CN221823074U - Anti-floating base for integrated pump station cylinder - Google Patents
Anti-floating base for integrated pump station cylinder Download PDFInfo
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- CN221823074U CN221823074U CN202323485514.4U CN202323485514U CN221823074U CN 221823074 U CN221823074 U CN 221823074U CN 202323485514 U CN202323485514 U CN 202323485514U CN 221823074 U CN221823074 U CN 221823074U
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Abstract
Description
技术领域Technical Field
本实用新型涉及抗浮动底座领域,具体为一种一体化泵站筒体用抗浮起底座。The utility model relates to the field of anti-floating bases, in particular to an anti-floating base for an integrated pump station cylinder.
背景技术Background Art
一体化泵站也叫一体化预制泵站,是提升污水,雨水,饮用水,废水的提升装备,由工厂统一生产组装后运至现场安装的加压泵站,一般由玻璃钢预制筒、传感器、通风系统、水泵、阀门、格栅等部分组成,采用生产时预制安装,施工时只需要将组装好,节省人工费用和安装时间。当一体化泵站工作环境有水源时,则首选在地面上设置抗浮底座,抗浮底座通常采用混凝土、钢材等材料制成,抗浮底座上设置有固定栓,将抗浮底座固定在安装基础上,再设置有固定环,进一步增加底座安装时与安装基础之间的连接牢度。此外,根据需要,抗浮底座还可以包括其他辅助部件,如支撑杆、连接板、紧固件等。The integrated pump station, also called the integrated prefabricated pump station, is a lifting equipment for sewage, rainwater, drinking water, and wastewater. It is a booster pump station that is uniformly produced and assembled by the factory and then transported to the site for installation. It is generally composed of fiberglass prefabricated cylinders, sensors, ventilation systems, water pumps, valves, grilles and other parts. It is prefabricated and installed during production. It only needs to be assembled during construction, saving labor costs and installation time. When there is a water source in the working environment of the integrated pump station, it is preferred to set up an anti-floating base on the ground. The anti-floating base is usually made of concrete, steel and other materials. The anti-floating base is provided with fixing bolts to fix the anti-floating base on the installation foundation, and then a fixing ring is provided to further increase the connection strength between the base and the installation foundation during installation. In addition, as needed, the anti-floating base can also include other auxiliary components, such as support rods, connecting plates, fasteners, etc.
例如公告号CN214738666U的中国专利《一种一体化泵站抗浮起底座》,包括罐体、电机和基座,罐体连通有进水管和排水管,罐体内设有上下方向的滑轨,滑轨内设有潜水泵,排水管与潜水泵通过软管连通,罐体下端设有底座,电机固定连接在罐体内壁,电机连接有滚轮,滚轮表面固定连接有拉索,拉索下端与潜水泵上端固定连接,底座与基座之间通过多个螺栓固定连接。For example, the Chinese patent "An integrated pump station anti-floating base" with announcement number CN214738666U includes a tank body, a motor and a base. The tank body is connected with an inlet pipe and a drain pipe. The tank body is provided with a slide rail in the up and down directions. A submersible pump is provided in the slide rail. The drain pipe is connected to the submersible pump through a hose. A base is provided at the lower end of the tank body. The motor is fixedly connected to the inner wall of the tank body. The motor is connected to a roller. A cable is fixedly connected to the surface of the roller. The lower end of the cable is fixedly connected to the upper end of the submersible pump. The base is fixedly connected to the base by multiple bolts.
上述现有技术虽然能够实现对底座的抗浮起,但是在实际使用中,一方面抗浮起底座尺寸和位置调节不够灵活,需根据不同的罐体尺寸更换不同的底座与其适配同时改变抗浮起底座位置需要拆除郑铁结构再安装,从而增加人员的工作量,另一方面抗浮起底座与土壤固定不够牢固,污水浸泡与底座相固定的土壤导致土壤疏松,易造成装置倾倒,因此不满足现有的需求,对此我们提出了一种一体化泵站筒体用抗浮起底座。Although the above-mentioned prior art can achieve anti-floating of the base, in actual use, on the one hand, the size and position adjustment of the anti-floating base are not flexible enough, and different bases need to be replaced according to different tank sizes to adapt to them. At the same time, changing the position of the anti-floating base requires dismantling the Zhengtie structure and then installing it, which increases the workload of personnel. On the other hand, the anti-floating base is not firmly fixed to the soil. Sewage soaks the soil fixed to the base, causing the soil to become loose, which can easily cause the device to tip over. Therefore, it does not meet the existing needs. In this regard, we propose an anti-floating base for an integrated pump station cylinder.
