CN221832934U - Bran belt cleaning device for preparation dietary fiber - Google Patents
Bran belt cleaning device for preparation dietary fiber Download PDFInfo
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- CN221832934U CN221832934U CN202420202745.5U CN202420202745U CN221832934U CN 221832934 U CN221832934 U CN 221832934U CN 202420202745 U CN202420202745 U CN 202420202745U CN 221832934 U CN221832934 U CN 221832934U
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- 238000004140 cleaning Methods 0.000 title claims abstract description 46
- 235000013325 dietary fiber Nutrition 0.000 title claims abstract description 20
- 238000002360 preparation method Methods 0.000 title description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 64
- 238000001914 filtration Methods 0.000 claims abstract description 27
- 239000010865 sewage Substances 0.000 claims abstract description 17
- 238000002347 injection Methods 0.000 claims abstract description 16
- 239000007924 injection Substances 0.000 claims abstract description 16
- 238000004065 wastewater treatment Methods 0.000 claims abstract description 14
- 239000000463 material Substances 0.000 claims abstract description 11
- 238000003756 stirring Methods 0.000 claims description 9
- 238000000746 purification Methods 0.000 claims description 2
- 239000010802 sludge Substances 0.000 claims description 2
- 238000001035 drying Methods 0.000 abstract description 6
- 238000005265 energy consumption Methods 0.000 abstract description 4
- 239000000243 solution Substances 0.000 description 6
- 239000007788 liquid Substances 0.000 description 5
- 239000002351 wastewater Substances 0.000 description 4
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 2
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 229920002472 Starch Polymers 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 235000013339 cereals Nutrition 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 235000015099 wheat brans Nutrition 0.000 description 1
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Abstract
本实用新型公开一种制备膳食纤维用麸皮清洗装置,用于对麸皮进行清洗,其可以减小麸皮烘干的能耗,同时还可以减小水资源的消耗。该种制备膳食纤维用麸皮清洗装置包括清洗机构,还包括滤水机构和废水处理机构,所述废水处理机构包括进水口、排淤口和净水管,所述滤水机构包括进料端、排料口和排污管,所述清洗机构的底部设有泄料口,顶部设有注料口和两个注水口;所述清洗机构和滤水机构由上到下依次布置在机架上,所述泄料口处于进料端的正上方,且装配有启闭阀,其中一个所述注水口通过第一连接管接通净水管,所述排污管通过第二管道接通进水口,所述第一连接管和第二管道上均设有增压泵。
The utility model discloses a bran cleaning device for preparing dietary fiber, which is used for cleaning bran, and can reduce the energy consumption of bran drying, and can also reduce the consumption of water resources. The bran cleaning device for preparing dietary fiber includes a cleaning mechanism, a water filtering mechanism and a wastewater treatment mechanism, the wastewater treatment mechanism includes a water inlet, a silt discharge port and a clean water pipe, the water filtering mechanism includes a feed end, a discharge port and a sewage pipe, the bottom of the cleaning mechanism is provided with a discharge port, and the top is provided with a material injection port and two water injection ports; the cleaning mechanism and the water filtering mechanism are arranged on the frame from top to bottom in sequence, the discharge port is located just above the feed end, and is equipped with an opening and closing valve, one of the water injection ports is connected to the clean water pipe through a first connecting pipe, the sewage pipe is connected to the water inlet through a second pipe, and the first connecting pipe and the second pipe are both provided with a booster pump.
Description
技术领域Technical Field
本实用新型涉及麸皮清洗的技术领域,尤其涉及一种制备膳食纤维用麸皮清洗装置。The utility model relates to the technical field of bran cleaning, in particular to a bran cleaning device for preparing dietary fiber.
背景技术Background Art
谷物麸皮含有丰富的膳食纤维,尤其是小麦麸皮,膳食纤维含量约占其总量的35%~50%,是制备膳食纤维的优良原料,在膳食纤维的制备工艺流程中需经过水洗去除大部分的淀粉、蛋白质等非膳食纤维组分,以降低后续工艺成本和提高膳食纤维纯度。Cereal bran is rich in dietary fiber, especially wheat bran, which contains about 35% to 50% of the total dietary fiber. It is an excellent raw material for preparing dietary fiber. In the preparation process of dietary fiber, it needs to be washed to remove most of the non-dietary fiber components such as starch and protein to reduce the subsequent process cost and improve the purity of dietary fiber.
