CN221835614U - A strapping module for automated strapping of paper stacks - Google Patents
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Abstract
本实用新型涉及自动化包装领域,具体公开了一种用于纸垛自动化捆扎的捆扎模块。该捆扎模块包括折纸组件,所述的折纸组件包括一次折纸机构和二次折纸机构,所述的一次折纸机构包括两个预折推块,所述的一次折纸机构还包括用于驱动预折推块平移运动的一次驱动件;所述的二次折纸机构包括二次插板和二次驱动件,所述的二次驱动件用于驱动二次插板平移运动;所述的二次插板与其中一个预折推块对应,所述预折推块的上表面开设有二次折纸槽,所述的二次插板和转位托板可部分插入对应预折推块的二次折纸槽内。以上所述的捆扎模块可以自动化完成捆扎操作,具有捆扎效果可靠,捆扎效率高的优点。
The utility model relates to the field of automated packaging, and specifically discloses a bundling module for automated bundling of paper stacks. The bundling module includes a paper folding assembly, and the paper folding assembly includes a primary paper folding mechanism and a secondary paper folding mechanism. The primary paper folding mechanism includes two pre-folding push blocks, and the primary paper folding mechanism also includes a primary driving member for driving the pre-folding push block to move in translation; the secondary paper folding mechanism includes a secondary plug-in plate and a secondary driving member, and the secondary driving member is used to drive the secondary plug-in plate to move in translation; the secondary plug-in plate corresponds to one of the pre-folding push blocks, and a secondary paper folding groove is provided on the upper surface of the pre-folding push block, and the secondary plug-in plate and the transfer support plate can be partially inserted into the secondary paper folding groove of the corresponding pre-folding push block. The above-mentioned bundling module can automatically complete the bundling operation, and has the advantages of reliable bundling effect and high bundling efficiency.
Description
技术领域Technical Field
本实用新型涉及自动化包装领域,尤其涉及一种用于纸垛自动化捆扎的捆扎模块。The utility model relates to the field of automated packaging, in particular to a bundling module for automated bundling of paper stacks.
背景技术Background Art
对于呈片状的产品,经常以料垛的形式码放、包装和运输,对于其中至少一组侧边为直边的片状产品,常在码成特定数量的料垛后,用包装纸进行捆扎包装,以提高料垛码放的稳定性,提高包装和运输效率。例如,香烟的外包装纸盒在折叠成盒子之前,以经过印刷和模切加工的纸板形式存在,运输前需要将一定数量的纸板码成一垛,采用牛皮纸带对其进行捆扎。当前,料垛的捆扎包装操作基本由人工完成,由于人工捆扎操作每次的捆扎力量、捆扎位置有较大不确定性,普遍存在包装效率低、质量不稳定等问题。而片状产品的生产加工普遍已实现自动化,料垛的捆扎包装在较大程度上限制了生产效率的提高。For sheet-like products, they are often stacked, packaged and transported in the form of stacks. For sheet-like products in which at least one set of side edges is a straight edge, they are often bundled and packaged with wrapping paper after being stacked into a certain number of stacks, so as to improve the stability of the stacking of the stacks and improve the efficiency of packaging and transportation. For example, before being folded into boxes, the outer packaging cartons of cigarettes exist in the form of printed and die-cut cardboard. Before transportation, a certain number of cardboards need to be stacked into a stack and bundled with kraft paper tape. At present, the bundling and packaging operations of the stacks are basically completed manually. Due to the large uncertainty of the bundling force and bundling position of each manual bundling operation, there are generally problems such as low packaging efficiency and unstable quality. While the production and processing of sheet-like products have generally been automated, the bundling and packaging of the stacks has largely limited the improvement of production efficiency.
申请公布号为CN 111392121A的中国发明专利申请公开了一种烟盒纸板成品的自动包装装置,可以自动化完成烟盒纸板的齐整进料、包装纸进料打包、包装纸粘贴等操作,具有效率高的优点。但上述自动包装装置仍然存在不足之处,具体体现为:包装纸的捆扎步骤为包装纸进料成环形-烟盒纸板齐整送入环形包装纸-调整包装纸松紧度-裁切包装纸,在上述捆扎过程中,如何限制包装纸呈环形、如何调整包装纸松紧度,以及止挡器的结构和工作模式均未介绍清楚,包装纸的捆扎可靠性不确定。The Chinese invention patent application with application publication number CN 111392121A discloses an automatic packaging device for finished cigarette box paperboards, which can automatically complete the operations of neatly feeding cigarette box paperboards, feeding and packing wrapping paper, pasting wrapping paper, etc., and has the advantage of high efficiency. However, the above automatic packaging device still has shortcomings, which are specifically reflected in: the bundling steps of wrapping paper are feeding wrapping paper into a ring--tidyly feeding cigarette box paperboard into the ring wrapping paper--adjusting the tightness of wrapping paper--cutting wrapping paper. In the above bundling process, how to limit the wrapping paper to be in a ring shape, how to adjust the tightness of wrapping paper, and the structure and working mode of the stopper are not clearly introduced, and the reliability of wrapping paper bundling is uncertain.
发明内容Summary of the invention
本实用新型要解决的技术问题是提供一种用于纸垛自动化捆扎的捆扎模块,可以自动化完成捆扎操作,具有捆扎效果可靠,捆扎效率高的优点。The technical problem to be solved by the utility model is to provide a bundling module for automatic bundling of paper stacks, which can automatically complete the bundling operation and has the advantages of reliable bundling effect and high bundling efficiency.
为了解决上述技术问题,本实用新型提供的技术方案如下:一种用于纸垛自动化捆扎的捆扎模块,其特征在于:包括抬升组件和折纸组件,所述的折纸组件包括一次折纸机构和二次折纸机构,所述的一次折纸机构包括两个预折推块,两个预折推块左右对置,所述的一次折纸机构还包括用于驱动预折推块平移运动的一次驱动件;所述的二次折纸机构包括二次插板和二次驱动件,所述的二次驱动件用于驱动二次插板平移运动;In order to solve the above technical problems, the technical solution provided by the utility model is as follows: a bundling module for automatic bundling of paper stacks, characterized in that: it includes a lifting component and a paper folding component, the paper folding component includes a primary paper folding mechanism and a secondary paper folding mechanism, the primary paper folding mechanism includes two pre-folding push blocks, the two pre-folding push blocks are opposite to each other, the primary paper folding mechanism also includes a primary driving member for driving the pre-folding push blocks to move in translation; the secondary paper folding mechanism includes a secondary plug plate and a secondary driving member, the secondary driving member is used to drive the secondary plug plate to move in translation;
所述的二次插板与其中一个预折推块对应,所述预折推块的上表面开设有二次折纸槽,所述的二次插板可部分插入对应预折推块的二次折纸槽内;The secondary plug plate corresponds to one of the pre-folding push blocks, the upper surface of the pre-folding push block is provided with a secondary paper folding groove, and the secondary plug plate can be partially inserted into the secondary paper folding groove of the corresponding pre-folding push block;
所述的抬升组件包括承载单元和抬升驱动单元,所述的承载单元位于折纸组件下方,所述的抬升驱动单元用于驱动承载单元上下运动。The lifting assembly includes a bearing unit and a lifting drive unit. The bearing unit is located below the paper folding assembly, and the lifting drive unit is used to drive the bearing unit to move up and down.
在进行纸垛捆扎操作时,首先纸垛送入承载单元上,将包装纸置于纸垛上方。抬升驱动单元推动承载单元和纸垛向上抬升至两个预折推块之间。在上升过程中,包装纸与纸垛接触,并同步抬升,且包装纸的两端下垂。When bundling paper stacks, first place the paper stack on the carrying unit and place the wrapping paper on top of the paper stack. The lifting drive unit pushes the carrying unit and the paper stack upward to between the two pre-folding push blocks. During the lifting process, the wrapping paper contacts the paper stack and is lifted synchronously, with both ends of the wrapping paper hanging down.
