CN221859769U - Automatic identification device for hot working - Google Patents
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Abstract
Description
技术领域Technical Field
本实用新型涉及弹簧热加工技术领域,特别是涉及一种热加工自动化识别装置。The utility model relates to the technical field of spring thermal processing, in particular to an automatic thermal processing identification device.
背景技术Background Art
热卷圆柱螺旋压缩弹簧是一种用于储存和释放弹性能量的机械弹簧。它由钢线或其他弹性材料制成,呈现出螺旋形状;同时在热卷圆柱螺旋压缩弹簧的生产过程中,需使用热加工自动化识别装置进行加工生产。Hot-rolled cylindrical helical compression spring is a mechanical spring used to store and release elastic energy. It is made of steel wire or other elastic materials and presents a spiral shape. At the same time, in the production process of hot-rolled cylindrical helical compression spring, it is necessary to use a hot processing automatic identification device for processing and production.
但它在实际使用中仍存在以下弊端:However, it still has the following disadvantages in actual use:
现有热卷圆柱螺旋压缩弹簧的生产过程中,无论是弹簧端头局部加热的碾尖或轧锥,还是棒料整体加热温度的显示和控制,还是测量热处理淬火前弹簧工件自身温度,仍然有部分热加工自动化识别装置是采用接触式温度传感器对生产过程的生产工序的工件进行接触式测量,由于工件温度较高近千度,操作者离工件较近,高温烤人,所以就造成了温度检测不准确和连续测温有瑕疵的弊端。In the existing production process of hot-rolled cylindrical helical compression springs, whether it is the local heating of the spring end tip or cone rolling, or the display and control of the overall heating temperature of the bar, or the measurement of the temperature of the spring workpiece itself before heat treatment quenching, there are still some hot processing automation identification devices that use contact temperature sensors to perform contact measurement on the workpieces of the production process. Since the workpiece temperature is as high as nearly a thousand degrees, the operator is close to the workpiece and is burned by the high temperature, which causes the disadvantages of inaccurate temperature detection and flawed continuous temperature measurement.
实用新型内容Utility Model Content
要解决的技术方案Technical solutions to be solved
本实用新型的目的在于提供一种热加工自动化识别装置,通过活动组件与放置组件,以解决上述背景技术中提出的现有热卷圆柱螺旋压缩弹簧的生产过程中,无论是弹簧端头局部加热的碾尖或轧锥,还是棒料整体加热温度的显示和控制,还是测量热处理淬火前弹簧工件自身温度,仍然有部分热加工自动化识别装置是采用接触式温度传感器对生产过程的生产工序的工件进行接触式测量,由于工件温度较高近千度,操作者离工件较近,高温烤人,所以就造成了温度检测不准确和连续测温有瑕疵的弊端的问题。The utility model aims to provide a thermal processing automatic identification device, which solves the problems in the production process of the existing hot-rolled cylindrical helical compression springs proposed in the above background technology through movable components and placement components. Whether it is the local heating of the spring end tip or cone rolling, or the display and control of the overall heating temperature of the bar, or the measurement of the temperature of the spring workpiece itself before heat treatment quenching, some thermal processing automatic identification devices still use contact temperature sensors to perform contact measurement on the workpieces of the production process. Since the temperature of the workpiece is as high as nearly a thousand degrees, the operator is close to the workpiece and is burned by the high temperature, which causes the problems of inaccurate temperature detection and flawed continuous temperature measurement.
技术方案Technical Solution
为解决上述技术问题,本实用新型是通过以下技术方案实现的:In order to solve the above technical problems, the utility model is realized by the following technical solutions:
本实用新型为一种热加工自动化识别装置,包括:The utility model is a thermal processing automatic identification device, comprising:
主体组件,包括连接架;The main assembly includes a connecting frame;
活动组件,包括固定于连接架正面上方中央的连接板、转动连接于连接板上表面后侧端的活动块、焊接于活动块前端的安装板、贯穿于安装板前端的连接杆、套接于连接杆外表面的连接环、焊接于连接环前端的方形板、固定于方形板前方的红外器;The movable assembly includes a connecting plate fixed at the center of the upper front of the connecting frame, a movable block rotatably connected to the rear end of the upper surface of the connecting plate, a mounting plate welded to the front end of the movable block, a connecting rod penetrating the front end of the mounting plate, a connecting ring sleeved on the outer surface of the connecting rod, a square plate welded to the front end of the connecting ring, and an infrared device fixed in front of the square plate;
放置组件,包括固定于连接板前端的安装框。Place the components, including the mounting frame fixed to the front end of the connecting plate.
