CN221863115U - An electronic ballast for high intensity gas lamps - Google Patents
An electronic ballast for high intensity gas lamps Download PDFInfo
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Abstract
Description
技术领域Technical Field
本实用新型属于电子镇流器技术领域,尤其涉及一种用于高强度气体灯的电子镇流器。The utility model belongs to the technical field of electronic ballasts, and in particular relates to an electronic ballast used for a high-intensity gas lamp.
背景技术Background Art
近年来,发光二极管(LED)由于其高节能和长寿命的优点,取得了蓬勃的发展。但是在一些特定照明的场合中,高强度放电(HID)灯因其发光效率高、显色性好等优异性能,仍然还是被广泛地使用。如在舞台灯的应用中,现有的大部分高功率舞台灯采用高强度气体灯,高强度气体灯放电特性复杂,具有负阻效应,在使用过程中需要串接镇流器保持灯在使用过程中工作状态稳定,保证照明效果与效率,实现绿色照明。目前,高强度气体灯串接的镇流器有电感式镇流器和电子镇流器。In recent years, light-emitting diodes (LEDs) have achieved vigorous development due to their advantages of high energy saving and long life. However, in some specific lighting occasions, high-intensity discharge (HID) lamps are still widely used due to their high luminous efficiency, good color rendering and other excellent performance. For example, in the application of stage lights, most of the existing high-power stage lights use high-intensity gas lamps. The discharge characteristics of high-intensity gas lamps are complex and have a negative resistance effect. During use, a ballast needs to be connected in series to keep the lamp in a stable working state during use, ensure lighting effects and efficiency, and achieve green lighting. At present, the ballasts connected in series with high-intensity gas lamps include inductive ballasts and electronic ballasts.
传统的电感式镇流器由电感线圈组成,通过自感起到稳定电路中电流的作用;但传统的电感式镇流器仍存在以下缺点:Traditional inductive ballasts are composed of inductive coils, which stabilize the current in the circuit through self-inductance; however, traditional inductive ballasts still have the following disadvantages:
缺少相应的功率因素校正,功率因数低,在使用中会增加电网的负担且污染严重;Lack of corresponding power factor correction, low power factor, will increase the burden on the power grid and cause serious pollution during use;
电感线圈大,在电磁场力的作用下产生较大噪声;The inductor coil is large, and generates a lot of noise under the action of electromagnetic field force;
没有恒功率措施,照明不稳定。There is no constant power measure and the lighting is unstable.
电子镇流器分为采用纯模拟电路和模拟加数字电路组成的电子镇流器,纯模拟电路通过模拟元器件与集成芯片搭建,在智能控制方面模拟电路相较于数字控制电路更加复杂,且在长时间使用下,存在元件老化、参数偏离理想值等影响,可能导致镇流器控制不稳定的情况,不仅成本较高,且结构复杂,适应性相对较差。Electronic ballasts are divided into those that use pure analog circuits and those that are composed of analog plus digital circuits. Pure analog circuits are constructed through analog components and integrated chips. In terms of intelligent control, analog circuits are more complex than digital control circuits. After long-term use, there are influences such as component aging and parameter deviation from ideal values, which may lead to unstable ballast control. Not only is the cost high, but the structure is complex and the adaptability is relatively poor.
实用新型内容Utility Model Content
本实用新型的目的是克服现有技术中的不足,提供一种用于高强度气体灯的电子镇流器。The utility model aims to overcome the deficiencies in the prior art and provide an electronic ballast for a high-intensity gas lamp.