随后,一次驱动件驱动两个预折推块运动至纸垛下方,将包装纸的下端向纸垛下方折叠,且纸垛落至预折推块上,由于承载单元的阻碍,预折推块的运动范围有限。抬升驱动单元复位,驱动承载单元向下运动,为二次折叠留出空间。二次驱动件继续工作,驱动二次插板沿对应二次折纸槽运动至部分穿过对应预折推块,对包装纸的对应端部进行折叠操作。由于此时承载单元已复位,可以保证包装纸的对应端部顺利完成折叠。Subsequently, the primary drive member drives the two pre-folding push blocks to move to the bottom of the paper stack, folds the lower end of the wrapping paper to the bottom of the paper stack, and the paper stack falls onto the pre-folding push blocks. Due to the obstruction of the bearing unit, the movement range of the pre-folding push blocks is limited. The lifting drive unit is reset, driving the bearing unit to move downward to leave space for the secondary folding. The secondary drive member continues to work, driving the secondary plug plate to move along the corresponding secondary paper folding slot until it partially passes through the corresponding pre-folding push block, and folds the corresponding end of the wrapping paper. Since the bearing unit has been reset at this time, it can be ensured that the corresponding end of the wrapping paper is folded smoothly.
本申请的纸垛自动化捆扎设备可以自动化完成捆扎操作,并且采用一次折纸、二次折纸的折纸方式,可以高效可靠的完成包装纸折叠操作,为后续贴胶操作提供包装,捆扎效果好,操作效率高。The paper stack automatic bundling equipment of the present application can automatically complete the bundling operation, and adopts the paper folding method of single folding and double folding, which can efficiently and reliably complete the packaging paper folding operation, provide packaging for subsequent gluing operations, and has good bundling effect and high operating efficiency.
作为优选,所述的折纸组件还包括折纸压紧机构,所述的折纸压紧机构包括固定座和压紧块,所述的压紧块通过压紧弹性件与固定座连接;所述的折纸压紧机构位于折纸组件上方,其中的压紧块朝向折纸组件设置。Preferably, the origami assembly further comprises an origami pressing mechanism, which comprises a fixed seat and a pressing block, wherein the pressing block is connected to the fixed seat via a pressing elastic member; the origami pressing mechanism is located above the origami assembly, wherein the pressing block is arranged toward the origami assembly.
在进行一次折叠和二次折叠过程中,折纸压紧机构对包装纸和料垛提供预紧压力,起到压紧纸垛和包装纸的作用。During the primary folding and secondary folding processes, the paper folding pressing mechanism provides pre-tightening pressure to the packaging paper and the material stack, thereby pressing the paper stack and the packaging paper.
作为优选,所述的承载单元包括固定块,所述固定块的两侧分别设有活动块,所述的活动块与预折推块相对设置,所述的活动块通过侧向弹性件与固定块连接;所述的固定块与抬升驱动单元连接。Preferably, the bearing unit includes a fixed block, movable blocks are respectively provided on both sides of the fixed block, the movable block is arranged opposite to the pre-folding push block, and the movable block is connected to the fixed block through a lateral elastic member; the fixed block is connected to the lifting drive unit.
包装纸伴随纸垛抬升的过程中,包装纸的两个端部自然下垂,处于较为松散状态。为了保证捆扎包装的可靠性,在一次折纸过程中,预折推块与活动块接触,并共同压紧包装纸下端。由于活动块可相对于固定块运动,在夹紧包装纸之后,预折推块和活动块还可以在共同运动一段距离,对包装纸起到拉紧作用,捆扎效果更为紧实可靠。As the wrapping paper is lifted along with the paper stack, the two ends of the wrapping paper naturally droop and are in a relatively loose state. In order to ensure the reliability of the bundling and packaging, during a paper folding process, the pre-folding push block contacts the movable block and together presses the lower end of the wrapping paper. Since the movable block can move relative to the fixed block, after clamping the wrapping paper, the pre-folding push block and the movable block can also move together for a distance to tighten the wrapping paper, making the bundling effect more compact and reliable.
另外,为了实现折纸,预折推块需要伸入纸垛下方一段距离,但若在承载单元两侧留出较大空间,必然会对托举纸垛的可靠性造成影响。为了保证承载单元托举纸垛的可靠性,同时兼顾一次折纸的空间要求,在托举单元两侧分别设置活动块,在抬升的过程中,活动块可以起到托举纸垛的作用,在一次折纸过程中,活动块可以在预折推块的推动下回缩,为一次折纸留出足够空间。In addition, in order to realize paper folding, the pre-folding push block needs to extend a certain distance below the paper stack, but if a large space is left on both sides of the load-bearing unit, it will inevitably affect the reliability of lifting the paper stack. In order to ensure the reliability of the load-bearing unit lifting the paper stack and take into account the space requirements for one paper folding, movable blocks are set on both sides of the lifting unit. During the lifting process, the movable blocks can play the role of lifting the paper stack. During one paper folding process, the movable blocks can retract under the push of the pre-folding push block, leaving enough space for one paper folding.
作为优选,还包括转位组件,所述的转位组件包括转位托板和转位驱动单元,所述的转位驱动单元用于驱动转位托板运动;所述的转位托板可部分插入对应预折推块的二次折纸槽内。Preferably, it also includes a transfer component, which includes a transfer pallet and a transfer drive unit, and the transfer drive unit is used to drive the transfer pallet to move; the transfer pallet can be partially inserted into the secondary paper folding slot of the corresponding pre-folding push block.
在二次折纸完成后,转位驱动单元驱动转位托板插入二次折纸槽内,并部分穿过对应预折推块,可以完成包装纸对应端部的折叠。同时,转位组件可以将纸垛和包装纸同步转移。After the secondary folding is completed, the transfer drive unit drives the transfer tray to insert into the secondary folding slot and partially pass through the corresponding pre-folding push block to complete the folding of the corresponding end of the packaging paper. At the same time, the transfer assembly can transfer the paper stack and the packaging paper synchronously.
作为优选,所述的转位驱动单元包括横向驱动件、中间滑块和纵向驱动件,所述的横向驱动件用于驱动中间滑块平移运动,纵向驱动件设置在中间滑块上,纵向驱动件用于驱动转位托板相对于预折推块运动。Preferably, the transfer drive unit includes a transverse drive member, an intermediate slider and a longitudinal drive member, wherein the transverse drive member is used to drive the intermediate slider to translate, and the longitudinal drive member is arranged on the intermediate slider, and the longitudinal drive member is used to drive the transfer pallet to move relative to the pre-folding push block.
作为优选,所述的转位组件还包括转位限位单元,所述的转位限位单元包括上限位板和限位驱动单元,所述的上限位板与转位托板上下相对设置,所述的限位驱动单元用于驱动上限位板相对于转位托板上下运动。Preferably, the transfer assembly further comprises a transfer limit unit, which comprises an upper limit plate and a limit drive unit, wherein the upper limit plate is arranged relative to the transfer pallet in upper and lower directions, and the limit drive unit is used to drive the upper limit plate to move up and down relative to the transfer pallet.
在纸垛转位的过程中,上限位板和转位托板共同压紧纸垛,有效保证纸垛在转运过程中的稳定性。同时,可以对包装纸下端折叠处进行有效限位,保证贴胶操作的顺利进行。During the transfer of the paper stack, the upper limit plate and the transfer support plate jointly press the paper stack to effectively ensure the stability of the paper stack during the transfer process. At the same time, the folding part of the lower end of the packaging paper can be effectively limited to ensure the smooth glueing operation.
作为优选,所述的折纸组件还包括一次折纸支架,两个一次折纸机构均设置在一次折纸支架上;还包括用于驱动一次折纸支架上升和下降的抬升气缸。Preferably, the paper folding assembly further includes a primary paper folding support, and the two primary paper folding mechanisms are both arranged on the primary paper folding support; and further includes a lifting cylinder for driving the primary paper folding support to rise and fall.
