CN221842388U - Vehicle, powertrain, flat wire motor and stator thereof - Google Patents
Vehicle, powertrain, flat wire motor and stator thereof Download PDFInfo
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Abstract
本申请公开了一种车辆、动力总成、扁线电机及其定子。该定子包括:定子铁芯,所述定子铁芯的内壁沿其周向均布有s个定子槽,所述定子槽沿所述定子铁芯径向划分为n个槽层;定子绕组,包括沿所述定子铁芯的周向依次呈周期排列设置的三相绕组,每一相绕组包括q条并联支路,所述q条并联支路在周向上旋转对称,每一所述并联支路包括多个不同节距的发卡线圈,每个所述定子槽内均设有n层所述发卡线圈的扁线导体;其中,s、n、q均为正整数。通过上述方式,本申请能够使得扁线电机中定子上的各绕组的磁场分布相同,维持电势平衡,并可避免支路环流的产生,有利于提升扁线电机的运行效率并避免绕组局部过温。
The present application discloses a vehicle, a powertrain, a flat wire motor and its stator. The stator includes: a stator core, the inner wall of the stator core is evenly distributed with s stator slots along its circumference, and the stator slots are divided into n slot layers along the radial direction of the stator core; a stator winding, including three-phase windings arranged in a periodic manner in sequence along the circumference of the stator core, each phase winding includes q parallel branches, the q parallel branches are rotationally symmetrical in the circumferential direction, each of the parallel branches includes a plurality of hairpin coils with different pitches, and each of the stator slots is provided with n layers of flat wire conductors of the hairpin coils; wherein s, n, and q are all positive integers. Through the above method, the present application can make the magnetic field distribution of each winding on the stator of the flat wire motor the same, maintain the potential balance, and avoid the generation of branch circulation, which is conducive to improving the operating efficiency of the flat wire motor and avoiding local overheating of the winding.
Description
本申请要求于2022年07月22日提交的申请号为202210873537.3,且发明名称为“一种定子组件、具有其的电机和电动汽车”的在先专利申请的优先权,其通过引用方式全部并入本申请。This application claims priority to a prior patent application with application number 202210873537.3 filed on July 22, 2022 and invention name “A stator assembly, a motor having the same, and an electric vehicle”, which is incorporated herein by reference in its entirety.
技术领域Technical Field
本申请涉及扁线电机技术领域,特别是涉及一种车辆、动力总成、扁线电机及其定子。The present application relates to the technical field of flat wire motors, and in particular to a vehicle, a power assembly, a flat wire motor and a stator thereof.
背景技术Background Art
随着新能源汽车的大力推广,新能源电动汽车越来越普及,市场对电动汽车的动力系统性能需求不断提高,主驱电机是动力系统的动力输出部件,是电动汽车最核心的部件之一,主驱电机的性能指标要求也越来越高,例如高功率密度和扭矩密度,小体积和轻重量。随着扁线工艺的发展,电动汽车的电机逐渐采用扁线绕组,扁线绕组可以提升定子槽满率,进一步提高电机功率密度、效率和导热性。With the vigorous promotion of new energy vehicles, new energy electric vehicles are becoming more and more popular, and the market demand for the performance of electric vehicle power systems is constantly increasing. The main drive motor is the power output component of the power system and one of the most core components of electric vehicles. The performance index requirements of the main drive motor are also getting higher and higher, such as high power density and torque density, small size and light weight. With the development of flat wire technology, electric vehicle motors are gradually using flat wire windings, which can improve the stator slot full rate and further improve the motor power density, efficiency and thermal conductivity.
现有扁线电机主要采用波绕组或叠绕组的绕组结构,通过将绕组结构中的扁线导体设计为多层,可有效降低电机的交流电阻。但是随着扁线导体层数的增加,绕组结构的布线方式也不尽相同。现有技术中定子绕组每相支路间连接时,就会出现线圈槽外端部扭曲方向或扭曲槽间距不一致,使用的发卡线圈的种类较多,从而制造工艺复杂,成形困难,生产成本高,加工效率低。还有对于电机绕组的复杂结构,同相的支路之间容易出现电势不平衡,导致支路之间形成环流,影响电机的效率和温升。Existing flat wire motors mainly use a winding structure of wave winding or stacked winding. By designing the flat wire conductor in the winding structure into multiple layers, the AC resistance of the motor can be effectively reduced. However, as the number of layers of flat wire conductors increases, the wiring method of the winding structure is also different. In the prior art, when the branches of each phase of the stator winding are connected, the twisting direction of the outer end of the coil slot or the twisting slot spacing will be inconsistent, and there are many types of hairpin coils used, resulting in complex manufacturing processes, difficult forming, high production costs, and low processing efficiency. In addition, for the complex structure of the motor winding, potential imbalance is likely to occur between the branches of the same phase, resulting in the formation of circulating currents between the branches, affecting the efficiency and temperature rise of the motor.
实用新型内容Utility Model Content
本申请主要提供一种车辆、动力总成、扁线电机及其定子,以解决扁线电机中易出现电势不平衡、导致支路之间形成环流的问题。The present application mainly provides a vehicle, a power assembly, a flat wire motor and a stator thereof, so as to solve the problem that potential imbalance is easy to occur in the flat wire motor, resulting in the formation of circulating current between branches.
为解决上述技术问题,本申请采用的一个技术方案是:提供一种扁线电机的定子。该定子包括:定子铁芯,所述定子铁芯的内壁沿其周向均布有s个定子槽,所述定子槽沿所述定子铁芯径向划分为n个槽层;定子绕组,包括沿所述定子铁芯的周向依次呈周期排列设置的三相绕组,每一相绕组包括q条并联支路,所述q条并联支路在周向上旋转对称,每一所述并联支路包括多个不同节距的发卡线圈,每个所述定子槽内均设有n层所述发卡线圈的扁线导体;其中,s、n、q均为正整数。In order to solve the above technical problems, a technical solution adopted in the present application is: to provide a stator of a flat wire motor. The stator comprises: a stator core, the inner wall of the stator core is uniformly distributed with s stator slots along its circumference, and the stator slots are divided into n slot layers along the radial direction of the stator core; a stator winding, comprising three-phase windings arranged in a periodic manner in sequence along the circumference of the stator core, each phase winding comprises q parallel branches, the q parallel branches are rotationally symmetrical in the circumferential direction, each of the parallel branches comprises a plurality of hairpin coils with different pitches, and each of the stator slots is provided with n layers of flat wire conductors of the hairpin coils; wherein s, n, and q are all positive integers.
在一些实施例中,每一相绕组包括并联支路的条数q为1或2,所述定子槽的个数s为54或72,所述定子槽的槽层数n为4、6、8或10。In some embodiments, the number q of parallel branches included in each phase winding is 1 or 2, the number s of the stator slots is 54 or 72, and the number n of slot layers of the stator slots is 4, 6, 8 or 10.
在一些实施例中,q为1,n为4或8,任一所述并联支路在第一槽层或第n槽层的发卡线圈节距组合为7、8、10,8、9、10,或8、10、11。In some embodiments, q is 1, n is 4 or 8, and the hairpin coil pitch combination of any of the parallel branches in the first slot layer or the nth slot layer is 7, 8, 10, 8, 9, 10, or 8, 10, 11.
在一些实施例中,q为1,n为6或10,任一所述并联支路在第一槽层或第n槽层的发卡线圈节距组合为8、9、10,7、8,8、10、11,或7、8、10。In some embodiments, q is 1, n is 6 or 10, and the hairpin coil pitch combination of any of the parallel branches in the first slot layer or the nth slot layer is 8, 9, 10, 7, 8, 8, 10, 11, or 7, 8, 10.
在一些实施例中,q为2,任一所述并联支路在第一槽层或第n槽层的发卡线圈节距为8或10。In some embodiments, q is 2, and the pitch of the hairpin coils of any of the parallel branches in the first slot layer or the nth slot layer is 8 or 10.
在一些实施例中,任一所述并联支路在第2层至第n-1层的发卡线圈节距为9,任一所述并联支路在第2槽层至第n-1槽层的焊接节距为9。In some embodiments, the hairpin coil pitch of any of the parallel branches from the 2nd layer to the n-1th layer is 9, and the welding pitch of any of the parallel branches from the 2nd slot layer to the n-1th slot layer is 9.
在一些实施例中,每一相绕组包括并联支路的条数q为2或4,所述定子槽的个数s为72,所述定子槽的槽层数n为5或7。In some embodiments, the number q of parallel branches included in each phase winding is 2 or 4, the number s of the stator slots is 72, and the number n of slot layers of the stator slots is 5 or 7.
在一些实施例中,所述并联支路在第1槽层的发卡线圈节距为7和/或13,所述并联支路在第n槽层的发卡线圈节距为7和/或13,所述并联支路在第一槽层或第n槽层的焊接节距为13,所述绕组的绕线方式为波绕。In some embodiments, the hairpin coil pitch of the parallel branch in the 1st slot layer is 7 and/or 13, the hairpin coil pitch of the parallel branch in the nth slot layer is 7 and/or 13, the welding pitch of the parallel branch in the first slot layer or the nth slot layer is 13, and the winding method of the winding is wave winding.
在一些实施例中,所述并联支路在第一槽层的发卡线圈节距为13和/或15,所述并联支路在第n槽层的发卡线圈节距为13和/或15,所述并联支路在第一槽层或第n槽层的焊接节距为11和/或13,所述绕组的绕线方式为叠绕。In some embodiments, the hairpin coil pitch of the parallel branch in the first slot layer is 13 and/or 15, the hairpin coil pitch of the parallel branch in the nth slot layer is 13 and/or 15, the welding pitch of the parallel branch in the first slot layer or the nth slot layer is 11 and/or 13, and the winding method of the winding is stacked winding.
在一些实施例中,任一所述并联支路从第2槽层和第n-1槽层之间的发卡线圈节距为12。In some embodiments, the pitch of the hairpin coil between the 2nd slot layer and the n-1th slot layer in any of the parallel branches is 12.
在一些实施例中,每一所述并联支路的发卡线圈在不同定子槽中遍历n个槽层。In some embodiments, the hairpin coil of each of the parallel branches traverses n slot layers in different stator slots.
在一些实施例中,任一所述并联支路的电压引出线位于第1槽层或第n槽层,任一所述并联支路的中性点引出线位于第1槽层或第n槽层。In some embodiments, the voltage lead wire of any of the parallel branches is located at the 1st slot layer or the nth slot layer, and the neutral point lead wire of any of the parallel branches is located at the 1st slot layer or the nth slot layer.
为解决上述技术问题,本申请采用的另一个技术方案是:提供一种扁线电机。该扁线电机包括转子和如上述的定子,所述转子设于所述定子铁芯的内壁所围设形成的空间内。To solve the above technical problem, another technical solution adopted by the present application is to provide a flat wire motor. The flat wire motor comprises a rotor and the above stator, wherein the rotor is arranged in a space surrounded by the inner wall of the stator core.
为解决上述技术问题,本申请采用的另一个技术方案是:提供一种动力总成。该动力总成包括减速器和如上述的扁线电机,所述扁线电机与所述减速器传动连接。In order to solve the above technical problem, another technical solution adopted by the present application is to provide a power assembly, which includes a reducer and the flat wire motor as described above, wherein the flat wire motor is drivingly connected to the reducer.