现有的麸皮清洗装备主要包括清洗和烘干两个环节,其结构过于简单,在麸皮清洗后常常立即烘干,未脱水即烘干造成能耗损失,同时清洗废水直接排放,需要大量的水资源。Existing bran cleaning equipment mainly includes two steps of cleaning and drying. Its structure is too simple. The bran is often dried immediately after cleaning, and drying without dehydration causes energy loss. At the same time, the cleaning wastewater is directly discharged, which requires a large amount of water resources.
实用新型内容Utility Model Content
本实用新型为了解决上述技术问题提供一种制备膳食纤维用麸皮清洗装置,其可以减小麸皮烘干的能耗,同时还可以减小水资源的消耗。In order to solve the above technical problems, the utility model provides a bran cleaning device for preparing dietary fiber, which can reduce the energy consumption of bran drying and also reduce the consumption of water resources.
为达到上述目的,本实用新型采用的技术方案如下:In order to achieve the above purpose, the technical solution adopted by the utility model is as follows:
一种制备膳食纤维用麸皮清洗装置,包括清洗机构,还包括滤水机构和废水处理机构,废水处理机构包括进水口、排淤口和净水管,滤水机构包括进料端、排料口和排污管,清洗机构的底部设有泄料口,顶部设有注料口和两个注水口;A bran cleaning device for preparing dietary fiber comprises a cleaning mechanism, a water filtering mechanism and a wastewater treatment mechanism, the wastewater treatment mechanism comprises a water inlet, a sludge discharge port and a water purification pipe, the water filtering mechanism comprises a feed end, a discharge port and a sewage discharge pipe, a discharge port is provided at the bottom of the cleaning mechanism, and a material injection port and two water injection ports are provided at the top;
清洗机构和滤水机构由上到下依次布置在机架上,泄料口处于进料端的正上方,且装配有启闭阀,其中一个注水口通过第一连接管接通净水管,排污管通过第二管道接通进水口,第一连接管和第二管道上均设有增压泵。The cleaning mechanism and the water filtering mechanism are arranged on the frame from top to bottom. The discharge port is located directly above the feed end and is equipped with an opening and closing valve. One of the water injection ports is connected to the clean water pipe through a first connecting pipe, and the sewage pipe is connected to the water inlet through a second pipe. A booster pump is provided on the first connecting pipe and the second pipe.
优选的,废水处理机构为离心过滤器。Preferably, the wastewater treatment mechanism is a centrifugal filter.
优选的,滤水单元包括置于机架上的基座,基座上设有震动台,震动台上布置有滤水筛,滤水筛包括上框、下框和滤网,上框两端贯通,顶部作为进料端,底部与下框连接,下框的顶部贯通,滤网设于上框和下框之间,排料口接通在上框上,排污管接通在下框上。Preferably, the water filtration unit includes a base placed on a frame, a vibration table is provided on the base, a water filtration screen is arranged on the vibration table, the water filtration screen includes an upper frame, a lower frame and a filter screen, the two ends of the upper frame are connected, the top serves as a feed end, the bottom is connected to the lower frame, the top of the lower frame is connected, the filter screen is arranged between the upper frame and the lower frame, the discharge port is connected to the upper frame, and the sewage pipe is connected to the lower frame.
优选的,滤水单元还包括接料桶,接料桶置于排料口的下方。Preferably, the water filtering unit further comprises a material receiving bucket, and the material receiving bucket is placed below the discharge port.
优选的,排污管与第二管道之间连接有软管。Preferably, a hose is connected between the sewage pipe and the second pipeline.
优选的,清洗机构的内部设有搅拌机构,在泄料口上还设有卸料阀门。Preferably, a stirring mechanism is provided inside the cleaning mechanism, and a discharge valve is also provided on the discharge port.
优选的,还包括用于控制增压泵、搅拌机构、卸料阀门、震动台和离心过滤器运行状态的控制器。Preferably, it also includes a controller for controlling the operating states of the booster pump, the stirring mechanism, the discharge valve, the vibration table and the centrifugal filter.
与现有技术相比,本实用新型具有以下有益效果:Compared with the prior art, the utility model has the following beneficial effects:
本实用新型结构简单、使用方便,通过对原有清洗机构的结构改进,利用设置的滤水机构对清洗后的麸皮主动进行固液分离,达到对麸皮脱水的作用,以减少后续烘干麸皮时所需的能耗,通过设置的废水处理机构对清洗废水进行回收再利用,减小用水成本。The utility model has a simple structure and is easy to use. By improving the structure of the original cleaning mechanism, the water filtering mechanism is used to actively separate the solid and liquid of the cleaned bran, so as to dehydrate the bran, thereby reducing the energy consumption required for subsequent drying of the bran. The cleaning wastewater is recycled and reused through the wastewater treatment mechanism, thereby reducing the water cost.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本实用新型的整体结构示意图。FIG1 is a schematic diagram of the overall structure of the utility model.