由于二次折纸槽会对转位托板的平移运动形成一定阻碍,通过设置一次折纸支架,在折纸过程中,一次折纸支架处于抬升状态,在需要进行转位操作时,一次折纸支架落下,为转位托板的平移运动留出空间。Since the secondary paper folding groove will cause a certain obstacle to the translational movement of the transfer pallet, a primary paper folding bracket is set up. During the paper folding process, the primary paper folding bracket is in a raised state. When the transfer operation is required, the primary paper folding bracket falls down to leave space for the translational movement of the transfer pallet.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实施例纸垛自动化捆扎设备的结构示意图;FIG1 is a schematic structural diagram of an automated paper stack bundling device according to the present embodiment;
图2为本实施例纸垛自动化捆扎设备后侧视角的结构示意图;FIG2 is a schematic structural diagram of the automatic paper stack bundling device according to the present embodiment from a rear side perspective;
图3为本实施例纸垛自动化捆扎设备不包括暂存输送线和储料线状态的结构示意图;3 is a schematic diagram of the structure of the paper stack automatic bundling equipment of this embodiment without the temporary storage conveying line and the material storage line;
图4为本实施例纸垛自动化捆扎设备不包括暂存输送线和储料线状态的后侧结构示意图;FIG4 is a schematic diagram of the rear structure of the paper stack automated bundling equipment of this embodiment without the temporary storage conveyor line and the material storage line;
图5为本实施例纸垛自动化捆扎设备中机架的结构示意图;FIG5 is a schematic diagram of the structure of a frame in the paper stack automated bundling device of this embodiment;
图6为本实施例纸垛自动化捆扎设备中机架的俯视图;FIG6 is a top view of a frame in the paper stack automated bundling device of this embodiment;
图7为本实施例纸垛自动化捆扎设备中进纸模块和捆扎模块配合的侧视图;7 is a side view of the cooperation between the paper feeding module and the strapping module in the paper stack automatic strapping device of this embodiment;
图8为本实施例纸垛自动化捆扎设备中进纸模块和捆扎模块配合的结构示意图;8 is a schematic structural diagram of the cooperation between the paper feeding module and the strapping module in the paper stack automatic strapping device of this embodiment;
图9为本实施例纸垛自动化捆扎设备中进料模块与抬升组件配合的结构示意图;9 is a schematic diagram of the structure of the cooperation between the feeding module and the lifting assembly in the paper stack automatic bundling equipment of this embodiment;
图10为本实施例纸垛自动化捆扎设备中理料组件与抬升组件配合的结构示意图;10 is a schematic diagram of the structure of the coordination between the material sorting component and the lifting component in the paper stack automated bundling device of this embodiment;
图11为本实施例纸垛自动化捆扎设备中理料组件的俯视图;FIG11 is a top view of the material sorting assembly in the paper stack automated bundling device of this embodiment;
图12为本实施例纸垛自动化捆扎设备中抬升组件的结构示意图;FIG12 is a schematic structural diagram of a lifting assembly in the paper stack automated bundling device of this embodiment;
图13为本实施例纸垛自动化捆扎设备中折纸组件与第二平台配合的结构示意图;13 is a schematic diagram of the structure of the paper folding assembly and the second platform in the paper stack automatic bundling device of this embodiment;
图14为本实施例纸垛自动化捆扎设备中折纸组件的侧视图;FIG14 is a side view of the paper folding assembly in the paper stack automated bundling device of this embodiment;
图15为本实施例纸垛自动化捆扎设备中折纸组件的结构示意图;FIG15 is a schematic diagram of the structure of a paper folding assembly in the paper stack automated bundling device of this embodiment;
图16为本实施例纸垛自动化捆扎设备中转位组件的结构示意图;FIG16 is a schematic diagram of the structure of the transfer assembly in the paper stack automated bundling device of this embodiment;
图17为本实施例纸垛自动化捆扎设备中进纸模块的结构示意图;17 is a schematic structural diagram of a paper feeding module in the paper stack automated bundling device of this embodiment;
图18为本实施例纸垛自动化捆扎设备中进纸模块后侧视角的结构示意图;18 is a schematic structural diagram of a paper feeding module from a rear side perspective in the paper stack automated bundling device of this embodiment;
图19为本实施例纸垛自动化捆扎设备中切纸机构的结构示意图;19 is a schematic structural diagram of a paper cutting mechanism in the paper stack automated bundling device of this embodiment;
图20为本实施例纸垛自动化捆扎设备中切纸机构的侧视图;FIG20 is a side view of the paper cutting mechanism in the paper stack automated bundling device of this embodiment;
图21为本实施例纸垛自动化捆扎设备中拉纸机构的结构示意图;21 is a schematic structural diagram of a paper pulling mechanism in the paper stack automated bundling device of this embodiment;
图22为本实施例纸垛自动化捆扎设备中贴胶模块与第二平台配合的结构示意图;22 is a schematic structural diagram of the cooperation between the gluing module and the second platform in the paper stack automated bundling device of this embodiment;
图23为本实施例纸垛自动化捆扎设备中贴胶模块的正视图;FIG23 is a front view of the gluing module in the paper stack automated bundling device of this embodiment;
图24为本实施例纸垛自动化捆扎设备中贴胶模块的结构示意图;FIG24 is a schematic structural diagram of a gluing module in the paper stack automated bundling device of this embodiment;
图25为本实施例纸垛自动化捆扎设备中贴胶模块的剖视图;FIG25 is a cross-sectional view of a gluing module in the paper stack automated bundling device of this embodiment;
图26为本实施例纸垛自动化捆扎设备中切胶机构的结构示意图;FIG26 is a schematic structural diagram of a rubber cutting mechanism in the paper stack automated bundling device of this embodiment;
图27为本实施例纸垛自动化捆扎设备中出料模块与贴胶模块配合的结构示意图;27 is a schematic diagram of the structure of the discharging module and the gluing module in the paper stack automatic bundling equipment of this embodiment;
图28为本实施例纸垛自动化捆扎设备中出料输送线与储料线配合的结构示意图。FIG. 28 is a schematic structural diagram of the coordination between the discharging conveying line and the storage line in the paper stack automatic bundling equipment of this embodiment.
实施方式Implementation
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
实施例Example
如图1-图4所示,一种纸垛自动化捆扎设备,包括机架1、进料模块3、进纸模块6、捆扎模块2、贴胶模块4和出料模块5。As shown in FIGS. 1 to 4 , an automatic paper stack bundling device includes a frame 1 , a feeding module 3 , a paper feeding module 6 , a bundling module 2 , a gluing module 4 and a discharging module 5 .
如图3-图6所示,所述的机架1上设有第一平台12和第二平台11,第二平台11位于第一平台12上方。所述的第一平台12上设有进料工位121,所述的第二平台11上设有捆扎工位111和贴胶工位112。所述的捆扎工位111设有抬升通道113,所述的抬升通道113上下贯穿第二平台11设置,所述的进料工位121与抬升通道113对其设置。As shown in Fig. 3 to Fig. 6, the frame 1 is provided with a first platform 12 and a second platform 11, and the second platform 11 is located above the first platform 12. The first platform 12 is provided with a feeding station 121, and the second platform 11 is provided with a bundling station 111 and a gluing station 112. The bundling station 111 is provided with a lifting channel 113, and the lifting channel 113 is arranged to pass through the second platform 11 from top to bottom, and the feeding station 121 and the lifting channel 113 are arranged in alignment.
