CN221858279U - Lubricating oil duplex filter - Google Patents
Lubricating oil duplex filter Download PDFInfo
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- CN221858279U CN221858279U CN202420415345.2U CN202420415345U CN221858279U CN 221858279 U CN221858279 U CN 221858279U CN 202420415345 U CN202420415345 U CN 202420415345U CN 221858279 U CN221858279 U CN 221858279U
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- 239000010687 lubricating oil Substances 0.000 title claims abstract description 50
- 239000003921 oil Substances 0.000 claims abstract description 128
- 239000012535 impurity Substances 0.000 claims description 20
- 238000001179 sorption measurement Methods 0.000 claims description 17
- 239000007787 solid Substances 0.000 claims description 15
- 239000000463 material Substances 0.000 claims description 9
- 238000007789 sealing Methods 0.000 description 7
- 230000000903 blocking effect Effects 0.000 description 6
- 238000001914 filtration Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 238000013022 venting Methods 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000002923 metal particle Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
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Abstract
本实用新型公开了一种滑油双联滤器,包括:滤器头、第一滤罐、第二滤罐、切换阀及平衡阀芯;第一滤罐及第二滤罐均安装在滤器头上端;切换阀的阀体转动连接在滤器头内且其侧壁可对应封闭第一滤罐或第二滤罐的进油口;切换手柄下部铰接在阀体外壁;阀体内开设有阀腔,阀体侧壁开设有通油口且连通阀腔与第一滤罐的进油口或第二滤罐的进油口;平衡阀芯弹性连接在阀腔内壁;切换手柄的切换端面为与平衡阀芯移动方向成角度布置的斜面,平衡阀芯另一端贯穿阀体侧壁与切换端面抵接以推动或释放平衡阀芯打开或封堵通油口。本实用新型设计的滑油双联滤器,其能够减轻切换力矩,降低操作难度,且结构简单、紧凑,降低其体积,提高其抗冲击振动能力。
The utility model discloses a lubricating oil double filter, comprising: a filter head, a first filter tank, a second filter tank, a switching valve and a balancing valve core; the first filter tank and the second filter tank are both installed at the upper end of the filter head; the valve body of the switching valve is rotatably connected in the filter head and its side wall can correspond to the oil inlet of the first filter tank or the second filter tank; the lower part of the switching handle is hinged on the outer wall of the valve body; a valve cavity is opened in the valve body, and an oil through port is opened on the side wall of the valve body and connects the valve cavity with the oil inlet of the first filter tank or the oil inlet of the second filter tank; the balancing valve core is elastically connected to the inner wall of the valve cavity; the switching end face of the switching handle is an inclined surface arranged at an angle to the moving direction of the balancing valve core, and the other end of the balancing valve core penetrates the side wall of the valve body and abuts against the switching end face to push or release the balancing valve core to open or block the oil through port. The lubricating oil double filter designed by the utility model can reduce the switching torque, reduce the difficulty of operation, and has a simple and compact structure, reduces its volume, and improves its impact and vibration resistance.
Description
技术领域Technical Field
本实用新型涉及滑油过滤技术领域,更具体的说是涉及一种滑油双联滤器。The utility model relates to the technical field of lubricating oil filtering, and more specifically to a lubricating oil double filter.
背景技术Background Art
滤器能够过滤掉滑油内的杂质,然而,随着使用的进行,滤器会逐渐发生堵塞,从而造成滤器的流通性能降低,甚至造成滤器的堵塞,为避免滤器流通性能降低且堵塞,需要每隔一段时间清洗一次滤器,而在清洗滤器时,需先将滤器拆开后清洗干净再重新安装投入使用,大大降低了工作效率。因此,通过将两个滤器组合形成双联滤器,两个滤器可以独立工作,互不干扰。当其中一个滤器发生堵塞时,另一个滤器仍然可以正常运行,保证系统的正常运转。The filter can filter out impurities in the lubricating oil. However, as the filter is used, it will gradually become clogged, which will reduce the filter's flow performance and even cause the filter to be clogged. In order to avoid the filter's flow performance being reduced and clogged, the filter needs to be cleaned every once in a while. When cleaning the filter, the filter needs to be disassembled and cleaned before being reinstalled and put into use, which greatly reduces the work efficiency. Therefore, by combining two filters to form a double filter, the two filters can work independently without interfering with each other. When one filter is clogged, the other filter can still operate normally to ensure the normal operation of the system.
但是现有的双联滤器存在如下问题:However, the existing duplex filter has the following problems:
1)由于两个滤器之间之间存在着一定的压力差导致切换时需要克服较大的阻力,导致操作的难度增大,还可能导致机油泄漏、污染环境等问题;1) Due to the certain pressure difference between the two filters, it is necessary to overcome greater resistance when switching, which makes the operation more difficult and may also cause oil leakage, environmental pollution and other problems;
2)两个滤器之间通常采用两个三通阀、六通阀、圆柱阀、圆锥阀等多个结构组合实现滤器之间的切换,结构复杂,且体积大,抗冲击振动能力差;2) Two filters are usually switched by a combination of two three-way valves, six-way valves, cylindrical valves, cone valves, etc. The structure is complex, the volume is large, and the impact and vibration resistance is poor;
3)现有的滤器之间通常采用滤网进行简单的过滤,过滤效果差;3) Existing filters usually use filter screens for simple filtering, which has poor filtering effect;
因此,如何提供一种能够减轻切换力矩,降低操作难度,且结构简单、紧凑,降低其体积,提高其抗冲击振动能力,还能够有效拦截滑油中的杂质,保证滑油品质的滑油双联滤器是本领域技术人员亟需解决的问题。Therefore, how to provide a lubricating oil double filter that can reduce switching torque, reduce operating difficulty, and has a simple and compact structure, reduces its volume, improves its ability to resist impact and vibration, and can effectively intercept impurities in the lubricating oil to ensure the quality of the lubricating oil is a problem that technical personnel in this field urgently need to solve.
