以花青素主要是在桑葚中提取。目前对桑葚花青素的提取方式中的一种,如专利申请号为202010605855.2的发明专利公开了一种从桑葚果中提取原花青素的方法,其主要步骤如下,首先将洗干净的桑葚捣碎机捣碎,得到桑葚原浆;之后将桑葚原浆加入到三角瓶内,之后向三角瓶内加入乙醇溶液,促进花青素在桑葚内的排出,使花青素排出到桑葚原浆内;之后对其进行过滤,之后将过滤后的溶液进行蒸发,去出滤液内的乙醇,得到桑葚花青素的提取液,在进行其它处理即可。本发明人认为其在提取花青素的过程中需要将其依次经过粉碎装置、提取装置、蒸发装置等多个装置进行处理,将桑葚原浆在多个装置之间转移的过程中会浪费大量的时间,进而导致提取效率降低,所以需要一种集粉碎、过滤和蒸发提纯为一体的桑葚花青素提取装置。Anthocyanin is a glycosidic bond-bonded derivative with a typical 2-phenylpyranyl cationic structure of flavonoids. It has extremely high nutritional value and is widely used in the fields of medicine and food. Since mulberries contain a large amount of anthocyanins, anthocyanins are mainly extracted from mulberries. At present, one of the methods for extracting anthocyanins from mulberry fruits, such as the invention patent with patent application number 202010605855.2, discloses a method for extracting proanthocyanidins from mulberry fruits. The main steps are as follows: first, the washed mulberries are crushed with a crusher to obtain mulberry pulp; then the mulberry pulp is added to a triangular flask, and then an ethanol solution is added to the triangular flask to promote the discharge of anthocyanins in the mulberry, so that anthocyanins are discharged into the mulberry pulp; then it is filtered, and then the filtered solution is evaporated to remove the ethanol in the filtrate to obtain the extract of mulberry anthocyanins, and then other treatments are performed. The inventors of the present invention believe that in the process of extracting anthocyanins, it is necessary to process them in sequence through multiple devices such as a crushing device, an extraction device, and an evaporation device. A lot of time will be wasted in the process of transferring mulberry pulp between multiple devices, which will lead to a decrease in extraction efficiency. Therefore, a mulberry anthocyanin extraction device that integrates crushing, filtration, and evaporation purification is needed.

实用新型内容Utility Model Content

为解决上述技术问题,本实用新型提供一种集粉碎、浸出、过滤和蒸发为一体,在桑葚中提取花青素时无需将中间产物在各个装置之间转移,节省了转移的时间,提高了效率,使用方便,实用性高的桑葚花青素提取纯化装置。In order to solve the above technical problems, the utility model provides a mulberry anthocyanin extraction and purification device which integrates crushing, leaching, filtration and evaporation. When anthocyanins are extracted from mulberries, there is no need to transfer the intermediate products between various devices, which saves transfer time and improves efficiency. The device is easy to use and has high practicality.

本实用新型的桑葚花青素提取纯化装置,包括底板、支架和箱体,箱体通过支架固定安装在底板上端,箱体的内部设置有腔室,箱体的上端设置有与腔室相通的开口,开口外设置有密封门;还包括粉碎机构、浸出机构和过滤蒸发机构,粉碎机构安装在箱体腔室的上部,浸出机构安装在箱体腔室的中部,过滤蒸发机构安装在箱体腔室的下部,粉碎机构具有粉碎功能,浸出机构用于促进花青素在桑葚内的浸出,过滤蒸发机构具有过滤和加热蒸发的功能;在桑葚中提取花青素时,首先打开密封门,之后将洗干净的桑葚放入到箱体腔室内的粉碎机构中粉碎成桑葚原浆,之后桑葚原浆进入到浸出机构内,之后向浸出机构内加入乙醇溶液,促进桑葚中花青素的浸出,之后将桑葚原浆在浸出机构内排出到过滤蒸发机构内过滤掉其中的固态杂质,之后对过滤后的滤液进行蒸发,将滤液内的乙醇蒸发出去,得到桑葚花青素的提取液即可;其集粉碎、浸出、过滤和蒸发为一体,在桑葚中提取花青素时无需将中间产物在各个装置之间转移,节省了转移的时间,提高了效率,使用方便,实用性高。The utility model discloses a mulberry anthocyanidin extraction and purification device, comprising a bottom plate, a bracket and a box body, wherein the box body is fixedly mounted on the upper end of the bottom plate through the bracket, a chamber is arranged inside the box body, an opening communicating with the chamber is arranged at the upper end of the box body, and a sealing door is arranged outside the opening; the utility model also comprises a crushing mechanism, a leaching mechanism and a filtering and evaporating mechanism, wherein the crushing mechanism is mounted on the upper part of the box body chamber, the leaching mechanism is mounted on the middle part of the box body chamber, and the filtering and evaporating mechanism is mounted on the lower part of the box body chamber, the crushing mechanism has a crushing function, the leaching mechanism is used to promote the leaching of anthocyanidin in mulberries, and the filtering and evaporating mechanism has the functions of filtering and heating and evaporating; when extracting anthocyanidin from mulberries, the sealing door is first opened. , then the washed mulberries are put into the crushing mechanism in the chamber of the box body and crushed into mulberry pulp, then the mulberry pulp enters the leaching mechanism, then ethanol solution is added to the leaching mechanism to promote the leaching of anthocyanins in mulberries, then the mulberry pulp is discharged from the leaching mechanism to the filtering and evaporating mechanism to filter out solid impurities therein, then the filtered filtrate is evaporated, the ethanol in the filtrate is evaporated away, and the mulberry anthocyanin extract is obtained; it integrates crushing, leaching, filtering and evaporation. When extracting anthocyanins from mulberries, there is no need to transfer the intermediate product between various devices, which saves the transfer time, improves the efficiency, is easy to use, and has high practicality.