实用新型内容Utility Model Content
本实用新型的目的在于提供一种一体化泵站筒体用抗浮起底座,以解决上述背景技术中提出的抗浮起底座尺寸和位置调节不够灵活以及抗浮起底座与土壤固定不够牢固的问题。The utility model aims to provide an anti-floating base for an integrated pump station cylinder to solve the problems in the above background technology that the anti-floating base size and position adjustment are not flexible enough and the anti-floating base is not firmly fixed to the soil.
为实现上述目的,本实用新型提供如下技术方案:一种一体化泵站筒体用抗浮起底座,包括底座,所述底座两侧的下方均固定设置有固定桩;还包括:To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an anti-floating base for an integrated pump station cylinder, comprising a base, wherein fixing piles are fixedly arranged below both sides of the base; and further comprising:
移动座,其设置在所述底座内部的中间位置处,所述移动座中间位置处设置有放置槽,所述放置槽底面设置有电磁吸盘,所述电磁吸盘上端面设置有磁铁盘,所述磁铁盘上端面固定设置有一体化泵站筒;A movable seat is arranged at the middle position inside the base, a placement groove is arranged at the middle position of the movable seat, an electromagnetic suction cup is arranged on the bottom surface of the placement groove, a magnet disk is arranged on the upper end surface of the electromagnetic suction cup, and an integrated pump station cylinder is fixedly arranged on the upper end surface of the magnet disk;
安装槽,其设置在所述移动座内部的两侧,且每侧分别设置有两个,所述安装槽内部固定设置有液压伸缩装置,所述液压伸缩装置伸缩端的一侧固定设置有弧形卡块。The mounting grooves are arranged on both sides of the movable seat, and two are arranged on each side. A hydraulic telescopic device is fixedly arranged inside the mounting groove, and an arc-shaped clamping block is fixedly arranged on one side of the telescopic end of the hydraulic telescopic device.
优选的,所述固定桩的内部设置有转动腔,所述固定桩的上端面设置有转动杆,转动杆与固定桩转动连接,且转动杆的一端延伸至转动腔中,所述转动杆位于转动腔中的一端固定设置有齿轮,所述转动腔内部的前后均设置有第二滑槽,所述第二滑槽的内部滑动安装有齿条,且齿条与齿轮啮合连接。Preferably, a rotating cavity is provided inside the fixed pile, and a rotating rod is provided on the upper end surface of the fixed pile. The rotating rod is rotatably connected to the fixed pile, and one end of the rotating rod extends into the rotating cavity, and a gear is fixedly provided on one end of the rotating rod located in the rotating cavity, and second sliding grooves are provided at the front and back of the rotating cavity, and a rack is slidably installed inside the second sliding groove, and the rack is meshingly connected with the gear.
优选的,所述移动座的两侧固定设置有安装杆,所述安装杆的另一端设置有滑轮,且滑轮与安装杆转动连接,所述底座内部的两侧均设置有第一滑槽,且第一滑槽与滑轮滑动限位。Preferably, mounting rods are fixedly provided on both sides of the movable seat, a pulley is provided at the other end of the mounting rod, and the pulley is rotatably connected to the mounting rod, and first sliding grooves are provided on both sides inside the base, and the first sliding grooves are slidably limited with the pulley.
优选的,一体化泵站筒外壁的两侧分别设置有进水口、出水口,且进水口、出水口均和一体化泵站筒的外壁固定连接。Preferably, a water inlet and a water outlet are respectively provided on both sides of the outer wall of the integrated pump station barrel, and the water inlet and the water outlet are fixedly connected to the outer wall of the integrated pump station barrel.
优选的,所述第二滑槽的一侧为开口结构,且第二滑槽的另一侧为封闭结构。Preferably, one side of the second chute is an open structure, and the other side of the second chute is a closed structure.