实用新型内容Utility Model Content
有鉴于此,本实用新型提供了一种滑油双联滤器,其能够减轻切换力矩,降低操作难度,且结构简单、紧凑,降低其体积,提高其抗冲击振动能力,还能够有效拦截滑油中的杂质,保证滑油品质。In view of this, the utility model provides a lubricating oil duplex filter, which can reduce switching torque, reduce operating difficulty, and has a simple and compact structure, reduces its volume, improves its ability to resist impact and vibration, and can effectively intercept impurities in the lubricating oil to ensure the quality of the lubricating oil.
为了实现上述目的,本实用新型采用如下技术方案:In order to achieve the above purpose, the utility model adopts the following technical solutions:
一种滑油双联滤器,包括:滤器头、第一滤罐、第二滤罐、切换阀及平衡阀芯;A lubricating oil duplex filter comprises: a filter head, a first filter tank, a second filter tank, a switching valve and a balancing valve core;
滤器头内具有进油通道及出油通道;The filter head has an oil inlet channel and an oil outlet channel;
第一滤罐及第二滤罐均安装在滤器头上端且二者均开设有与进油通道连通的进油口及与出油通道连通的出油口;切换阀包括阀体及切换手柄,阀体转动连接在进油通道内且其侧壁可对应封闭第一滤罐或第二滤罐的进油口;切换手柄下部通过销轴铰接在阀体外壁;The first filter tank and the second filter tank are both installed at the upper end of the filter head and are both provided with an oil inlet connected to the oil inlet channel and an oil outlet connected to the oil outlet channel; the switching valve comprises a valve body and a switching handle, the valve body is rotatably connected in the oil inlet channel and its side wall can correspond to close the oil inlet of the first filter tank or the second filter tank; the lower part of the switching handle is hinged to the outer wall of the valve body through a pin shaft;
阀体内开设有与进油通道连通的阀腔,阀体侧壁开设有通油口且连通阀腔与第一滤罐的进油口或第二滤罐的进油口;平衡阀芯一端沿通油口轴向方向弹性连接在阀腔内壁;切换手柄的切换端面为与平衡阀芯移动方向成角度布置的斜面,平衡阀芯另一端贯穿阀体侧壁与切换手柄的切换端面抵接以推动或释放平衡阀芯打开或封堵通油口。A valve cavity connected to the oil inlet channel is provided in the valve body, and an oil port is provided on the side wall of the valve body and connects the valve cavity with the oil inlet of the first filter tank or the oil inlet of the second filter tank; one end of the balancing valve core is elastically connected to the inner wall of the valve cavity along the axial direction of the oil port; the switching end face of the switching handle is an inclined surface arranged at an angle to the moving direction of the balancing valve core, and the other end of the balancing valve core penetrates the side wall of the valve body and abuts against the switching end face of the switching handle to push or release the balancing valve core to open or block the oil port.
通过上述技术方案,本实用新型提供了一种滑油双联滤器,通过转动切换手柄带动阀体转动实现第一滤罐的进油口及第二滤罐的进油口的封堵切换,进而实现第一滤罐及第二滤罐的切换,结构简单,使用方便;通过将平衡阀芯安装在切换阀的阀体内部,当需要切换滤罐时,将切换手柄向下摆动,切换手柄的切换端面下部对应向上移动且推动平衡阀芯移动从而打开通油口,进油通道内的滑油通过通油口进入阀体封堵的进油口对应的滤罐内,松开切换手柄,平衡阀芯恢复原位且封堵通油口,通过该结构的设置能够使得第一滤罐及第二滤罐切换时降低两个滤罐之间的压力差,减轻切换力矩,降低操作难度,切换轻松且可靠性高。Through the above technical scheme, the utility model provides a lubricating oil double filter, which realizes the blocking switching of the oil inlet of the first filter tank and the oil inlet of the second filter tank by rotating the switching handle to drive the valve body to rotate, thereby realizing the switching of the first filter tank and the second filter tank, and the structure is simple and easy to use; by installing the balancing valve core inside the valve body of the switching valve, when it is necessary to switch the filter tank, the switching handle is swung downward, and the lower part of the switching end surface of the switching handle moves upward accordingly and pushes the balancing valve core to move to open the oil port, and the lubricating oil in the oil inlet channel enters the filter tank corresponding to the oil inlet blocked by the valve body through the oil port, and the switching handle is released, the balancing valve core returns to its original position and blocks the oil port. Through the setting of this structure, the pressure difference between the two filter tanks can be reduced when the first filter tank and the second filter tank are switched, the switching torque is reduced, the difficulty of operation is reduced, and the switching is easy and the reliability is high.
进一步,阀体具有扇形结构遮挡块,转动切换手柄可以带动遮挡块转动以对应封闭第一滤罐或第二滤罐的进油口,从而实现油路的切换。Furthermore, the valve body has a fan-shaped blocking block, and rotating the switching handle can drive the blocking block to rotate to correspondingly close the oil inlet of the first filter tank or the second filter tank, thereby realizing the switching of the oil circuit.