进一步地,所述红外器与方形板之间固定连接有连接带,且连接带一端与红外器左端相连接,连接带另一端与方形板相连接;Furthermore, a connecting belt is fixedly connected between the infrared device and the square plate, and one end of the connecting belt is connected to the left end of the infrared device, and the other end of the connecting belt is connected to the square plate;
连接带与方形板的连接处固定连接有螺栓,红外器右端下方转动连接有连接线;The connection between the connecting belt and the square plate is fixedly connected with bolts, and the lower right end of the infrared device is rotatably connected with a connecting wire;
具体的,红外器为红外线非接触测温仪,采用红外线非接触测温仪可连续监控弹簧温度,按设定温度向淬火装置发出指令,保证弹簧的热处理质量;同时推动连接杆,连接杆通过安装板转动,安装板通过活动块进行转动;且连接杆与安装板的贯穿处开设卡槽,可直接向外拔出连接杆。Specifically, the infrared device is an infrared non-contact thermometer, which can continuously monitor the temperature of the spring and send instructions to the quenching device according to the set temperature to ensure the heat treatment quality of the spring; at the same time, the connecting rod is pushed, and the connecting rod rotates through the mounting plate, and the mounting plate rotates through the movable block; and a slot is provided at the penetration point of the connecting rod and the mounting plate, so that the connecting rod can be directly pulled out.
进一步地,所述放置组件还包括固定于安装框后侧下方的限位板、焊接于安装框内部底面的多个安装杆、固定于安装框正面上方的圆杆;Furthermore, the placement assembly also includes a limit plate fixed to the lower rear side of the installation frame, a plurality of installation rods welded to the inner bottom surface of the installation frame, and a round rod fixed to the upper front side of the installation frame;
进一步地,多个所述安装杆之间形成安装槽,圆杆表面套接有多个扭簧;Furthermore, a mounting groove is formed between the plurality of mounting rods, and a plurality of torsion springs are sleeved on the surface of the round rod;
限位板后端延伸至连接架正面上方,两者固定连接;The rear end of the limit plate extends to the upper part of the front of the connecting frame, and the two are fixedly connected;
具体的,安装框通过限位板与连接板,可稳固的与连接座进行连接,且连接线可直接放置在安装槽内,使得安装槽与连接线进行卡接,便于对连接线进行限位。Specifically, the installation frame can be stably connected to the connection seat through the limiting plate and the connecting plate, and the connecting wire can be directly placed in the installation groove, so that the installation groove and the connecting wire are clamped, which is convenient for limiting the connecting wire.
进一步地,所述扭簧外侧活动连接有活动板,且扭簧一端与安装框正面上方相连接,且扭簧另一端与活动板内侧面上方相连接;Furthermore, the outer side of the torsion spring is movably connected to a movable plate, and one end of the torsion spring is connected to the upper front side of the installation frame, and the other end of the torsion spring is connected to the upper inner side of the movable plate;
具体的,向内推动活动板,活动板通过扭簧向内转动,从而可对安装框内部的连接线进行拿取;同时活动板可对安装框内部的连接线进行整体限位,防止连接线向外移动脱落。Specifically, the movable plate is pushed inward, and the movable plate rotates inward through the torsion spring, so that the connecting wires inside the installation frame can be taken out; at the same time, the movable plate can limit the connecting wires inside the installation frame as a whole to prevent the connecting wires from moving outward and falling off.
