CN221820326U - Big oil filling machine - Google Patents
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Abstract
本实用新型公开了大料油料灌装一体机,其包括罐体,所述罐体内部通过隔板分隔为储油腔和储料腔,所述储油腔和所述储料腔底部均设有灌装结构,所述灌装结构包括套管,所述储油腔和所述储料腔的排料口内均固定安装有排料管,所述排料管与所述套管通过连接管连通,所述连接管的内径与所述排料管的外径相适应,所述连接管的第一端与所述排料管法兰连接,所述连接管的第二端与所述套管固定连接。本实用新型结构简单,成本低,便于工作人员拆下灌装结构进行清理和维修。
The utility model discloses a large material oil filling integrated machine, which includes a tank body, the interior of the tank body is divided into an oil storage chamber and a material storage chamber by a partition, the oil storage chamber and the bottom of the material storage chamber are both provided with a filling structure, the filling structure includes a sleeve, the discharge port of the oil storage chamber and the material storage chamber are both fixedly installed with a discharge pipe, the discharge pipe is connected to the sleeve through a connecting pipe, the inner diameter of the connecting pipe is adapted to the outer diameter of the discharge pipe, the first end of the connecting pipe is connected to the discharge pipe flange, and the second end of the connecting pipe is fixedly connected to the sleeve. The utility model has a simple structure and low cost, and is convenient for staff to dismantle the filling structure for cleaning and maintenance.
Description
技术领域Technical Field
本实用新型涉及食品生产技术领域,具体涉及大料油料灌装一体机。The utility model relates to the technical field of food production, in particular to an all-in-one machine for filling large ingredients and oil.
背景技术Background Art
在复合调味料的制备过程中,因为配料的种类较多,且需要炒制加工,炒制完毕后通常呈油料混合状态,为了再向包装袋内定量的添加油和料,通常会将油料进行分离,并将油和料分别储存。In the preparation process of compound seasoning, because there are many kinds of ingredients and they need to be fried, they are usually in a state of oil and material mixture after frying. In order to add oil and materials into the packaging bag in a quantitative manner, the oil and materials are usually separated and stored separately.
在专利申请号为CN202120928667.3,专利名称为大料油料灌装一体机的专利中,其公开了一种大料油料灌装一体机,包括罐体,罐体内设有隔板,隔板将罐体内部分隔为储油腔和储料腔,储油腔和储料腔顶部分别设有第一进料管和第二进料管,储油腔和储料腔底部均设有灌装结构,灌装结构包括水平设置的套管,套管中部顶壁上开设有与储油腔或储料腔内部连通的排料口,套管内转动配合有灌装管,灌装管外壁与套管内壁贴合,灌装管侧壁上开设有可与排料口相对的接料口,灌装管内滑动配合有推料塞,且推料塞与灌装管密封配合,推料塞上固定连接有推杆,罐体下部远离推杆的一端设有与灌装管连通的灌装头。其中,罐体底部开设有水平的安装孔,套管卡合在安装孔中并用粘胶进行粘结固定。In the patent with patent application number CN202120928667.3 and patent name "bulk material and oil filling integrated machine", a bulk material and oil filling integrated machine is disclosed, including a tank body, a partition is provided in the tank body, the partition divides the interior of the tank body into an oil storage chamber and a material storage chamber, the oil storage chamber and the top of the material storage chamber are respectively provided with a first feed pipe and a second feed pipe, and the bottom of the oil storage chamber and the material storage chamber are both provided with a filling structure, the filling structure includes a horizontally arranged sleeve, a discharge port connected to the oil storage chamber or the interior of the material storage chamber is provided on the middle top wall of the sleeve, a filling pipe is rotatably fitted in the sleeve, the outer wall of the filling pipe is fitted with the inner wall of the sleeve, and a receiving port opposite to the discharge port is provided on the side wall of the filling pipe, a pushing plug is slidably fitted in the filling pipe, and the pushing plug is sealed with the filling pipe, a push rod is fixedly connected to the pushing plug, and a filling head connected to the filling pipe is provided at the end of the lower part of the tank body away from the push rod. A horizontal mounting hole is provided at the bottom of the tank body, and the sleeve is engaged in the mounting hole and fixed by adhesive.