这种用于高强度气体灯的电子镇流器,电连接终端,包括:交流电源输入模块、滤波整流模块、APFC功率因素校正模块、全桥逆变模块、LC谐振放大电路模块、气体灯模块、电路保护模块、电流调理模块、输出电压采样电阻模块、辅助电源模块、驱动电路、MCU控制电路和无线传输模块;This electronic ballast for high-intensity gas lamps, electrically connected to the terminal, includes: an AC power input module, a filter rectifier module, an APFC power factor correction module, a full-bridge inverter module, an LC resonant amplifier circuit module, a gas lamp module, a circuit protection module, a current conditioning module, an output voltage sampling resistor module, an auxiliary power module, a drive circuit, an MCU control circuit and a wireless transmission module;
交流电源输入模块的输入端电连接市电,交流电源输入模块的输出端电连接滤波整流模块的输入端,滤波整流模块的输出端电连接APFC功率因素校正模块的输入端,APFC功率因素校正模块的输出端电连接全桥逆变模块和辅助电源模块的输入端;全桥逆变模块的输出端电连接LC谐振放大电路模块的输入端,LC谐振放大电路模块的输出端电连接气体灯模块;辅助电源模块的其中一个输出端通过驱动电路电连接全桥逆变模块,另一个输出端电连接MCU控制电路;电流调理模块和输出电压采样电阻模块的输入端均电连接APFC功率因素校正模块输出端,电流调理模块和输出电压采样电阻模块的输出端均电连接MCU控制电路的输入端;MCU控制电路的输出端电连接驱动电路,驱动电路电连接全桥逆变模块,全桥逆变模块的输出端还电连接气体灯模块;MCU控制电路还电连接无线传输模块,无线传输模块电连接终端;电路保护模块,包括电压保护电路和热保护电路,电路保护模块的输入端电连接APFC功率因素校正模块的输出端,电路保护模块的输出端电连接MCU控制电路;The input end of the AC power input module is electrically connected to the mains, the output end of the AC power input module is electrically connected to the input end of the filter rectifier module, the output end of the filter rectifier module is electrically connected to the input end of the APFC power factor correction module, the output end of the APFC power factor correction module is electrically connected to the input end of the full-bridge inverter module and the auxiliary power module; the output end of the full-bridge inverter module is electrically connected to the input end of the LC resonance amplifier circuit module, and the output end of the LC resonance amplifier circuit module is electrically connected to the gas lamp module; one of the output ends of the auxiliary power module is electrically connected to the full-bridge inverter module through a drive circuit, and the other output end is electrically connected to the MCU control circuit; the current conditioning module and the output voltage sampling The input end of the sampling resistor module is electrically connected to the output end of the APFC power factor correction module, and the output ends of the current conditioning module and the output voltage sampling resistor module are electrically connected to the input end of the MCU control circuit; the output end of the MCU control circuit is electrically connected to the drive circuit, the drive circuit is electrically connected to the full-bridge inverter module, and the output end of the full-bridge inverter module is also electrically connected to the gas lamp module; the MCU control circuit is also electrically connected to the wireless transmission module, and the wireless transmission module is electrically connected to the terminal; the circuit protection module includes a voltage protection circuit and a thermal protection circuit, the input end of the circuit protection module is electrically connected to the output end of the APFC power factor correction module, and the output end of the circuit protection module is electrically connected to the MCU control circuit;
滤波整流模块,用于将交流电源输入模块供来的交流电转换为直流电,并将直流电输出至APFC功率因素校正模块;A filter rectifier module is used to convert the AC power supplied by the AC power input module into DC power and output the DC power to the APFC power factor correction module;
APFC功率因素校正模块,用于将接收到的直流电升压至380V,并输出至全桥逆变模块和辅助电源模块;APFC power factor correction module, used to boost the received DC power to 380V and output it to the full-bridge inverter module and auxiliary power module;
全桥逆变模块,用于接收升压后的直流电,将接收到的升压后的直流电转换成交流方波,并输出至LC谐振放大电路模块;The full-bridge inverter module is used to receive the boosted DC power, convert the received boosted DC power into an AC square wave, and output it to the LC resonant amplifier circuit module;
LC谐振放大电路模块,用于对接收到的交流方波进行放大和滤波;LC resonance amplifier circuit module, used to amplify and filter the received AC square wave;
气体灯模块,用于根据LC谐振放大电路放大和滤波后的交流电压来驱动气体灯工作;The gas lamp module is used to drive the gas lamp to work according to the AC voltage amplified and filtered by the LC resonant amplifier circuit;
辅助电源模块,用于将接收到的380V直流电转换为12V直流电和5V直流电;辅助电源模块将12V直流电输出至全桥逆变模块中的驱动电路,辅助电源模块将5V直流电输出至MCU控制电路;The auxiliary power supply module is used to convert the received 380V DC power into 12V DC power and 5V DC power; the auxiliary power supply module outputs 12V DC power to the drive circuit in the full-bridge inverter module, and the auxiliary power supply module outputs 5V DC power to the MCU control circuit;
电流调理模块,用于对输入全桥逆变模块的平均电流进行采样并调节大小,并输出至MCU控制电路;The current conditioning module is used to sample and adjust the average current of the input full-bridge inverter module and output it to the MCU control circuit;
输出电压采样电阻模块,用于对APFC功率因素校正模块输出的电压进行采样,并传送至MCU控制电路;The output voltage sampling resistor module is used to sample the voltage output by the APFC power factor correction module and transmit it to the MCU control circuit;
MCU控制电路,用于输出方波PWM信号的频率至驱动电路;用于控制全桥逆变模块,实时监测无线传输模块收到的信号,开启和关闭电子镇流器;MCU control circuit, used to output the frequency of square wave PWM signal to the drive circuit; used to control the full-bridge inverter module, monitor the signal received by the wireless transmission module in real time, and turn on and off the electronic ballast;
驱动电路,用于根据接收到的方波PWM信号的频率对信号进行放大,并输出至全桥逆变模块,驱动全桥逆变模块的开关管,控制气体灯模块中放电气体灯的功率,保证气体灯工作在稳定的工作状态下;The driving circuit is used to amplify the signal according to the frequency of the received square wave PWM signal, and output it to the full-bridge inverter module, drive the switch tube of the full-bridge inverter module, control the power of the discharge gas lamp in the gas lamp module, and ensure that the gas lamp works in a stable working state;
终端,用于通过无线传输模块向MCU控制电路发送功率值的控制指令,调节对输出功率的控制,实现灯亮度调节;The terminal is used to send a control instruction of the power value to the MCU control circuit through the wireless transmission module, adjust the control of the output power, and realize the brightness adjustment of the lamp;
电压保护电路,用于对输出电压进行检测,防止APFC功率因素校正模块工作异常,输出电压增大;热保护电路,用于对电子镇流器的整个电路进行温度检测。The voltage protection circuit is used to detect the output voltage to prevent the APFC power factor correction module from working abnormally and the output voltage from increasing; the thermal protection circuit is used to detect the temperature of the entire circuit of the electronic ballast.