如图7-图11所示,所述的进料模块3包括进料输送带32和理料组件33,所述的理料组件33包括侧向定位板333、端向整理机构和侧向推送机构,所述的端向整理单元和侧向推动单元位于侧向定位板333的同一侧。As shown in Figures 7 to 11, the feed module 3 includes a feed conveyor belt 32 and a material sorting component 33. The material sorting component 33 includes a lateral positioning plate 333, an end-to-end sorting mechanism and a lateral pushing mechanism. The end-to-end sorting unit and the lateral pushing unit are located on the same side of the lateral positioning plate 333.
如图8-图10所示,所述的端向整理机构包括两个端向整体单元,端向整理单元包括端向压板332和端向驱动件,两个所述端向整理单元的端向压板332相对设置,端向驱动件用于驱动对应的端向压板332运动。进料模块3位于进料工位121,端向压板332和侧向定位板333之间为进料整理区,所述进料输送带32的输出端与进料整理区对齐设置。As shown in Fig. 8 to Fig. 10, the end-to-end finishing mechanism includes two end-to-end integral units, and the end-to-end finishing unit includes an end-to-end pressing plate 332 and an end-to-end driving member. The end-to-end pressing plates 332 of the two end-to-end finishing units are arranged opposite to each other, and the end-to-end driving member is used to drive the corresponding end-to-end pressing plates 332 to move. The feeding module 3 is located at the feeding station 121, and the feeding finishing area is between the end-to-end pressing plate 332 and the lateral positioning plate 333. The output end of the feeding conveyor belt 32 is aligned with the feeding finishing area.
如图8-图10所示,所述的侧向推送机构包括推送板331和推送驱动件,所述的推送板331与侧向定位板333相对设置,所述的推送驱动件用于驱动推送板331相对于侧向定位板333运动,并在进料输送带32的输出端和进料整理区之间往复运动。所述的侧向推送机构与端向压板332固定连接,并同步运动。As shown in Fig. 8 to Fig. 10, the lateral pushing mechanism includes a pushing plate 331 and a pushing driving member, wherein the pushing plate 331 is arranged opposite to the lateral positioning plate 333, and the pushing driving member is used to drive the pushing plate 331 to move relative to the lateral positioning plate 333 and reciprocate between the output end of the feed conveyor belt 32 and the feed finishing area. The lateral pushing mechanism is fixedly connected to the end pressure plate 332 and moves synchronously.
在进料时,首先纸垛由进料输送带32输送至输出端,推送驱动件和端向驱动件配合工作,驱动推送板331运动至纸垛后侧,随后推送驱动件方向运动,推动纸垛进入进料整理区,且推送板331与侧向定位板333配合完成纸垛的侧向整理。最后端向驱动件工作驱动两个端向压板332靠近,完成端向整理。During feeding, the paper stack is first transported to the output end by the feeding conveyor belt 32, and the push drive and the end drive work together to drive the push plate 331 to move to the rear side of the paper stack, and then the push drive moves in the direction to push the paper stack into the feeding sorting area, and the push plate 331 cooperates with the lateral positioning plate 333 to complete the lateral sorting of the paper stack. Finally, the end drive works to drive the two end pressing plates 332 to approach each other to complete the end sorting.
如图1和图2所示,所述的进料模块3还包括暂存输送线31,所述暂存输送线31的输出端与进料输送带32的输入端对齐设置,暂存输送线31可以沿输送方向依次排放放置多个纸垛。所述进料输送带32的输入端还设有光电检测单元,当暂存输送线31将单个纸垛送入进料输送线时,光电检测单元检测到有料信号,暂存输送线31停止工作,保证单次仅有单个纸垛进入进料输送带32。As shown in Fig. 1 and Fig. 2, the feed module 3 further includes a temporary storage conveyor line 31, the output end of the temporary storage conveyor line 31 is aligned with the input end of the feed conveyor belt 32, and the temporary storage conveyor line 31 can sequentially place multiple paper stacks along the conveying direction. The input end of the feed conveyor belt 32 is also provided with a photoelectric detection unit. When the temporary storage conveyor line 31 feeds a single paper stack into the feed conveyor line, the photoelectric detection unit detects a material signal, and the temporary storage conveyor line 31 stops working, ensuring that only a single paper stack enters the feed conveyor belt 32 at a time.
如图7所示,所述的进纸模块6用于将包装纸输送至进料工位121和捆扎工位111之间,包括送纸组件61和放纸组件62。As shown in FIG. 7 , the paper feeding module 6 is used to transport the packaging paper between the feeding station 121 and the strapping station 111 , and includes a paper feeding component 61 and a paper placing component 62 .
如图17-图21所示,所述的送纸组件61包括切纸机构612和进给机构611。如图19和图20所示,所述的切纸机构612包括切纸平台6122、切纸驱动件和第一切刀6123,所述的第一切刀6123位于切纸平台6122上方,所述的切纸驱动件用于驱动第一切刀6123相对于切纸平台6122上下运动。具体的,所述的切纸平台6122位于第二平台11一侧,并位于第一平台12和第二平台11之间,切纸平台6122与第一平台12之间高度差不小于纸垛的高度。切纸平台6122上还包括两个压纸单元6121,压纸单元包括朝向切纸平台6122设置的压纸板和压纸驱动单元,所述的压纸驱动单元驱动压纸板上下运动,第一切刀6123位于两个压纸板之间。As shown in Figures 17 to 21, the paper feeding assembly 61 includes a paper cutting mechanism 612 and a feeding mechanism 611. As shown in Figures 19 and 20, the paper cutting mechanism 612 includes a paper cutting platform 6122, a paper cutting drive and a first cutter 6123. The first cutter 6123 is located above the paper cutting platform 6122. The paper cutting drive is used to drive the first cutter 6123 to move up and down relative to the paper cutting platform 6122. Specifically, the paper cutting platform 6122 is located on one side of the second platform 11 and between the first platform 12 and the second platform 11. The height difference between the paper cutting platform 6122 and the first platform 12 is not less than the height of the paper stack. The paper cutting platform 6122 also includes two paper pressing units 6121. The paper pressing units include a paper pressing board and a paper pressing drive unit arranged toward the paper cutting platform 6122. The paper pressing drive unit drives the paper pressing board to move up and down. The first cutter 6123 is located between the two paper pressing boards.
如图17和图18所示,所述的进给机构611包括进纸夹头和进给驱动件,具体的,所述的进纸夹头为负压吸附头。具体的,第二平台11下表面安装有导轨,进纸夹头通过导轨与第二平台11滑动连接,所述的进给驱动件为驱动进纸夹头滑动的气缸或传动带。所述的进给驱动件用于驱动进纸夹头在切纸平台6122取纸并朝向第二平台11方向平移运动特定长度。As shown in Figures 17 and 18, the feeding mechanism 611 includes a paper feed chuck and a feeding drive. Specifically, the paper feed chuck is a negative pressure adsorption head. Specifically, a guide rail is installed on the lower surface of the second platform 11, and the paper feed chuck is slidably connected to the second platform 11 through the guide rail. The feeding drive is a cylinder or a transmission belt that drives the paper feed chuck to slide. The feeding drive is used to drive the paper feed chuck to pick up paper on the paper cutting platform 6122 and translate toward the second platform 11 for a specific length.
如图21所示,所述的放纸组件62包括储纸支架621和拉纸机构622,所述的拉纸机构622位于储纸支架621和切纸机构612之间。所述的储纸支架621包括储纸转轴6212,所述的储纸转轴6212通过磁力矩器6211设置在机架1上,磁力矩器6211可以控制进给机构611和拉纸机构622将包装纸从储纸支架621拉出的力矩,保证拉纸过程稳定进行。As shown in FIG. 21 , the paper placing assembly 62 includes a paper storage bracket 621 and a paper pulling mechanism 622, and the paper pulling mechanism 622 is located between the paper storage bracket 621 and the paper cutting mechanism 612. The paper storage bracket 621 includes a paper storage shaft 6212, and the paper storage shaft 6212 is arranged on the frame 1 through a magnetic torquer 6211. The magnetic torquer 6211 can control the torque of the feeding mechanism 611 and the paper pulling mechanism 622 to pull the packaging paper out of the paper storage bracket 621, so as to ensure the stable paper pulling process.