优选的,所述粉碎机构包括支板A、伺服电机、转轴、多组连接杆和多组粉碎刀,支板A固定安装在箱体的腔室内,支板A上设置有多组通孔,伺服电机固定安装在箱体上,转轴转动安装在箱体上,转轴的右端与伺服电机的输出端连接,多组连接杆均固定安装在转轴上,多组连接杆上均设置有研磨球,多组粉碎刀均固定安装在转轴上;在对花青素进行粉碎时,首先将洗干净的桑葚放置在支板A上端,之后打开伺服电机,伺服电机通过转轴带动多组连接杆和多组粉碎刀旋转,多组粉碎刀在旋转的过程中将支板A上端的桑葚打碎,多组连接杆在旋转至与支板A靠近的一侧时,将研磨球与支板A侧壁间隙处的桑葚研磨成浆,进而形成桑葚原浆,之后桑葚原浆经由支板A上的多组通孔进入到浸出机构内浸出即可;其在对桑葚进行粉碎时,通过粉碎刀对桑葚的粉碎和连接杆上研磨球对桑葚的研磨,对桑葚的粉碎效果更好,促进了花青素在桑葚果内的浸出,方便了在桑葚中提取花青素,提高了便利性。Preferably, the crushing mechanism includes a support plate A, a servo motor, a rotating shaft, multiple groups of connecting rods and multiple groups of crushing knives. The support plate A is fixedly installed in the chamber of the box body, and multiple groups of through holes are arranged on the support plate A. The servo motor is fixedly installed on the box body, and the rotating shaft is rotatably installed on the box body. The right end of the rotating shaft is connected to the output end of the servo motor. Multiple groups of connecting rods are fixedly installed on the rotating shaft, and grinding balls are arranged on the multiple groups of connecting rods. Multiple groups of crushing knives are fixedly installed on the rotating shaft. When crushing anthocyanins, firstly, the washed mulberries are placed on the upper end of the support plate A, and then the servo motor is turned on. The servo motor drives the multiple groups of The connecting rod and multiple groups of crushing knives rotate, and the multiple groups of crushing knives break the mulberries on the upper end of the support plate A during the rotation. When the multiple groups of connecting rods rotate to the side close to the support plate A, the mulberries in the gap between the grinding balls and the side walls of the support plate A are ground into pulp, thereby forming mulberry pulp, and then the mulberry pulp enters the leaching mechanism through the multiple groups of through holes on the support plate A for leaching. When the mulberries are crushed, the crushing knives and the grinding balls on the connecting rods can achieve a better crushing effect on the mulberries, promote the leaching of anthocyanins in mulberry fruits, facilitate the extraction of anthocyanins from mulberries, and improve convenience.