作为优选:As a preference:
滤波整流模块包括EMI滤波电路和全桥整流电路,EMI滤波电路的输出端电连接全桥整流电路的输入端,全桥整流电路的输出端电连接APFC功率因素校正模块的输入端;The filter and rectifier module includes an EMI filter circuit and a full-bridge rectifier circuit, the output end of the EMI filter circuit is electrically connected to the input end of the full-bridge rectifier circuit, and the output end of the full-bridge rectifier circuit is electrically connected to the input end of the APFC power factor correction module;
EMI滤波电路,用于过滤市电电网输入的电磁干扰和后级镇流器电路参数的电磁干扰;EMI filter circuit, used to filter the electromagnetic interference of the mains power grid input and the electromagnetic interference of the subsequent ballast circuit parameters;
全桥整流电路,用于将输入的工频交流电转换为直流电输出给APFC功率因素校正模块。The full-bridge rectifier circuit is used to convert the input industrial frequency AC power into DC power and output it to the APFC power factor correction module.
作为优选:滤波整流模块包括保险丝Fuse,电容C1、电容C2、电容C3、电容C4、电阻R1、共模电感L1、整流桥RB1以及电容C5,电容C1的两端分别与交流电源输入模块的两端电连接,共模电感L1的输入端分别与电容C1的两端相连,共模电感L1的输出端分别与电容C2、电阻R1的两端相连,电容C2的一端通过电容C3与地端相连,电容C2的另一端通过电容C4与地端相连,电容C2两端分别与整流桥RB1的输入端电连接,整流桥RB1的输出端与电容C5的两端电连接,电容C5的两端与APFC功率因素校正模块的输入端电连接。Preferably: the filtering and rectifying module includes a fuse Fuse, a capacitor C1, a capacitor C2, a capacitor C3, a capacitor C4, a resistor R1, a common-mode inductor L1, a rectifier bridge RB1 and a capacitor C5, the two ends of the capacitor C1 are electrically connected to the two ends of the AC power input module respectively, the input end of the common-mode inductor L1 is connected to the two ends of the capacitor C1 respectively, the output end of the common-mode inductor L1 is connected to the two ends of the capacitor C2 and the resistor R1 respectively, one end of the capacitor C2 is connected to the ground through the capacitor C3, the other end of the capacitor C2 is connected to the ground through the capacitor C4, the two ends of the capacitor C2 are electrically connected to the input end of the rectifier bridge RB1 respectively, the output end of the rectifier bridge RB1 is electrically connected to the two ends of the capacitor C5, and the two ends of the capacitor C5 are electrically connected to the input end of the APFC power factor correction module.
作为优选:全桥逆变模块包括全桥逆变电路,全桥逆变电路用于接收APFC功率因素校正模块输出的直流信号,并转换为交流信号。Preferably, the full-bridge inverter module includes a full-bridge inverter circuit, and the full-bridge inverter circuit is used to receive the DC signal output by the APFC power factor correction module and convert it into an AC signal.
作为优选:全桥逆变电路由开关管Q2、Q3、Q4和Q5,滤波电容C8、C9、C10和C11组成;其中Q2和Q5为一组,Q3和Q4为一组,开关管Q2的漏级与开关管Q3的漏级、APFC功率因素校正模块的输出端电连接,开关管Q2的源级与开关管Q4的漏级电连接,开关管Q3的源级与开关管Q5的漏级电连接,开关管Q4的源级与开关管Q5的源级、地电连接。Preferably, the full-bridge inverter circuit is composed of switch tubes Q2, Q3, Q4 and Q5, and filter capacitors C8, C9, C10 and C11; wherein Q2 and Q5 form a group, Q3 and Q4 form a group, the drain of switch tube Q2 is electrically connected to the drain of switch tube Q3 and the output end of the APFC power factor correction module, the source of switch tube Q2 is electrically connected to the drain of switch tube Q4, the source of switch tube Q3 is electrically connected to the drain of switch tube Q5, and the source of switch tube Q4 is electrically connected to the source of switch tube Q5 and ground.