优选的,平衡阀芯包括阀塞、复位弹簧、芯体及顶针,阀塞通过螺纹连接于阀腔的开口端且其端面开设有与进油通道连通的连通孔;复位弹簧位于阀腔内部且其一端与阀塞固定连接;芯体固定在复位弹簧另一端且其密封通油口;顶针一端固定在芯体另一端,其另一端贯穿阀体侧壁与切换手柄的切换端面抵接。Preferably, the balancing valve core includes a valve plug, a return spring, a core body and a ejector pin, the valve plug is connected to the open end of the valve cavity by a thread and a connecting hole connected to the oil inlet channel is formed on its end face; the return spring is located inside the valve cavity and one end of the return spring is fixedly connected to the valve plug; the core body is fixed to the other end of the return spring and it seals the oil passage; one end of the ejector pin is fixed to the other end of the core body, and the other end of the ejector pin passes through the side wall of the valve body and abuts against the switching end face of the switching handle.
进一步,连通孔可开设有4个。Furthermore, four communicating holes may be provided.
进一步,顶针与阀体之间通过密封圈密封。Furthermore, the ejector pin and the valve body are sealed by a sealing ring.
进一步,阀体侧壁对应芯体的位置内凸形成有环形台阶段,通油口开设于环形台阶段上,芯体呈锥形结构,其连接顶针的一端为小头端且伸入环形台阶段内,其连接复位弹簧的一端为大头端且其直径小于阀腔的直径,芯体的侧壁抵接环形台阶段的内孔以阻挡滑油进入其内。Furthermore, an annular stage is formed inwardly at a position of the valve body side wall corresponding to the core body, and an oil port is opened on the annular stage. The core body has a conical structure, and the end connected to the ejector pin is a small head end and extends into the annular stage, and the end connected to the return spring is a large head end and its diameter is smaller than the diameter of the valve cavity. The side wall of the core body abuts against the inner hole of the annular stage to prevent lubricating oil from entering it.
优选的,滤器头侧壁开设有安装孔且其外壁对应安装孔边缘处凸起形成有安装环板,阀体转动连接于安装环板内且其一端伸入进油通道以转动对应遮挡第一滤罐或第二滤罐的进油口,其外壁与安装环板内壁之间通过压环密封连接。Preferably, a mounting hole is provided on the side wall of the filter head and a mounting ring plate is formed by a protrusion at the edge of the outer wall corresponding to the mounting hole. The valve body is rotatably connected to the mounting ring plate and one end of the valve body extends into the oil inlet channel to rotate and correspondingly block the oil inlet of the first filter tank or the second filter tank. The outer wall is sealed and connected to the inner wall of the mounting ring plate by a pressure ring.
进一步,压环与安装环板之间、压环与阀体之间均通过密封圈密封。Furthermore, the pressure ring and the mounting ring plate, as well as the pressure ring and the valve body are sealed by sealing rings.
进一步,安装环板上开设有对应第一滤罐的第一限位槽及对应第二滤罐的第二限位槽,切换手柄上固定有与第一限位槽及第二限位槽相适配的限位块以对切换手柄进行限位,防止切换手柄窜动。Furthermore, a first limiting groove corresponding to the first filter tank and a second limiting groove corresponding to the second filter tank are opened on the mounting ring plate, and a limiting block adapted to the first limiting groove and the second limiting groove is fixed on the switching handle to limit the switching handle to prevent the switching handle from moving.
优选的,第一滤罐及第二滤罐均包括罐体、磁性组件及滤芯,罐体固定在滤器头上端;进油口、出油口均开设于罐体上;磁性组件及滤芯自下至上依次固定在罐体内部且其内部对应形成有连通的磁性吸附过滤段及固体杂质过滤段,磁性吸附过滤段的进口与进油口连通,固体杂质过滤段的出口与出油口连通。Preferably, the first filter tank and the second filter tank both include a tank body, a magnetic component and a filter element, the tank body is fixed at the upper end of the filter head; the oil inlet and the oil outlet are both opened on the tank body; the magnetic component and the filter element are fixed in sequence inside the tank body from bottom to top and correspondingly formed inside the tank body are a connected magnetic adsorption filter section and a solid impurity filter section, the inlet of the magnetic adsorption filter section is connected to the oil inlet, and the outlet of the solid impurity filter section is connected to the oil outlet.
进一步,罐体与滤器头之间通过密封圈密封。Furthermore, the tank body and the filter head are sealed by a sealing ring.
进一步,磁性组件包括空心柱体及磁棒,空心柱体固定在罐体底端且其外壁与罐体内壁之间为磁性吸附过滤段;磁棒位于磁性吸附过滤段内且其固定于空心柱体外壁。Furthermore, the magnetic component includes a hollow cylinder and a magnetic rod. The hollow cylinder is fixed at the bottom of the tank body and the magnetic adsorption filter section is between its outer wall and the inner wall of the tank body; the magnetic rod is located in the magnetic adsorption filter section and is fixed to the outer wall of the hollow cylinder.