优选的,所述浸出机构包括支板B、排液管、转动轴和驱动机构,支板B固定安装在箱体的腔室内,支板B位于支板A的下方,排液管固定安装在支板B的下端,排液管上设置有电磁阀,排液管的输入端位于支板B的下部,转动轴转动安装在箱体上,转动轴上设置有多组搅拌片,多组搅拌片均位于支板B的上方,驱动机构安装在箱体上,驱动机构用于驱动转动轴旋转,箱体上设置有与腔室相通的加料管,加料管的输出端位于支板A和支板B之间,加料管的输入端位于箱体的外侧;在支板A上端粉碎后的桑葚原浆经由支板A上的多组通孔落到支板B上端,同时将乙醇溶液经由加料管加入到支板B上,同时使驱动机构带动转动轴旋转,转动轴带动多组搅拌片旋转,促进乙醇溶液和桑葚原浆之间的混合,促进花青素在桑葚中的逸出,之后打开排液管上的电磁阀,使桑葚原浆在支板B上经由排液管排入到过滤蒸发机构内进行处理即可;通过对桑葚原浆和乙醇溶液的搅拌,促进了乙醇溶液与桑葚原浆之间的混合,在乙醇的作用下,促进花青素在桑葚中的浸出,提高了对花青素的提取效率,使用方便,实用性高。Preferably, the leaching mechanism includes a support plate B, a drain pipe, a rotating shaft and a driving mechanism, the support plate B is fixedly installed in the chamber of the box body, the support plate B is located below the support plate A, the drain pipe is fixedly installed at the lower end of the support plate B, an electromagnetic valve is arranged on the drain pipe, the input end of the drain pipe is located at the lower part of the support plate B, the rotating shaft is rotatably installed on the box body, a plurality of groups of stirring blades are arranged on the rotating shaft, and the plurality of groups of stirring blades are all located above the support plate B, the driving mechanism is installed on the box body, the driving mechanism is used to drive the rotating shaft to rotate, a feeding pipe connected to the chamber is arranged on the box body, the output end of the feeding pipe is located between the support plate A and the support plate B, and the input end of the feeding pipe is located outside the box body; after being crushed at the upper end of the support plate A, Mulberry pulp falls onto the upper end of support plate B through multiple groups of through holes on support plate A, and ethanol solution is added to support plate B through a feeding pipe. At the same time, a driving mechanism drives a rotating shaft to rotate, and the rotating shaft drives multiple groups of stirring plates to rotate, so as to promote the mixing of the ethanol solution and the mulberry pulp and promote the escape of anthocyanins in the mulberries. Then, the solenoid valve on the discharge pipe is opened to discharge the mulberry pulp on support plate B through the discharge pipe into a filtering and evaporating mechanism for treatment. By stirring the mulberry pulp and the ethanol solution, the mixing of the ethanol solution and the mulberry pulp is promoted, and under the action of ethanol, the leaching of anthocyanins in the mulberries is promoted, thereby improving the extraction efficiency of anthocyanins. The method is convenient to use and has high practicality.

优选的,所述驱动机构包括链轮A、链轮B和链条,链轮A和链轮B分别固定安装在转轴和转动轴上,链轮A和链轮B之间通过链条传动连接;在转轴旋转的同时,转轴带动链轮A旋转,链轮A通过链条使链轮B带动转动轴旋转即可;方便了对转动轴的旋转,提高了便利性。Preferably, the driving mechanism includes sprocket A, sprocket B and a chain, sprocket A and sprocket B are fixedly mounted on the rotating shaft and the rotating shaft respectively, and sprocket A and sprocket B are connected by a chain transmission; when the rotating shaft rotates, the rotating shaft drives sprocket A to rotate, and sprocket A drives sprocket B to drive the rotating shaft to rotate through the chain; the rotation of the rotating shaft is facilitated and the convenience is improved.

优选的,所述过滤蒸发机构包括滤板、排气管和加热器,滤板固定安装在箱体腔室的下部,滤板位于支板B的下方,排气管倾斜固定安装在箱体上,排气管上设置有阀门,排气管的输入端位于支板B和滤板之间,加热器固定安装在箱体上,加热器的输出端位于箱体腔室的下部,箱体腔室的下部设置有与腔室相通的收集管,收集管上设置有阀门;当桑葚原浆在支板B上与乙醇溶液混合并且花青素充分浸出后,打开排液管,使支板B上的桑葚原液经由排液管落到滤板上,使滤板将桑葚原液上的固态杂质过滤出来,之后桑葚原液经由滤板落到箱体腔室的下部,之后打开加热器,对箱体腔室下部的桑葚原液进行加热,使其中的乙醇受热蒸发,乙醇蒸汽经由排气管排出,之后打开收集管上的阀门,使含有花青素的液体经由箱体腔室下部的收集管排出后收集即可;方便了对桑葚原液的过滤和蒸发提纯。Preferably, the filtering and evaporating mechanism comprises a filter plate, an exhaust pipe and a heater, the filter plate is fixedly mounted at the lower part of the chamber of the box body, the filter plate is located below the support plate B, the exhaust pipe is fixedly mounted on the box body at an angle, a valve is arranged on the exhaust pipe, the input end of the exhaust pipe is located between the support plate B and the filter plate, the heater is fixedly mounted on the box body, the output end of the heater is located at the lower part of the chamber of the box body, a collecting pipe communicating with the chamber is arranged at the lower part of the chamber of the box body, and a valve is arranged on the collecting pipe; when the mulberry pulp is mixed with the ethanol solution on the support plate B and the anthocyanin is fully After leaching, the drain pipe is opened to allow the mulberry stock solution on the support plate B to fall onto the filter plate through the drain pipe, so that the filter plate filters out solid impurities on the mulberry stock solution, and then the mulberry stock solution falls to the lower part of the box chamber through the filter plate, and then the heater is turned on to heat the mulberry stock solution in the lower part of the box chamber, so that the ethanol therein is evaporated by heat, and the ethanol vapor is discharged through the exhaust pipe, and then the valve on the collecting pipe is opened to allow the liquid containing anthocyanins to be discharged through the collecting pipe at the lower part of the box chamber and then collected; the filtration and evaporation purification of the mulberry stock solution are convenient.