作为优选:市电为220V,50Hz的交流电。As a preference: the mains electricity is 220V, 50Hz alternating current.
作为优选:APFC功率因素校正模块包括输入采样电阻R2、R3,升压电感L2,开关管Q1,升压二极管D1,电感电流感测电阻R4,输出采样电阻R5、R6,输出电容C6,补偿电容C7,APFC控制模块,APFC控制模块为功率因素控制芯片,升压电感L2输入端分别与输入采样电阻R2一端、APFC控制模块的退磁感应输入端电连接,输入采样电阻R2的另一端分别与电阻R3的一端、APFC控制模块的乘法器输入端电连接,电阻R3的另一端分别与地、APFC控制模块的接地端电连接,升压电感L2的一个输出端分别与升压二极管D1的阳极、开关管Q1的漏级电连接,升压电感L2的另一个输出端与地电连接,升压二极管D1阴极分别与输出采样电阻R5的一端、输出电容C6的一端电连接,输出采样电阻R5的另一端分别与输出采样电阻R6的一端、APFC控制模块的误差放大器反向输入端、补偿电容C7的一端电连接,输出采样电阻R6的另一端分别与输出电容C6的另一端、地电连接,补偿电容C7的另一端与APFC控制模块的误差放大器补偿端电连接,开关管Q1的栅极与APFC控制模块的柵极驱动电路输出端电连接,开关管Q1的源级与的电感电流感测电阻R4的一端、APFC控制模块的PWM比较器的电流感测输入端电连接,电感电流感测电阻R4的另一端与地连接。As a preferred embodiment: the APFC power factor correction module includes input sampling resistors R2 and R3, a boost inductor L2, a switch tube Q1, a boost diode D1, an inductor current sensing resistor R4, output sampling resistors R5 and R6, an output capacitor C6, a compensation capacitor C7, and an APFC control module. The APFC control module is a power factor control chip. The input end of the boost inductor L2 is electrically connected to one end of the input sampling resistor R2 and the demagnetization induction input end of the APFC control module, respectively. The other end of the input sampling resistor R2 is electrically connected to one end of the resistor R3 and the multiplier input end of the APFC control module, respectively. The other end of the resistor R3 is electrically connected to the ground and the ground end of the APFC control module, respectively. An output end of the boost inductor L2 is electrically connected to the anode of the boost diode D1 and the drain of the switch tube Q1, respectively. The boost inductor L2 The other output end is electrically connected to the ground, the cathode of the boost diode D1 is electrically connected to one end of the output sampling resistor R5 and one end of the output capacitor C6 respectively, the other end of the output sampling resistor R5 is electrically connected to one end of the output sampling resistor R6, the reverse input end of the error amplifier of the APFC control module, and one end of the compensation capacitor C7 respectively, the other end of the output sampling resistor R6 is electrically connected to the other end of the output capacitor C6 and the ground respectively, the other end of the compensation capacitor C7 is electrically connected to the compensation end of the error amplifier of the APFC control module, the gate of the switch tube Q1 is electrically connected to the output end of the gate drive circuit of the APFC control module, the source of the switch tube Q1 is electrically connected to one end of the inductor current sensing resistor R4 and the current sensing input end of the PWM comparator of the APFC control module, and the other end of the inductor current sensing resistor R4 is connected to the ground.
本实用新型的有益效果是:The beneficial effects of the utility model are:
设有驱动电路来接收MCU控制电路发出的控制信号,MCU控制电路用于根据APFC功率校正因素模块的输出电压和输出电流,调整全桥逆变模块的频率来稳定输出功率,从而稳定气体灯的功率;该电子镇流器采用两段式结构,相较于三段式结构,减少了零部件的数量,简化了电路结构;采用MCU控制,相较于使用纯模拟芯片控制,控制设计更加灵活,适用性更高;设有保护电路,防止电路在异常状态下长时间工作;A driving circuit is provided to receive the control signal sent by the MCU control circuit. The MCU control circuit is used to adjust the frequency of the full-bridge inverter module to stabilize the output power according to the output voltage and output current of the APFC power correction factor module, thereby stabilizing the power of the gas lamp. The electronic ballast adopts a two-stage structure, which reduces the number of parts and simplifies the circuit structure compared to the three-stage structure. Compared with the use of pure analog chip control, the MCU control is adopted, and the control design is more flexible and more applicable. A protection circuit is provided to prevent the circuit from working for a long time in an abnormal state.