因此在需要清洗或维修灌装结构时,拆卸复杂,增加了使用成本和维护成本。一旦发生故障难以及时修复,影响生产效率。Therefore, when the filling structure needs to be cleaned or repaired, the disassembly is complicated, which increases the use cost and maintenance cost. Once a failure occurs, it is difficult to repair it in time, which affects the production efficiency.
实用新型内容Utility Model Content
本实用新型的目的是提供大料油料灌装一体机,以解决上述背景技术提到的现有大料油料灌装一体机的灌装结构不方便拆卸的问题。The purpose of the utility model is to provide an integrated bulk material and oil filling machine to solve the problem that the filling structure of the existing integrated bulk material and oil filling machine mentioned in the background technology is inconvenient to disassemble.
为解决上述技术问题,本实用新型提供大料油料灌装一体机,其包括罐体,所述罐体内部通过隔板分隔为储油腔和储料腔,所述储油腔和所述储料腔底部均设有灌装结构,所述灌装结构包括套管,所述储油腔和所述储料腔的排料口内均固定安装有排料管,所述排料管与所述套管通过连接管连通,所述连接管的内径与所述排料管的外径相适应,所述连接管的第一端与所述排料管法兰连接,所述连接管的第二端与所述套管固定连接。In order to solve the above technical problems, the utility model provides an integrated machine for filling large amounts of oil, which includes a tank body, the interior of the tank body is divided into an oil storage chamber and a material storage chamber by a partition, the oil storage chamber and the bottom of the material storage chamber are both provided with a filling structure, the filling structure includes a sleeve, the oil storage chamber and the material storage chamber are both fixedly installed with a discharge pipe in the discharge port, the discharge pipe is connected to the sleeve through a connecting pipe, the inner diameter of the connecting pipe is adapted to the outer diameter of the discharge pipe, the first end of the connecting pipe is connected to the discharge pipe flange, and the second end of the connecting pipe is fixedly connected to the sleeve.
进一步地,所述连接管的内部呈向内凸出的台阶状结构,所述排料管的厚度与所述连接管内部台阶状结构的凸出厚度相适应。Furthermore, the interior of the connecting pipe is in the form of a step-shaped structure protruding inward, and the thickness of the discharge pipe is adapted to the protruding thickness of the step-shaped structure inside the connecting pipe.
进一步地,所述储油腔对应的所述连接管中还安装有过滤网。Furthermore, a filter screen is installed in the connecting pipe corresponding to the oil storage chamber.
进一步地,所述过滤网包括过滤主体和过滤边框,所述过滤主体的直径与所述排料管的内径相适应,所述过滤边框固定安装在所述过滤主体外环,所述过滤边框的两侧分别与对应的所述连接管内部台阶状结构的水平端面和所述排料管接触。Furthermore, the filter net includes a filter body and a filter frame, the diameter of the filter body is adapted to the inner diameter of the discharge pipe, the filter frame is fixedly mounted on the outer ring of the filter body, and both sides of the filter frame are respectively in contact with the corresponding horizontal end faces of the stepped structure inside the connecting pipe and the discharge pipe.
进一步地,所述过滤网上还设有与连接管相适应的环形垫片,所述环形垫片分别与所述过滤边框和所述排料管紧密接触。Furthermore, the filter net is also provided with an annular gasket adapted to the connecting pipe, and the annular gasket is in close contact with the filter frame and the discharge pipe respectively.
进一步地,所述罐体与所述套管通过多个连接杆连接,所述连接杆的第一端与所述罐体固定连接,所述连接杆的第二端与所述套管可拆卸连接。Furthermore, the tank body and the sleeve are connected via a plurality of connecting rods, a first end of the connecting rod is fixedly connected to the tank body, and a second end of the connecting rod is detachably connected to the sleeve.
进一步地,所述罐体安装在机架上,所述机架上安装有承接盒,所述承接盒用于承接所述灌装结构在灌装时滴落的物料。Furthermore, the tank body is mounted on a frame, and a receiving box is mounted on the frame, and the receiving box is used to receive materials dripping from the filling structure during filling.