优选的,还包括温度计,温度计安装在箱体的下部;通过上述设置,方便了对箱体腔室内温度的监测,提高了使用过程中的便利性。Preferably, a thermometer is also included, and the thermometer is installed at the lower part of the box body; through the above arrangement, the temperature in the box cavity is easily monitored, and the convenience during use is improved.

优选的,还包括密封盖,箱体上设置有与腔室连通的清理口,清理口位于滤板上方,密封盖通过螺栓安装在清理口的外侧;当需要收集滤板上过滤出来的固态杂质时,打开密封盖,将滤板上端的固态杂质经由清理口清理出来即可;方便了对滤板上端固态杂质的清理。Preferably, it also includes a sealing cover, and a cleaning port connected to the chamber is provided on the box body, the cleaning port is located above the filter plate, and the sealing cover is installed on the outside of the cleaning port by bolts; when it is necessary to collect solid impurities filtered out on the filter plate, the sealing cover is opened and the solid impurities on the upper end of the filter plate can be cleaned out through the cleaning port; the cleaning of solid impurities on the upper end of the filter plate is convenient.

与现有技术相比本实用新型的有益效果为:集粉碎、浸出、过滤和蒸发为一体,在桑葚中提取花青素时无需将中间产物在各个装置之间转移,节省了转移的时间,提高了效率,使用方便,实用性高。Compared with the prior art, the utility model has the following beneficial effects: it integrates crushing, leaching, filtering and evaporation, and when anthocyanins are extracted from mulberries, there is no need to transfer the intermediate product between various devices, which saves transfer time, improves efficiency, is easy to use, and has high practicality.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1是本实用新型的剖视结构示意图;Fig. 1 is a schematic cross-sectional view of the utility model;

图2是本实用新型的第一轴测结构示意图;FIG2 is a schematic diagram of a first axonometric structure of the present invention;

图3是本实用新型的第二轴测结构示意图;FIG3 is a second isometric structural schematic diagram of the utility model;

图4是支板A、支板B和粉碎刀等的结构示意图;FIG4 is a schematic diagram of the structure of the support plate A, the support plate B and the crushing knife, etc.;

图5是支板B、伺服电机和链条等的结构示意图。FIG. 5 is a schematic diagram of the structure of the support plate B, the servo motor and the chain.

附图中标记:1、底板;2、支架;3、箱体;4、支板A;5、伺服电机;6、转轴;7、连接杆;8、粉碎刀;9、支板B;10、排液管;11、转动轴;12、链轮A;13、链轮B;14、链条;15、滤板;16、排气管;17、加热器;18、温度计;20、密封盖。Markings in the attached drawings: 1. bottom plate; 2. bracket; 3. box body; 4. support plate A; 5. servo motor; 6. rotating shaft; 7. connecting rod; 8. crushing knife; 9. support plate B; 10. drain pipe; 11. rotating shaft; 12. sprocket A; 13. sprocket B; 14. chain; 15. filter plate; 16. exhaust pipe; 17. heater; 18. thermometer; 20. sealing cover.

具体实施方式DETAILED DESCRIPTION

为了便于理解本实用新型,下面将参照相关附图对本实用新型进行更全面的描述。本实用新型可以以许多不同的形式来实现,并不限于本文所描述的实施例。相反地,提供这些实施例的目的是使对本实用新型的公开内容更加透彻全面。In order to facilitate the understanding of the utility model, the utility model will be described more comprehensively below with reference to the relevant drawings. The utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.