本实用新型设计的电子镇流器,结构简单,体积更小,成本更低,适应性更好,保证发光稳定,降低了镇流器成本,同时便于管理与配置,实现智能化控制;本实用新型设计的电子镇流器,具备恒定的功率输出。The electronic ballast designed by the utility model has a simple structure, a smaller size, a lower cost, and better adaptability, and ensures stable luminescence, reduces the cost of the ballast, and is easy to manage and configure, realizing intelligent control; the electronic ballast designed by the utility model has a constant power output.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为电子镇流器结构示意图;FIG1 is a schematic diagram of the structure of an electronic ballast;
图2为电子镇流器电路原理图;FIG2 is a schematic diagram of an electronic ballast circuit;
图3为驱动电路原理图;FIG3 is a schematic diagram of a driving circuit;
图4为12V辅助电源模块电路原理图;Figure 4 is a schematic diagram of the 12V auxiliary power module circuit;
图5为5V辅助电源模块电路原理图。Figure 5 is a schematic diagram of the 5V auxiliary power module circuit.
具体实施方式DETAILED DESCRIPTION
下面结合实施例对本实用新型做进一步描述。下述实施例的说明只是用于帮助理解本实用新型。应当指出,对于本技术领域的普通人员来说,在不脱离本实用新型原理的前提下,还可以对本实用新型进行若干修饰,这些改进和修饰也落入本实用新型权利要求的保护范围内。The utility model is further described below in conjunction with the embodiments. The description of the following embodiments is only used to help understand the utility model. It should be pointed out that for ordinary people in the technical field, the utility model can also be modified in some ways without departing from the principle of the utility model, and these improvements and modifications also fall within the scope of protection of the claims of the utility model.
作为一种实施例,如图1至图5所示,一种用于高强度气体灯的电子镇流器,电连接终端,包括:交流电源输入模块、滤波整流模块、APFC功率因素校正模块、全桥逆变模块、LC谐振放大电路模块、气体灯模块、电路保护模块、电流调理模块、输出电压采样电阻模块、辅助电源模块、驱动电路、MCU控制电路和无线传输模块;As an embodiment, as shown in FIGS. 1 to 5 , an electronic ballast for a high-intensity gas lamp, electrically connected to a terminal, includes: an AC power input module, a filter rectifier module, an APFC power factor correction module, a full-bridge inverter module, an LC resonant amplifier circuit module, a gas lamp module, a circuit protection module, a current conditioning module, an output voltage sampling resistor module, an auxiliary power supply module, a drive circuit, an MCU control circuit and a wireless transmission module;
交流电源输入模块的输入端电连接市电(220V,50Hz的交流电),交流电源输入模块的输出端电连接滤波整流模块的输入端,滤波整流模块的输出端电连接APFC功率因素校正模块的输入端,APFC功率因素校正模块的输出端电连接全桥逆变模块和辅助电源模块的输入端;全桥逆变模块的输出端电连接LC谐振放大电路模块的输入端,LC谐振放大电路模块的输出端电连接气体灯模块;辅助电源模块的其中一个输出端通过驱动电路电连接全桥逆变模块,另一个输出端电连接MCU控制电路;电流调理模块和输出电压采样电阻模块的输入端均电连接APFC功率因素校正模块输出端,电流调理模块和输出电压采样电阻模块的输出端均电连接MCU控制电路的输入端;MCU控制电路的输出端电连接驱动电路,驱动电路电连接全桥逆变模块,全桥逆变模块的输出端还电连接气体灯模块;MCU控制电路还电连接无线传输模块,无线传输模块电连接终端;电路保护模块,包括电压保护电路和热保护电路,电路保护模块的输入端电连接APFC功率因素校正模块的输出端,电路保护模块的输出端电连接MCU控制电路;The input end of the AC power input module is electrically connected to the mains (220V, 50Hz AC power), the output end of the AC power input module is electrically connected to the input end of the filter rectifier module, the output end of the filter rectifier module is electrically connected to the input end of the APFC power factor correction module, the output end of the APFC power factor correction module is electrically connected to the input end of the full-bridge inverter module and the auxiliary power module; the output end of the full-bridge inverter module is electrically connected to the input end of the LC resonant amplifier circuit module, and the output end of the LC resonant amplifier circuit module is electrically connected to the gas lamp module; one of the output ends of the auxiliary power module is electrically connected to the full-bridge inverter module through a drive circuit, and the other output end is electrically connected to the MCU control circuit; the current conditioning module The input ends of the block and the output voltage sampling resistor module are electrically connected to the output end of the APFC power factor correction module, and the output ends of the current conditioning module and the output voltage sampling resistor module are electrically connected to the input end of the MCU control circuit; the output end of the MCU control circuit is electrically connected to the drive circuit, the drive circuit is electrically connected to the full-bridge inverter module, and the output end of the full-bridge inverter module is also electrically connected to the gas lamp module; the MCU control circuit is also electrically connected to the wireless transmission module, and the wireless transmission module is electrically connected to the terminal; the circuit protection module includes a voltage protection circuit and a thermal protection circuit, the input end of the circuit protection module is electrically connected to the output end of the APFC power factor correction module, and the output end of the circuit protection module is electrically connected to the MCU control circuit;