进一步,滤芯包括支撑骨架及滤材,支撑骨架固定在空心柱体上端;滤材包裹在支撑骨架侧表面,其外侧面与罐体内壁之间为固体杂质过滤段的进口且其与磁性吸附过滤段出口连通,支撑骨架的内腔为固体杂质过滤段的出口且其下端与空心柱体内腔连通,出油口开设于罐体底端且其与空心柱体内腔连通。其中,滤材呈褶皱式结构设置。滤芯与磁性组件之间通过密封圈密封。Furthermore, the filter element includes a support frame and filter material, the support frame is fixed on the upper end of the hollow cylinder; the filter material is wrapped on the side surface of the support frame, the outer side surface and the inner wall of the tank body are the inlet of the solid impurity filter section and are connected to the outlet of the magnetic adsorption filter section, the inner cavity of the support frame is the outlet of the solid impurity filter section and the lower end is connected to the inner cavity of the hollow cylinder, the oil outlet is opened at the bottom of the tank body and is connected to the inner cavity of the hollow cylinder. The filter material is arranged in a pleated structure. The filter element and the magnetic component are sealed by a sealing ring.
进一步,空心柱体上端设有装配轴,支撑骨架固定在装配轴上端。Furthermore, an assembly shaft is provided at the upper end of the hollow cylinder, and the support frame is fixed at the upper end of the assembly shaft.
通过上述结构的设置使其在工作时,滑油通过进油口进入磁性吸附过滤段内并通过磁棒吸附滑油中的铁基金属颗粒,再进入固体杂质过滤段,通过滤材由外向内的过滤流至支撑骨架内腔实现滑油中的固体杂质的拦截,再经空心柱体内腔、出油口流至滤器头的出油通道,通过该结构的设置能够对滑油进行有效过滤,保证滑油品质。Through the arrangement of the above structure, when the lubricating oil is working, it enters the magnetic adsorption filter section through the oil inlet and adsorbs the iron-based metal particles in the lubricating oil through the magnetic rod, then enters the solid impurity filter section, and flows to the inner cavity of the supporting frame through the filtering material from the outside to the inside to intercept the solid impurities in the lubricating oil, and then flows to the oil outlet channel of the filter head through the inner cavity of the hollow column and the oil outlet. Through the arrangement of this structure, the lubricating oil can be effectively filtered to ensure the quality of the lubricating oil.
优选的,还包括单向阀,单向阀安装在出油口处。通过该结构的设置能够保证滑油顺利排出,避免过滤后的滑油回流。Preferably, it also includes a one-way valve, which is installed at the oil outlet. The arrangement of this structure can ensure that the lubricating oil is discharged smoothly and avoid the backflow of the filtered lubricating oil.
进一步,单向阀包括阀座、单向阀芯、螺钉及安装弹簧,阀座上端设有开口连通空心柱体内腔,下端开口连通出油通道,阀座螺纹连接在滤器头对应出油口处;单向阀芯设于阀座底端且其侧壁与阀座内壁线密封;螺钉垂直螺纹连接在单向阀芯上端;安装弹簧套设于螺钉外部且其上端与螺钉头部抵接,下端与阀座上端面抵接;当滑油进入空心柱体内腔时,滑油压力作用于阀芯上侧,阀芯向下移动且与阀座之间形成有连通通道,滑油通过连通通道进入出油通道,且不工作时,单向阀芯在安装弹簧的作用下恢复原位。Furthermore, the one-way valve includes a valve seat, a one-way valve core, a screw and a mounting spring. The upper end of the valve seat is provided with an opening connected to the inner cavity of the hollow cylinder, and the lower end opening is connected to the oil outlet channel. The valve seat is threadedly connected to the corresponding oil outlet of the filter head; the one-way valve core is arranged at the bottom end of the valve seat and its side wall is linearly sealed with the inner wall of the valve seat; the screw is vertically threadedly connected to the upper end of the one-way valve core; the mounting spring is sleeved on the outside of the screw and its upper end abuts against the screw head, and its lower end abuts against the upper end surface of the valve seat; when the lubricating oil enters the inner cavity of the hollow cylinder, the lubricating oil pressure acts on the upper side of the valve core, the valve core moves downward and a connecting channel is formed between the valve seat and the valve seat, the lubricating oil enters the oil outlet channel through the connecting channel, and when not working, the one-way valve core returns to its original position under the action of the mounting spring.
进一步,空心柱体内壁下端设有与阀座安装配合的装配孔。Furthermore, an assembly hole for mounting and cooperating with the valve seat is provided at the lower end of the inner wall of the hollow cylinder.
优选的,还包括压差发讯器,压差发讯器固定在滤器头底端且其高压端与滤器头的进油通道连接,其低压端与滤器头出油通道连接。随着罐体内的磁性组件及滤芯阻挡的污染物越来越多,进出口压差越来越大,当滤器进出口压差达到报警值时压差发讯器报警,此时切换滤罐。Preferably, a differential pressure transmitter is also included, which is fixed at the bottom of the filter head and its high-pressure end is connected to the oil inlet channel of the filter head, and its low-pressure end is connected to the oil outlet channel of the filter head. As more and more pollutants are blocked by the magnetic components and filter elements in the tank body, the inlet and outlet pressure difference becomes larger and larger. When the filter inlet and outlet pressure difference reaches the alarm value, the differential pressure transmitter alarms, and the filter tank is switched at this time.
优选的,第一滤罐及第二滤罐的罐体顶端均设有放气螺塞。Preferably, the top of the tank body of the first filter tank and the top of the tank body of the second filter tank are both provided with a venting screw plug.
优选的,滤器头底部安装有两个均与进油通道连通的放油螺塞。Preferably, two oil drain plugs are installed at the bottom of the filter head and are both connected to the oil inlet channel.