附图标识:1、清洗机构,11、泄料口,12、注料口,13、注水口,14、搅拌机构,15、卸料阀门,2、滤水机构,21、进料端,22、排料口,23、排污管,24、基座,25、震动台,26、滤水筛,261、上框,262、下框,263、滤网,27、接料桶,3、废水处理机构,31、进水口,32、排淤口,33、净水管,4、机架,5、第一连接管,6、第二管道,7、增压泵,8、软管。Figure identification: 1. Cleaning mechanism, 11. Discharge port, 12. Injection port, 13. Water injection port, 14. Stirring mechanism, 15. Unloading valve, 2. Water filtering mechanism, 21. Feed end, 22. Discharge port, 23. Drain pipe, 24. Base, 25. Vibration table, 26. Water filter screen, 261. Upper frame, 262. Lower frame, 263. Filter, 27. Receiving barrel, 3. Wastewater treatment mechanism, 31. Water inlet, 32. Silt discharge port, 33. Clean water pipe, 4. Frame, 5. First connecting pipe, 6. Second pipeline, 7. Booster pump, 8. Hose.
具体实施方式DETAILED DESCRIPTION
为使本实用新型的目的、技术方案和优点更加清楚明白,下面结合实施例和附图,对本实用新型作进一步的详细说明,本实用新型的示意性实施方式及其说明仅用于解释本实用新型,并不作为对本实用新型的限定。In order to make the purpose, technical solutions and advantages of the utility model more clearly understood, the utility model is further described in detail below in conjunction with embodiments and drawings. The schematic implementation manner of the utility model and its description are only used to explain the utility model and are not intended to limit the utility model.
实施例1Example 1
一种制备膳食纤维用麸皮清洗装置,用麸皮清洗,其可以减小麸皮烘干的能耗,同时还可以减小水资源的消耗,如图1所示的,包括用于清洗麸皮的清洗机构1、用于对麸皮进行固液分离的滤水机构2和对清洗废水进行处理的废水处理机构3,其中,废水处理机构3包括进水口31、排淤口32和净水管33;滤水机构2包括进料端21、排料口22和排污管23;清洗机构1的底部设有泄料口11,顶部设有注料口12和两个注水口13,清洗机构1的内部设有搅拌机构14,在泄料口11上还设有卸料阀门15。A bran cleaning device for preparing dietary fiber, which uses bran for cleaning, can reduce the energy consumption of bran drying, and can also reduce the consumption of water resources. As shown in FIG1, it comprises a cleaning mechanism 1 for cleaning bran, a water filtering mechanism 2 for solid-liquid separation of bran, and a wastewater treatment mechanism 3 for treating cleaning wastewater, wherein the wastewater treatment mechanism 3 comprises a water inlet 31, a silt discharge port 32 and a clean water pipe 33; the water filtering mechanism 2 comprises a feed end 21, a discharge port 22 and a sewage pipe 23; the cleaning mechanism 1 is provided with a discharge port 11 at the bottom, a material injection port 12 and two water injection ports 13 at the top, a stirring mechanism 14 is provided inside the cleaning mechanism 1, and a discharge valve 15 is also provided on the discharge port 11.
具体的,清洗机构1和滤水机构2由上到下依次布置在机架4上,泄料口11处于进料端21的正上方,且装配有启闭阀14,其中一个注水口13通过第一连接管5接通净水管33,排污管23通过第二管道6接通进水口31,第一连接管5和第二管道6上均设有增压泵7。Specifically, the cleaning mechanism 1 and the water filtering mechanism 2 are arranged on the frame 4 from top to bottom, the discharge port 11 is located directly above the feed end 21 and is equipped with an opening and closing valve 14, one of the water injection ports 13 is connected to the clean water pipe 33 through the first connecting pipe 5, the sewage pipe 23 is connected to the water inlet 31 through the second pipe 6, and a booster pump 7 is provided on the first connecting pipe 5 and the second pipe 6.
