CN221836079U - Nonmetal magnetic material band conveyer and unloading equipment - Google Patents
Nonmetal magnetic material band conveyer and unloading equipment Download PDFInfo
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- 239000000696 magnetic material Substances 0.000 title claims abstract description 24
- 229910052755 nonmetal Inorganic materials 0.000 title 1
- 239000000463 material Substances 0.000 claims abstract description 27
- 230000005540 biological transmission Effects 0.000 claims abstract description 15
- 238000007599 discharging Methods 0.000 claims description 11
- 238000000465 moulding Methods 0.000 claims description 10
- 210000000078 claw Anatomy 0.000 claims description 9
- 238000012958 reprocessing Methods 0.000 claims description 7
- 230000007246 mechanism Effects 0.000 claims description 5
- 230000006698 induction Effects 0.000 claims description 3
- 230000001360 synchronised effect Effects 0.000 claims description 3
- 230000005389 magnetism Effects 0.000 abstract 2
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000011265 semifinished product Substances 0.000 description 2
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 230000003203 everyday effect Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 229910000859 α-Fe Inorganic materials 0.000 description 1
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Abstract
Description
技术领域Technical Field
本申请属于非金属磁性材料输送技术领域,具体涉及一种非金属磁性材料皮带输送机及下料设备。The present application belongs to the technical field of non-metallic magnetic material conveying, and specifically relates to a non-metallic magnetic material belt conveyor and unloading equipment.
背景技术Background Art
在生产制造工厂中,从原材料到成品需要用到生产流水线,以前每个阶段的半成品都需要人工进行搬运,即将半成品件由某一存放区域或加工区域人工运送至下一个加工工位处。在常规现有技术中,某些具有条件的生产部门已经在工业流水线使用上料机构进行工件的转运,现有的上料机构大多是结构复杂,体积庞大,自动化程度不高,并需要其他机械装置的高度配合,使工作人员的劳动强度大大提高。而对于将小的金属零部件由低处转运至高处,现有的上料设备通常使用倾斜的输送带,倾斜的输送带需要占用较大的场地,且生产成本高,输送速度慢,当输送带的速度过快或者倾角过大时,小的金属零部件容易从输送带上滚落,造成一定的安全隐患。In a manufacturing plant, production lines are required from raw materials to finished products. In the past, semi-finished products at each stage needed to be moved manually, that is, the semi-finished products were manually transported from a storage area or processing area to the next processing station. In conventional prior art, some qualified production departments have used loading mechanisms in industrial assembly lines to transport workpieces. Most of the existing loading mechanisms are complex in structure, bulky in size, and have a low degree of automation. They also require a high degree of coordination with other mechanical devices, which greatly increases the labor intensity of the staff. For transporting small metal parts from low places to high places, existing loading equipment usually uses inclined conveyor belts. Inclined conveyor belts require a large area, have high production costs, and slow conveying speeds. When the conveyor belt speed is too fast or the inclination angle is too large, small metal parts are easy to roll off the conveyor belt, causing certain safety hazards.
在公告号为CN206502288U的一种新型输送带式自动上料结构的技术方案中,主动辊和从动辊均位于工作台的同一侧,且呈一上一下布置。其中,输送带的外侧表面上,沿其中心线依次等间距设置有若干个磁铁,所有磁铁均位于两组前限位辊之间。In a technical solution of a new type of conveyor belt automatic feeding structure with announcement number CN206502288U, the active roller and the driven roller are both located on the same side of the workbench and arranged one above the other. On the outer surface of the conveyor belt, a number of magnets are arranged at equal intervals along its center line, and all the magnets are located between the two groups of front limit rollers.
本申请的输送物是铁氧体,铁氧体为一种新型的非金属磁性材料,一般是指铁族和其他一种或多种适当的金属元素的复合氧化物,属于半导体,它经常作为磁性介质被使用。这种材料通过现有技术中的输送带为直线型的呈竖直方向排列,不利于输送物的取放,而且输送物在输送过程中只有磁铁吸力没有输送带的支撑力很容易掉落。The conveyed object of the present application is ferrite, which is a new type of non-metallic magnetic material, generally refers to a composite oxide of the iron family and one or more other appropriate metal elements, and belongs to a semiconductor. It is often used as a magnetic medium. This material is arranged in a vertical direction through the conveyor belt in the prior art, which is linear, which is not conducive to the placement of the conveyed object, and the conveyed object is easy to fall during the conveying process because there is only the magnetic attraction but no support force of the conveyor belt.