如图21所示,所述的拉纸机构622包括至少两根固定轴6223,每相邻两根固定轴6223之间设有活动轴6222。所述的拉纸机构622还包括拉纸驱动件,所述的拉纸驱动件用于驱动活动轴6222相对于固定轴6223运动。所述的拉纸机构622还包括拉纸压紧单元6221,所述的拉纸压紧单元6221包括拉纸压板和拉纸压紧驱动单元,所述的拉纸压板位于切纸平台6122上方,所述的拉纸压紧驱动单元用于驱动拉纸压板相对于拉纸平台运动。As shown in FIG. 21 , the paper pulling mechanism 622 includes at least two fixed shafts 6223, and a movable shaft 6222 is provided between each two adjacent fixed shafts 6223. The paper pulling mechanism 622 also includes a paper pulling driving member, and the paper pulling driving member is used to drive the movable shaft 6222 to move relative to the fixed shaft 6223. The paper pulling mechanism 622 also includes a paper pulling pressing unit 6221, and the paper pulling pressing unit 6221 includes a paper pulling pressing plate and a paper pulling pressing driving unit, and the paper pulling pressing plate is located above the paper cutting platform 6122, and the paper pulling pressing driving unit is used to drive the paper pulling pressing plate to move relative to the paper pulling platform.
如图21所示,具体的,固定轴6223和活动轴6222相对平行设置,并与储纸转轴6212平行设置,同时与进给机构611的进纸方向相对垂直设置。所述的固定轴6223和活动轴6222分别与机架1连接,且各个固定轴6223位于同一水平高度上,所述的拉纸驱动件用于驱动活动轴6222上下平移运动。As shown in FIG21 , specifically, the fixed shaft 6223 and the movable shaft 6222 are relatively parallel and parallel to the paper storage shaft 6212, and are relatively perpendicular to the paper feeding direction of the feeding mechanism 611. The fixed shaft 6223 and the movable shaft 6222 are respectively connected to the frame 1, and each fixed shaft 6223 is located at the same horizontal height, and the paper pulling drive member is used to drive the movable shaft 6222 to move up and down.
储纸支架621用于存储整卷的包装纸,为了减小进给机构611送纸的阻力,设置拉纸机构622预先将包装纸从纸卷拉出一定长度。在进行拉纸操作时,首先包装纸自由端绕过固定轴6223和活动轴6222,并在切纸平台6122通过拉纸压紧单元6221压紧固定。随后活动轴6222相对于固定轴6223运动,即可将包装纸从纸卷拉出。The paper storage bracket 621 is used to store a whole roll of wrapping paper. In order to reduce the resistance of the feeding mechanism 611 in feeding paper, a paper pulling mechanism 622 is provided to pull the wrapping paper out of the paper roll by a certain length in advance. When the paper pulling operation is performed, the free end of the wrapping paper first passes around the fixed shaft 6223 and the movable shaft 6222, and is pressed and fixed on the paper cutting platform 6122 by the paper pulling and pressing unit 6221. Then, the movable shaft 6222 moves relative to the fixed shaft 6223, and the wrapping paper can be pulled out of the paper roll.
在送纸操作时,首先两个压纸单元6121为抬起状态,进给驱动件驱动进纸夹头吸取包装纸端部,并水平进给,包装纸从两个压纸单元6121下方通过。在包装纸进给至特定长度后,压纸单元6121压紧包装纸,第一切刀6123切断包装纸。在进给机构611送纸前,活动轴6222复位,被拉出的包装纸即处于松弛状态,进给机构611可以轻松送纸。而在纸垛抬升之前,进纸夹头和压纸单元6121包纸包装纸的位置状态。During the paper feeding operation, first, the two paper pressing units 6121 are in a lifted state, and the feeding drive drives the paper feeding chuck to suck the end of the wrapping paper and feed horizontally, and the wrapping paper passes under the two paper pressing units 6121. After the wrapping paper is fed to a specific length, the paper pressing unit 6121 presses the wrapping paper, and the first cutter 6123 cuts the wrapping paper. Before the feeding mechanism 611 feeds the paper, the movable shaft 6222 is reset, and the pulled-out wrapping paper is in a relaxed state, so that the feeding mechanism 611 can easily feed the paper. Before the paper stack is lifted, the paper feeding chuck and the paper pressing unit 6121 wrap the wrapping paper.
如图7和图8所示,所述的捆扎模块2包括抬升组件21、折纸组件22和转位组件23。As shown in FIG. 7 and FIG. 8 , the strapping module 2 includes a lifting component 21 , a paper folding component 22 and a transfer component 23 .
如图7-图12所示,其中的抬升组件21包括承载单元211和抬升驱动单元212,所述的抬升驱动单元212用于驱动承载单元211在进料工位121和捆扎工位111之间运动。具体的,承载单元211至少具有两个位置状态,第一位置状态下,承载单元211位于进料整理区内,且不高于进料输送带32设置;第二位置状态下,承载单元211位于捆扎工位111,且不低于预折推块2221设置。抬升驱动单元212为驱动承载单元211上下运动的气缸。As shown in Fig. 7 to Fig. 12, the lifting assembly 21 includes a bearing unit 211 and a lifting drive unit 212, wherein the lifting drive unit 212 is used to drive the bearing unit 211 to move between the feeding station 121 and the bundling station 111. Specifically, the bearing unit 211 has at least two positions. In the first position, the bearing unit 211 is located in the feeding sorting area and is not higher than the feeding conveyor belt 32; in the second position, the bearing unit 211 is located in the bundling station 111 and is not lower than the pre-folding push block 2221. The lifting drive unit 212 is a cylinder that drives the bearing unit 211 to move up and down.
如图12所示,所述的承载单元211包括固定块2111,所述固定块2111的两侧分别设有活动块2112,所述的活动块2112与预折推块2221相对设置,所述的活动块2112通过侧向弹性件与固定块2111连接。所述的固定块2111与抬升驱动单元212连接。As shown in FIG12 , the bearing unit 211 includes a fixed block 2111, and movable blocks 2112 are respectively disposed on both sides of the fixed block 2111. The movable block 2112 is disposed opposite to the pre-folding push block 2221, and the movable block 2112 is connected to the fixed block 2111 via a lateral elastic member. The fixed block 2111 is connected to the lifting drive unit 212.
包装纸伴随纸垛抬升的过程中,包装纸的两个端部自然下垂,处于较为松散状态。为了保证捆扎包装的可靠性,在一次折纸过程中,预折推块2221与活动块2112接触,并共同压紧包装纸下端。由于活动块2112可相对于固定块2111运动,在夹紧包装纸之后,预折推块2221和活动块2112还可以在共同运动一段距离,对包装纸起到拉紧作用,捆扎效果更为紧实可靠。As the wrapping paper is lifted along with the paper stack, the two ends of the wrapping paper naturally droop and are in a relatively loose state. In order to ensure the reliability of the bundling and packaging, during a paper folding process, the pre-folding push block 2221 contacts the movable block 2112 and together presses the lower end of the wrapping paper. Since the movable block 2112 can move relative to the fixed block 2111, after clamping the wrapping paper, the pre-folding push block 2221 and the movable block 2112 can also move together for a distance to tighten the wrapping paper, making the bundling effect more compact and reliable.