实施例Example

如图1至图5,本实用新型的桑葚花青素提取纯化装置包括底板1、支架2、箱体3、粉碎机构、浸出机构和过滤蒸发机构,箱体3通过支架2固定安装在底板1上端,箱体3的内部设置有腔室,箱体3的上端设置有与腔室相通的开口,开口外设置有密封门,粉碎机构安装在箱体3腔室的上部,浸出机构安装在箱体3腔室的中部,过滤蒸发机构安装在箱体3腔室的下部,粉碎机构具有粉碎功能,浸出机构用于促进花青素在桑葚内的浸出,过滤蒸发机构具有过滤和加热蒸发的功能;在桑葚中提取花青素时,首先打开密封门,之后将洗干净的桑葚放入到箱体3腔室内的粉碎机构中粉碎成桑葚原浆,之后桑葚原浆进入到浸出机构内,之后向浸出机构内加入乙醇溶液,促进桑葚中花青素的浸出,之后将桑葚原浆在浸出机构内排出到过滤蒸发机构内过滤掉其中的固态杂质,之后对过滤后的滤液进行蒸发,将滤液内的乙醇蒸发出去,得到桑葚花青素的提取液即可;其集粉碎、浸出、过滤和蒸发为一体,在桑葚中提取花青素时无需将中间产物在各个装置之间转移,节省了转移的时间,提高了效率,使用方便,实用性高。As shown in Figures 1 to 5, the mulberry anthocyanin extraction and purification device of the utility model includes a bottom plate 1, a bracket 2, a box 3, a crushing mechanism, a leaching mechanism and a filtering and evaporating mechanism. The box 3 is fixedly mounted on the upper end of the bottom plate 1 through the bracket 2. A chamber is arranged inside the box 3. An opening communicating with the chamber is arranged at the upper end of the box 3. A sealing door is arranged outside the opening. The crushing mechanism is mounted on the upper part of the chamber of the box 3. The leaching mechanism is mounted on the middle part of the chamber of the box 3. The filtering and evaporating mechanism is mounted on the lower part of the chamber of the box 3. The crushing mechanism has a crushing function. The leaching mechanism is used to promote the leaching of anthocyanin in mulberries. The filtering and evaporating mechanism has the functions of filtering and heating evaporation. When anthocyanin is extracted from mulberries, First, the sealing door is opened, and then the washed mulberries are put into the crushing mechanism in the chamber of the box 3 to be crushed into mulberry pulp, and then the mulberry pulp enters the leaching mechanism, and then ethanol solution is added into the leaching mechanism to promote the leaching of anthocyanins in the mulberries, and then the mulberry pulp in the leaching mechanism is discharged into the filtering and evaporating mechanism to filter out solid impurities therein, and then the filtered filtrate is evaporated to evaporate the ethanol in the filtrate to obtain the mulberry anthocyanin extract; the method integrates crushing, leaching, filtering and evaporation, and when extracting anthocyanins from mulberries, there is no need to transfer the intermediate product between various devices, which saves the transfer time, improves the efficiency, is easy to use, and has high practicality.

如图1和图4,粉碎机构包括支板A4、伺服电机5、转轴6、多组连接杆7和多组粉碎刀8,支板A4固定安装在箱体3的腔室内,支板A4上设置有多组通孔,伺服电机5固定安装在箱体3上,转轴6转动安装在箱体3上,转轴6的右端与伺服电机5的输出端连接,多组连接杆7均固定安装在转轴6上,多组连接杆7上均设置有研磨球,多组粉碎刀8均固定安装在转轴6上;在对花青素进行粉碎时,首先将洗干净的桑葚放置在支板A4上端,之后打开伺服电机5,伺服电机5通过转轴6带动多组连接杆7和多组粉碎刀8旋转,多组粉碎刀8在旋转的过程中将支板A4上端的桑葚打碎,多组连接杆7在旋转至与支板A4靠近的一侧时,将研磨球与支板A4侧壁间隙处的桑葚研磨成浆,进而形成桑葚原浆,之后桑葚原浆经由支板A4上的多组通孔进入到浸出机构内浸出即可;其在对桑葚进行粉碎时,通过粉碎刀8对桑葚的粉碎和连接杆7上研磨球对桑葚的研磨,对桑葚的粉碎效果更好,促进了花青素在桑葚果内的浸出,方便了在桑葚中提取花青素,提高了便利性。As shown in Figures 1 and 4, the crushing mechanism includes a support plate A4, a servo motor 5, a rotating shaft 6, multiple groups of connecting rods 7 and multiple groups of crushing knives 8. The support plate A4 is fixedly installed in the chamber of the box body 3, and multiple groups of through holes are arranged on the support plate A4. The servo motor 5 is fixedly installed on the box body 3, and the rotating shaft 6 is rotatably installed on the box body 3. The right end of the rotating shaft 6 is connected to the output end of the servo motor 5, and multiple groups of connecting rods 7 are fixedly installed on the rotating shaft 6. Grinding balls are arranged on the multiple groups of connecting rods 7, and multiple groups of crushing knives 8 are fixedly installed on the rotating shaft 6. When crushing anthocyanins, firstly, the washed mulberries are placed on the upper end of the support plate A4, and then the servo motor 5 is turned on. The servo motor 5 passes The rotating shaft 6 drives the multiple groups of connecting rods 7 and the multiple groups of crushing knives 8 to rotate. The multiple groups of crushing knives 8 break the mulberries on the upper end of the support plate A4 during the rotation. When the multiple groups of connecting rods 7 rotate to the side close to the support plate A4, the mulberries in the gap between the grinding balls and the side walls of the support plate A4 are ground into pulp, thereby forming mulberry pulp. Thereafter, the mulberry pulp enters the leaching mechanism through the multiple groups of through holes on the support plate A4 for leaching. When the mulberries are crushed, the crushing knife 8 crushes the mulberries and the grinding balls on the connecting rod 7 grind the mulberries, so that the crushing effect of the mulberries is better, the leaching of anthocyanins in mulberry fruits is promoted, the extraction of anthocyanins in mulberries is facilitated, and the convenience is improved.