发明内容Summary of the invention
本实用新型的目的是针对现有磁铁在竖直输送带上运动不易取放的问题,以及这样的传输方式容易掉落问题,提供了一种支架为C型,且有部分呈倾斜的皮带输送机机该设备组成的下料设备。The utility model aims to solve the problem that the existing magnets are difficult to pick up and put on the vertical conveyor belt, and the problem that such a transmission method is easy to fall, and provides a feeding device composed of a belt conveyor machine with a C-shaped bracket and a partially inclined bracket.
为实现上述技术目的,现提供如下第一技术方案:一种非金属磁性材料皮带输送机,包括支架、分别设置在支架端部的主动辊和从动辊,且呈一上一下布置,其特征在于,支架侧视呈“C”型设置,及支架包括位于上方的取料输送段,位于下方的出料输送段,连接取料输送段和出料输送段的竖直输送段;In order to achieve the above technical objectives, the following first technical solution is provided: a non-metallic magnetic material belt conveyor, comprising a support, a driving roller and a driven roller respectively arranged at the ends of the support, and arranged one above and one below, characterized in that the support is arranged in a "C" shape when viewed from the side, and the support comprises a material taking conveying section located at the top, a material discharging conveying section located at the bottom, and a vertical conveying section connecting the material taking conveying section and the material discharging conveying section;
其中,取料输送段、出料输送段和竖直输送段内还设置有输送板,输送板上覆盖有传输皮带,输送板与传输皮带之间的输送板上设置有磁性件,磁性件排布在上述每段的输送板上。Among them, conveyor plates are also arranged in the material taking conveyor section, the material discharging conveyor section and the vertical conveyor section, and the conveyor plates are covered with transmission belts. Magnetic parts are arranged on the conveyor plates between the conveyor plates and the transmission belts, and the magnetic parts are arranged on the conveyor plates of each section.
还解决了现有技术中输送物与磁铁直接接触,这导致输送物会被磁铁污染;而且磁铁跟随输送带运动,导致整个输送带的磁场不稳定影响周边传感器的工作。The invention also solves the problem in the prior art that the conveyed object is in direct contact with the magnet, which causes the conveyed object to be contaminated by the magnet; and the magnet moves with the conveyor belt, causing the magnetic field of the entire conveyor belt to be unstable, affecting the operation of the surrounding sensors.
在可实施的方式中,出料输送段上磁性件的磁感应强度由与竖直输送段相交处向远离竖直输送段逐渐减弱。该技术方案能使得产品通过自身重量自动下落到底部平面皮带线。In an practicable manner, the magnetic induction intensity of the magnetic member on the discharge conveying section gradually weakens from the intersection with the vertical conveying section to the distance away from the vertical conveying section. This technical solution enables the product to automatically fall to the bottom flat belt line by its own weight.
在可实施的方式中,竖直输送段倾斜设置,其输送面斜向上设置。In an practicable manner, the vertical conveying section is arranged obliquely, and its conveying surface is arranged obliquely upward.
第二技术方案,包括成型设备和再加工设备,成型设备与再加工设备之间设置有第一技术方案中任意一种非金属磁性材料皮带输送机。The second technical solution includes a molding device and a reprocessing device, and a non-metallic magnetic material belt conveyor of any one of the first technical solutions is arranged between the molding device and the reprocessing device.
在可实施的方式中,成型设备还包括机械搬运手,机械搬运手包括位于端部的电磁铁爪手件,调整电磁铁爪手件位置的多段连接杆,移动电磁铁爪手件的同步带输送机构;机械搬运手通过固定支架固定在成型设备上。In an practicable manner, the molding equipment also includes a mechanical handling arm, which includes an electromagnetic claw hand piece located at the end, a multi-section connecting rod for adjusting the position of the electromagnetic claw hand piece, and a synchronous belt conveying mechanism for moving the electromagnetic claw hand piece; the mechanical handling arm is fixed to the molding equipment by a fixed bracket.
在可实施的方式中,非金属磁性材料皮带输送机的支架一侧上设置有连杆与成型设备固定连接。In an practicable manner, a connecting rod is provided on one side of the bracket of the non-metallic magnetic material belt conveyor and is fixedly connected to the forming equipment.
该技术方案通过机械手臂将产品通过电磁铁取出放到C型皮带线上,然后C型皮带下方底部磁铁由强逐渐变弱,让输送物通过自身重量自动下落到底部平面皮带线上进行下一步的操作。This technical solution uses a robotic arm to take the product out through an electromagnet and place it on a C-shaped belt line. The bottom magnet under the C-shaped belt then gradually weakens, allowing the conveyed object to automatically fall to the bottom flat belt line under its own weight for the next step of operation.