滤波整流模块,用于将交流电源输入模块供来的交流电转换为直流电,并将直流电输出至APFC功率因素校正模块;滤波整流模块包括EMI滤波电路和全桥整流电路,EMI滤波电路的输出端电连接全桥整流电路的输入端,全桥整流电路的输出端电连接APFC功率因素校正模块的输入端;EMI滤波电路,用于过滤市电电网输入的电磁干扰和后级镇流器电路参数的电磁干扰;全桥整流电路,用于将输入的工频交流电转换为直流电输出给APFC功率因素校正模块。滤波整流模块包括保险丝Fuse,电容C1、电容C2、电容C3、电容C4、电阻R1、共模电感L1、整流桥RB1以及电容C5,电容C1的两端分别与交流电源输入模块的两端电连接,共模电感L1的输入端分别与电容C1的两端相连,共模电感L1的输出端分别与电容C2、电阻R1的两端相连,电容C2的一端通过电容C3与地端相连,电容C2的另一端通过电容C4与地端相连,电容C2两端分别与整流桥RB1的输入端电连接,整流桥RB1的输出端与电容C5的两端电连接,电容C5的两端与APFC功率因素校正模块的输入端电连接;The filter and rectifier module is used to convert the AC power supplied by the AC power input module into DC power, and output the DC power to the APFC power factor correction module; the filter and rectifier module includes an EMI filter circuit and a full-bridge rectifier circuit, the output end of the EMI filter circuit is electrically connected to the input end of the full-bridge rectifier circuit, and the output end of the full-bridge rectifier circuit is electrically connected to the input end of the APFC power factor correction module; the EMI filter circuit is used to filter the electromagnetic interference input from the mains power grid and the electromagnetic interference of the subsequent ballast circuit parameters; the full-bridge rectifier circuit is used to convert the input industrial frequency AC power into DC power and output it to the APFC power factor correction module. The filter rectifier module includes a fuse Fuse, a capacitor C1, a capacitor C2, a capacitor C3, a capacitor C4, a resistor R1, a common-mode inductor L1, a rectifier bridge RB1 and a capacitor C5. The two ends of the capacitor C1 are electrically connected to the two ends of the AC power input module, the input end of the common-mode inductor L1 is connected to the two ends of the capacitor C1, the output end of the common-mode inductor L1 is connected to the two ends of the capacitor C2 and the resistor R1, one end of the capacitor C2 is connected to the ground through the capacitor C3, the other end of the capacitor C2 is connected to the ground through the capacitor C4, the two ends of the capacitor C2 are electrically connected to the input end of the rectifier bridge RB1, the output end of the rectifier bridge RB1 is electrically connected to the two ends of the capacitor C5, and the two ends of the capacitor C5 are electrically connected to the input end of the APFC power factor correction module;
APFC功率因素校正模块,用于将接收到的直流电升压至380V,并输出至全桥逆变模块和辅助电源模块;APFC功率因素校正模块包括输入采样电阻R2、R3,升压电感L2,开关管Q1,升压二极管D1,电感电流感测电阻R4,输出采样电阻R5、R6,输出电容C6,补偿电容C7,APFC控制模块,APFC控制模块为功率因素控制芯片,升压电感L2输入端分别与输入采样电阻R2一端、APFC控制模块的退磁感应输入端电连接,输入采样电阻R2的另一端分别与电阻R3的一端、APFC控制模块的乘法器输入端电连接,电阻R3的另一端分别与地、APFC控制模块的接地端电连接,升压电感L2的一个输出端分别与升压二极管D1的阳极、开关管Q1的漏级电连接,升压电感L2的另一个输出端与地电连接,升压二极管D1阴极分别与输出采样电阻R5的一端、输出电容C6的一端电连接,输出采样电阻R5的另一端分别与输出采样电阻R6的一端、APFC控制模块的误差放大器反向输入端、补偿电容C7的一端电连接,输出采样电阻R6的另一端分别与输出电容C6的另一端、地电连接,补偿电容C7的另一端与APFC控制模块的误差放大器补偿端电连接,开关管Q1的栅极与APFC控制模块的柵极驱动电路输出端电连接,开关管Q1的源级与的电感电流感测电阻R4的一端、APFC控制模块的PWM比较器的电流感测输入端电连接,电感电流感测电阻R4的另一端与地连接;The APFC power factor correction module is used to boost the received DC power to 380V and output it to the full-bridge inverter module and the auxiliary power supply module; the APFC power factor correction module includes input sampling resistors R2 and R3, a boost inductor L2, a switch tube Q1, a boost diode D1, an inductor current sensing resistor R4, output sampling resistors R5 and R6, an output capacitor C6, a compensation capacitor C7, and an APFC control module. The APFC control module is a power factor control chip. The input end of the boost inductor L2 is electrically connected to one end of the input sampling resistor R2 and the demagnetization induction input end of the APFC control module respectively, and the other end of the input sampling resistor R2 is electrically connected to one end of the resistor R3 and the multiplier input end of the APFC control module respectively. The other end of the resistor R3 is electrically connected to the ground and the grounding end of the APFC control module respectively, and one output end of the boost inductor L2 is electrically connected to the boost diode D1. The anode of the switch tube Q1 is electrically connected to the drain of the switch tube Q1, the other output end of the boost inductor L2 is electrically connected to the ground, the cathode of the boost diode D1 is electrically connected to one end of the output sampling resistor R5 and one end of the output capacitor C6 respectively, the other end of the output sampling resistor R5 is electrically connected to one end of the output sampling resistor R6, the reverse input