如图1和图4,浸出机构包括支板B9、排液管10、转动轴11和驱动机构,支板B9固定安装在箱体3的腔室内,支板B9位于支板A4的下方,排液管10固定安装在支板B9的下端,排液管10上设置有电磁阀,排液管10的输入端位于支板B9的下部,转动轴11转动安装在箱体3上,转动轴11上设置有多组搅拌片,多组搅拌片均位于支板B9的上方,驱动机构安装在箱体3上,驱动机构用于驱动转动轴11旋转,箱体3上设置有与腔室相通的加料管,加料管的输出端位于支板A4和支板B9之间,加料管的输入端位于箱体3的外侧;在支板A4上端粉碎后的桑葚原浆经由支板A4上的多组通孔落到支板B9上端,同时将乙醇溶液经由加料管加入到支板B9上,同时使驱动机构带动转动轴11旋转,转动轴11带动多组搅拌片旋转,促进乙醇溶液和桑葚原浆之间的混合,促进花青素在桑葚中的逸出,之后打开排液管10上的电磁阀,使桑葚原浆在支板B9上经由排液管10排入到过滤蒸发机构内进行处理即可;通过对桑葚原浆和乙醇溶液的搅拌,促进了乙醇溶液与桑葚原浆之间的混合,在乙醇的作用下,促进花青素在桑葚中的浸出,提高了对花青素的提取效率,使用方便,实用性高。As shown in Figures 1 and 4, the leaching mechanism includes a support plate B9, a drain pipe 10, a rotating shaft 11 and a driving mechanism. The support plate B9 is fixedly installed in the chamber of the box body 3, and the support plate B9 is located below the support plate A4. The drain pipe 10 is fixedly installed at the lower end of the support plate B9. The drain pipe 10 is provided with a solenoid valve. The input end of the drain pipe 10 is located at the lower part of the support plate B9. The rotating shaft 11 is rotatably installed on the box body 3. The rotating shaft 11 is provided with multiple groups of stirring plates, and the multiple groups of stirring plates are all located above the support plate B9. The driving mechanism is installed on the box body 3, and the driving mechanism is used to drive the rotating shaft 11 to rotate. A feeding pipe connected to the chamber is provided on the box body 3, and the output end of the feeding pipe is located between the support plate A4 and the support plate B9, and the input end of the feeding pipe is located outside the box body 3; The crushed mulberry pulp at the upper end of the support plate A4 falls to the upper end of the support plate B9 through multiple groups of through holes on the support plate A4, and the ethanol solution is added to the support plate B9 through the feeding tube. At the same time, the driving mechanism drives the rotating shaft 11 to rotate, and the rotating shaft 11 drives multiple groups of stirring plates to rotate, so as to promote the mixing of the ethanol solution and the mulberry pulp, and promote the escape of anthocyanins in the mulberries. Then, the solenoid valve on the discharge pipe 10 is opened, so that the mulberry pulp is discharged into the filtering and evaporating mechanism through the discharge pipe 10 on the support plate B9 for treatment; by stirring the mulberry pulp and the ethanol solution, the mixing of the ethanol solution and the mulberry pulp is promoted, and under the action of ethanol, the leaching of anthocyanins in the mulberries is promoted, thereby improving the extraction efficiency of anthocyanins, and the method is convenient to use and highly practical.