经由上述的技术方案可知,与现有技术相比,本实用新型公开提供了一种滑油双联滤器,相较于现有技术,本实用新型至少包括如下技术效果:It can be seen from the above technical solutions that, compared with the prior art, the utility model discloses a lubricating oil duplex filter. Compared with the prior art, the utility model at least includes the following technical effects:
1)通过转动切换手柄带动阀体转动实现第一滤罐的进油口及第二滤罐的进油口的遮挡切换,进而实现第一滤罐及第二滤罐的切换,结构简单,使用方便;1) By rotating the switching handle to drive the valve body to rotate, the oil inlet of the first filter tank and the oil inlet of the second filter tank can be blocked and switched, thereby switching the first filter tank and the second filter tank can be switched, which has a simple structure and is easy to use;
2)通过将平衡阀芯安装在切换阀的阀体内部,当需要切换滤罐时,将切换手柄向下摆动,切换手柄的切换端面下部对应向上移动且推动平衡阀芯移动从而打开通油口,进油通道内的滑油通过通油口进入阀体对应遮挡的滤罐内,松开切换手柄,平衡阀芯恢复原位且封堵通油口,通过该结构的设置能够使得第一滤罐及第二滤罐切换时降低两个滤罐之间的压力差,减轻切换力矩,降低操作难度,切换轻松且可靠性高;2) By installing the balancing valve core inside the valve body of the switching valve, when the filter tank needs to be switched, the switching handle is swung downward, and the lower part of the switching end surface of the switching handle moves upward accordingly and pushes the balancing valve core to move, thereby opening the oil through port, and the lubricating oil in the oil inlet channel enters the filter tank correspondingly blocked by the valve body through the oil through port, and the switching handle is released, the balancing valve core returns to its original position and blocks the oil through port. The arrangement of this structure can reduce the pressure difference between the two filter tanks when the first filter tank and the second filter tank are switched, reduce the switching torque, reduce the difficulty of operation, and make the switching easy and reliable;
3)通过磁性组件及滤芯实现复合过滤,能有效地拦截滑油中的杂质,从而有效地保证滑油品质;3) Composite filtration is achieved through magnetic components and filter elements, which can effectively intercept impurities in the lubricating oil, thereby effectively ensuring the quality of the lubricating oil;
4)其在很小空间内集成了平衡阀芯、切换阀、磁性组件、滤芯及单向阀,结构简单紧凑,提高了其耐冲击振动性及可靠性。4) It integrates the balancing valve core, switching valve, magnetic component, filter element and one-way valve in a very small space, with a simple and compact structure, which improves its impact and vibration resistance and reliability.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings in the following description are only embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.
图1为本实用新型一种滑油双联滤器的轴视图。FIG1 is an axial view of a lubricating oil duplex filter of the utility model.
图2为本实用新型一种滑油双联滤器的剖视图;FIG2 is a cross-sectional view of a lubricating oil duplex filter of the present invention;
图3为本实用新型提供的滤器头的第一方向剖视图;FIG3 is a cross-sectional view of the filter head provided by the utility model in the first direction;
图4为本实用新型提供的滤器头的第二方向剖视图;FIG4 is a cross-sectional view of the filter head provided by the present invention in the second direction;
图5为本实用新型提供的切换阀及平衡阀芯连接的结构示意图;FIG5 is a schematic structural diagram of the connection between the switching valve and the balancing valve core provided by the utility model;
图6为本实用新型提供的切换阀及平衡阀芯连接的剖视图;FIG6 is a cross-sectional view of the connection between the switching valve and the balancing valve core provided by the utility model;
图7为本实用新型一种滑油双联滤器的工作原理图;FIG7 is a working principle diagram of a lubricating oil duplex filter of the utility model;
图8为本实用新型提供的第二滤罐的剖视图;FIG8 is a cross-sectional view of a second filter tank provided by the present invention;
图9为本实用新型提供的磁性组件的剖视图;FIG9 is a cross-sectional view of a magnetic assembly provided by the present invention;
图10为本实用新型提供的滤芯的剖视图;FIG10 is a cross-sectional view of a filter element provided by the present invention;
图11为本实用新型提供的单向阀的结构示意图;FIG11 is a schematic diagram of the structure of a one-way valve provided by the present utility model;
其中,1为滤器头;11为进油通道;12为出油通道;13为安装环板;131为第一限位槽;132为第二限位槽;Among them, 1 is a filter head; 11 is an oil inlet channel; 12 is an oil outlet channel; 13 is a mounting ring plate; 131 is a first limiting groove; 132 is a second limiting groove;
2为第一滤罐;21为罐体;211为进油口;212为出油口;22为磁性组件;221为空心柱体;2211为装配孔;222为磁棒;223为装配轴;23为滤芯;231为支撑骨架;232为滤材;24为磁性吸附过滤段;25为固体杂质过滤段;2 is the first filter tank; 21 is the tank body; 211 is the oil inlet; 212 is the oil outlet; 22 is the magnetic component; 221 is the hollow cylinder; 2211 is the assembly hole; 222 is the magnetic rod; 223 is the assembly shaft; 23 is the filter element; 231 is the support frame; 232 is the filter material; 24 is the magnetic adsorption filter section; 25 is the solid impurity filter section;
3为第二滤罐;3 is the second filter tank;
4为切换阀;41为阀体;411为阀腔;412为通油口;413为环形台阶段;414为遮挡块;42为切换手柄;43为限位块;44为销轴;45为压环;4 is a switching valve; 41 is a valve body; 411 is a valve cavity; 412 is an oil port; 413 is an annular stage; 414 is a blocking block; 42 is a switching handle; 43 is a limit block; 44 is a pin shaft; 45 is a pressure ring;
5为平衡阀芯;51为阀塞;511为连通孔;52为复位弹簧;53为芯体;54为顶针;5 is a balancing valve core; 51 is a valve plug; 511 is a connecting hole; 52 is a return spring; 53 is a core body; 54 is an ejector pin;
6为单向阀;61为阀座;62为单向阀芯;63为螺钉;64为安装弹簧;6 is a one-way valve; 61 is a valve seat; 62 is a one-way valve core; 63 is a screw; 64 is a mounting spring;
7为压差发讯器;7 is a pressure difference transmitter;
8为放油螺塞;8 is the oil drain plug;
9为放气螺塞。9 is the bleed screw plug.