为解决上述技术问题,本申请采用的另一个技术方案是:提供一种车辆。该车辆包括如上述的动力总成。In order to solve the above technical problem, another technical solution adopted by the present application is: to provide a vehicle. The vehicle includes the powertrain as described above.
本申请的有益效果是:区别于现有技术的情况,本申请公开了一种车辆、动力总成、扁线电机及其定子。通过每相绕组的多条并联支路在周向上旋转对称,则使得每相绕组中多个并联支路的磁场分布相同,电势平衡,因而避免了并联支路间产生的环流,从而可大幅减小高频下的附加交流铜耗,提高高速运行时的扁线电机效率,并避免了绕组局部过温,延长了扁线电机的寿命;且每一并联支路的发卡线圈在不同定子槽中遍历N个槽层,从而可消除每相绕组中多个并联支路因在定子槽中的位置引起的电势相位差。The beneficial effects of the present application are as follows: Different from the prior art, the present application discloses a vehicle, a powertrain, a flat wire motor and a stator thereof. By making the multiple parallel branches of each phase winding rotationally symmetrical in the circumferential direction, the magnetic field distribution of the multiple parallel branches in each phase winding is the same, and the potential is balanced, thereby avoiding the circulating current generated between the parallel branches, thereby greatly reducing the additional AC copper loss at high frequency, improving the efficiency of the flat wire motor at high speed, avoiding local overheating of the winding, and extending the life of the flat wire motor; and the hairpin coil of each parallel branch traverses N slot layers in different stator slots, thereby eliminating the potential phase difference caused by the position of the multiple parallel branches in each phase winding in the stator slot.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图,其中:In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the prior art descriptions are briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative work, among which:
图1是本申请提供的扁线电机的定子一实施例的结构示意图;FIG1 is a schematic structural diagram of a stator of a flat wire motor according to an embodiment of the present application;
图2是如图1所示定子中定子铁芯的结构示意图FIG. 2 is a schematic diagram of the structure of the stator core in the stator shown in FIG. 1
图3是如图1所示定子中发卡线圈的一种结构示意图;FIG3 is a schematic diagram of the structure of a hairpin coil in the stator as shown in FIG1 ;
图4是如图1所示定子中发卡线圈的另一种结构示意图;FIG4 is another schematic diagram of the structure of the hairpin coil in the stator shown in FIG1 ;
图5是本申请提供的扁线电机为6极54槽且q为2、n为4时U相绕组第一并联支路的第一种绕线示意图;5 is a first winding schematic diagram of the first parallel branch of the U-phase winding when the flat wire motor provided by the present application has 6 poles and 54 slots, q is 2, and n is 4;
图6是本申请提供的扁线电机为6极54槽且q为2、n为4时U相绕组第一并联支路的第二种绕线示意图;6 is a second winding schematic diagram of the first parallel branch of the U-phase winding when the flat wire motor provided by the present application has 6 poles and 54 slots, q is 2, and n is 4;
图7是本申请提供的扁线电机为6极54槽且q为2、n为4时U相绕组第一并联支路的第三种绕线示意图;7 is a third winding schematic diagram of the first parallel branch of the U-phase winding when the flat wire motor provided by the present application has 6 poles and 54 slots, q is 2, and n is 4;
图8是本申请提供的扁线电机为6极54槽且q为2、n为4时U相绕组第二并联支路的第一种绕线示意图;8 is a first winding schematic diagram of the second parallel branch of the U-phase winding when the flat wire motor provided by the present application has 6 poles and 54 slots, q is 2, and n is 4;
图9是本申请提供的扁线电机为6极54槽且q为2、n为4时U相绕组第二并联支路的第二种绕线示意图;9 is a second winding schematic diagram of the second parallel branch of the U-phase winding when the flat wire motor provided by the present application has 6 poles and 54 slots, q is 2, and n is 4;
图10是本申请提供的扁线电机为6极54槽且q为2、n为4时U相绕组第二并联支路的第三种绕线示意图;10 is a third winding schematic diagram of the second parallel branch of the U-phase winding when the flat wire motor provided by the present application has 6 poles and 54 slots, q is 2, and n is 4;
图11是本申请提供的扁线电机为6极54槽且q为2、n为6时U相绕组第一并联支路的第一种绕线示意图;11 is a first winding schematic diagram of the first parallel branch of the U-phase winding when the flat wire motor provided by the present application has 6 poles and 54 slots, q is 2, and n is 6;
图12是本申请提供的扁线电机为6极54槽且q为2、n为6时U相绕组第一并联支路的第二种绕线示意图;12 is a second winding schematic diagram of the first parallel branch of the U-phase winding when the flat wire motor provided by the present application has 6 poles and 54 slots, q is 2, and n is 6;
图13是本申请提供的扁线电机为6极54槽且q为2、n为6时U相绕组第一并联支路的第三种绕线示意图;13 is a third winding schematic diagram of the first parallel branch of the U-phase winding when the flat wire motor provided by the present application has 6 poles and 54 slots, q is 2, and n is 6;
图14是本申请提供的扁线电机为6极54槽且q为2、n为6时U相绕组第二并联支路的第一种绕线示意图;14 is a first winding schematic diagram of the second parallel branch of the U-phase winding when the flat wire motor provided by the present application has 6 poles and 54 slots, q is 2, and n is 6;
图15是本申请提供的扁线电机为6极54槽且q为2、n为6时U相绕组第二并联支路的第二种绕线示意图;15 is a second winding schematic diagram of the second parallel branch of the U-phase winding when the flat wire motor provided by the present application has 6 poles and 54 slots, q is 2, and n is 6;
图16是本申请提供的扁线电机为6极54槽且q为2、n为6时U相绕组第二并联支路的第三种绕线示意图;16 is a third winding schematic diagram of the second parallel branch of the U-phase winding when the flat wire motor provided by the present application has 6 poles and 54 slots, q is 2, and n is 6;
图17是本申请提供的扁线电机为6极54槽且q为1、n为4时U相绕组的第一种绕线示意图;FIG17 is a first winding schematic diagram of a U-phase winding when the flat wire motor provided by the present application has 6 poles and 54 slots, q is 1, and n is 4;
图18是本申请提供的扁线电机为6极54槽且q为1、n为4时U相绕组的第二种绕线示意图;FIG18 is a second winding schematic diagram of the U-phase winding when the flat wire motor provided by the present application has 6 poles and 54 slots, q is 1, and n is 4;
图19是本申请提供的扁线电机为6极54槽且q为1、n为4时U相绕组的第三种绕线示意图;19 is a third winding schematic diagram of the U-phase winding when the flat wire motor provided by the present application has 6 poles and 54 slots, q is 1, and n is 4;
图20是本申请提供的扁线电机为6极54槽且q为1、n为6时U相绕组的第一种绕线示意图;FIG20 is a first winding schematic diagram of a U-phase winding when the flat wire motor provided by the present application has 6 poles and 54 slots, q is 1, and n is 6;
图21是本申请提供的扁线电机为6极54槽且q为1、n为6时U相绕组的第二种绕线示意图;21 is a second winding schematic diagram of the U-phase winding when the flat wire motor provided by the present application has 6 poles and 54 slots, q is 1, and n is 6;
图22是本申请提供的扁线电机为6极54槽且q为1、n为6时U相绕组的第三种绕线示意图;FIG22 is a third winding schematic diagram of the U-phase winding when the flat wire motor provided by the present application has 6 poles and 54 slots, q is 1, and n is 6;
图23是本申请提供的扁线电机为6极72槽且q为2、n为5时U相绕组第一并联支路的第一种绕线示意图;23 is a first winding schematic diagram of the first parallel branch of the U-phase winding when the flat wire motor provided by the present application has 6 poles and 72 slots, q is 2, and n is 5;
图24是本申请提供的扁线电机为6极54槽且q为2、n为5时U相绕组第二并联支路的第一种绕线示意图;24 is a first winding schematic diagram of the second parallel branch of the U-phase winding when the flat wire motor provided by the present application has 6 poles and 54 slots, q is 2, and n is 5;
图25是本申请提供的扁线电机为6极72槽且q为2、n为5时U相绕组第一并联支路的第二种绕线示意图;25 is a second winding schematic diagram of the first parallel branch of the U-phase winding when the flat wire motor provided by the present application has 6 poles and 72 slots, q is 2, and n is 5;
图26是本申请提供的扁线电机为6极54槽且q为2、n为5时U相绕组第二并联支路的第二种绕线示意图。26 is a second winding schematic diagram of the second parallel branch of the U-phase winding when the flat wire motor provided by the present application has 6 poles and 54 slots, q is 2, and n is 5.
具体实施方式DETAILED DESCRIPTION
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本申请的一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
本申请实施例中的术语“第一”“第二”“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”“第二”“第三”的特征可以明示或者隐含地包括至少一个该特征。本申请的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。此外,术语“包括”和“具有”以及它们任何变形,意图在于覆盖不排他的包含。例如包含了一系列步骤或单元的过程、方法、系统、产品或设备没有限定于已列出的步骤或单元,而是可选地还包括没有列出的步骤或单元,或可选地还包括对于这些过程、方法、产品或设备固有的其他步骤或单元。The terms "first", "second" and "third" in the embodiments of the present application are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first", "second" and "third" may explicitly or implicitly include at least one of the features. In the description of the present application, the meaning of "multiple" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions. For example, a process, method, system, product or device that includes a series of steps or units is not limited to the listed steps or units, but optionally also includes steps or units that are not listed, or optionally also includes other steps or units inherent to these processes, methods, products or devices.
在本文中提及“实施例”意味着,结合实施例描述的特定特征、结构或特性可以包含在本申请的至少一个实施例中。在说明书中的各个位置出现该短语并不一定均是指相同的实施例,也不是与其他实施例互斥的独立的或备选的实施例。本领域技术人员显式地和隐式地理解的是,本文所描述的实施例可以与其他实施例相结合。Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
为方便理解,以下先对本申请中出现的专业名词作如下解释说明。For ease of understanding, the professional terms appearing in this application are explained below.
定子:是指电机中静止不动的部分,其作用在于产生旋转磁场。Stator: refers to the stationary part of the motor, whose function is to generate a rotating magnetic field.
转子:是指电机中的旋转部件,作用在于实现电能与机械能的转换。Rotor: refers to the rotating part in the motor, which is used to realize the conversion of electrical energy into mechanical energy.
跨距:是指电机绕组中同一元件的两个元件边在电枢表面所跨的距离,通常用定子铁芯上开设的定子槽的数量来表示。Span: refers to the distance between the two sides of the same element in the motor winding on the armature surface, usually expressed by the number of stator slots opened on the stator core.
参阅图1和图2,图1是本申请提供的扁线电机的定子一实施例的结构示意图,图2是如图1所示定子中定子铁芯的结构示意图。Referring to FIG. 1 and FIG. 2 , FIG. 1 is a schematic structural diagram of a stator of a flat wire motor according to an embodiment of the present application, and FIG. 2 is a schematic structural diagram of a stator core in the stator shown in FIG. 1 .