优选的,所述齿条靠近第二滑槽开口的一端设置有锥形块,所述锥形块与齿条固定连接。Preferably, a conical block is provided at one end of the rack close to the opening of the second slide slot, and the conical block is fixedly connected to the rack.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
1、本实用新型通过液压伸缩装置和电磁吸盘,可以固定同尺寸的一体化泵站筒,将一体化泵站筒放置在移动座上,开启电磁吸盘,使电磁吸盘吸住一体化泵站筒底部固定的磁铁盘,再开启液压伸缩装置,使液压伸缩装置的伸缩端上的弧形卡块挤压固定一体化泵站筒,底座可以固定不同尺寸一体化泵站筒同时也可以防止一体化泵站在工作过程中从移动台上脱落。1. The utility model can fix integrated pump station cylinders of the same size through the hydraulic telescopic device and the electromagnetic suction cup. The integrated pump station cylinder is placed on the mobile seat, and the electromagnetic suction cup is turned on to make the electromagnetic suction cup suck the magnet disk fixed at the bottom of the integrated pump station cylinder. Then the hydraulic telescopic device is turned on to make the arc-shaped block on the telescopic end of the hydraulic telescopic device squeeze and fix the integrated pump station cylinder. The base can fix integrated pump station cylinders of different sizes and can also prevent the integrated pump station from falling off the mobile platform during operation.
2、本实用新型通过转动杆和齿条,可以通过齿条上的锥形块将底座固定在土壤中,转动转动杆,使转动杆带动齿轮转动,同时带动与齿轮两侧相啮合齿条,此时齿条上的锥形块一端进入土壤中,使固定桩更加牢固的固定在土壤中,防止因土壤的疏松导致整体装置发生倾倒的情况。2. The utility model can fix the base in the soil through the rotating rod and the rack through the conical block on the rack. The rotating rod is rotated to drive the gear to rotate, and at the same time drive the rack meshing with the two sides of the gear. At this time, one end of the conical block on the rack enters the soil, so that the fixed pile is more firmly fixed in the soil, preventing the overall device from tipping over due to loose soil.
3、本实用新型通过移动台和滑轮,可以改变一体化泵站的工作位置,推动移动台使移动台通过滑轮在底座上滑动,同时移动台上的一体化泵站改变位置,当改变一体化泵站的工作位置时,避免了需要拆除底座并在合适的位置重新固定底座的步骤,减少了人员的工作量同时提高了装置的工作效率。3. The utility model can change the working position of the integrated pump station through the moving platform and the pulley. The moving platform is pushed to slide on the base through the pulley, and the integrated pump station on the moving platform changes its position. When the working position of the integrated pump station is changed, the steps of removing the base and re-fixing the base at a suitable position are avoided, which reduces the workload of personnel and improves the working efficiency of the device.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的内部结构正视图;FIG1 is a front view of the internal structure of the utility model;
图2为本实用新型的底部结构视图;Figure 2 is a bottom structural view of the utility model;
图3为本实用新型的图1中A区域局部放大图;FIG3 is a partial enlarged view of the A area in FIG1 of the present utility model;
图4为本实用新型的图2中B区域局部放大图。FIG. 4 is a partial enlarged view of area B in FIG. 2 of the present invention.