具体实施方式DETAILED DESCRIPTION
下面对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the utility model are described clearly and completely below. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
参见附图1-11,本实用新型实施例公开了一种滑油双联滤器,包括:滤器头1、第一滤罐2、第二滤罐3、切换阀4及平衡阀芯5;1-11 , the embodiment of the utility model discloses a lubricating oil double filter, including: a filter head 1, a first filter tank 2, a second filter tank 3, a switching valve 4 and a balancing valve core 5;
滤器头1内具有进油通道11及出油通道12;第一滤罐2及第二滤罐3均安装在滤器头1上端且二者均开设有与进油通道11连通的进油口211及与出油通道12连通的出油口212;切换阀4包括阀体41及切换手柄42,阀体41转动连接在进油通道11内且其侧壁可对应封闭第一滤罐2或第二滤罐3的进油口211;切换手柄42下部通过销轴44铰接在阀体41外壁;The filter head 1 has an oil inlet channel 11 and an oil outlet channel 12; the first filter tank 2 and the second filter tank 3 are both installed at the upper end of the filter head 1 and both are provided with an oil inlet 211 communicating with the oil inlet channel 11 and an oil outlet 212 communicating with the oil outlet channel 12; the switching valve 4 includes a valve body 41 and a switching handle 42, the valve body 41 is rotatably connected in the oil inlet channel 11 and its side wall can correspond to the oil inlet 211 of the first filter tank 2 or the second filter tank 3; the lower part of the switching handle 42 is hinged to the outer wall of the valve body 41 through a pin 44;
阀体41内开设有与进油通道11连通的阀腔411,阀体41侧壁开设有通油口412且连通阀腔411与第一滤罐2的进油口211或第二滤罐3的进油口211;平衡阀芯5一端沿通油口412轴向方向弹性连接在阀腔411内壁;切换手柄42的切换端面为与平衡阀芯5移动方向成角度布置的斜面,平衡阀芯5另一端贯穿阀体41侧壁与切换手柄42的切换端面抵接以推动或释放平衡阀芯5打开或封堵通油口412。A valve cavity 411 connected to the oil inlet channel 11 is defined in the valve body 41, and an oil port 412 is defined on the side wall of the valve body 41 and connects the valve cavity 411 with the oil inlet 211 of the first filter tank 2 or the oil inlet 211 of the second filter tank 3; one end of the balancing valve core 5 is elastically connected to the inner wall of the valve cavity 411 along the axial direction of the oil port 412; the switching end face of the switching handle 42 is an inclined surface arranged at an angle to the moving direction of the balancing valve core 5, and the other end of the balancing valve core 5 passes through the side wall of the valve body 41 and abuts against the switching end face of the switching handle 42 to push or release the balancing valve core 5 to open or block the oil port 412.
具体地,阀体41具有扇形结构遮挡块414,转动切换手柄可以带动遮挡块414转动以对应封闭第一滤罐2或第二滤罐3的进油口211,从而实现油路的切换。Specifically, the valve body 41 has a fan-shaped blocking block 414, and rotating the switching handle can drive the blocking block 414 to rotate to correspond to closing the oil inlet 211 of the first filter tank 2 or the second filter tank 3, thereby realizing the switching of the oil circuit.
具体地,第一滤罐2及第二滤罐3的罐体21顶端均设有放气螺塞9。滤器头1底部安装有两个均与进油通道连通的放油螺塞8。Specifically, the top of the tank body 21 of the first filter tank 2 and the second filter tank 3 are both provided with a venting screw plug 9. The bottom of the filter head 1 is provided with two oil draining screw plugs 8 both connected to the oil inlet channel.
在一些实施示例中,平衡阀芯5包括阀塞51、复位弹簧52、芯体53及顶针54,阀塞51通过螺纹连接于阀腔411的开口端且其端面周向开设有4个与进油通道11连通的连通孔511;复位弹簧52位于阀腔411内部且其一端与阀塞51固定连接;芯体53固定在复位弹簧52另一端且其密封通油口412;顶针54一端固定在芯体53另一端,其另一端贯穿阀体41侧壁与切换手柄42的切换端面抵接,顶针54与阀体41之间可通过密封圈密封。In some implementation examples, the balancing valve core 5 includes a valve plug 51, a return spring 52, a core body 53 and a ejector pin 54. The valve plug 51 is connected to the open end of the valve cavity 411 by a thread and has four connecting holes 511 circumferentially opened on its end face that are connected to the oil inlet channel 11; the return spring 52 is located inside the valve cavity 411 and one end of the return spring 52 is fixedly connected to the valve plug 51; the core body 53 is fixed to the other end of the return spring 52 and seals the oil passage 412; one end of the ejector pin 54 is fixed to the other end of the core body 53, and the other end of the ejector pin 54 passes through the side wall of the valve body 41 and abuts against the switching end face of the switching handle 42. The ejector pin 54 and the valve body 41 can be sealed by a sealing ring.