本申请实施例提供一种扁线电机,该扁线电机包括转子和定子,转子设于该定子的定子铁芯内壁所围设形成的空间内,转子的对极数为p,转子的极数为2p,定子包括m相绕组,该扁线电机的每极每相槽数q=s/(2pm),s为定子槽数,q可以为2或3等,该扁线电机的槽极配合可以是6极54槽、8极72槽、10极90槽或12极108槽等,本申请对此不作具体限制。An embodiment of the present application provides a flat wire motor, which includes a rotor and a stator. The rotor is arranged in a space formed by the inner wall of the stator core of the stator. The number of poles of the rotor is p, the number of poles of the rotor is 2p, and the stator includes an m-phase winding. The number of slots per pole and per phase of the flat wire motor is q=s/(2pm), s is the number of stator slots, q can be 2 or 3, etc. The slot-pole combination of the flat wire motor can be 6 poles and 54 slots, 8 poles and 72 slots, 10 poles and 90 slots or 12 poles and 108 slots, etc., and the present application does not make any specific restrictions on this.
如图1所示,该扁线电机的定子包括定子铁芯10和定子绕组20。As shown in FIG. 1 , the stator of the flat wire motor includes a stator core 10 and a stator winding 20 .
如图2所示,该定子铁芯10的内壁沿其周向开设有均布的s个定子槽11,s为正整数,定子槽11的数量为3的倍数,例如定子槽11的数量可以为48、54或72,且任一定子槽11在定子铁芯10的轴线方向延伸,并沿定子铁芯10的轴线方向贯通定子铁芯10的内壁,定子槽11还沿定子铁芯10的径向划分为n个槽层,定子槽11的每一槽层均设有扁线导体。As shown in FIG2 , the inner wall of the stator core 10 is provided with s evenly distributed stator slots 11 along its circumference, where s is a positive integer and the number of the stator slots 11 is a multiple of 3. For example, the number of the stator slots 11 may be 48, 54 or 72, and any stator slot 11 extends in the axial direction of the stator core 10 and penetrates the inner wall of the stator core 10 along the axial direction of the stator core 10. The stator slot 11 is also divided into n slot layers along the radial direction of the stator core 10, and each slot layer of the stator slot 11 is provided with a flat wire conductor.
定子绕组20包括沿定子铁芯10的周向依次呈周期排列的三相绕组,三相绕组分别为U相绕组、V相绕组和W相绕组。其中每一相绕组包括p条并联支路,q均为正整数,该p条并联支路在周向上旋转对称;例如,每一相绕组包括2条并联支路,该两条并联支路在定子铁芯10的周向上旋转对称。The stator winding 20 includes three-phase windings arranged in a periodic manner in sequence along the circumference of the stator core 10, and the three-phase windings are respectively a U-phase winding, a V-phase winding, and a W-phase winding. Each phase winding includes p parallel branches, q is a positive integer, and the p parallel branches are rotationally symmetrical in the circumferential direction; for example, each phase winding includes two parallel branches, and the two parallel branches are rotationally symmetrical in the circumferential direction of the stator core 10.
通过限定每项绕组中多条并联支路在周向上旋转对称,则使得每相绕组中多个并联支路的磁场分布相同,电势平衡,因而避免了并联支路间产生的环流,从而可大幅减小高频下的附加交流铜耗,提高高速运行时的扁线电机效率,并避免了绕组局部过温,延长了扁线电机的寿命。By limiting the rotational symmetry of multiple parallel branches in each winding in the circumferential direction, the magnetic field distribution of multiple parallel branches in each phase winding is made the same and the potential is balanced, thereby avoiding the circulating current generated between the parallel branches, thereby greatly reducing the additional AC copper loss at high frequency, improving the efficiency of the flat wire motor when running at high speed, avoiding local overheating of the winding, and extending the life of the flat wire motor.
本实施例中,定子由相位相差120度电角度的三相绕组和定子铁芯10构成,定子绕组20的结构在定子铁芯10中,每一相绕组可以包括3条并联支路,且该3条并联支路以定子铁芯10的中心轴作为旋转轴,在同相绕组中的3条并联支路旋转对称。当该定子应用到扁线电机中时,该中心轴也可以是指扁线电机中转子的转子中心线。旋转对称可以是同相绕组中某一并联支路移动一定数量的定子槽后,而与该同相绕组中其他并联支路相重合。In this embodiment, the stator is composed of a three-phase winding with a phase difference of 120 electrical degrees and a stator core 10. The structure of the stator winding 20 is in the stator core 10, each phase winding can include 3 parallel branches, and the 3 parallel branches use the central axis of the stator core 10 as the rotation axis, and the 3 parallel branches in the same-phase winding are rotationally symmetrical. When the stator is applied to a flat wire motor, the central axis can also refer to the rotor center line of the rotor in the flat wire motor. The rotational symmetry can be that a parallel branch in the same-phase winding is moved by a certain number of stator slots and coincides with other parallel branches in the same-phase winding.
其中,定子中每相绕组中并联支路可以采用星形方式或三角形方式接线,其中每相绕组由2条并联支路构成。The parallel branches in each phase winding in the stator can be connected in a star manner or a triangle manner, wherein each phase winding is composed of two parallel branches.
每一并联支路包括多个发卡线圈21,每个定子槽11内均设有n层发卡线圈21的扁线导体,n为正整数。发卡线圈21由扁线导体形成,扁线导体的横截面呈矩形,其插设于定子槽11上。Each parallel branch includes a plurality of hairpin coils 21, and each stator slot 11 is provided with n layers of flat wire conductors of hairpin coils 21, where n is a positive integer. The hairpin coils 21 are formed of flat wire conductors, and the cross section of the flat wire conductors is rectangular, and are inserted into the stator slots 11.
参阅图3和图4,图3是如图1所示定子中发卡线圈的一种结构示意图,图4是如图1所示定子中发卡线圈的另一种结构示意图。3 and 4 , FIG. 3 is a schematic diagram of a structure of the hairpin coil in the stator shown in FIG. 1 , and FIG. 4 is another schematic diagram of the structure of the hairpin coil in the stator shown in FIG. 1 .
发卡线圈21包括第一支脚211、第二支脚212、连接段213、第一弯折段214和第二弯折段215,第一支脚211和第二支脚212平行设置并分别插设于不同定子槽11的槽层,连接段213连接于第一支脚211和第二支脚212的一端,连接段213可以呈U型或V型,第一弯折段214连接于第一支脚211的另一端,第二弯折段215连接于第二支脚212的另一端,且第一弯折段214和第二弯折段215还均连接有焊接端216,同一并联支路中相邻发卡线圈之间通过连接线连接焊接端216导通。The hairpin coil 21 includes a first leg 211, a second leg 212, a connecting section 213, a first bending section 214 and a second bending section 215. The first leg 211 and the second leg 212 are arranged in parallel and are respectively inserted in the slot layers of different stator slots 11. The connecting section 213 is connected to one end of the first leg 211 and the second leg 212. The connecting section 213 can be U-shaped or V-shaped. The first bending section 214 is connected to the other end of the first leg 211, and the second bending section 215 is connected to the other end of the second leg 212. The first bending section 214 and the second bending section 215 are also connected to a welding end 216. Adjacent hairpin coils in the same parallel branch are connected to the welding ends 216 through a connecting line for conduction.
其中,发卡线圈21的节距为其第一支脚211和第二支脚212所跨过的定子槽数。第一支脚211和第二支脚212大致设置于定子槽11内,连接段213位于定子槽11外且设置于定子铁芯10的一端面,第一弯折段214、第二弯折段215及焊接端216位于定子槽11外且设置于定子铁芯10的另一端面。The pitch of the hairpin coil 21 is the number of stator slots spanned by its first leg 211 and second leg 212. The first leg 211 and second leg 212 are generally disposed in the stator slot 11, the connecting section 213 is located outside the stator slot 11 and disposed on one end surface of the stator core 10, and the first bending section 214, the second bending section 215 and the welding end 216 are located outside the stator slot 11 and disposed on the other end surface of the stator core 10.
在一种实施例中,可将发卡线圈21插设于定子槽11后再对发卡线圈21进行折弯以形成第一弯折段214和第二弯折段215,其中发卡线圈21插设于定子槽11后,其连接段213形成定子绕组20的插线部,焊接端216形成定子绕组20的焊接部。In one embodiment, the hairpin coil 21 can be inserted into the stator slot 11 and then bent to form a first bending section 214 and a second bending section 215, wherein after the hairpin coil 21 is inserted into the stator slot 11, its connecting section 213 forms the wire insertion part of the stator winding 20, and the welding end 216 forms the welding part of the stator winding 20.
如图4所示,部分发卡线圈21的第一弯折段214和第二弯折段215的折弯方向平行,用于换向绕制;如图3所示,其余发卡线圈21的第一弯折段214和第二弯折段215的折弯方向呈对称设置,用于同相绕制。As shown in FIG4 , the bending directions of the first bending section 214 and the second bending section 215 of some hairpin coils 21 are parallel, which are used for reversing winding; as shown in FIG3 , the bending directions of the first bending section 214 and the second bending section 215 of the remaining hairpin coils 21 are symmetrically arranged, which are used for in-phase winding.
本申请中,任一定子槽11内均设有n层发卡线圈21,即定子槽11的每一槽层均设有一发卡线圈21的第一支脚211或第二支脚212,每一并联支路的发卡线圈21在不同定子槽11中遍历n个槽层,从而可消除每相绕组中多个并联支路因在定子槽中的位置引起的电势相位差。In the present application, n layers of hairpin coils 21 are provided in any stator slot 11, that is, each slot layer of the stator slot 11 is provided with a first leg 211 or a second leg 212 of the hairpin coil 21, and the hairpin coil 21 of each parallel branch traverses n slot layers in different stator slots 11, thereby eliminating the potential phase difference caused by the positions of multiple parallel branches in each phase winding in the stator slot.
同一相的多条并联支路均在不同定子槽中遍历n个槽层,且各相绕组所占的定子槽11在定子圆周上旋转对称,由此同一相的p条支路完全对称,在扁线电机正常运行时不会发生环流,减小了电机铜损,提升了电机效率。Multiple parallel branches of the same phase traverse n slot layers in different stator slots, and the stator slots 11 occupied by each phase winding are rotationally symmetrical on the stator circumference. Therefore, the p branches of the same phase are completely symmetrical, and no circulating current occurs when the flat wire motor is operating normally, thereby reducing the copper loss of the motor and improving the motor efficiency.
在一实施例中,同一定子槽11内的发卡线圈21同相,因而相同定子槽11内的不同层的第一支脚211或第二支脚212之间不需要相间绝缘纸,可降低扁线电机的绝缘成本。In one embodiment, the hairpin coils 21 in the same stator slot 11 are in phase, so no interphase insulation paper is required between the first legs 211 or the second legs 212 of different layers in the same stator slot 11, which can reduce the insulation cost of the flat wire motor.
每一并联支路包括用连接线连接的多个发卡线圈21,每个定子槽11内均设有n层发卡线圈21的扁线导体,n为正整数,即定子槽11中每一槽层均设有扁线导体。发卡线圈21由扁线导体形成,扁线导体的横截面呈矩形,其插设于定子槽11上。Each parallel branch includes a plurality of hairpin coils 21 connected by connecting wires, and each stator slot 11 is provided with n layers of flat wire conductors of the hairpin coils 21, where n is a positive integer, i.e., each slot layer in the stator slot 11 is provided with a flat wire conductor. The hairpin coils 21 are formed of flat wire conductors, and the cross section of the flat wire conductors is rectangular, and are inserted into the stator slots 11.