如图1,过滤蒸发机构包括滤板15、排气管16和加热器17,滤板15固定安装在箱体3腔室的下部,滤板15位于支板B9的下方,排气管16倾斜固定安装在箱体3上,排气管16上设置有阀门,排气管16的输入端位于支板B9和滤板15之间,加热器17固定安装在箱体3上,加热器17的输出端位于箱体3腔室的下部,箱体3腔室的下部设置有与腔室相通的收集管,收集管上设置有阀门;当桑葚原浆在支板B9上与乙醇溶液混合并且花青素充分浸出后,打开排液管10,使支板B9上的桑葚原液经由排液管10落到滤板15上,使滤板15将桑葚原液上的固态杂质过滤出来,之后桑葚原液经由滤板15落到箱体3腔室的下部,之后打开加热器17,对箱体3腔室下部的桑葚原液进行加热,使其中的乙醇受热蒸发,乙醇蒸汽经由排气管16排出,之后打开收集管上的阀门,使含有花青素的液体经由箱体3腔室下部的收集管排出后收集即可;方便了对桑葚原液的过滤和蒸发提纯。As shown in FIG1 , the filtering and evaporating mechanism includes a filter plate 15, an exhaust pipe 16 and a heater 17. The filter plate 15 is fixedly mounted at the lower part of the chamber of the box body 3, and the filter plate 15 is located below the support plate B9. The exhaust pipe 16 is fixedly mounted on the box body 3 at an angle, and a valve is arranged on the exhaust pipe 16. The input end of the exhaust pipe 16 is located between the support plate B9 and the filter plate 15. The heater 17 is fixedly mounted on the box body 3, and the output end of the heater 17 is located at the lower part of the chamber of the box body 3. The lower part of the chamber of the box body 3 is provided with a collecting pipe connected to the chamber, and a valve is arranged on the collecting pipe. When the mulberry pulp is mixed with the ethanol solution on the support plate B9 and After the anthocyanins are fully leached, the drain pipe 10 is opened to allow the mulberry stock solution on the support plate B9 to fall onto the filter plate 15 through the drain pipe 10, so that the filter plate 15 filters out the solid impurities on the mulberry stock solution, and then the mulberry stock solution falls to the lower part of the chamber of the box 3 through the filter plate 15, and then the heater 17 is turned on to heat the mulberry stock solution in the lower part of the chamber of the box 3, so that the ethanol therein is heated and evaporated, and the ethanol vapor is discharged through the exhaust pipe 16, and then the valve on the collecting pipe is opened to allow the liquid containing anthocyanins to be discharged through the collecting pipe at the lower part of the chamber of the box 3 and then collected; the filtration and evaporation purification of the mulberry stock solution are convenient.

如图3,温度计18安装在箱体3的下部;通过上述设置,方便了对箱体3腔室内温度的监测,提高了使用过程中的便利性。As shown in FIG3 , the thermometer 18 is installed at the lower part of the box body 3 ; through the above arrangement, it is convenient to monitor the temperature in the chamber of the box body 3 , and the convenience during use is improved.

如图3,箱体3上设置有与腔室连通的清理口,清理口位于滤板15上方,密封盖20通过螺栓安装在清理口的外侧;当需要收集滤板15上过滤出来的固态杂质时,打开密封盖20,将滤板15上端的固态杂质经由清理口清理出来即可;方便了对滤板15上端固态杂质的清理。As shown in Figure 3, a cleaning port connected to the chamber is provided on the box body 3, and the cleaning port is located above the filter plate 15. The sealing cover 20 is installed on the outside of the cleaning port by bolts; when it is necessary to collect the solid impurities filtered out of the filter plate 15, the sealing cover 20 is opened, and the solid impurities on the upper end of the filter plate 15 can be cleaned out through the cleaning port; the cleaning of the solid impurities on the upper end of the filter plate 15 is convenient.

实施例Example

在实施例1的基础上,驱动机构还可以单独采用一组驱动电机,使驱动电机与转动轴11的输出端连接;使驱动电机带动转动轴11即可。On the basis of the first embodiment, the driving mechanism may also adopt a set of driving motors alone, and the driving motors are connected to the output end of the rotating shaft 11 ; the driving motors can drive the rotating shaft 11 .

本实用新型的桑葚花青素提取纯化装置的伺服电机5、粉碎刀8、链轮A12、滤板15和加热器17均为市面上采购,本行业内技术人员只需按照其附带的使用说明书进行安装和操作即可,而无需本领域的技术人员付出创造性劳动。The servo motor 5, crushing knife 8, sprocket A12, filter plate 15 and heater 17 of the mulberry anthocyanin extraction and purification device of the utility model are all purchased on the market. The technicians in the industry only need to install and operate them according to the accompanying instruction manual, without the need for the technicians in this field to make creative efforts.