具体地,阀体41侧壁对应芯体53的位置内凸形成有环形台阶段413,通油口412开设于环形台阶段413上,芯体53呈锥形结构,其连接顶针54的一端为小头端且伸入环形台阶段413内,其连接复位弹簧52的一端为大头端且其直径小于阀腔411的直径,芯体53的侧壁抵接环形台阶段413的内孔以阻挡滑油进入其内。Specifically, an annular stage 413 is convexly formed inwardly at the position of the side wall of the valve body 41 corresponding to the core body 53, and the oil port 412 is opened on the annular stage 413. The core body 53 has a conical structure, and its end connected to the ejector pin 54 is a small head end and extends into the annular stage 413, and its end connected to the return spring 52 is a large head end and its diameter is smaller than the diameter of the valve cavity 411. The side wall of the core body 53 abuts against the inner hole of the annular stage 413 to prevent lubricating oil from entering it.
在另一些实施示例中,滤器头1侧壁开设有安装孔且其外壁对应所述安装孔边缘处凸起形成有安装环板13,安装环板13固定在滤器头1外壁,阀体41转动连接于安装环板13内且其一端穿过安装孔伸入进油通道11以转动对应遮挡第一滤罐2或第二滤罐3的进油口211,其外壁与安装环板13内壁之间填充有压环45,压环45与阀体41之间、压环45与安装环板13之间均设有密封圈。In other implementation examples, a mounting hole is provided on the side wall of the filter head 1 and a mounting ring plate 13 is formed on its outer wall corresponding to the edge of the mounting hole. The mounting ring plate 13 is fixed on the outer wall of the filter head 1. The valve body 41 is rotatably connected to the mounting ring plate 13 and one end of the valve body 41 extends into the oil inlet channel 11 through the mounting hole to rotate and correspondingly block the oil inlet 211 of the first filter tank 2 or the second filter tank 3. A pressure ring 45 is filled between its outer wall and the inner wall of the mounting ring plate 13, and sealing rings are provided between the pressure ring 45 and the valve body 41 and between the pressure ring 45 and the mounting ring plate 13.
具体地,安装环板13上开设有对应第一滤罐2的第一限位槽131及对应第二滤罐3的第二限位槽132,切换手柄42上固定有与第一限位槽131及第二限位槽132相适配的限位块43以对切换手柄42进行限位。Specifically, a first limiting groove 131 corresponding to the first filter tank 2 and a second limiting groove 132 corresponding to the second filter tank 3 are opened on the mounting ring plate 13, and a limiting block 43 adapted to the first limiting groove 131 and the second limiting groove 132 is fixed on the switching handle 42 to limit the switching handle 42.
在另一些实施示例中,第一滤罐2及第二滤罐3均包括罐体21、磁性组件22及滤芯23,罐体21固定在滤器头1上端且其之间可通过密封圈密封;进油口211、出油口212均开设于罐体21上;磁性组件22及滤芯23自下至上依次固定在罐体21内部且其内部对应形成有连通的磁性吸附过滤段24及固体杂质过滤段25,磁性吸附过滤段24的进口与进油口211连通,固体杂质过滤段25的出口与出油口212连通。In other implementation examples, the first filter tank 2 and the second filter tank 3 both include a tank body 21, a magnetic component 22 and a filter element 23; the tank body 21 is fixed at the upper end of the filter head 1 and can be sealed by a sealing ring; the oil inlet 211 and the oil outlet 212 are both opened on the tank body 21; the magnetic component 22 and the filter element 23 are fixed in sequence from bottom to top inside the tank body 21 and correspondingly formed inside thereof are a connected magnetic adsorption filter section 24 and a solid impurity filter section 25; the inlet of the magnetic adsorption filter section 24 is connected to the oil inlet 211, and the outlet of the solid impurity filter section 25 is connected to the oil outlet 212.
在另一些实施示例中,磁性组件22包括空心柱体221及磁棒222,空心柱体221固定在罐体21底端且其外壁与罐体21内壁之间为磁性吸附过滤段24,空心柱体221上端设有装配轴223;磁棒222位于磁性吸附过滤段24内且其固定于空心柱体221外壁。In other implementation examples, the magnetic component 22 includes a hollow cylinder 221 and a magnetic rod 222. The hollow cylinder 221 is fixed at the bottom end of the tank body 21 and a magnetic adsorption filter section 24 is provided between its outer wall and the inner wall of the tank body 21. An assembly shaft 223 is provided at the upper end of the hollow cylinder 221; the magnetic rod 222 is located in the magnetic adsorption filter section 24 and is fixed to the outer wall of the hollow cylinder 221.