进一步地,所述主体组件还包括固定于连接架之间的机体、活动连接于机体上表面的多个连接箱、固定于机体底面的多个支撑座;Furthermore, the main body assembly also includes a body fixed between the connecting frames, a plurality of connecting boxes movably connected to the upper surface of the body, and a plurality of supporting seats fixed to the bottom surface of the body;
具体的,机体用于放置其他部件等;连接箱内用于放置弹簧;支撑座用于对上方的机体与连接箱进行支撑。Specifically, the machine body is used to place other components, etc.; the connection box is used to place springs; and the support seat is used to support the machine body and the connection box above.
进一步地,所述安装框外侧所述安装杆低于内侧所述安装杆,且连接线卡接在安装槽内部;Furthermore, the mounting rod outside the mounting frame is lower than the mounting rod inside the mounting frame, and the connecting wire is clamped inside the mounting groove;
具体的,外侧安装杆低于内侧安装杆,这样可便于活动板的活动打开;安装槽与连接线相卡接,便于对连接线进行限位,防止连接线从两侧脱落。Specifically, the outer mounting rod is lower than the inner mounting rod, which is convenient for the movable plate to be opened; the mounting groove is engaged with the connecting wire, which is convenient for limiting the connecting wire and preventing the connecting wire from falling off from both sides.
有益效果Beneficial Effects
相比于现有技术,本实用新型的优点在于:Compared with the prior art, the advantages of the present invention are:
一、本实用新型,在装置机体一侧设置可活动的红外器,红外器为红外线非接触测温仪,红外线非接触测温仪可连续监控弹簧温度,避免人工接触装置,且温度检测准确,按设定温度向淬火装置发出指令,保证弹簧的热处理质量。1. The utility model provides a movable infrared device on one side of the device body. The infrared device is an infrared non-contact thermometer. The infrared non-contact thermometer can continuously monitor the temperature of the spring to avoid manual contact with the device. The temperature detection is accurate and a command is issued to the quenching device according to the set temperature to ensure the heat treatment quality of the spring.
二、基于有益效果一,红外器同时搭配着可移动的连接杆进行使用,连接杆通过安装板与活动块进行转动,使得连接杆上的红外器进行移动使用。2. Based on the first beneficial effect, the infrared device is used together with a movable connecting rod, and the connecting rod is rotated through the mounting plate and the movable block, so that the infrared device on the connecting rod can be moved for use.
三、本实用新型,在连接板前端设置安装框,且安装框内设置多个安装杆,可将连接线卡接在安装杆之间的安装槽内,这样可对连接线进行收纳放置,防止连接线散放在装置旁侧,避免过长的连接线对工作人员造成伤害。3. The utility model provides an installation frame at the front end of the connecting plate, and multiple installation rods are provided in the installation frame, so that the connecting wires can be clamped in the installation grooves between the installation rods, so that the connecting wires can be stored and placed, preventing the connecting wires from being scattered beside the device, and avoiding injuries to the staff caused by excessively long connecting wires.
当然,实施本实用新型的任一产品并不一定需要同时达到以上所述的所有优点。Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本实用新型实施例的技术方案,下面将对实施例描述所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
图1为本实用新型外观结构示意图;Figure 1 is a schematic diagram of the appearance structure of the utility model;
图2为本实用新型活动组件结构示意图;Figure 2 is a schematic diagram of the structure of the active component of the utility model;
图3为本实用新型连接杆与红外器连接结构示意图;FIG3 is a schematic diagram of the connection structure between the connecting rod and the infrared device of the utility model;
图4为本实用新型放置组件结构示意图;FIG4 is a schematic diagram of the structure of the placement assembly of the utility model;
图5为本实用新型图1中A处放大结构示意图。FIG5 is an enlarged structural schematic diagram of point A in FIG1 of the present invention.
附图中,各标号所代表的部件列表如下:In the accompanying drawings, the components represented by the reference numerals are listed as follows:
11、机体;12、连接箱;13、连接架;14、支撑座;21、连接板;22、活动块;23、安装板;24、连接杆;25、连接环;26、方形板;27、红外器;28、连接线;29、连接带;291、螺栓;31、安装框;32、限位板;33、安装杆;34、安装槽;35、圆杆;36、扭簧;37、活动板。11. Machine body; 12. Connection box; 13. Connection frame; 14. Support seat; 21. Connection plate; 22. Movable block; 23. Mounting plate; 24. Connection rod; 25. Connection ring; 26. Square plate; 27. Infrared device; 28. Connection line; 29. Connection belt; 291. Bolt; 31. Mounting frame; 32. Limit plate; 33. Mounting rod; 34. Mounting groove; 35. Round rod; 36. Torsion spring; 37. Movable plate.