以上所述仅是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型技术原理的前提下,还可以做出若干改进和变型,这些改进和变型也应视为本实用新型的保护范围。The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims (7)

1. The utility model provides a mulberry anthocyanin draws purification device, includes bottom plate (1), support (2) and box (3), and box (3) pass through support (2) fixed mounting in bottom plate (1) upper end, and the inside of box (3) is provided with the cavity, and the upper end of box (3) is provided with the communicating opening of cavity, is provided with sealing door outward the opening; the novel mulberry fruit filter is characterized by further comprising a crushing mechanism, a leaching mechanism and a filtering and evaporating mechanism, wherein the crushing mechanism is arranged on the upper portion of a cavity of the box body (3), the leaching mechanism is arranged in the middle of the cavity of the box body (3), the filtering and evaporating mechanism is arranged on the lower portion of the cavity of the box body (3), the crushing mechanism has a crushing function, the leaching mechanism is used for promoting leaching of anthocyanin in mulberries, and the filtering and evaporating mechanism has functions of filtering and heating evaporation.
2. The mulberry anthocyanin extraction and purification device according to claim 1, wherein the smashing mechanism comprises a support plate A (4), a servo motor (5), a rotating shaft (6), a plurality of groups of connecting rods (7) and a plurality of groups of smashing cutters (8), the support plate A (4) is fixedly installed in a cavity of the box body (3), a plurality of groups of through holes are formed in the support plate A (4), the servo motor (5) is fixedly installed on the box body (3), the rotating shaft (6) is rotatably installed on the box body (3), the right end of the rotating shaft (6) is connected with the output end of the servo motor (5), the plurality of groups of connecting rods (7) are fixedly installed on the rotating shaft (6), grinding balls are arranged on the plurality of groups of connecting rods (7), and the plurality of groups of smashing cutters (8) are fixedly installed on the rotating shaft (6).
3. The mulberry anthocyanin extraction and purification device according to claim 2, wherein the leaching mechanism comprises a support plate B (9), a liquid discharge pipe (10), a rotating shaft (11) and a driving mechanism, the support plate B (9) is fixedly installed in a cavity of the box body (3), the support plate B (9) is located below the support plate A (4), the liquid discharge pipe (10) is fixedly installed at the lower end of the support plate B (9), an electromagnetic valve is arranged on the liquid discharge pipe (10), the input end of the liquid discharge pipe (10) is located at the lower portion of the support plate B (9), the rotating shaft (11) is rotatably installed on the box body (3), a plurality of groups of stirring pieces are arranged on the rotating shaft (11) and are all located above the support plate B (9), the driving mechanism is installed on the box body (3), the driving mechanism is used for driving the rotating shaft (11) to rotate, a feeding pipe communicated with the cavity is arranged on the box body (3), the output end of the feeding pipe is located between the support plate A (4) and the support plate B (9), and the input end of the feeding pipe is located at the outer side of the box body (3).
4. A mulberry anthocyanin extraction and purification device as claimed in claim 3 wherein the drive mechanism comprises a sprocket a (12), a sprocket B (13) and a chain (14), the sprocket a (12) and the sprocket B (13) are fixedly mounted on the rotating shaft (6) and the rotating shaft (11) respectively, and the sprocket a (12) and the sprocket B (13) are in transmission connection through the chain (14).
5. A mulberry anthocyanin extraction and purification device as claimed in claim 3 wherein the filtration and evaporation mechanism comprises a filter plate (15), an exhaust pipe (16) and a heater (17), the filter plate (15) is fixedly arranged at the lower part of the chamber of the box body (3), the filter plate (15) is positioned below the support plate B (9), the exhaust pipe (16) is obliquely and fixedly arranged on the box body (3), a valve is arranged on the exhaust pipe (16), the input end of the exhaust pipe (16) is positioned between the support plate B (9) and the filter plate (15), the heater (17) is fixedly arranged on the box body (3), the output end of the heater (17) is positioned at the lower part of the chamber of the box body (3), a collecting pipe communicated with the chamber is arranged at the lower part of the chamber of the box body (3), and the collecting pipe is provided with the valve.
6. The mulberry anthocyanin extraction and purification device of claim 1, further comprising a thermometer (18), wherein the thermometer (18) is mounted at the lower part of the box body (3).
7. The mulberry anthocyanin extraction and purification device according to claim 5, further comprising a sealing cover (20), wherein a cleaning opening communicated with the cavity is formed in the box body (3), the cleaning opening is located above the filter plate (15), and the sealing cover (20) is mounted on the outer side of the cleaning opening through bolts.
CN202420436102.7U 2024-03-07 2024-03-07 Mulberry anthocyanin extraction and purification device Active CN221867466U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202420436102.7U CN221867466U (en) 2024-03-07 2024-03-07 Mulberry anthocyanin extraction and purification device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202420436102.7U CN221867466U (en) 2024-03-07 2024-03-07 Mulberry anthocyanin extraction and purification device

Publications (1)

Publication Number Publication Date
CN221867466U true CN221867466U (en) 2024-10-22

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