在另一些实施示例中,滤芯23包括支撑骨架231及滤材232,支撑骨架231固定在装配轴223上;滤材232包裹在支撑骨架231侧表面,其外侧面与罐体21内壁之间为固体杂质过滤段25的进口且其与磁性吸附过滤段24出口连通,支撑骨架231的内腔为固体杂质过滤段25的出口且其下端与空心柱体221内腔连通,出油口212开设于罐体21底端且其与空心柱体221内腔连通。In other implementation examples, the filter element 23 includes a support frame 231 and a filter material 232, and the support frame 231 is fixed on the assembly shaft 223; the filter material 232 is wrapped around the side surface of the support frame 231, and the outer side surface thereof and the inner wall of the tank body 21 are the inlet of the solid impurity filter section 25 and are connected to the outlet of the magnetic adsorption filter section 24, the inner cavity of the support frame 231 is the outlet of the solid impurity filter section 25 and its lower end is connected to the inner cavity of the hollow cylinder 221, and the oil outlet 212 is opened at the bottom end of the tank body 21 and is connected to the inner cavity of the hollow cylinder 221.
在另一些实施示例中,还包括安装在出油口212处的单向阀6。In some other implementation examples, a one-way valve 6 installed at the oil outlet 212 is also included.
具体地,单向阀6包括阀座61、单向阀芯62、螺钉63及安装弹簧64,阀座61上端设有开口连通空心柱体221内腔,下端开口连通出油通道12,阀座61螺纹连接在滤器头1对应出油口212处;单向阀芯62设于阀座61底端且其侧壁与阀座61内壁线密封;螺钉63垂直螺纹连接在单向阀芯62上端;安装弹簧64套设于螺钉63外部且其上端与螺钉63头部端面抵接,下端与阀座61上端面抵接。Specifically, the one-way valve 6 includes a valve seat 61, a one-way valve core 62, a screw 63 and a mounting spring 64. The upper end of the valve seat 61 is provided with an opening connected to the inner cavity of the hollow cylinder 221, and the lower end opening is connected to the oil outlet channel 12. The valve seat 61 is threadedly connected to the corresponding oil outlet 212 of the filter head 1; the one-way valve core 62 is arranged at the bottom end of the valve seat 61 and its side wall is sealed with the inner wall line of the valve seat 61; the screw 63 is vertically threadedly connected to the upper end of the one-way valve core 62; the mounting spring 64 is sleeved on the outside of the screw 63 and its upper end is abutted against the end face of the head of the screw 63, and the lower end is abutted against the upper end face of the valve seat 61.
具体地,空心柱体221内壁下端设有与阀座61安装配合的装配孔2211。Specifically, the lower end of the inner wall of the hollow cylinder 221 is provided with an assembly hole 2211 for mounting and cooperating with the valve seat 61 .
在另一些实施示例中,还包括压差发讯器7,压差发讯器7固定在滤器头1底端且其高压端与滤器头1的进油通道11连接,其低压端与滤器头1出油通道12连接。In some other implementation examples, a pressure differential transmitter 7 is further included. The pressure differential transmitter 7 is fixed at the bottom end of the filter head 1 and its high-pressure end is connected to the oil inlet channel 11 of the filter head 1, and its low-pressure end is connected to the oil outlet channel 12 of the filter head 1.
依据本实用新型设计的滑油双联滤器,至少包括如下技术效果:The lubricating oil duplex filter designed according to the utility model has at least the following technical effects:
1)通过转动切换手柄带动阀体转动实现第一滤罐的进油口及第二滤罐的进油口的遮挡切换,进而实现第一滤罐及第二滤罐的切换,结构简单,使用方便;1) By rotating the switching handle to drive the valve body to rotate, the oil inlet of the first filter tank and the oil inlet of the second filter tank can be blocked and switched, thereby switching the first filter tank and the second filter tank can be switched, which has a simple structure and is easy to use;
2)通过将平衡阀芯安装在切换阀的阀体内部,当需要切换滤罐时,将切换手柄向下摆动,切换手柄的切换端面下部对应向上移动且推动平衡阀芯移动从而打开通油口,进油通道内的滑油通过通油口进入阀体对应遮挡的滤罐内,松开切换手柄,平衡阀芯恢复原位且封堵通油口,通过该结构的设置能够使得第一滤罐及第二滤罐切换时降低两个滤罐之间的压力差,减轻切换力矩,降低操作难度,切换轻松且可靠性高;2) By installing the balancing valve core inside the valve body of the switching valve, when the filter tank needs to be switched, the switching handle is swung downward, and the lower part of the switching end surface of the switching handle moves upward accordingly and pushes the balancing valve core to move, thereby opening the oil through port, and the lubricating oil in the oil inlet channel enters the filter tank correspondingly blocked by the valve body through the oil through port, and the switching handle is released, the balancing valve core returns to its original position and blocks the oil through port. The arrangement of this structure can reduce the pressure difference between the two filter tanks when the first filter tank and the second filter tank are switched, reduce the switching torque, reduce the difficulty of operation, and make the switching easy and reliable;
3)通过磁性组件及滤芯实现复合过滤,能有效地拦截滑油中的杂质,从而有效地保证滑油品质;3) Composite filtration is achieved through magnetic components and filter elements, which can effectively intercept impurities in the lubricating oil, thereby effectively ensuring the quality of the lubricating oil;
4)其在很小空间内集成了平衡阀芯、切换阀、磁性组件、滤芯及单向阀,结构简单紧凑,提高了其耐冲击振动性及可靠性。4) It integrates the balancing valve core, switching valve, magnetic component, filter element and one-way valve in a very small space, with a simple and compact structure, which improves its impact and vibration resistance and reliability.
本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。The various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the various embodiments can be referenced to each other.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本实用新型。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本实用新型的精神或范围的情况下,在其它实施例中实现。因此,本实用新型将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
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