图中:1、底座;2、移动座;3、一体化泵站筒;4、电磁吸盘;5、磁铁盘;6、放置槽;7、安装槽;8、液压伸缩装置;9、弧形卡块;10、第一滑槽;11、安装杆;12、滑轮;13、转动杆;14、固定桩;15、转动腔;16、第二滑槽;17、齿条;18、齿轮;19、锥形块;20、进水口;21、出水口。In the figure: 1. base; 2. moving seat; 3. integrated pump station cylinder; 4. electromagnetic suction cup; 5. magnet plate; 6. placement groove; 7. installation groove; 8. hydraulic telescopic device; 9. arc-shaped block; 10. first slide groove; 11. installation rod; 12. pulley; 13. rotating rod; 14. fixed pile; 15. rotating chamber; 16. second slide groove; 17. rack; 18. gear; 19. conical block; 20. water inlet; 21. water outlet.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
请参阅图1-4,本实用新型提供的一种实施例:一种一体化泵站筒体用抗浮起底座,包括底座1,底座1两侧的下方均固定设置有固定桩14;还包括:Please refer to Figures 1-4, an embodiment of the utility model is provided: an anti-floating base for an integrated pump station cylinder, comprising a base 1, and fixed piles 14 are fixedly arranged below both sides of the base 1; and further comprising:
移动座2,其设置在底座1内部的中间位置处,移动座2中间位置处设置有放置槽6,放置槽6底面设置有电磁吸盘4,电磁吸盘4上端面设置有磁铁盘5,磁铁盘5上端面固定设置有一体化泵站筒3;The movable seat 2 is arranged at the middle position inside the base 1, and a placement groove 6 is arranged at the middle position of the movable seat 2, an electromagnetic suction cup 4 is arranged on the bottom surface of the placement groove 6, a magnet disk 5 is arranged on the upper end surface of the electromagnetic suction cup 4, and an integrated pump station cylinder 3 is fixedly arranged on the upper end surface of the magnet disk 5;
安装槽7,其设置在移动座2内部的两侧,且每侧分别设置有两个,安装槽7内部固定设置有液压伸缩装置8,液压伸缩装置8伸缩端的一侧固定设置有弧形卡块9。The mounting grooves 7 are arranged on both sides of the movable seat 2, and two are arranged on each side. A hydraulic telescopic device 8 is fixedly arranged inside the mounting groove 7, and an arc-shaped clamping block 9 is fixedly arranged on one side of the telescopic end of the hydraulic telescopic device 8.
使用时,当需要固定一体化泵站筒3时,开启液压伸缩装置8,先使液压伸缩装置8的收缩端收缩,扩大可容纳一体化泵站筒3的尺寸,将一体化泵站筒3放入放置槽6中,开启电磁吸盘4,通过一体化泵站筒3底部的磁铁盘5将一体化泵站筒3吸附固定,此时再开启液压伸缩装置8,使液压伸缩装置8的伸缩端延伸,根据各种一体化泵站筒3的尺寸调节液压伸缩装置8,使液压伸缩装置8的伸缩端上的弧形卡块9接触并抵住一体化泵站筒3的外壁,完成对一体化泵站筒3中段位置的固定同时也可以对一体化泵站筒3形成支撑。During use, when the integrated pump station barrel 3 needs to be fixed, the hydraulic telescopic device 8 is turned on, and the contraction end of the hydraulic telescopic device 8 is first contracted to expand the size that can accommodate the integrated pump station barrel 3, and the integrated pump station barrel 3 is placed in the placement groove 6, and the electromagnetic suction cup 4 is turned on. The integrated pump station barrel 3 is adsorbed and fixed by the magnet disk 5 at the bottom of the integrated pump station barrel 3. At this time, the hydraulic telescopic device 8 is turned on again to extend the telescopic end of the hydraulic telescopic device 8. The hydraulic telescopic device 8 is adjusted according to the size of various integrated pump station barrels 3, so that the arc-shaped block 9 on the telescopic end of the hydraulic telescopic device 8 contacts and resists the outer wall of the integrated pump station barrel 3, thereby completing the fixation of the middle section of the integrated pump station barrel 3 and also providing support for the integrated pump station barrel 3.
请参阅图3和图4,所述固定桩14的内部设置有转动腔15,所述固定桩14的上端面设置有转动杆13,转动杆13与固定桩14转动连接,且转动杆13的一端延伸至转动腔15中,所述转动杆13位于转动腔15中的一端固定设置有齿轮18,所述转动腔15内部的前后均设置有第二滑槽16,所述第二滑槽16的内部滑动安装有齿条17,且齿条17与齿轮18啮合连接,实现通过齿条17固定固定桩14的功能,使固定桩14更加牢固的固定在土壤中,防止因土壤的疏松导致整体装置发生倾倒的情况。Please refer to Figures 3 and 4. A rotating chamber 15 is provided inside the fixed pile 14. A rotating rod 13 is provided on the upper end surface of the fixed pile 14. The rotating rod 13 is rotatably connected to the fixed pile 14, and one end of the rotating rod 13 extends into the rotating chamber 15. A gear 18 is fixedly provided at one end of the rotating rod 13 located in the rotating chamber 15. Second slide grooves 16 are provided at the front and back of the rotating chamber 15. A rack 17 is slidably installed inside the second slide groove 16, and the rack 17 is meshed with the gear 18 to achieve the function of fixing the fixed pile 14 through the rack 17, so that the fixed pile 14 is more firmly fixed in the soil, and the overall device is prevented from tipping over due to loose soil.