本实用新型相比现有技术具有以下有益效果:原方案每天需要2名工人进行取放料;现在通过该装置,无需安排专人看机,可以安排看其它设备人员带看,降低了人工成本。Compared with the prior art, the utility model has the following beneficial effects: the original scheme requires two workers to take and place materials every day; now with the device, there is no need to arrange special personnel to watch the machine, and personnel who watch other equipment can be arranged to watch, which reduces labor costs.
而且实现了圆柱或方形较脆非金属磁性材料基本不与额外的物体接触,减少被污染的风险,还有整个转移的过程更加稳定。Moreover, the cylindrical or square brittle non-metallic magnetic materials basically do not come into contact with additional objects, reducing the risk of contamination and making the entire transfer process more stable.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
1支架,2主动辊,3从动辊,4磁性件,5成型设备,6再加工设备,11取料输送段,12出料输送段,13竖直输送段,14输送板,15传输皮带,1 bracket, 2 driving roller, 3 driven roller, 4 magnetic part, 5 forming equipment, 6 reprocessing equipment, 11 material collection conveying section, 12 material discharging conveying section, 13 vertical conveying section, 14 conveying plate, 15 transmission belt,
图1为实施例一的整体结构示意图;FIG1 is a schematic diagram of the overall structure of Embodiment 1;
图2为实施例一的支架部分结构示意图;FIG2 is a schematic diagram of the structure of a bracket portion of the first embodiment;
图3为图1中整体结构的剖视图;FIG3 is a cross-sectional view of the overall structure of FIG1 ;
图4为实施例二的整体结构示意图;FIG4 is a schematic diagram of the overall structure of the second embodiment;
具体实施方式DETAILED DESCRIPTION
在本实用新型的描述中,需要理解的是,术语“长度”、“宽度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
如图1、图2和图3所示的实施例一,一种非金属磁性材料皮带输送机,包括支架1、分别设置在支架1端部的主动辊2和从动辊3,且呈一上一下布置,在本申请中优选的下方布置的为动力辊筒,用一个动力辊筒作为主动辊2,上方设置的是从动辊3,支架1侧视呈“C”型设置,及支架1包括位于上方的取料输送段11,位于下方的出料输送段12,连接取料输送段11和出料输送段12的竖直输送段13。As shown in Figures 1, 2 and 3, a non-metallic magnetic material belt conveyor includes a bracket 1, an active roller 2 and a driven roller 3 respectively arranged at the ends of the bracket 1, and arranged one above and one below. In the present application, the power roller is preferably arranged at the bottom, with a power roller as the active roller 2, and the driven roller 3 is arranged above. The bracket 1 is "C"-shaped when viewed from the side, and the bracket 1 includes a material taking conveying section 11 located at the top, a material discharging conveying section 12 located at the bottom, and a vertical conveying section 13 connecting the material taking conveying section 11 and the material discharging conveying section 12.
其中,取料输送段11、出料输送段12和竖直输送段13内还设置有输送板14,输送板14上覆盖有传输皮带15,输送板14与传输皮带15之间的输送板14上设置有磁性件4,磁性件4排布在上述每段的输送板14上。Among them, conveying plates 14 are also provided in the material taking conveying section 11, the material discharging conveying section 12 and the vertical conveying section 13, and the conveying plates 14 are covered with transmission belts 15. Magnetic parts 4 are provided on the conveying plates 14 between the conveying plates 14 and the transmission belts 15, and the magnetic parts 4 are arranged on the conveying plates 14 of each of the above sections.
其中,竖直输送段13的具体结构为:其两侧支架之间具有位于输送表面的输送板14和位于底面的输送板14;位于输送表面输送板14的输送面上均匀排布有磁性件4,再在磁性件4上覆盖传输皮带15;位于底面输送板14的内侧面上覆盖传输皮带15,及传输皮带15从竖直输送段13内部穿过;然后为了使得传输皮带15在取料输送段11与竖直输送段13之间过渡良好,和出料输送段12和竖直输送段13之间过渡良好,输送表面输送板14两端具有一个向内翻折的圆弧外沿,底面输送板14的两端具有一个向外翻折的圆弧外沿,上述多个圆弧外沿能使传输皮带15很好的进行输送。Among them, the specific structure of the vertical conveying section 13 is: a conveying plate 14 located on the conveying surface and a conveying plate 14 located on the bottom surface are provided between the two side brackets; magnetic parts 4 are evenly arranged on the conveying surface of the conveying plate 14 located on the conveying surface, and then a transmission belt 15 is covered on the magnetic part 4; the inner side surface of the conveying plate 14 located on the bottom surface is covered with the transmission belt 15, and the transmission belt 15 passes through the inside of the vertical conveying section 13; then in order to make the transmission belt 15 transition well between the material taking conveying section 11 and the vertical conveying section 13, and between the material discharging conveying section 12 and the vertical conveying section 13, the two ends of the conveying surface conveying plate 14 have an inwardly folded arc outer edge, and the two ends of the bottom conveying plate 14 have an outwardly folded arc outer edge, and the above multiple arc outer edges can make the transmission belt 15 transport well.