进一步地,任一并联支路的电压引出线位于第1槽层或第n槽层,任一并联支路的中性点引出线位于第1槽层或第n槽层,通过集中并联支路的引出线位置,从而可减小绕组在轴向和径向的空间,降低扁线电机的制造难度。Furthermore, the voltage lead wire of any parallel branch is located at the 1st slot layer or the nth slot layer, and the neutral point lead wire of any parallel branch is located at the 1st slot layer or the nth slot layer. By concentrating the lead wire positions of the parallel branches, the axial and radial space of the winding can be reduced, thereby reducing the manufacturing difficulty of the flat wire motor.
可选地,转子极数为6或8,每一相绕组包括并联支路的条数q为1或2,定子槽11的个数s为54或72,定子槽11的槽层数n为4、6、8或10;其中,三相绕组的绕线方式可以为波绕或叠绕,发卡线圈包括U型发卡线圈和I型发卡线圈。Optionally, the number of rotor poles is 6 or 8, the number q of parallel branches included in each phase winding is 1 or 2, the number s of stator slots 11 is 54 or 72, and the number n of slot layers of stator slots 11 is 4, 6, 8 or 10; wherein, the winding method of the three-phase winding can be wave winding or stack winding, and the hairpin coil includes a U-type hairpin coil and an I-type hairpin coil.
其中,实线代表插线端的接线方式,虚线代表焊接端的接线方式,U1、U2可以作为电压引出线也可以作为中性点引出线,X1、X2可以作为电压引出线也可以作为中性点引出线,U1和U2并联,X1和X2并联,最后通过汇流条连接,形成完成的U相绕组。Among them, the solid line represents the wiring method of the plug-in end, and the dotted line represents the wiring method of the welding end. U1 and U2 can be used as voltage lead wires or as neutral point lead wires, and X1 and X2 can be used as voltage lead wires or as neutral point lead wires. U1 and U2 are connected in parallel, and X1 and X2 are connected in parallel. Finally, they are connected through a bus bar to form a completed U-phase winding.
U相绕组、V相绕组和W相绕组对称均匀分布在定子铁芯10的圆周上,本实施例中,V相绕组和W相绕组可以由U相绕组通过沿定子铁芯10的圆周方向旋转多个定子槽11得到,在此不再赘述V相绕组和W相绕组的绕线方式。The U-phase winding, V-phase winding and W-phase winding are symmetrically and evenly distributed on the circumference of the stator core 10. In this embodiment, the V-phase winding and the W-phase winding can be obtained by rotating a plurality of stator slots 11 along the circumferential direction of the stator core 10 through the U-phase winding. The winding method of the V-phase winding and the W-phase winding will not be described in detail herein.
具体地,在一实施例中,q为2,n为4、6、8或10,任一并联支路在第一槽层或第n槽层的发卡线圈节距为8或10;任一并联支路在第2层至第n-1层的发卡线圈节距为9,任一并联支路在第2槽层至第n-1槽层的焊接节距为9。Specifically, in one embodiment, q is 2, n is 4, 6, 8 or 10, the hairpin coil pitch of any parallel branch in the first slot layer or the nth slot layer is 8 or 10; the hairpin coil pitch of any parallel branch from the 2nd layer to the n-1th layer is 9, and the welding pitch of any parallel branch from the 2nd slot layer to the n-1th slot layer is 9.
以6极54槽扁线电机为例,其中,定子槽数s为54,转子极数为6,每一相绕组包括并联支路的条数q为2,定子槽11的槽层数n为4。Take a 6-pole 54-slot flat wire motor as an example, wherein the number s of stator slots is 54, the number of rotor poles is 6, the number q of parallel branches included in each phase winding is 2, and the number n of slot layers of the stator slot 11 is 4.
其中,编号i(j)表示第i槽中的第j槽层,例如1(1)表示第1槽的第1槽层,7(2)表示第7槽的第2槽层。Here, the number i(j) represents the jth slot layer in the i-th slot, for example, 1(1) represents the 1st slot layer of the 1st slot, and 7(2) represents the 2nd slot layer of the 7th slot.
U相绕组的第一并联支路在本实施例中具有三种绕线方式。In this embodiment, the first parallel branch of the U-phase winding has three winding modes.
第一种绕线方式,如图5所示,U相绕组的第一并联支路从电压引出线位置U1绕进从中性点引出线位置X1出线,该第一并联支路其串联连接经过的槽号为:1(4)→10(3)→19(4)→28(3)→37(4)→46(3)→1(2)→10(1)→19(2)→28(1)→37(2)→46(1)→38(1)→29(2)→20(1)→11(2)→2(3)→47(4)→3(4)→12(3)→21(4)→30(3)→39(4)→48(3)→3(2)→12(1)→21(2)→30(1)→39(2)→48(1)→2(1)→47(2)→38(3)→29(4)→20(3)→11(4)。In the first winding method, as shown in FIG5 , the first parallel branch of the U-phase winding is wound from the voltage lead-out line position U1 into the lead-out line from the neutral point lead-out line position X1. The slot numbers of the first parallel branch connected in series are: 1(4)→10(3)→19(4)→28(3)→37(4)→46(3)→1(2)→10(1)→19(2)→28(1)→37(2)→46(1)→ 38(1)→29(2)→20(1)→11(2)→2(3)→47(4)→3(4)→12(3)→21(4)→30(3)→39(4)→48(3)→3(2)→12(1)→21(2)→30(1)→39(2)→48(1)→2(1)→47(2)→38(3) →29(4)→20(3)→11(4).
第二种绕线方式,如图6所示,U相绕组的第一并联支路从电压引出线位置U1绕进从中性点引出线位置X1出线,该第一并联支路其串联连接经过的槽号为:3(4)→12(3)→21(4)→30(3)→39(4)→48(3)→3(2)→12(1)→21(2)→30(1)→39(2)→48(1)→38(1)→29(2)→20(1)→11(2)→2(1)→47(2)→38(3)→29(4)→20(3)→11(4)→2(3)→47(4)→1(4)→10(3)→19(4)→28(3)→37(4)→46(3)→1(2)→10(1)→19(2)→28(1)→37(2)→46(1)。In the second winding method, as shown in FIG6 , the first parallel branch of the U-phase winding is wound from the voltage lead-out line position U1 into the lead-out line from the neutral point lead-out line position X1. The slot numbers of the first parallel branch connected in series are: 3(4)→12(3)→21(4)→30(3)→39(4)→48(3)→3(2)→12(1)→21(2)→30(1)→39(2)→48(1)→ 38(1)→29(2)→20(1)→11(2)→2(1)→47(2)→38(3)→29(4)→20(3)→11(4)→2(3)→47(4)→1(4)→10(3)→19(4)→28(3)→37(4)→46(3)→1(2)→10(1)→19(2) →28(1)→37(2)→46(1).
第三种绕线方式,如图7所示,U相绕组的第一并联支路从电压引出线位置U1绕进从中性点引出线位置X1出线,该第一并联支路其串联连接经过的槽号为:1(4)→10(3)→19(4)→28(3)→37(4)→46(3)→1(2)→10(1)→19(2)→28(1)→37(2)→46(1)→38(1)→29(2)→20(1)→11(2)→2(1)→47(2)→38(3)→29(4)→20(3)→11(4)→2(3)→47(4)→3(4)→12(3)→21(4)→30(3)→39(4)→48(3)→3(2)→12(1)→21(2)→30(1)→39(2)→48(1)。In the third winding method, as shown in FIG7 , the first parallel branch of the U-phase winding is wound from the voltage lead-out line position U1 into the lead-out line from the neutral point lead-out line position X1. The slot numbers of the first parallel branch connected in series are: 1(4)→10(3)→19(4)→28(3)→37(4)→46(3)→1(2)→10(1)→19(2)→28(1)→37(2)→46(1)→ 38(1)→29(2)→20(1)→11(2)→2(1)→47(2)→38(3)→29(4)→20(3)→11(4)→2(3)→47(4)→3(4)→12(3)→21(4)→30(3)→39(4)→48(3)→3(2)→12(1)→21(2) →30(1)→39(2)→48(1).
U相绕组的第二并联支路在本实施例中具有三种绕线方式。In this embodiment, the second parallel branch of the U-phase winding has three winding modes.
第一种绕线方式,如图8所示,U相绕组的第二并联支路从电压引出线位置U2绕进从中性点引出线位置X2出线,该第二并联支路其串联连接经过的槽号为:1(1)→46(2)→37(1)→28(2)→19(1)→10(2)→1(3)→46(4)→37(3)→28(4)→19(3)→10(4)→2(4)→11(3)→20(4)→29(3)→38(4)→47(3)→2(2)→11(1)→20(2)→29(1)→38(2)→47(1)→3(1)→48(2)→39(1)→30(2)→21(1)→12(2)→3(3)→48(4)→39(3)→30(4)→21(3)→12(4)。In the first winding method, as shown in FIG8 , the second parallel branch of the U-phase winding is wound from the voltage lead-out line position U2 into the lead-out line from the neutral point lead-out line position X2. The slot numbers of the second parallel branch connected in series are: 1(1)→46(2)→37(1)→28(2)→19(1)→10(2)→1(3)→46(4)→37(3)→28(4)→19(3)→10(4)→ 2(4)→11(3)→20(4)→29(3)→38(4)→47(3)→2(2)→11(1)→20(2)→29(1)→38(2)→47(1)→3(1)→48(2)→39(1)→30(2)→21(1)→12(2)→3(3)→48(4)→39(3) →30(4)→21(3)→12(4).
第二种绕线方式,如图9所示,U相绕组的第二并联支路从电压引出线位置U2绕进从中性点引出线位置X2出线,该第二并联支路其串联连接经过的槽号为:3(1)→48(2)→39(1)→30(2)→21(1)→12(2)→3(3)→48(4)→39(3)→30(4)→21(3)→12(4)→2(4)→11(3)→20(4)→29(3)→38(4)→47(3)→2(2)→11(1)→20(2)→29(1)→38(2)→47(1)→1(1)→46(2)→37(1)→28(2)→19(1)→10(2)→1(3)→46(4)→37(3)→28(4)→19(3)→10(4)。In the second winding method, as shown in FIG9 , the second parallel branch of the U-phase winding is wound from the voltage lead-out line position U2 into the lead-out line from the neutral point lead-out line position X2. The slot numbers of the second parallel branch connected in series are: 3(1)→48(2)→39(1)→30(2)→21(1)→12(2)→3(3)→48(4)→39(3)→30(4)→21(3)→12(4)→ 2(4)→11(3)→20(4)→29(3)→38(4)→47(3)→2(2)→11(1)→20(2)→29(1)→38(2)→47(1)→1(1)→46(2)→37(1)→28(2)→19(1)→10(2)→1(3)→46(4)→37(3) →28(4)→19(3)→10(4).