请参阅图1,移动座2的两侧固定设置有安装杆11,安装杆11的另一端设置有滑轮12,且滑轮12与安装杆11转动连接,底座1内部的两侧均设置有第一滑槽10,且第一滑槽10与滑轮12滑动限位,实现当需要改变一体化泵站筒3的工作位置时,避免了拆除底座1并在合适的位置重新固定底座1的步骤,减少了人员的工作量同时提高了装置的工作效率。Please refer to Figure 1. Installation rods 11 are fixedly set on both sides of the movable seat 2. A pulley 12 is set at the other end of the installation rod 11, and the pulley 12 is rotatably connected to the installation rod 11. First slide grooves 10 are set on both sides inside the base 1, and the first slide grooves 10 and the pulley 12 are slidably limited. When the working position of the integrated pump station cylinder 3 needs to be changed, the steps of removing the base 1 and re-fixing the base 1 in a suitable position are avoided, thereby reducing the workload of personnel and improving the working efficiency of the device.
请参阅图1,一体化泵站筒3外壁的两侧分别设置有进水口20、出水口21,且进水口20、出水口21均和一体化泵站筒3的外壁固定连接,便于对污水的收集和排出。Please refer to Figure 1. A water inlet 20 and a water outlet 21 are respectively provided on both sides of the outer wall of the integrated pump station barrel 3, and the water inlet 20 and the water outlet 21 are fixedly connected to the outer wall of the integrated pump station barrel 3 to facilitate the collection and discharge of sewage.
请参阅图4,第二滑槽16的一侧为开口结构,且第二滑槽16的另一侧为封闭结构,实现对齿条17限位的功能,避免齿条17在回收过程中从第二滑槽16中脱落的情况。Please refer to FIG. 4 , one side of the second chute 16 is an open structure, and the other side of the second chute 16 is a closed structure, which realizes the function of limiting the rack 17 and prevents the rack 17 from falling off from the second chute 16 during the recycling process.
请参阅图3和图4,齿条17靠近第二滑槽16开口的一端设置有锥形块19,锥形块19与齿条17固定连接,实现通过锥形块19使齿条17进土壤中的功能,减少土壤与齿条17之间的摩擦力,便于齿条17固定在土壤中。Please refer to Figures 3 and 4. A conical block 19 is provided at one end of the rack 17 close to the opening of the second slide groove 16. The conical block 19 is fixedly connected to the rack 17 to achieve the function of pushing the rack 17 into the soil through the conical block 19, thereby reducing the friction between the soil and the rack 17 and facilitating the fixing of the rack 17 in the soil.
工作原理:当需要移动一体化泵站筒3时,推动移动座2使移动台通过移动座2上的滑轮12在第一滑槽10内部滑动,同时移动座2带动一体化泵站筒3改变位置,当安装底座1时,将底座1放在地面上,按压底座1使固定桩14先通过固定桩14的下方的尖端没入土壤中,直至底座1与地平面齐平,转动转动杆13,使转动杆13带动齿轮18转动,同时齿轮18两侧相啮合的齿条17分别朝两个方向同步移动,齿条17的上锥形块19没入固定桩14周围的土壤中,使固定桩14更加牢固的固定再土壤中。Working principle: when it is necessary to move the integrated pump station cylinder 3, push the moving seat 2 to make the moving platform slide inside the first slide groove 10 through the pulley 12 on the moving seat 2, and at the same time, the moving seat 2 drives the integrated pump station cylinder 3 to change position. When installing the base 1, place the base 1 on the ground, press the base 1 to make the fixed pile 14 first penetrate into the soil through the tip below the fixed pile 14 until the base 1 is flush with the ground plane, rotate the rotating rod 13, so that the rotating rod 13 drives the gear 18 to rotate, and at the same time, the meshing racks 17 on both sides of the gear 18 move synchronously in two directions respectively, and the upper conical block 19 of the rack 17 is immersed in the soil around the fixed pile 14, so that the fixed pile 14 is more firmly fixed in the soil.
对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
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