在本实施例中,出料输送段12上磁性件4的磁感应强度由与竖直输送段13相交处向远离竖直输送段13逐渐减弱。这样设置能使得圆柱形非金属磁性材料通过自身重量自动下落到底部平面皮带线上。In this embodiment, the magnetic induction intensity of the magnetic member 4 on the discharge conveying section 12 gradually weakens from the intersection with the vertical conveying section 13 to the distance away from the vertical conveying section 13. This arrangement enables the cylindrical non-metallic magnetic material to automatically fall onto the bottom flat belt line by its own weight.
而且,本实施例的竖直输送段13倾斜设置,其输送面斜向上设置确保对圆柱形非金属磁性材料支撑。Moreover, the vertical conveying section 13 of the present embodiment is arranged obliquely, and its conveying surface is arranged obliquely upward to ensure support for the cylindrical non-metallic magnetic material.
如图2所示的实施例二,一种非金属磁性材料下料设备,包括成型设备5和再加工设备6,成型设备5与再加工设备6之间设置有实施例一中的非金属磁性材料皮带输送机。As shown in FIG. 2 , a non-metallic magnetic material unloading device is provided, comprising a molding device 5 and a reprocessing device 6 , wherein the non-metallic magnetic material belt conveyor in the first embodiment is arranged between the molding device 5 and the reprocessing device 6 .
在本实施例中,成型设备5还包括机械搬运手,机械搬运手包括位于端部的电磁铁爪手件,调整电磁铁爪手件位置的多段连接杆,移动电磁铁爪手件的同步带输送机构;机械搬运手通过固定支架固定在成型设备5上。In this embodiment, the molding equipment 5 also includes a mechanical handling arm, which includes an electromagnetic claw hand located at the end, a multi-section connecting rod for adjusting the position of the electromagnetic claw hand, and a synchronous belt conveying mechanism for moving the electromagnetic claw hand; the mechanical handling arm is fixed to the molding equipment 5 through a fixed bracket.
在本实施例中,非金属磁性材料皮带输送机的支架1一侧上设置有连杆与成型设备5固定连接。In this embodiment, a connecting rod is provided on one side of the bracket 1 of the non-metallic magnetic material belt conveyor and is fixedly connected to the forming device 5 .
以上将结合实施例和附图对本实用新型的构思、具体结构及产生的技术效果进行清楚、完整地描述,以充分地理解本实用新型的目的、特征和效果。显然,所描述的实施例只是本实用新型的一部分实施例,而不是全部实施例,基于本实用新型的实施例,本领域的技术人员在不付出创造性劳动的前提下所获得的其他实施例,均属于本实用新型保护的范围。另外,文中所提到的所有联接/连接关系,并非单指构件直接相接,而是指可根据具体实施情况,通过添加或减少联接辅件,来组成更优的联接结构。The above will clearly and completely describe the concept, specific structure and technical effects of the utility model in combination with the embodiments and drawings, so as to fully understand the purpose, characteristics and effects of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, other embodiments obtained by technicians in this field without creative work are all within the scope of protection of the utility model. In addition, all the connection/connection relationships mentioned in the text do not refer to the direct connection of components, but refer to the fact that a better connection structure can be formed by adding or reducing connection accessories according to the specific implementation situation.
上述实施例对本实用新型的具体描述,只用于对本实用新型进行进一步说明,不能理解为对本实用新型保护范围的限定,本领域的技术工程师根据上述实用新型的内容对本实用新型作出一些非本质的改进和调整均落入本实用新型的保护范围之内。The specific description of the present invention in the above embodiments is only used to further illustrate the present invention and cannot be understood as limiting the scope of protection of the present invention. Technical engineers in this field may make some non-essential improvements and adjustments to the present invention based on the contents of the above-mentioned utility model, which fall within the scope of protection of the present invention.
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