具体实施方式DETAILED DESCRIPTION
为使本实用新型的上述目的、特征和优点能够更加明显易懂,下面结合附图对本实用新型的具体实施方式做详细的说明。In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below with reference to the accompanying drawings.
在下面的描述中阐述了很多具体细节以便于充分理解本实用新型,但是本实用新型还可以采用其他不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本实用新型内涵的情况下做类似推广,因此本实用新型不受下面公开的具体实施方式的限制。In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific implementation methods disclosed below.
为使本实用新型的目的、技术方案和优点更加清楚,下面将结合附图对本实用新型的实施方式作进一步地详细描述。In order to make the purpose, technical solution and advantages of the present invention more clear, the implementation mode of the present invention will be further described in detail below with reference to the accompanying drawings.
实施例一Embodiment 1
请参阅图1-图3所示,本实施例为一种热加工自动化识别装置,包括:Please refer to FIG. 1 to FIG. 3 , this embodiment is a thermal processing automatic identification device, comprising:
主体组件,包括连接架13;The main body assembly includes a connecting frame 13;
活动组件,包括固定于连接架13正面上方中央的连接板21、转动连接于连接板21上表面后侧端的活动块22、焊接于活动块22前端的安装板23、贯穿于安装板23前端的连接杆24、套接于连接杆24外表面的连接环25、焊接于连接环25前端的方形板26、固定于方形板26前方的红外器27;The movable assembly includes a connecting plate 21 fixed to the center of the upper front of the connecting frame 13, a movable block 22 rotatably connected to the rear side end of the upper surface of the connecting plate 21, a mounting plate 23 welded to the front end of the movable block 22, a connecting rod 24 penetrating the front end of the mounting plate 23, a connecting ring 25 sleeved on the outer surface of the connecting rod 24, a square plate 26 welded to the front end of the connecting ring 25, and an infrared detector 27 fixed in front of the square plate 26;
红外器27与方形板26之间固定连接有连接带29,且连接带29一端与红外器27左端相连接,连接带29另一端与方形板26相连接;A connecting belt 29 is fixedly connected between the infrared device 27 and the square plate 26, and one end of the connecting belt 29 is connected to the left end of the infrared device 27, and the other end of the connecting belt 29 is connected to the square plate 26;
连接带29与方形板26的连接处固定连接有螺栓291,红外器27右端下方转动连接有连接线28;The connection between the connecting belt 29 and the square plate 26 is fixedly connected with a bolt 291, and the lower right end of the infrared sensor 27 is rotatably connected with a connecting line 28;
如何对活动组件进行使用,公布以下步骤:How to use the active component, publish the following steps:
用手推动连接杆24,推动连接杆24的推力通过安装板23传输至活动块22上,促使活动块22进行转动,使得活动块22通过安装板23带动连接杆24转动,从而使连接杆24带动红外器27转动至合适的位置,促使红外器27与弹簧工件之间的调整至最佳位置,调整发射率确保了红外测温精度;Push the connecting rod 24 by hand, and the thrust of pushing the connecting rod 24 is transmitted to the movable block 22 through the mounting plate 23, so that the movable block 22 rotates, so that the movable block 22 drives the connecting rod 24 to rotate through the mounting plate 23, so that the connecting rod 24 drives the infrared device 27 to rotate to a suitable position, so that the infrared device 27 and the spring workpiece are adjusted to the best position, and the emissivity is adjusted to ensure the accuracy of infrared temperature measurement;
随后红外器27将指令信号与机体11内的淬火装置PLC相连,当弹簧温度达到工艺要求值,使得机体11内的淬火装置动作进行翻转,弹簧淬入介质中,介质温度以及在介质中停留时间全部由淬火装置PLC事先设定好;Then the infrared device 27 connects the command signal to the quenching device PLC in the machine body 11. When the spring temperature reaches the process requirement value, the quenching device in the machine body 11 is turned over, and the spring is quenched into the medium. The medium temperature and the residence time in the medium are all set in advance by the quenching device PLC;
拆卸红外器27时,手持工具,将工具与螺栓291向卡接,然后转动螺栓291,使得螺栓291从连接带29与方形板26的连接处转动下来,这样可将红外器27与方形板26分离,实现红外器27的拆卸;When disassembling the infrared detector 27, hold the tool, clamp the tool and the bolt 291 together, and then rotate the bolt 291 so that the bolt 291 is rotated down from the connection between the connecting belt 29 and the square plate 26, so that the infrared detector 27 can be separated from the square plate 26, and the infrared detector 27 can be disassembled;
上述步骤,通过安装板23与活动块22之间的相互作用,可带动连接杆24进行转动。In the above steps, the connection rod 24 can be driven to rotate through the interaction between the mounting plate 23 and the movable block 22 .