第三种绕线方式,如图10所示,U相绕组的第二并联支路从电压引出线位置U2绕进从中性点引出线位置X2出线,该第二并联支路其串联连接经过的槽号为:28(4)→37(3)→46(4)→1(3)→10(4)→19(3)→28(2)→37(1)→46(2)→1(1)→10(2)→19(1)→11(1)→2(2)→47(1)→38(2)→29(1)→20(2)→11(3)→2(4)→47(3)→38(4)→29(3)→20(4)→30(4)→39(3)→48(4)→3(3)→12(4)→21(3)→30(2)→39(1)→48(2)→3(1)→12(2)→21(1)。The third winding method, as shown in FIG10 , is that the second parallel branch of the U-phase winding is wound from the voltage lead-out line position U2 to the neutral point lead-out line position X2. The slot numbers of the second parallel branch connected in series are: 28(4)→37(3)→46(4)→1(3)→10(4)→19(3)→28(2)→37(1)→46(2)→1(1)→10(2)→19(1) →11(1)→2(2)→47(1)→38(2)→29(1)→20(2)→11(3)→2(4)→47(3)→38(4)→29(3)→20(4)→30(4)→39(3)→48(4)→3(3)→12(4)→21(3)→30(2)→39(1)→48(2) →3(1)→12(2)→21(1).
以6极54槽扁线电机为例,其中,定子槽数s为54,转子极数为6,每一相绕组包括并联支路的条数q为2,定子槽11的槽层数n为6。Take a 6-pole 54-slot flat wire motor as an example, wherein the number s of stator slots is 54, the number of rotor poles is 6, the number q of parallel branches included in each phase winding is 2, and the number n of slot layers of the stator slot 11 is 6.
U相绕组的第一并联支路在本实施例中具有三种绕线方式。In this embodiment, the first parallel branch of the U-phase winding has three winding modes.
第一种绕线方式,如图11所示,U相绕组的第一并联支路从电压引出线位置U1绕进从中性点引出线位置X1出线,该第一并联支路其串联连接经过的槽号为:3(6)→12(5)→21(6)→30(5)→39(6)→48(5)→3(4)→12(3)→21(4)→30(3)→39(4)→48(3)→3(2)→12(1)→21(2)→30(1)→39(2)→48(1)→2(1)→47(2)→38(3)→29(4)→20(3)→11(4)→2(5)→47(6)→1(6)→10(5)→19(6)→28(5)→37(6)→46(5)→1(4)→10(3)→19(4)→28(3)→37(4)→46(3)→1(2)→10(1)→19(2)→28(1)→37(2)→46(1)→38(1)→29(2)→20(1)→11(2)→2(3)→47(4)→38(5)→29(6)→20(5)→11(6)。In the first winding method, as shown in FIG11 , the first parallel branch of the U-phase winding is wound from the voltage lead-out line position U1 into the lead-out line from the neutral point lead-out line position X1. The slot numbers of the first parallel branch connected in series are: 3(6)→12(5)→21(6)→30(5)→39(6)→48(5)→3(4)→12(3)→21(4)→30(3)→39(4)→48(3)→3(2)→12(1)→21(2)→30(1)→39(2)→48(1)→2(1)→47(2)→38(3)→ 29(4)→20(3)→11(4)→2(5)→47(6)→1(6)→10(5)→19(6)→28(5)→37(6)→46(5)→1(4)→10(3)→19(4)→28(3)→37(4)→46(3)→1(2)→10(1)→19(2)→28(1) →37(2)→46(1)→38(1)→29(2)→20(1)→11(2)→2(3)→47(4)→38(5)→29(6)→20(5)→11(6).
第二种绕线方式,如图12所示,U相绕组的第一并联支路从电压引出线位置U1绕进从中性点引出线位置X1出线,该第一并联支路其串联连接经过的槽号为:3(6)→12(5)→21(6)→30(5)→39(6)→48(5)→3(4)→12(3)→21(4)→30(3)→39(4)→48(3)→3(2)→12(1)→21(2)→30(1)→39(2)→48(1)→38(1)→29(2)→20(1)→11(2)→2(1)→47(2)→38(3)→29(4)→20(3)→11(4)→2(3)→47(4)→38(5)→29(6)→20(5)→11(6)→2(5)→47(6)→1(6)→10(5)→19(6)→28(5)→37(6)→46(5)→1(4)→10(3)→19(4)→28(3)→37(4)→46(3)→1(2)→10(1)→19(2)→28(1)→37(2)→46(1)。The second winding method, as shown in FIG12, is that the first parallel branch of the U-phase winding is wound from the voltage lead-out line position U1 into the lead-out line from the neutral point lead-out line position X1, and the slot numbers of the first parallel branch connected in series are: 3(6)→12(5)→21(6)→30(5)→39(6)→48(5)→3(4)→12(3)→21(4)→30(3)→39(4)→48(3)→3(2)→12(1)→21(2)→30(1)→39(2)→48(1)→38(1)→29(2)→20(1) →11(2)→2(1)→47(2)→38(3)→29(4)→20(3)→11(4)→2(3)→47(4)→38(5)→29(6)→20(5)→11(6)→2(5)→47(6)→1(6)→10(5)→19(6)→28(5)→37(6)→46(5) →1(4)→10(3)→19(4)→28(3)→37(4)→46(3)→1(2)→10(1)→19(2)→28(1)→37(2)→46(1).
第三种绕线方式,如图13所示,U相绕组的第一并联支路从电压引出线位置U1绕进从中性点引出线位置X1出线,该第一并联支路其串联连接经过的槽号为:1(6)→10(5)→19(6)→28(5)→37(6)→46(5)→1(4)→10(3)→19(4)→28(3)→37(4)→46(3)→1(2)→10(1)→19(2)→28(1)→37(2)→46(1)→38(1)→29(2)→20(1)→11(2)→2(1)→47(2)→38(3)→29(4)→20(3)→11(4)→2(3)→47(4)→38(5)→29(6)→20(5)→11(6)→2(5)→47(6)→3(6)→12(5)→21(6)→30(5)→39(6)→48(5)→3(4)→12(3)→21(4)→30(3)→39(4)→48(3)→3(2)→12(1)→21(2)→30(1)→39(2)→48(1)。The third winding method, as shown in FIG13 , is that the first parallel branch of the U-phase winding is wound from the voltage lead-out line position U1 into the lead-out line from the neutral point lead-out line position X1, and the slot numbers of the first parallel branch connected in series are: 1(6)→10(5)→19(6)→28(5)→37(6)→46(5)→1(4)→10(3)→19(4)→28(3)→37(4)→46(3)→1(2)→10(1)→19(2)→28(1)→37(2)→46(1)→38(1)→29(2)→20(1) →11(2)→2(1)→47(2)→38(3)→29(4)→20(3)→11(4)→2(3)→47(4)→38(5)→29(6)→20(5)→11(6)→2(5)→47(6)→3(6)→12(5)→21(6)→30(5)→39(6)→48(5) →3(4)→12(3)→21(4)→30(3)→39(4)→48(3)→3(2)→12(1)→21(2)→30(1)→39(2)→48(1).
U相绕组的第二并联支路在本实施例中具有三种绕线方式。In this embodiment, the second parallel branch of the U-phase winding has three winding modes.
第一种绕线方式,如图14所示,U相绕组的第二并联支路从电压引出线位置U2绕进从中性点引出线位置X2出线,该第二并联支路其串联连接经过的槽号为:1(1)→46(2)→37(1)→28(2)→19(1)→10(2)→1(3)→46(4)→37(3)→28(4)→19(3)→10(4)→1(5)→46(6)→37(5)→28(6)→19(5)→10(6)→2(6)→11(5)→20(6)→29(5)→38(6)→47(5)→2(4)→11(3)→20(4)→29(3)→38(4)→47(3)→2(2)→11(1)→20(2)→29(1)→38(2)→47(1)→3(1)→48(2)→39(1)→30(2)→21(1)→12(2)→3(3)→48(4)→39(3)→30(4)→21(3)→12(4)→3(5)→48(6)→39(5)→30(6)→21(5)→12(6)。In the first winding method, as shown in FIG14 , the second parallel branch of the U-phase winding is wound from the voltage lead-out line position U2 into the lead-out line from the neutral point lead-out line position X2. The slot numbers of the second parallel branch connected in series are: 1(1)→46(2)→37(1)→28(2)→19(1)→10(2)→1(3)→46(4)→37(3)→28(4)→19(3)→10(4)→1(5)→46(6)→37(5)→28(6)→19(5)→10(6)→2(6)→11(5)→20(6)→ 29(5)→38(6)→47(5)→2(4)→11(3)→20(4)→29(3)→38(4)→47(3)→2(2)→11(1)→20(2)→29(1)→38(2)→47(1)→3(1)→48(2)→39(1)→30(2)→21(1)→12(2 )→3(3)→48(4)→39(3)→30(4)→21(3)→12(4)→3(5)→48(6)→39(5)→30(6)→21(5)→12(6).
第二种绕线方式,如图15所示,U相绕组的第二并联支路从电压引出线位置U2绕进从中性点引出线位置X2出线,该第二并联支路其串联连接经过的槽号为:3(1)→48(2)→39(1)→30(2)→21(1)→12(2)→3(3)→48(4)→39(3)→30(4)→21(3)→12(4)→3(5)→48(6)→39(5)→30(6)→21(5)→12(6)→2(6)→11(5)→20(6)→29(5)→38(6)→47(5)→2(4)→11(3)→20(4)→29(3)→38(4)→47(3)→2(2)→11(1)→20(2)→29(1)→38(2)→47(1)→1(1)→46(2)→37(1)→28(2)→19(1)→10(2)→1(3)→46(4)→37(3)→28(4)→19(3)→10(4)→1(5)→46(6)→37(5)→28(6)→19(5)→10(6)。In the second winding method, as shown in FIG15 , the second parallel branch of the U-phase winding is wound from the voltage lead-out line position U2 into the neutral point lead-out line position X2. The slot numbers of the second parallel branch connected in series are: 3(1)→48(2)→39(1)→30(2)→21(1)→12(2)→3(3)→48(4)→39(3)→30(4)→21(3)→12(4)→3(5)→48(6)→39(5)→30(6)→21(5)→12(6)→2(6)→11(5)→20(6)→ 29(5)→38(6)→47(5)→2(4)→11(3)→20(4)→29(3)→38(4)→47(3)→2(2)→11(1)→20(2)→29(1)→38(2)→47(1)→1(1)→46(2)→37(1)→28(2)→19(1)→10(2 )→1(3)→46(4)→37(3)→28(4)→19(3)→10(4)→1(5)→46(6)→37(5)→28(6)→19(5)→10(6).
第三种绕线方式,如图16所示,U相绕组的第二并联支路从电压引出线位置U2绕进从中性点引出线位置X2出线,该第二并联支路其串联连接经过的槽号为:28(6)→37(5)→46(6)→1(5)→10(6)→19(5)→28(4)→37(3)→46(4)→1(3)→10(4)→19(3)→28(2)→37(1)→46(2)→1(1)→10(2)→19(1)→11(1)→2(2)→47(1)→38(2)→29(1)→20(2)→11(3)→2(4)→47(3)→38(4)→29(3)→20(4)→11(5)→2(6)→47(5)→38(6)→29(5)→20(6)→30(6)→39(5)→48(6)→3(5)→12(6)→21(5)→30(4)→39(3)→48(4)→3(3)→12(4)→21(3)→30(2)→39(1)→48(2)→3(1)→12(2)→21(1)。In the third winding method, as shown in FIG16 , the second parallel branch of the U-phase winding is wound from the voltage lead-out line position U2 into the lead-out line from the neutral point lead-out line position X2. The slot numbers of the second parallel branch connected in series are: 28(6)→37(5)→46(6)→1(5)→10(6)→19(5)→28(4)→37(3)→46(4)→1(3)→10(4)→19(3)→28(2)→37(1)→46(2)→1(1)→10(2)→19(1)→11(1)→2(2)→47(1)→ 38(2)→29(1)→20(2)→11(3)→2(4)→47(3)→38(4)→29(3)→20(4)→11(5)→2(6)→47(5)→38(6)→29(5)→20(6)→30(6)→39(5)→48(6)→3(5)→12(6)→21(5) →30(4)→39(3)→48(4)→3(3)→12(4)→21(3)→30(2)→39(1)→48(2)→3(1)→12(2)→21(1).