实施时,先将清水由注水口13注入清洗机构1内,再将麸皮从注料口12注入清洗机构1进行浸泡,麸皮在浸泡一定时间后,启动搅拌机构14进行清洗,清洗结束后,打开卸料阀门15使得混合有麸皮的浆液从泄料口11流出,并由进料端21进入滤水机构2内部进行固液分离,分离的固体也就是清洗后的麸皮由排料口22排出进行下一步加工,分离的废液由排污管23进入第二管道6,并有增压泵7从进水口31注入废水处理机构3内部进行处理,得到的清液通过净水管33由第一连接管5利用增压泵7再次注入清洗机构1内,实现循环利用,得到的沉淀物通过排淤口32排除即可。During implementation, clean water is first injected into the cleaning mechanism 1 from the water injection port 13, and then the bran is injected into the cleaning mechanism 1 from the material injection port 12 for soaking. After the bran has been soaked for a certain period of time, the stirring mechanism 14 is started for cleaning. After the cleaning is completed, the discharge valve 15 is opened to allow the slurry mixed with the bran to flow out from the discharge port 11, and enter the water filtering mechanism 2 from the feed end 21 for solid-liquid separation. The separated solid, that is, the cleaned bran, is discharged from the discharge port 22 for further processing. The separated waste liquid enters the second pipeline 6 from the sewage pipe 23, and is injected into the wastewater treatment mechanism 3 from the water inlet 31 by the booster pump 7 for treatment. The obtained clear liquid is injected into the cleaning mechanism 1 again through the clean water pipe 33 from the first connecting pipe 5 using the booster pump 7 to achieve recycling, and the obtained precipitate is discharged through the silt discharge port 32.
作为上述实施例的优选方案,上述的废水处理机构3为离心过滤器,当然也可以是废水循环处理系统。As a preferred solution of the above embodiment, the above wastewater treatment mechanism 3 is a centrifugal filter, and of course it can also be a wastewater circulation treatment system.
作为上述实施例的优选方案,上述滤水单元2包括置于机架4上的基座24,基座24上设有震动台25,震动台25上布置有滤水筛26,滤水筛26包括上框261、下框262和滤网263,上框261两端贯通,顶部作为进料端21,底部与下框262连接,下框262的顶部贯通,滤网263设于上框261和下框262之间,排料口22接通在上框261上,排污管23接通在下框262上。As a preferred embodiment of the above embodiment, the water filtration unit 2 includes a base 24 placed on a frame 4, a vibration table 25 is provided on the base 24, a water filtration screen 26 is arranged on the vibration table 25, and the water filtration screen 26 includes an upper frame 261, a lower frame 262 and a filter screen 263. The upper frame 261 is connected at both ends, the top serves as a feed end 21, and the bottom is connected to the lower frame 262. The top of the lower frame 262 is connected, and the filter screen 263 is arranged between the upper frame 261 and the lower frame 262. The discharge port 22 is connected to the upper frame 261, and the sewage pipe 23 is connected to the lower frame 262.
作为上述实施例的优选方案,为了方便收集转运清从排料口22排除的洗后的麸皮,滤水单元2还包括接料桶27,接料桶27置于排料口22的下方。As a preferred solution of the above embodiment, in order to facilitate the collection and transportation of the washed bran discharged from the discharge port 22 , the water filtering unit 2 further includes a material receiving bucket 27 , and the material receiving bucket 27 is placed below the discharge port 22 .
作为上述实施例的优选方案,考虑到震动台25在作业时,设置在下框262上的排污管23会产生震动,为了保证排污管23与第二管道6之间连接不受震动台25作业时的影响,排污管23与第二管道6之间连接有软管8。As a preferred solution of the above embodiment, considering that the sewage pipe 23 arranged on the lower frame 262 will vibrate when the vibration table 25 is in operation, in order to ensure that the connection between the sewage pipe 23 and the second pipeline 6 is not affected by the operation of the vibration table 25, a hose 8 is connected between the sewage pipe 23 and the second pipeline 6.
作为上述实施例的优选方案,为了便于控制增压泵7、搅拌机构14、卸料阀门15、震动台25和离心过滤器运行状态,上述还包括用于控制增压泵7、搅拌机构14、卸料阀门15、震动台25和离心过滤器运行状态的控制器。As a preferred solution of the above embodiment, in order to facilitate the control of the operating status of the boost pump 7, the stirring mechanism 14, the discharge valve 15, the vibration table 25 and the centrifugal filter, the above also includes a controller for controlling the operating status of the boost pump 7, the stirring mechanism 14, the discharge valve 15, the vibration table 25 and the centrifugal filter.
当然,本实用新型还可有其它多种实施方式,在不背离本实用新型精神及其实质的情况下,熟悉本领域的技术人员可根据本实用新型作出各种相应的改变和变形,但这些相应的改变和变形都应属于本实用新型所附的权利要求的保护范围。Of course, the present invention may have many other implementation modes. Without departing from the spirit and essence of the present invention, technicians familiar with the field may make various corresponding changes and deformations based on the present invention, but these corresponding changes and deformations should all fall within the scope of protection of the claims attached to the present invention.
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