另外,为了实现折纸,预折推块2221需要伸入纸垛下方一段距离,但若在承载单元211两侧留出较大空间,必然会对托举纸垛的可靠性造成影响。为了保证承载单元211托举纸垛的可靠性,同时兼顾一次折纸的空间要求,在托举单元两侧分别设置活动块2112,在抬升的过程中,活动块2112可以起到托举纸垛的作用,在一次折纸过程中,活动块2112可以在预折推块2221的推动下回缩,为一次折纸留出足够空间。In addition, in order to realize paper folding, the pre-folding push block 2221 needs to extend a certain distance below the paper stack, but if a large space is left on both sides of the carrying unit 211, the reliability of lifting the paper stack will inevitably be affected. In order to ensure the reliability of the carrying unit 211 lifting the paper stack and take into account the space requirements for one paper folding, movable blocks 2112 are respectively arranged on both sides of the lifting unit. During the lifting process, the movable blocks 2112 can play the role of lifting the paper stack. During one paper folding process, the movable blocks 2112 can retract under the push of the pre-folding push block 2221, leaving enough space for one paper folding.
如图13-图15所示,其中的折纸组件22包括一次折纸机构222和二次折纸机构221,所述的一次折纸机构222包括两个预折推块2221,两个预折推块2221相对于捆扎工位111左右对置,所述的一次折纸机构222还包括用于驱动预折推块2221相对于捆扎工位111平移运动的一次驱动件2223。所述的二次折纸机构221包括二次插板2212和二次驱动件2211,所述的二次驱动件2211用于驱动二次插板2212平移运动。As shown in Fig. 13 to Fig. 15, the paper folding assembly 22 includes a primary paper folding mechanism 222 and a secondary paper folding mechanism 221. The primary paper folding mechanism 222 includes two pre-folding push blocks 2221, which are opposite to each other in the left and right relative to the strapping station 111. The primary paper folding mechanism 222 also includes a primary driving member 2223 for driving the pre-folding push blocks 2221 to translate relative to the strapping station 111. The secondary paper folding mechanism 221 includes a secondary plug plate 2212 and a secondary driving member 2211, and the secondary driving member 2211 is used to drive the secondary plug plate 2212 to translate.
进一步的,如图7和图8所示,所述的折纸组件22还包括折纸压紧机构24,所述的折纸压紧机构24包括固定座和压紧块,所述的压紧块通过压紧弹性件与固定座连接。所述的折纸压紧机构24位于捆扎工位111上方,其中的压紧块朝向捆扎工位111设置。在进行一次折叠和二次折叠过程中,折纸压紧机构24对包装纸和料垛提供预紧压力,起到压紧纸垛和包装纸的作用。Furthermore, as shown in FIG. 7 and FIG. 8 , the origami assembly 22 further includes an origami pressing mechanism 24, which includes a fixed seat and a pressing block, and the pressing block is connected to the fixed seat via a pressing elastic member. The origami pressing mechanism 24 is located above the strapping station 111, and the pressing block is disposed toward the strapping station 111. During the primary folding and secondary folding processes, the origami pressing mechanism 24 provides pre-tightening pressure to the packaging paper and the stack of materials, thereby pressing the stack of paper and the packaging paper.
如图16所示,其中的转位组件23包括转位托板231和转位驱动单元232,所述的转位驱动单元232用于驱动转位托板231在捆扎工位111和贴胶工位112之间运动。As shown in FIG. 16 , the indexing assembly 23 includes an indexing pallet 231 and an indexing drive unit 232 . The indexing drive unit 232 is used to drive the indexing pallet 231 to move between the bundling station 111 and the gluing station 112 .
如图16所示,具体的,转位驱动单元232包括横向驱动件、中间滑块和纵向驱动件,所述的横向驱动件用于驱动中间滑块相对于机架1平移运动,纵向驱动件设置在中间滑块上,纵向驱动件用于驱动转位托板231相对于预折推块2221运动。As shown in Figure 16, specifically, the transfer drive unit 232 includes a transverse drive member, an intermediate slider and a longitudinal drive member. The transverse drive member is used to drive the intermediate slider to translate relative to the frame 1, and the longitudinal drive member is arranged on the intermediate slider, and the longitudinal drive member is used to drive the transfer pallet 231 to move relative to the pre-folding push block 2221.
如图15所示,所述的二次插板2212与其中一个预折推块2221对应,所述的转位托板231与另一个预折推块2221对应。所述预折推块2221的上表面开设有二次折纸槽2222,所述的二次插板2212和转位托板231可部分插入对应预折推块2221的二次折纸槽2222内。As shown in FIG15 , the secondary plug plate 2212 corresponds to one of the pre-folding push blocks 2221, and the transfer support plate 231 corresponds to the other pre-folding push block 2221. A secondary paper folding groove 2222 is provided on the upper surface of the pre-folding push block 2221, and the secondary plug plate 2212 and the transfer support plate 231 can be partially inserted into the secondary paper folding groove 2222 of the corresponding pre-folding push block 2221.
由于二次折纸槽2222会对转位托板231的平移运动形成一定阻碍,需要增加一个驱动,对应的可以在转位组件23中设置一个抬升气缸,用于驱动转位托板231上下运动,使转位托板231与预折推块2221在高度上错开。本实施例中,采用的方式为,在第二平台11上方设置一次折纸支架223,两个一次折纸机构222均设置在一次折纸支架223上,同时在第二平台11下方设置抬升气缸,用于驱动一次折纸支架223上升和下降,在折纸过程中,一次折纸支架223处于抬升状态,在需要进行转位操作时,一次折纸支架223落下,为转位托板231的平移运动留出空间。Since the secondary paper folding groove 2222 will form a certain obstacle to the translational movement of the transfer support plate 231, it is necessary to add a drive, and a corresponding lifting cylinder can be set in the transfer assembly 23 to drive the transfer support plate 231 to move up and down, so that the transfer support plate 231 and the pre-folding push block 2221 are staggered in height. In this embodiment, the method adopted is to set a primary paper folding bracket 223 above the second platform 11, and the two primary paper folding mechanisms 222 are both set on the primary paper folding bracket 223. At the same time, a lifting cylinder is set below the second platform 11 to drive the primary paper folding bracket 223 to rise and fall. During the paper folding process, the primary paper folding bracket 223 is in a lifted state. When the transfer operation is required, the primary paper folding bracket 223 falls to leave space for the translational movement of the transfer support plate 231.
如图16所示,进一步的,所述的转位组件23还包括转位限位单元233,所述的转位限位单元233包括上限位板和限位驱动单元,所述的上限位板与转位托板231上下相对设置,所述的限位驱动单元用于驱动上限位板相对于转位托板231上下运动。As shown in Figure 16, further, the transfer assembly 23 also includes a transfer limit unit 233, and the transfer limit unit 233 includes an upper limit plate and a limit drive unit. The upper limit plate and the transfer support plate 231 are arranged relative to each other up and down, and the limit drive unit is used to drive the upper limit plate to move up and down relative to the transfer support plate 231.
在纸垛从捆扎工位111转位至贴胶工位112的过程中,上限位板和转位托板231共同压紧纸垛,有效保证纸垛在转运过程中的稳定性。同时,可以对包装纸下端折叠处进行有效限位,保证贴胶操作的顺利进行。When the paper stack is transferred from the bundling station 111 to the gluing station 112, the upper limit plate and the transfer support plate 231 press the paper stack together to effectively ensure the stability of the paper stack during the transfer process. At the same time, the folding part at the lower end of the packaging paper can be effectively limited to ensure the smooth progress of the gluing operation.
如图3-图6所示,所述的贴胶模块4与贴胶工位112对应。如图22-图26所示,所述的贴胶模块4包括进胶组件和贴胶组件43,所述的进胶组件包括储胶支架41、切胶结构42和进胶机构45,储胶支架41用于存储整卷的胶带。As shown in Figures 3 to 6, the glue sticking module 4 corresponds to the glue sticking station 112. As shown in Figures 22 to 26, the glue sticking module 4 includes a glue feeding component and a glue sticking component 43, and the glue feeding component includes a glue storage bracket 41, a glue cutting structure 42 and a glue feeding mechanism 45. The glue storage bracket 41 is used to store a whole roll of adhesive tape.