在另一实施例中,q为1,n为4或8,任一并联支路在第一槽层或第n槽层的发卡线圈节距组合为7、8、10,8、9、10,或8、10、11;且任一并联支路在第2层至第n-1层的发卡线圈节距为9,任一并联支路在第2槽层至第n-1槽层的焊接节距为9。In another embodiment, q is 1, n is 4 or 8, and the hairpin coil pitch combination of any parallel branch in the first slot layer or the nth slot layer is 7, 8, 10, 8, 9, 10, or 8, 10, 11; and the hairpin coil pitch of any parallel branch from the 2nd layer to the n-1th layer is 9, and the welding pitch of any parallel branch from the 2nd slot layer to the n-1th slot layer is 9.
以6极54槽扁线电机为例,其中,定子槽数s为54,转子极数为6,每一相绕组包括并联支路的条数q为1,定子槽11的槽层数n为4。Take a 6-pole 54-slot flat wire motor as an example, wherein the number s of stator slots is 54, the number of rotor poles is 6, the number q of parallel branches included in each phase winding is 1, and the number n of slot layers of the stator slot 11 is 4.
U相绕组在本实施例中具有多种绕线方式。In this embodiment, the U-phase winding has multiple winding methods.
第一种绕线方式,如图17,U相绕组从电压引出线位置U绕进从中性点引出线位置X出线,U相绕组其串联连接经过的槽号为:1(1)→46(2)→37(1)→28(2)→19(1)→10(2)→1(3)→46(4)→37(3)→28(4)→19(3)→10(4)→2(4)→11(3)→20(4)→29(3)→38(4)→47(3)→2(2)→11(1)→20(2)→29(1)→38(2)→47(1)→3(1)→48(2)→39(1)→30(2)→21(1)→12(2)→3(3)→48(4)→39(3)→30(4)→21(3)→12(4)→3(4)→12(3)→21(4)→30(3)→39(4)→48(3)→3(2)→12(1)→21(2)→30(1)→39(2)→48(1)→38(1)→29(2)→20(1)→11(2)→2(1)→47(2)→38(3)→29(4)→20(3)→11(4)→2(3)→47(4)→1(4)→10(3)→19(4)→28(3)→37(4)→46(3)→1(2)→10(1)→19(2)→28(1)→37(2)→46(1)。In the first winding method, as shown in Figure 17, the U-phase winding is wound from the voltage lead-out line position U to the neutral point lead-out line position X. The slot numbers of the U-phase winding connected in series are: 1(1)→46(2)→37(1)→28(2)→19(1)→10(2)→1(3)→46(4)→37(3)→28(4)→19(3)→10(4)→2(4)→11(3)→20(4)→29(3)→38(4)→47(3)→2(2)→11(1)→20(2)→29(1)→38(2)→47(1)→3(1)→48(2)→39(1)→30(2)→21(1)→12(2)→3(3)→4 8(4)→39(3)→30(4)→21(3)→12(4)→3(4)→12(3)→21(4)→30(3)→39(4)→48(3)→3(2)→12(1)→21(2)→30(1)→39(2)→48(1)→38(1)→29(2)→20(1)→11(2) →2(1)→47(2)→38(3)→29(4)→20(3)→11(4)→2(3)→47(4)→1(4)→10(3)→19(4)→28(3)→37(4)→46(3)→1(2)→10(1)→19(2)→28(1)→37(2)→46(1).
第二种绕线方式,如图18示,U相绕组从电压引出线位置U绕进从中性点引出线位置X出线,U相绕组其串联连接经过的槽号为:1(4)→10(3)→19(4)→28(3)→37(4)→46(3)→1(2)→10(1)→19(2)→28(1)→37(2)→46(1)→38(1)→29(2)→20(1)→11(2)→2(1)→47(2)→38(3)→29(4)→20(3)→11(4)→2(3)→47(4)→3(4)→12(3)→21(4)→30(3)→39(4)→48(3)→3(2)→12(1)→21(2)→30(1)→39(2)→48(1)→1(1)→46(2)→37(1)→28(2)→19(1)→10(2)→1(3)→46(4)→37(3)→28(4)→19(3)→10(4)→2(4)→11(3)→20(4)→29(3)→38(4)→47(3)→2(2)→11(1)→20(2)→29(1)→38(2)→47(1)→3(1)→48(2)→39(1)→30(2)→21(1)→12(2)→3(3)→48(4)→39(3)→30(4)→21(3)→12(4)。The second winding method, as shown in FIG18, is that the U-phase winding is wound from the voltage lead-out line position U to the neutral point lead-out line position X. The slot numbers of the U-phase winding connected in series are: 1(4)→10(3)→19(4)→28(3)→37(4)→46(3)→1(2)→10(1)→19(2)→28(1)→37(2)→46(1)→38(1)→29(2)→20(1)→11(2)→2(1)→47(2)→38(3)→29(4)→20(3)→11(4)→2(3)→47(4)→3(4)→12(3)→21(4)→30(3)→39(4)→48(3)→3(2)→1 2(1)→21(2)→30(1)→39(2)→48(1)→1(1)→46(2)→37(1)→28(2)→19(1)→10(2)→1(3)→46(4)→37(3)→28(4)→19(3)→10(4)→2(4)→11(3)→20(4)→29(3) →38(4)→47(3)→2(2)→11(1)→20(2)→29(1)→38(2)→47(1)→3(1)→48(2)→39(1)→30(2)→21(1)→12(2)→3(3)→48(4)→39(3)→30(4)→21(3)→12(4).
第三种绕线方式,如图19,U相绕组从电压引出线位置U绕进从中性点引出线位置X出线,U相绕组其串联连接经过的槽号为:3(4)→12(3)→21(4)→30(3)→39(4)→48(3)→3(2)→12(1)→21(2)→30(1)→39(2)→48(1)→38(1)→29(2)→20(1)→11(2)→2(1)→47(2)→38(3)→29(4)→20(3)→11(4)→2(3)→47(4)→1(4)→10(3)→19(4)→28(3)→37(4)→46(3)→1(2)→10(1)→19(2)→28(1)→37(2)→46(1)→3(1)→48(2)→39(1)→30(2)→21(1)→12(2)→3(3)→48(4)→39(3)→30(4)→21(3)→12(4)→2(4)→11(3)→20(4)→29(3)→38(4)→47(3)→2(2)→11(1)→20(2)→29(1)→38(2)→47(1)→1(1)→46(2)→37(1)→28(2)→19(1)→10(2)→1(3)→46(4)→37(3)→28(4)→19(3)→10(4)。The third winding method, as shown in Figure 19, is that the U-phase winding is wound from the voltage lead-out line position U to the neutral point lead-out line position X. The slot numbers of the U-phase winding connected in series are: 3(4)→12(3)→21(4)→30(3)→39(4)→48(3)→3(2)→12(1)→21(2)→30(1)→39(2)→48(1)→38(1)→29(2)→20(1)→11(2)→2(1)→47(2)→38(3)→29(4)→20(3)→11(4)→2(3)→47(4)→1(4)→10(3)→19(4)→28(3)→37(4)→46(3)→1(2→1 0(1)→19(2)→28(1)→37(2)→46(1)→3(1)→48(2)→39(1)→30(2)→21(1)→12(2)→3(3)→48(4)→39(3)→30(4)→21(3)→12(4)→2(4)→11(3)→20(4)→29(3) →38(4)→47(3)→2(2)→11(1)→20(2)→29(1)→38(2)→47(1)→1(1)→46(2)→37(1)→28(2)→19(1)→10(2)→1(3)→46(4)→37(3)→28(4)→19(3)→10(4).
在又一实施例中,q为1,n为6或10,任一并联支路在第一槽层或第n槽层的发卡线圈节距组合为8、9、10,7、8,8、10、11,或7、8、10;任一并联支路在第2层至第n-1层的发卡线圈节距为9,任一并联支路在第2槽层至第n-1槽层的焊接节距为9。In another embodiment, q is 1, n is 6 or 10, and the hairpin coil pitch combination of any parallel branch in the first slot layer or the nth slot layer is 8, 9, 10, 7, 8, 8, 10, 11, or 7, 8, 10; the hairpin coil pitch of any parallel branch from the 2nd layer to the n-1th layer is 9, and the welding pitch of any parallel branch from the 2nd slot layer to the n-1th slot layer is 9.
以6极54槽扁线电机为例,其中,定子槽数s为54,转子极数为6,每一相绕组包括并联支路的条数q为1,定子槽11的槽层数n为6。Take a 6-pole 54-slot flat wire motor as an example, wherein the number s of stator slots is 54, the number of rotor poles is 6, the number q of parallel branches included in each phase winding is 1, and the number n of slot layers of the stator slot 11 is 6.
U相绕组在本实施例中具有多种绕线方式。In this embodiment, the U-phase winding has multiple winding methods.
第一种绕线方式,如图20,U相绕组从电压引出线位置U绕进从中性点引出线位置X出线,U相绕组其串联连接经过的槽号为:3(1)→48(2)→39(1)→30(2)→21(1)→12(2)→3(3)→48(4)→39(3)→30(4)→21(3)→12(4)→3(5)→48(6)→39(5)→30(6)→21(5)→12(6)→2(6)→11(5)→20(6)→29(5)→38(6)→47(5)→2(4)→11(3)→20(4)→29(3)→38(4)→47(3)→2(2)→11(1)→20(2)→29(1)→38(2)→47(1)→1(1)→46(2)→37(1)→28(2)→19(1)→10(2)→1(3)→46(4)→37(3)→28(4)→19(3)→10(4)→1(5)→46(6)→37(5)→28(6)→19(5)→10(6)→3(6)→12(5)→21(6)→30(5)→39(6)→48(5)→3(4)→12(3)→21(4)→30(3)→39(4)→48(3)→3(2)→12(1)→21(2)→30(1)→39(2)→48(1)→38(1)→29(2)→20(1)→11(2)→2(1)→47(2)→38(3)→29(4)→20(3)→11(4)→2(3)→47(4)→38(5)→29(6)→20(5)→11(6)→2(5)→47(6)→1(6)→10(5)→19(6)→28(5)→37(6)→46(5)→1(4)→10(3)→19(4)→28(3)→37(4)→46(3)→1(2)→10(1)→19(2)→28(1)→37(2)→46(1)。In the first winding method, as shown in Figure 20, the U-phase winding is wound from the voltage lead-out line position U to the neutral point lead-out line position X. The slot numbers of the U-phase winding connected in series are: 3(1)→48(2)→39(1)→30(2)→21(1)→12(2)→3(3)→48(4)→39(3)→30(4)→21(3)→12(4)→3(5)→48(6)→39(5)→30(6)→21(5)→12(6)→2(6)→11(5 )→20(6)→29(5)→38(6)→47(5)→2(4)→11(3)→20(4)→29(3)→38(4)→47(3)→2(2)→11(1)→20(2)→29(1)→38(2)→47(1)→1(1)→46(2)→37(1)→28(2)→19(1 )→10(2)→1(3)→46(4)→37(3)→28(4)→19(3)→10(4)→1(5)→4 6(6)→37(5)→28(6)→19(5)→10(6)→3(6)→12(5)→21(6)→30(5)→39(6)→48(5)→3(4)→12(3)→21(4)→30(3)→39(4)→48(3)→3(2)→12(1)→21(2)→30(1)→ 39(2)→48(1)→38(1)→29(2)→20(1)→11(2)→2(1)→47(2)→38( 3)→29(4)→20(3)→11(4)→2(3)→47(4)→38(5)→29(6)→20(5)→11(6)→2(5)→47(6)→1(6)→10(5)→19(6)→28(5)→37(6)→46(5)→1(4)→10(3)→19(4)→28( 3)→37(4)→46(3)→1(2)→10(1)→19(2)→28(1)→37(2)→46(1).