实施例二Embodiment 2
请参阅图1-图2、图4-图5所示,本实施例为在上述实施例1的基础上,还包括:Please refer to FIG. 1-FIG. 2, FIG. 4-FIG. 5. This embodiment is based on the above-mentioned embodiment 1 and further includes:
放置组件;Place components;
放置组件还包括固定于安装框31后侧下方的限位板32、焊接于安装框31内部底面的多个安装杆33、固定于安装框31正面上方的圆杆35;The placement assembly also includes a limit plate 32 fixed to the lower rear side of the installation frame 31, a plurality of installation rods 33 welded to the inner bottom surface of the installation frame 31, and a round rod 35 fixed to the upper front surface of the installation frame 31;
多个安装杆33之间形成安装槽34,圆杆35表面套接有多个扭簧36;A mounting groove 34 is formed between the plurality of mounting rods 33, and a plurality of torsion springs 36 are sleeved on the surface of the round rod 35;
限位板32后端延伸至连接架13正面上方,两者固定连接;The rear end of the limiting plate 32 extends to the upper front of the connecting frame 13, and the two are fixedly connected;
扭簧36外侧活动连接有活动板37,且扭簧36一端与安装框31正面上方相连接,且扭簧36另一端与活动板37内侧面上方相连接;The outer side of the torsion spring 36 is movably connected to a movable plate 37, and one end of the torsion spring 36 is connected to the upper front side of the installation frame 31, and the other end of the torsion spring 36 is connected to the upper inner side of the movable plate 37;
安装框31外侧安装杆33低于内侧安装杆33,且连接线28卡接在安装槽34内部;The outer mounting rod 33 of the mounting frame 31 is lower than the inner mounting rod 33, and the connecting wire 28 is clamped inside the mounting groove 34;
如何对放置组件进行使用,公布以下步骤:How to use the placement components, publish the following steps:
手持连接线28,向外翻动活动板37,活动板37通过扭簧36向外打开,然后将连接线28卡接在安装槽34内,使得安装槽34对连接线28进行限位,从而使安装框31对连接线28进行收纳放置;Hold the connecting wire 28, flip the movable plate 37 outward, the movable plate 37 is opened outward by the torsion spring 36, and then the connecting wire 28 is clamped in the installation groove 34, so that the installation groove 34 limits the connecting wire 28, so that the installation frame 31 can store and place the connecting wire 28;
拿取连接线28时,向内推动活动板37,活动板37通过扭簧36向内打开,然后用手拿住连接线28,然后直接向外拔取连接线28,即可将连接线28从安装槽34内取出;When taking out the connecting wire 28, push the movable plate 37 inward, the movable plate 37 is opened inward by the torsion spring 36, and then hold the connecting wire 28 by hand, and then directly pull out the connecting wire 28, so that the connecting wire 28 can be taken out of the installation groove 34;
上述步骤,可进行两种功能的使用,提升自身功能性。The above steps can be used for two functions to improve their functionality.
在本实用新型的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
最后应说明的是:以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
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