如图22-图26所示,所述的切胶结构42包括切胶基座47、第二切刀46和切胶驱动件,所述的切胶驱动件用于驱动第二切刀46相对于切胶基座47运动。所述的切胶基座47上设有压胶单元421,所述的压胶单元421包括胶带压板和压胶驱动件,所述的胶带压板位于切胶基座47上方,所述的压胶驱动件用于驱动胶带压板上下运动。As shown in FIGS. 22 to 26 , the rubber cutting structure 42 includes a rubber cutting base 47, a second cutting knife 46 and a rubber cutting driving member, wherein the rubber cutting driving member is used to drive the second cutting knife 46 to move relative to the rubber cutting base 47. A rubber pressing unit 421 is provided on the rubber cutting base 47, wherein the rubber pressing unit 421 includes a tape pressing plate and a rubber pressing driving member, wherein the tape pressing plate is located above the rubber cutting base 47, and the rubber pressing driving member is used to drive the tape pressing plate to move up and down.
如图22-图26所示,所述的贴胶组件43包括贴胶头431和贴胶驱动件,所述的贴胶头431朝向上方设置,并在上方形成贴胶区间,所述的贴胶驱动件用于驱动贴胶头431上下运动。所述的贴胶头431包括负压吸附单元,具体的,贴胶头431设有贴胶面,所述负压吸附单元的吸附面位于贴胶面。As shown in Figures 22 to 26, the glue sticking assembly 43 includes a glue sticking head 431 and a glue sticking driving member. The glue sticking head 431 is arranged upward and forms a glue sticking area on the upper side. The glue sticking driving member is used to drive the glue sticking head 431 to move up and down. The glue sticking head 431 includes a negative pressure adsorption unit. Specifically, the glue sticking head 431 is provided with a glue sticking surface, and the adsorption surface of the negative pressure adsorption unit is located on the glue sticking surface.
如图22-图26所示,所述的进胶机构45包括进胶夹头和进胶驱动件,所述的进胶驱动件用于驱动进胶夹头从切胶结构42夹取胶带,并转运至贴胶区间。进胶机构45用于夹取胶带,拉出一定长度并运动至贴胶区间,切胶结构42用于在特定位置切断胶带。As shown in Figures 22 to 26, the glue feeding mechanism 45 includes a glue feeding chuck and a glue feeding drive, and the glue feeding drive is used to drive the glue feeding chuck to clamp the adhesive tape from the glue cutting structure 42 and transfer it to the glue sticking area. The glue feeding mechanism 45 is used to clamp the adhesive tape, pull out a certain length and move it to the glue sticking area, and the glue cutting structure 42 is used to cut the adhesive tape at a specific position.
如图26所示,所述切胶基座47朝向贴胶区间的一侧设有取胶缺口471,取胶缺口471的宽度小于胶带的宽度,对应的胶带压板上也开设有辅助缺口,辅助缺口与取胶缺口471匹配并对齐设置,第二切刀46的宽度大于取胶缺口471的宽度,进胶夹头的宽度小于取胶缺口471的宽度。As shown in Figure 26, the glue cutting base 47 is provided with a glue taking notch 471 on the side facing the glue sticking area, and the width of the glue taking notch 471 is smaller than the width of the tape. The corresponding tape pressing plate is also provided with an auxiliary notch, which matches and is aligned with the glue taking notch 471. The width of the second cutter 46 is larger than the width of the glue taking notch 471, and the width of the glue feeding chuck is smaller than the width of the glue taking notch 471.
所述的进胶夹头包括上夹头和下夹头,上夹头的夹持面设有防粘层,所述胶带压板也设有防粘层,防粘层采用聚四氟乙烯材料加工。聚四氟乙烯为油性材料,不仅可以压紧胶带,还具有避免与胶带粘连的效果。The glue feeding chuck includes an upper chuck and a lower chuck, the clamping surface of the upper chuck is provided with an anti-sticking layer, and the tape pressing plate is also provided with an anti-sticking layer, and the anti-sticking layer is made of polytetrafluoroethylene material. Polytetrafluoroethylene is an oily material, which can not only press the tape tightly, but also has the effect of preventing adhesion with the tape.
如图25所示,进一步的,所述的贴胶驱动件包括一级气缸432和二级气缸433,所述的一级气缸432固定设置在机架1上,一级气缸432的输出端连接有过渡连接块。所述的二级气缸433安装在过渡连接块上,且二级气缸433的输出端与贴胶头431连接。As shown in FIG25 , further, the glue sticking driving member includes a primary cylinder 432 and a secondary cylinder 433. The primary cylinder 432 is fixedly arranged on the frame 1, and the output end of the primary cylinder 432 is connected with a transition connection block. The secondary cylinder 433 is installed on the transition connection block, and the output end of the secondary cylinder 433 is connected to the glue sticking head 431.
贴胶组件43具有两个行程,分别由一级气缸432和二级气缸433驱动。其中一个行程为贴胶头431进给并与胶带接触取胶带,第二行程为贴胶头431带动胶带粘贴至包装纸上。The glue sticking assembly 43 has two strokes, which are driven by the primary cylinder 432 and the secondary cylinder 433. One stroke is for the glue sticking head 431 to feed and contact with the tape to take the tape, and the second stroke is for the glue sticking head 431 to drive the tape to stick on the packaging paper.
如图22和图23所示,所述的贴胶模块4还包括贴胶支撑架44,所述的贴胶支撑架44包括两块贴胶支撑板,所述的贴胶组件43位于两个贴胶支撑板之间。纸垛在贴胶完成后,至于贴胶支撑架44上,转位组件23退出,为后续的出料操作留出空间。进一步的,所述的贴胶支撑架44还连接有支撑驱动单元,所述的支撑驱动单元用于驱动贴胶支撑板上下运动,在贴胶过程中,贴胶支撑板位于下落状态,贴胶完成后,贴胶支撑板抬升,承接纸垛,随后转位组件23退出。As shown in Figures 22 and 23, the gluing module 4 also includes a gluing support frame 44, and the gluing support frame 44 includes two gluing support plates, and the gluing assembly 43 is located between the two gluing support plates. After the gluing of the paper stack is completed, the transfer assembly 23 is withdrawn from the gluing support frame 44 to leave space for subsequent unloading operations. Furthermore, the gluing support frame 44 is also connected to a support drive unit, and the support drive unit is used to drive the gluing support plate to move up and down. During the gluing process, the gluing support plate is in a falling state. After the gluing is completed, the gluing support plate is lifted to receive the paper stack, and then the transfer assembly 23 withdraws.
初始状态下,承载单元211位于进料工位121。在进行纸垛捆扎操作时,首先,纸垛送入承载单元211上,同时进纸模块6将包装纸输送至进料工位121和捆扎工位111之间,且包装纸位于纸垛上方。抬升驱动单元212推动承载单元211和纸垛向上抬升,并穿过抬升通道113,进入捆扎工位111。在上升过程中,包装纸与纸垛接触,并同步抬升,且包装纸的两端下垂。In the initial state, the carrying unit 211 is located at the feeding station 121. When the paper stack is being bundled, first, the paper stack is fed onto the carrying unit 211, and at the same time, the paper feeding module 6 conveys the wrapping paper between the feeding station 121 and the bundling station 111, and the wrapping paper is located above the paper stack. The lifting drive unit 212 pushes the carrying unit 211 and the paper stack upward, and passes through the lifting channel 113 to enter the bundling station 111. During the rising process, the wrapping paper contacts the paper stack and is lifted synchronously, and both ends of the wrapping paper droop.