end of the error amplifier of the APFC control module, and one end of the compensation capacitor C7 respectively, the other end of the output sampling resistor R6 is electrically connected to the other end of the output capacitor C6 and the ground respectively, the other end of the compensation capacitor C7 is electrically connected to the compensation end of the error amplifier of the APFC control module, the gate of the switch tube Q1 is electrically connected to the output end of the gate drive circuit of the APFC control module, the source of the switch tube Q1 is electrically connected to one end of the inductor current sensing resistor R4 and the current sensing input end of the PWM comparator of the APFC control module, and the other end of the inductor current sensing resistor R4 is connected to the ground;
全桥逆变模块,用于接收升压后的直流电,将接收到的升压后的直流电转换成交流方波,并输出至LC谐振放大电路模块;全桥逆变模块包括全桥逆变电路,全桥逆变电路用于接收APFC功率因素校正模块输出的直流信号,并转换为交流信号;全桥逆变电路由开关管Q2、Q3、Q4和Q5,滤波电容C8、C9、C10和C11组成;其中Q2和Q5为一组,Q3和Q4为一组,开关管Q2的漏级与开关管Q3的漏级、APFC功率因素校正模块的输出端电连接,开关管Q2的源级与开关管Q4的漏级电连接,开关管Q3的源级与开关管Q5的漏级电连接,开关管Q4的源级与开关管Q5的源级、地电连接;A full-bridge inverter module is used to receive boosted DC power, convert the received boosted DC power into an AC square wave, and output it to the LC resonant amplifier circuit module; the full-bridge inverter module includes a full-bridge inverter circuit, and the full-bridge inverter circuit is used to receive the DC signal output by the APFC power factor correction module and convert it into an AC signal; the full-bridge inverter circuit is composed of switch tubes Q2, Q3, Q4 and Q5, and filter capacitors C8, C9, C10 and C11; wherein Q2 and Q5 form a group, Q3 and Q4 form a group, the drain of the switch tube Q2 is electrically connected to the drain of the switch tube Q3 and the output end of the APFC power factor correction module, the source of the switch tube Q2 is electrically connected to the drain of the switch tube Q4, the source of the switch tube Q3 is electrically connected to the drain of the switch tube Q5, and the source of the switch tube Q4 is electrically connected to the source of the switch tube Q5 and the ground;
LC谐振放大电路,用于对接收到的交流方波进行放大和滤波;LC resonant amplifier circuit, used to amplify and filter the received AC square wave;
气体灯模块,用于根据LC谐振放大电路放大和滤波后的交流电压来驱动气体灯工作;The gas lamp module is used to drive the gas lamp to work according to the AC voltage amplified and filtered by the LC resonant amplifier circuit;
辅助电源模块,用于将接收到的380V直流电转换为12V直流电和5V直流电;辅助电源模块将12V直流电输出至全桥逆变模块中的驱动电路,辅助电源模块将5V直流电输出至MCU控制电路;The auxiliary power supply module is used to convert the received 380V DC power into 12V DC power and 5V DC power; the auxiliary power supply module outputs 12V DC power to the drive circuit in the full-bridge inverter module, and the auxiliary power supply module outputs 5V DC power to the MCU control circuit;
电流调理模块,用于对输入全桥逆变模块的平均电流进行采样并调节大小,并输出至MCU控制电路;The current conditioning module is used to sample and adjust the average current of the input full-bridge inverter module and output it to the MCU control circuit;
输出电压采样电阻模块,用于对APFC功率因素校正模块输出的电压进行采样,并传送至MCU控制电路;The output voltage sampling resistor module is used to sample the voltage output by the APFC power factor correction module and transmit it to the MCU control circuit;
MCU控制电路,用于输出方波PWM信号的频率至驱动电路;用于控制全桥逆变模块,实时监测无线传输模块收到的信号,开启和关闭电子镇流器;MCU control circuit, used to output the frequency of square wave PWM signal to the drive circuit; used to control the full-bridge inverter module, monitor the signal received by the wireless transmission module in real time, and turn on and off the electronic ballast;
驱动电路,用于根据接收到的方波PWM信号的频率对信号进行放大,并输出至全桥逆变模块,驱动全桥逆变模块的开关管,控制气体灯模块中放电气体灯的功率,保证气体灯工作在稳定的工作状态下;The driving circuit is used to amplify the signal according to the frequency of the received square wave PWM signal, and output it to the full-bridge inverter module, drive the switch tube of the full-bridge inverter module, control the power of the discharge gas lamp in the gas lamp module, and ensure that the gas lamp works in a stable working state;
终端,用于通过无线传输模块向MCU控制电路发送功率值的控制指令,调节对输出功率的控制,实现灯亮度调节;The terminal is used to send a control instruction of the power value to the MCU control circuit through the wireless transmission module, adjust the control of the output power, and realize the brightness adjustment of the lamp;
电压保护电路,用于对输出电压进行检测,防止APFC功率因素校正模块工作异常,输出电压增大;热保护电路,用于对电子镇流器的整个电路进行温度检测。The voltage protection circuit is used to detect the output voltage to prevent the APFC power factor correction module from working abnormally and the output voltage from increasing; the thermal protection circuit is used to detect the temperature of the entire circuit of the electronic ballast.