第二种绕线方式,如图21,U相绕组从电压引出线位置U绕进从中性点引出线位置X出线,U相绕组其串联连接经过的槽号为:1(6)→10(5)→19(6)→28(5)→37(6)→46(5)→1(4)→10(3)→19(4)→28(3)→37(4)→46(3)→1(2)→10(1)→19(2)→28(1)→37(2)→46(1)→38(1)→29(2)→20(1)→11(2)→2(1)→47(2)→38(3)→29(4)→20(3)→11(4)→2(3)→47(4)→38(5)→29(6)→20(5)→11(6)→2(5)→47(6)→3(6)→12(5)→21(6)→30(5)→39(6)→48(5)→3(4)→12(3)→21(4)→30(3)→39(4)→48(3)→3(2)→12(1)→21(2)→30(1)→39(2)→48(1)→3(1)→48(2)→39(1)→30(2)→21(1)→12(2)→3(3)→48(4)→39(3)→30(4)→21(3)→12(4)→3(5)→48(6)→39(5)→30(6)→21(5)→12(6)→2(6)→11(5)→20(6)→29(5)→38(6)→47(5)→2(4)→11(3)→20(4)→29(3)→38(4)→47(3)→2(2)→11(1)→20(2)→29(1)→38(2)→47(1)→1(1)→46(2)→37(1)→28(2)→19(1)→10(2)→1(3)→46(4)→37(3)→28(4)→19(3)→10(4)→1(5)→46(6)→37(5)→28(6)→19(5)→10(6)。The second winding method, as shown in Figure 21, is that the U-phase winding is wound from the voltage lead-out line position U to the neutral point lead-out line position X. The slot numbers of the U-phase winding connected in series are: 1(6)→10(5)→19(6)→28(5)→37(6)→46(5)→1(4)→10(3)→19(4)→28(3)→37(4)→46(3)→1(2)→10(1)→19(2)→28(1)→37(2)→46(1)→38(1)→29( 2)→20(1)→11(2)→2(1)→47(2)→38(3)→29(4)→20(3)→11(4)→2(3)→47(4)→38(5)→29(6)→20(5)→11(6)→2(5)→47(6)→3(6)→12(5)→21(6)→30(5)→39( 6)→48(5)→3(4)→12(3)→21(4)→30(3)→39(4)→48(3)→3(2)→1 2(1)→21(2)→30(1)→39(2)→48(1)→3(1)→48(2)→39(1)→30(2)→21(1)→12(2)→3(3)→48(4)→39(3)→30(4)→21(3)→12(4)→3(5)→48(6)→39(5)→30(6)→ 21(5)→12(6)→2(6)→11(5)→20(6)→29(5)→38(6)→47(5)→2(4 )→11(3)→20(4)→29(3)→38(4)→47(3)→2(2)→11(1)→20(2)→29(1)→38(2)→47(1)→1(1)→46(2)→37(1)→28(2)→19(1)→10(2)→1(3)→46(4)→37(3)→28(4 )→19(3)→10(4)→1(5)→46(6)→37(5)→28(6)→19(5)→10(6).
第三种绕线方式,如图22,U相绕组从电压引出线位置U绕进从中性点引出线位置X出线,U相绕组其串联连接经过的槽号为:1(1)→46(2)→37(1)→28(2)→19(1)→10(2)→1(3)→46(4)→37(3)→28(4)→19(3)→10(4)→1(5)→46(6)→37(5)→28(6)→19(5)→10(6)→2(6)→11(5)→20(6)→29(5)→38(6)→47(5)→2(4)→11(3)→20(4)→29(3)→38(4)→47(3)→2(2)→11(1)→20(2)→29(1)→38(2)→47(1)→3(1)→48(2)→39(1)→30(2)→21(1)→12(2)→3(3)→48(4)→39(3)→30(4)→21(3)→12(4)→3(5)→48(6)→39(5)→30(6)→21(5)→12(6)→3(6)→12(5)→21(6)→30(5)→39(6)→48(5)→3(4)→12(3)→21(4)→30(3)→39(4)→48(3)→3(2)→12(1)→21(2)→30(1)→39(2)→48(1)→38(1)→29(2)→20(1)→11(2)→2(1)→47(2)→38(3)→29(4)→20(3)→11(4)→2(3)→47(4)→38(5)→29(6)→20(5)→11(6)→2(5)→47(6)→1(6)→10(5)→19(6)→28(5)→37(6)→46(5)→1(4)→10(3)→19(4)→28(3)→37(4)→46(3)→1(2)→10(1)→19(2)→28(1)→37(2)→46(1)。The third winding method, as shown in Figure 22, is that the U-phase winding is wound from the voltage lead-out line position U to the neutral point lead-out line position X. The slot numbers of the U-phase winding connected in series are: 1(1)→46(2)→37(1)→28(2)→19(1)→10(2)→1(3)→46(4)→37(3)→28(4)→19(3)→10(4)→1(5)→46(6)→37(5)→28(6)→19(5)→10(6)→2(6)→11(5 )→20(6)→29(5)→38(6)→47(5)→2(4)→11(3)→20(4)→29(3)→38(4)→47(3)→2(2)→11(1)→20(2)→29(1)→38(2)→47(1)→3(1)→48(2)→39(1)→30(2)→21(1 )→12(2)→3(3)→48(4)→39(3)→30(4)→21(3)→12(4)→3(5)→4 8(6)→39(5)→30(6)→21(5)→12(6)→3(6)→12(5)→21(6)→30(5)→39(6)→48(5)→3(4)→12(3)→21(4)→30(3)→39(4)→48(3)→3(2)→12(1)→21(2)→30(1)→ 39(2)→48(1)→38(1)→29(2)→20(1)→11(2)→2(1)→47(2)→38( 3)→29(4)→20(3)→11(4)→2(3)→47(4)→38(5)→29(6)→20(5)→11(6)→2(5)→47(6)→1(6)→10(5)→19(6)→28(5)→37(6)→46(5)→1(4)→10(3)→19(4)→28( 3)→37(4)→46(3)→1(2)→10(1)→19(2)→28(1)→37(2)→46(1).
在又一实施例中,定子槽11的槽层数n为奇数,其可以为5或7,每一相绕组包括并联支路的条数q为偶数,其可以为2或4,定子槽的个数s可以为72。In another embodiment, the number n of slot layers of the stator slots 11 is an odd number, which may be 5 or 7, the number q of parallel branches included in each phase winding is an even number, which may be 2 or 4, and the number s of the stator slots may be 72.
可选地,并联支路在第1槽层的发卡线圈节距为7和/或13,并联支路在第n槽层的发卡线圈节距为7和/或13,并联支路在第一槽层或第n槽层的焊接节距为13,绕组的绕线方式为波绕。任一并联支路从第2槽层和第n-1槽层之间的发卡线圈节距为12。Optionally, the hairpin coil pitch of the parallel branch in the first slot layer is 7 and/or 13, the hairpin coil pitch of the parallel branch in the nth slot layer is 7 and/or 13, the welding pitch of the parallel branch in the first slot layer or the nth slot layer is 13, and the winding method of the winding is wave winding. The hairpin coil pitch of any parallel branch between the second slot layer and the n-1th slot layer is 12.
以6极72槽扁线电机为例,其中,定子槽数s为72,转子极数为6,每一相绕组包括并联支路的条数q为2,定子槽11的槽层数n为5,扁线电机的每极相槽数为4,采用波绕法,采用本实施例的定子绕组20只需6种类型的发卡线圈21。Take a 6-pole 72-slot flat wire motor as an example, wherein the number of stator slots s is 72, the number of rotor poles is 6, the number of parallel branches included in each phase winding q is 2, the number of slot layers n of the stator slot 11 is 5, the number of slots per pole of the flat wire motor is 4, and the wave winding method is adopted. Only 6 types of hairpin coils 21 are required for the stator winding 20 of this embodiment.
如图23所示,U相绕组的第一并联支路从电压引出线位置U1绕进从中性点引出线位置X1出线,该第一并联支路其串联连接经过的槽号为:1(5)→13(4)→25(5)→37(4)→49(5)→61(4)→1(3)→13(2)→25(3)→37(2)→49(3)→61(2)→1(1)→14(1)→25(2)→38(1)→49(2)→62(1)→50(2)→38(3)→26(2)→14(3)→2(2)→62(3)→50(4)→38(5)→26(4)→14(5)→2(4)→62(5)→3(5)→15(4)→27(5)→39(4)→51(5)→63(4)→3(3)→15(2)→27(3)→39(2)→51(3)→63(2)→3(1)→16(1)→27(2)→40(1)→51(2)→64(1)→52(2)→40(3)→28(2)→16(3)→4(2)→64(3)→52(4)→40(5)→28(4)→16(5)→4(4)→64(5)。As shown in FIG23 , the first parallel branch of the U-phase winding is wound from the voltage lead-out line position U1 into the neutral point lead-out line position X1. The slot numbers of the first parallel branch connected in series are: 1(5)→13(4)→25(5)→37(4)→49(5)→61(4)→1(3)→13(2)→25(3)→37(2)→49(3)→61(2)→1(1)→14(1)→25(2)→38(1)→49(2)→62(1)→50(2)→38(3)→26(2)→14(3)→2(2)→62(3)→50( 4)→38(5)→26(4)→14(5)→2(4)→62(5)→3(5)→15(4)→27(5)→39(4)→51(5)→63(4)→3(3)→15(2)→27(3)→39(2)→51(3)→63(2)→3(1)→16(1)→27(2)→40( 1)→51(2)→64(1)→52(2)→40(3)→28(2)→16(3)→4(2)→64(3)→52(4)→40(5)→28(4)→16(5)→4(4)→64(5).