随后,一次驱动件2223驱动两个预折推块2221运动至纸垛下方,将包装纸的下端向纸垛下方折叠,且纸垛落至预折推块2221上,由于承载单元211的阻碍,预折推块2221的运动范围有限。抬升驱动单元212复位,驱动承载单元211向下运动,为二次折叠留出空间。二次驱动件2211继续工作,驱动二次插板2212沿对应二次折纸槽2222运动至部分穿过对应预折推块2221,对包装纸的对应端部进行折叠操作。由于此时承载单元211已复位,可以保证包装纸的对应端部顺利完成折叠。Subsequently, the primary driving member 2223 drives the two pre-folding push blocks 2221 to move to the bottom of the paper stack, folds the lower end of the wrapping paper to the bottom of the paper stack, and the paper stack falls onto the pre-folding push block 2221. Due to the obstruction of the bearing unit 211, the movement range of the pre-folding push block 2221 is limited. The lifting driving unit 212 is reset, driving the bearing unit 211 to move downward to leave space for the secondary folding. The secondary driving member 2211 continues to work, driving the secondary plug plate 2212 to move along the corresponding secondary paper folding slot 2222 to partially pass through the corresponding pre-folding push block 2221, and folding the corresponding end of the wrapping paper. Since the bearing unit 211 has been reset at this time, it can be ensured that the corresponding end of the wrapping paper is folded smoothly.
最后,转位驱动单元232驱动转位托板231插入二次折纸槽2222内,并部分穿过对应预折推块2221,完成包装纸对应端部的折叠,并将纸垛整体至于转位托板231上。转位驱动单元232驱动转位托板231、纸垛和包装纸转位至贴胶工位112。贴胶模块4工作,在包装纸位于料垛下方的端部粘贴胶带。Finally, the transfer drive unit 232 drives the transfer support plate 231 to be inserted into the secondary paper folding slot 2222, and partially pass through the corresponding pre-folding push block 2221, to complete the folding of the corresponding end of the wrapping paper, and place the paper stack as a whole on the transfer support plate 231. The transfer drive unit 232 drives the transfer support plate 231, the paper stack and the wrapping paper to transfer to the gluing station 112. The gluing module 4 works to stick the tape on the end of the wrapping paper below the material stack.
如图27和图28所示,所述的出料模块5包括出料组件52、出料输送线53、储料线51和产品转移组件,所述的出料组件52用于将贴胶完成的纸垛从贴胶工位112转移至出料输送线53的输入端,产品转移组件用于将纸垛从出料输送带的输出端转移至储料线51。As shown in Figures 27 and 28, the discharging module 5 includes a discharging component 52, a discharging conveyor line 53, a storage line 51 and a product transfer component. The discharging component 52 is used to transfer the paper stack that has been glued from the gluing station 112 to the input end of the discharging conveyor line 53, and the product transfer component is used to transfer the paper stack from the output end of the discharging conveyor belt to the storage line 51.
如图27和图28所示,所述的出料组件52包括出料夹爪和出料驱动单元,所述的出料驱动单元用于驱动出料夹爪在贴胶工位112夹取纸垛并转移。出料夹爪向下设置,在出料时,出料夹爪夹取纸垛上端,而包装纸的贴胶处位于下端,在出料夹爪夹取纸垛后,可以利用纸垛的自身重力检验贴胶是否可靠。As shown in Figures 27 and 28, the discharging assembly 52 includes a discharging clamp and a discharging drive unit, and the discharging drive unit is used to drive the discharging clamp to clamp and transfer the paper stack at the gluing station 112. The discharging clamp is arranged downward, and when discharging, the discharging clamp clamps the upper end of the paper stack, while the gluing place of the packaging paper is located at the lower end. After the discharging clamp clamps the paper stack, the self-weight of the paper stack can be used to check whether the gluing is reliable.
如图27和图28所示,所述的产品转位组件23包括升降单元542和平移推动单元541,出料输送线53将纸垛输送至升降单元542上,升降单元542下降至与储料线51高度一致,平移推动单元541工作将纸垛推送至储料线51上。As shown in Figures 27 and 28, the product transfer assembly 23 includes a lifting unit 542 and a translation pushing unit 541. The discharge conveyor line 53 conveys the paper stack to the lifting unit 542. The lifting unit 542 descends to the same height as the storage line 51. The translation pushing unit 541 works to push the paper stack onto the storage line 51.
本申请的纸垛自动化捆扎设备可以自动化完成进纸、捆扎和贴胶操作,并且采用一次折纸、二次折纸、转位托板231折纸的三步折纸方式,可以高效可靠的完成包装纸折叠操作,为后续贴胶操作提供包装,捆扎效果好,操作效率高。The paper stack automatic bundling equipment of the present application can automatically complete the paper feeding, bundling and gluing operations, and adopts a three-step paper folding method of single paper folding, double paper folding, and transfer plate 231 paper folding, which can efficiently and reliably complete the packaging paper folding operation, provide packaging for subsequent gluing operations, and has good bundling effect and high operating efficiency.
一种纸垛自动化捆扎方法,采用如上所述的纸垛自动化捆扎设备;An automated paper stack bundling method, using the automated paper stack bundling device as described above;
至少包括以下步骤:At least the following steps are included:
S1.进料:将纸垛送入位于进料工位121的承载单元211上,同时进纸模块6工作,将包装纸输送至进料工位121和捆扎工位111之间;此时,包装纸位于纸垛上方;S1. Feeding: The paper stack is fed into the carrying unit 211 located at the feeding station 121, and the paper feeding module 6 works to transport the wrapping paper between the feeding station 121 and the strapping station 111; at this time, the wrapping paper is located above the paper stack;
S2.抬升:抬升驱动单元212工作,推动承载单元211和纸垛向上抬升,并穿过抬升通道113,进入捆扎工位111;此时,承载单元211的上表面不低于预折推块2221的上表面;在上升过程中,包装纸与纸垛接触,并同步抬升,且包装纸的两端下垂;S2. Lifting: The lifting drive unit 212 works to push the carrying unit 211 and the paper stack upward, and pass through the lifting channel 113 to enter the strapping station 111; at this time, the upper surface of the carrying unit 211 is not lower than the upper surface of the pre-folding push block 2221; during the rising process, the wrapping paper contacts the paper stack and is lifted synchronously, and both ends of the wrapping paper droop;
S3.夹纸:一次驱动件2223工作,两个预折推块2221相互靠近,运动至纸垛下方;抬升驱动单元212复位,驱动承载单元211向下运动,纸垛落至预折推块2221上;S3 paper clamp: the driving member 2223 works once, the two pre-folding push blocks 2221 approach each other and move to the bottom of the paper stack; the lifting drive unit 212 is reset, the driving bearing unit 211 moves downward, and the paper stack falls onto the pre-folding push block 2221;
二次驱动件2211工作,驱动二次插板2212沿对应二次折纸槽2222运动至部分穿过对应预折推块2221,对包装纸的对应端部进行折叠操作;The secondary driving member 2211 works to drive the secondary inserting plate 2212 to move along the corresponding secondary paper folding slot 2222 until it partially passes through the corresponding pre-folding push block 2221, and folds the corresponding end of the packaging paper;
S4.转位:转位驱动单元232工作,驱动转位托板231运动至捆扎工位111,此时转位托板231插入二次折纸槽2222内并部分穿过对应预折推块2221,在转位托板231插入的过程中完成包装纸对应端部的折叠;随后,转位驱动单元232继续工作,驱动转位托板231、纸垛和包装纸转位至贴胶工位112;S4. Transfer: The transfer drive unit 232 works to drive the transfer pallet 231 to move to the bundling station 111. At this time, the transfer pallet 231 is inserted into the secondary paper folding slot 2222 and partially passes through the corresponding pre-folding push block 2221. During the insertion of the transfer pallet 231, the corresponding end of the packaging paper is folded; then, the transfer drive unit 232 continues to work to drive the transfer pallet 231, the paper stack and the packaging paper to transfer to the gluing station 112;
S5.贴胶:贴胶模块4工作,在包装纸位于料垛下方的端部粘贴胶带。S5. Gluing: The gluing module 4 works to stick adhesive tape on the end of the wrapping paper below the stack.
总之,以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。In short, the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
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