用于高强度气体灯的电子镇流器的工作流程为:The working process of electronic ballast for high intensity gas lamp is:
电子镇流器开始工作时,交流电源输入模块接入220V,50Hz的市电,为整体电路提供能源,经过滤波整流模块后由交流电转换为直流电,再经过APFC功率因素校正模块后直流电将被升压成380V,并改善功率因素,得到的直流电成为后级全桥逆变模块、辅助电源模块的供电来源,经过全桥逆变模块的电源被转换成为交流方波,经过LC谐振放大电路模块可以产生交流电压驱动高强度气体灯,在高强度气体灯未被点亮时,高强度气体等效阻抗非常大,相当于为开路状态,此时流过灯的电流非常小,当高强度气体灯被点亮时,两极之间阻抗骤减为几欧姆,此时流过灯的电流增大;电流调理模块、输出电压采样电阻模块对灯电流和灯电压进行采样,MCU控制电路通过对采样到的数据分析,判断高强度气体灯的工作状态,经过MCU中编写的控制算法得到对应的输出方波PWM信号的频率,改变输出功率值,实现高强度气体灯的正常点亮;When the electronic ballast starts working, the AC power input module is connected to the 220V, 50Hz mains to provide energy for the entire circuit. After passing through the filter rectifier module, the AC power is converted into DC power. After passing through the APFC power factor correction module, the DC power will be boosted to 380V and the power factor will be improved. The DC power obtained becomes the power supply source for the subsequent full-bridge inverter module and the auxiliary power supply module. The power of the full-bridge inverter module is converted into an AC square wave, which can generate an AC voltage to drive the high-intensity gas lamp through the LC resonant amplifier circuit module. When the high-intensity gas lamp is not When lit, the equivalent impedance of the high-intensity gas is very large, which is equivalent to an open circuit state. At this time, the current flowing through the lamp is very small. When the high-intensity gas lamp is lit, the impedance between the two poles drops sharply to a few ohms, and the current flowing through the lamp increases. The current conditioning module and the output voltage sampling resistor module sample the lamp current and lamp voltage. The MCU control circuit analyzes the sampled data to determine the working state of the high-intensity gas lamp. The control algorithm written in the MCU obtains the frequency of the corresponding output square wave PWM signal, changes the output power value, and realizes the normal lighting of the high-intensity gas lamp.
在高强度气体灯被成功点亮并工作在稳定状态下时,终端可以通过无线传输模块向MCU控制电路发送功率值的控制指令,调节对输出功率的控制,实现灯亮度调节,可以根据对不同使用环境下亮度要求实现调光控制。When the high-intensity gas lamp is successfully lit and working in a stable state, the terminal can send a control instruction of the power value to the MCU control circuit through the wireless transmission module, adjust the control of the output power, and realize the brightness adjustment of the lamp. Dimming control can be realized according to the brightness requirements in different usage environments.
在电子镇流器电路使用过程中,通过电压保护电路,不断对输出电压进行检测,防止APFC功率因素校正模块工作异常,输出电压增大;通过热保护电路,用于对电子镇流器的整个电路进行温度检测,当温度超过阈值时,MCU输出关闭信号,起温度保护作用。During the use of the electronic ballast circuit, the output voltage is continuously detected through the voltage protection circuit to prevent the APFC power factor correction module from working abnormally and the output voltage from increasing. The thermal protection circuit is used to detect the temperature of the entire circuit of the electronic ballast. When the temperature exceeds the threshold, the MCU outputs a shutdown signal to play a temperature protection role.
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