如图24所示,U相绕组的第二并联支路从电压引出线位置U2绕进从中性点引出线位置X2出线,该第二并联支路其串联连接经过的槽号为:4(5)→16(4)→28(5)→40(4)→52(5)→64(4)→4(3)→16(2)→28(3)→40(2)→52(3)→64(2)→4(1)→63(1)→52(2)→39(1)→28(2)→15(1)→3(2)→63(3)→51(2)→39(3)→27(2)→15(3)→3(4)→63(5)→51(4)→39(5)→27(4)→15(5)→2(5)→14(4)→26(5)→38(4)→50(5)→62(4)→2(3)→14(2)→26(3)→38(2)→50(3)→62(2)→2(1)→61(1)→50(2)→37(1)→26(2)→13(1)→1(2)→61(3)→49(2)→37(3)→25(2)→13(3)→1(4)→61(5)→49(4)→37(5)→25(4)→13(5)。As shown in FIG. 24 , the second parallel branch of the U-phase winding is wound from the voltage lead-out line position U2 into the neutral point lead-out line position X2. The slot numbers through which the second parallel branch is connected in series are: 4(5)→16(4)→28(5)→40(4)→52(5)→64(4)→4(3)→16(2)→28(3)→40(2)→52(3)→64(2)→4(1)→63(1)→52(2)→39(1)→28(2)→15(1)→3(2)→63(3)→51(2)→39(3)→27(2)→15(3)→3(4 )→63(5)→51(4)→39(5)→27(4)→15(5)→2(5)→14(4)→26(5)→38(4)→50(5)→62(4)→2(3)→14(2)→26(3)→38(2)→50(3)→62(2)→2(1)→61(1)→50(2)→37(1 )→26(2)→13(1)→1(2)→61(3)→49(2)→37(3)→25(2)→13(3)→1(4)→61(5)→49(4)→37(5)→25(4)→13(5).
两条并联支路对应的起始槽和结束槽号分布如下:U1对应1(5),X1对应64(5);U2对应4(5),X2对应13(5)。U1和U2并联,X1和X2并联,最后通过汇流条连接,形成完整的U相绕组。The starting and ending slot numbers of the two parallel branches are distributed as follows: U1 corresponds to 1 (5), X1 corresponds to 64 (5); U2 corresponds to 4 (5), X2 corresponds to 13 (5). U1 and U2 are connected in parallel, X1 and X2 are connected in parallel, and finally connected through a bus bar to form a complete U-phase winding.
第一并联支路的发卡线圈节距有11、12和13,第二并联支路的发卡线圈节距有11、12和13,焊接节距有13和12。The hairpin coil pitches of the first parallel branch are 11, 12 and 13, the hairpin coil pitches of the second parallel branch are 11, 12 and 13, and the welding pitches are 13 and 12.
可选地,并联支路在第一槽层的发卡线圈节距为13和/或15,并联支路在第n槽层的发卡线圈节距为13和/或15,并联支路在第一槽层或第n槽层的焊接节距为11和/或13,绕组的绕线方式为叠绕。任一并联支路从第2槽层和第n-1槽层之间的发卡线圈节距为12。Optionally, the hairpin coil pitch of the parallel branch in the first slot layer is 13 and/or 15, the hairpin coil pitch of the parallel branch in the nth slot layer is 13 and/or 15, the welding pitch of the parallel branch in the first slot layer or the nth slot layer is 11 and/or 13, and the winding method of the winding is stacked winding. The hairpin coil pitch of any parallel branch between the second slot layer and the n-1th slot layer is 12.
以6极72槽扁线电机为例,其中,定子槽数s为72,转子极数为6,每一相绕组包括并联支路的条数q为2,定子槽11的槽层数n为5,扁线电机的每极相槽数为4,采用叠绕法,采用本实施例的定子绕组20只需6种类型的发卡线圈21。Take a 6-pole 72-slot flat wire motor as an example, wherein the number of stator slots s is 72, the number of rotor poles is 6, the number of parallel branches included in each phase winding q is 2, the number of slot layers n of the stator slot 11 is 5, the number of slots per pole of the flat wire motor is 4, and the stacking winding method is adopted. Only 6 types of hairpin coils 21 are required for the stator winding 20 of this embodiment.
如图25所示,U相绕组的第一并联支路从电压引出线位置U1绕进从中性点引出线位置X1出线,该第一并联支路其串联连接经过的槽号为:1(5)→13(4)→1(3)→13(2)→1(1)→14(1)→26(2)→14(3)→26(4)→14(5)→27(5)→39(4)→27(3)→39(2)→27(1)→40(1)→52(2)→40(3)→52(4)→40(5)→25(5)→37(4)→25(3)→37(2)→25(1)→38(1)→50(2)→38(3)→50(4)→38(5)→51(5)→63(4)→51(3)→63(2)→51(1)→64(1)→4(2)→64(3)→4(4)→64(5)→49(5)→61(4)→49(3)→61(2)→49(1)→62(1)→2(2)→62(3)→2(4)→62(5)→3(5)→15(4)→3(3)→15(2)→3(1)→16(1)→28(2)→16(3)→28(4)→16(5)。As shown in FIG25 , the first parallel branch of the U-phase winding is wound from the voltage lead-out line position U1 into the lead-out line from the neutral point lead-out line position X1. The slot numbers through which the first parallel branch is connected in series are: 1(5)→13(4)→1(3)→13(2)→1(1)→14(1)→26(2)→14(3)→26(4)→14(5)→27(5)→39(4)→27(3)→39(2)→27(1)→40(1)→52(2)→40(3)→52(4)→40(5)→25(5)→37(4)→25(3)→37(2)→25 (1)→38(1)→50(2)→38(3)→50(4)→38(5)→51(5)→63(4)→51(3)→63(2)→51(1)→64(1)→4(2)→64(3)→4(4)→64(5)→49(5)→61(4)→49(3)→61(2)→49(1)→6 2(1)→2(2)→62(3)→2(4)→62(5)→3(5)→15(4)→3(3)→15(2)→3(1)→16(1)→28(2)→16(3)→28(4)→16(5).
如图26所示,U相绕组的第二并联支路从电压引出线位置U2绕进从中性点引出线位置X2出线,该第二并联支路其串联连接经过的槽号为:4(5)→16(4)→4(3)→16(2)→4(1)→15(1)→27(2)→15(3)→27(4)→15(5)→2(5)→14(4)→2(1)→13(1)→25(2)→13(3)→25(4)→13(5)→28(5)→40(4)→28(3)→40(2)→28(1)→39(1)→51(2)→39(3)→51(4)→39(5)→26(5)→38(4)→26(3)→38(2)→26(1)→37(1)→49(2)→37(3)→49(4)→37(5)→52(5)→64(4)→52(3)→64(2)→52(1)→63(1)→3(2)→63(3)→3(4)→63(5)→50(5)→62(4)→50(3)→62(2)→50(1)→61(1)→1(2)→61(3)→1(4)→61(5)。As shown in FIG26 , the second parallel branch of the U-phase winding is wound from the voltage lead-out line position U2 into the lead-out line from the neutral point lead-out line position X2. The slot numbers through which the second parallel branch is connected in series are: 4(5)→16(4)→4(3)→16(2)→4(1)→15(1)→27(2)→15(3)→27(4)→15(5)→2(5)→14(4)→2(1)→13(1)→25(2)→13(3)→25(4)→13(5)→28(5)→40(4)→28(3)→40(2)→28(1)→39(1) →51(2)→39(3)→51(4)→39(5)→26(5)→38(4)→26(3)→38(2)→26(1)→37(1)→49(2)→37(3)→49(4)→37(5)→52(5)→64(4)→52(3)→64(2)→52(1)→63(1)→3 (2)→63(3)→3(4)→63(5)→50(5)→62(4)→50(3)→62(2)→50(1)→61(1)→1(2)→61(3)→1(4)→61(5).
两条绕组支路对应的起始槽和结束槽号分布如下:U1对应1(5),X1对应16(5);U2对应4(5),X2对应61(5)。U1和U2并联,X1和X2并联,最后通过汇流条连接,形成完整的U相绕组。The starting slot and ending slot numbers of the two winding branches are distributed as follows: U1 corresponds to 1 (5), X1 corresponds to 16 (5); U2 corresponds to 4 (5), X2 corresponds to 61 (5). U1 and U2 are connected in parallel, X1 and X2 are connected in parallel, and finally connected through a bus bar to form a complete U-phase winding.
第1条并联支路的线圈节距有12、13和15,第2条并联支路的线圈节距有12、13和15,焊接节距有11、12和13。The coil pitches of the first parallel branch are 12, 13 and 15, the coil pitches of the second parallel branch are 12, 13 and 15, and the welding pitches are 11, 12 and 13.
本申请实施例还提供一种动力总成,该动力总成包括减速器和上述的扁线电机。其中,扁线电机和减速器传动连接。具体地,扁线电机的驱动轴与减速器的输入轴可通过联轴器等传动件实现传动连接,以将驱动力自扁线电机输出至减速器。The embodiment of the present application also provides a power assembly, which includes a reducer and the above-mentioned flat wire motor. The flat wire motor and the reducer are in transmission connection. Specifically, the driving shaft of the flat wire motor and the input shaft of the reducer can be connected in transmission through a transmission member such as a coupling to output the driving force from the flat wire motor to the reducer.
本申请实施例提供的车辆,包括上述的动力总成,上述的动力总成设置于车辆内,并为车辆提供运行动力。具体地,本实施例中,车辆可具体为以电能进行驱动的新能源车辆。其中,新能源车辆具体可以是混合动力电动车辆、纯电动车辆或燃料电池电动车辆等,也可以是采用超级电容器、飞轮电池或飞轮储能器等高效储能器作为电能来源的车辆。The vehicle provided in the embodiment of the present application includes the above-mentioned powertrain, which is arranged in the vehicle and provides running power for the vehicle. Specifically, in the present embodiment, the vehicle can be a new energy vehicle driven by electric energy. Among them, the new energy vehicle can be a hybrid electric vehicle, a pure electric vehicle or a fuel cell electric vehicle, etc., or it can be a vehicle that uses a high-efficiency energy storage device such as a supercapacitor, a flywheel battery or a flywheel energy storage device as a source of electric energy.
区别于现有技术的情况,本申请公开了一种车辆、动力总成、扁线电机及其定子。通过每相绕组的多条并联支路在周向上旋转对称,则使得每相绕组中多个并联支路的磁场分布相同,电势平衡,因而避免了并联支路间产生的环流,从而可大幅减小高频下的附加交流铜耗,提高高速运行时的扁线电机效率,并避免了绕组局部过温,延长了扁线电机的寿命;且每一并联支路的发卡线圈在不同定子槽中遍历N个槽层,从而可消除每相绕组中多个并联支路因在定子槽中的位置引起的电势相位差。Different from the prior art, the present application discloses a vehicle, a powertrain, a flat wire motor and a stator thereof. By making the multiple parallel branches of each phase winding rotationally symmetrical in the circumferential direction, the magnetic field distribution of the multiple parallel branches in each phase winding is the same, and the potential is balanced, thereby avoiding the circulation generated between the parallel branches, thereby greatly reducing the additional AC copper loss at high frequency, improving the efficiency of the flat wire motor at high speed, avoiding local overheating of the winding, and extending the life of the flat wire motor; and the hairpin coil of each parallel branch traverses N slot layers in different stator slots, thereby eliminating the potential phase difference caused by the position of the multiple parallel branches in each phase winding in the stator slot.
以上所述仅为本申请的实施例,并非因此限制本申请的专利范围,凡是利用本申请说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本申请的专利保护范围内。The above descriptions are merely embodiments of the present application and are not intended to limit the patent scope of the present application. Any equivalent structure or equivalent process transformation made using the contents of the present application specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present application.
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