本实用新型的有益效果为:本实用新型通过设置连接管,使得连接管和罐体上的排料管法兰连接。拆卸灌装结构时,工作人员只需拧下螺母,取出穿过连接管上的法兰和排料管上的法兰的螺栓,在使得连接杆不再与套管连接即可。本实用新型结构简单,成本低,便于工作人员拆下灌装结构进行清理和维修。The beneficial effects of the utility model are as follows: the utility model provides a connecting pipe so that the connecting pipe and the discharge pipe flange on the tank body are connected. When disassembling the filling structure, the staff only needs to unscrew the nut, take out the bolts passing through the flange on the connecting pipe and the flange on the discharge pipe, and then make the connecting rod no longer connected to the sleeve. The utility model has a simple structure and low cost, and is convenient for the staff to disassemble the filling structure for cleaning and maintenance.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型实施例的立体结构示意图。FIG1 is a schematic diagram of the three-dimensional structure of an embodiment of the utility model.
图2为图1中A部的放大结构示意图。FIG. 2 is an enlarged structural schematic diagram of portion A in FIG. 1 .
图3为本实用新型实施例的正视结构示意图。FIG. 3 is a front view of the structure of an embodiment of the utility model.
图4为本实用新型实施例的剖面结构示意图。FIG. 4 is a schematic cross-sectional view of an embodiment of the present utility model.
图5为图4中B部的放大结构示意图。FIG. 5 is an enlarged structural schematic diagram of portion B in FIG. 4 .
其中:1、罐体;2、灌装结构;3、排料管;4、连接管;5、过滤网;6、环形垫片;7、连接杆;8、承接盒;9、机架。Among them: 1. Tank body; 2. Filling structure; 3. Discharge pipe; 4. Connecting pipe; 5. Filter screen; 6. Ring gasket; 7. Connecting rod; 8. Receiver box; 9. Frame.
11、储油腔;12、储料腔;21、套管;22、灌装管;23、灌装头;24、推料塞;25、推杆;26、气缸;51、过滤主体;52、过滤边框。11. Oil storage chamber; 12. Material storage chamber; 21. Sleeve; 22. Filling tube; 23. Filling head; 24. Push plug; 25. Push rod; 26. Cylinder; 51. Filter body; 52. Filter frame.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一种实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型的保护范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiment is only one embodiment of the utility model, not all embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the protection scope of the utility model.
为使本申请的目的、技术方案和优点更加清楚,以下结合附图及具体实施例,对本申请作进一步地详细说明。In order to make the objectives, technical solutions and advantages of the present application more clear, the present application is further described in detail below in conjunction with the accompanying drawings and specific embodiments.
在以下描述中,对“一个实施例”、“实施例”、“一个示例”、“示例”等等的引用表明如此描述的实施例或示例可以包括特定特征、结构、特性、性质、元素或限度,但并非每个实施例或示例都必然包括特定特征、结构、特性、性质、元素或限度。另外,重复使用短语“根据本申请的一个实施例”虽然有可能是指代相同实施例,但并非必然指代相同的实施例。In the following description, references to "one embodiment", "an embodiment", "an example", "an example", etc. indicate that the embodiment or example described in this way may include specific features, structures, characteristics, properties, elements or limitations, but not every embodiment or example necessarily includes the specific features, structures, characteristics, properties, elements or limitations. In addition, repeated use of the phrase "according to one embodiment of the present application" may refer to the same embodiment, but does not necessarily refer to the same embodiment.
如图1-5所示,本实用新型公开了大料油料灌装一体机,其包括罐体1,罐体1内部通过隔板分隔为储油腔11和储料腔12,罐体1顶部固定安装有两个进料管,两个进料管分别与储油腔11和储料腔12连通。储油腔11和储料腔12底部均设有灌装结构2,灌装结构2包括套管21。灌装结构2还包括灌装管22、灌装头23、推料塞24、推杆25和气缸26。储油腔11和储料腔12的排料口内均固定安装有排料管3,排料管3与套管21通过连接管4连通,连接管4的内径与排料管3的外径相适应,连接管4的第一端与排料管3法兰连接,即连接管4上的法兰和排料管3上的法兰通过螺栓和螺母连接,连接管4的第二端与套管21固定连接。工作人员需要取下灌装结构2时,工作人员启动气缸26带动推杆25向灌装管22外移动,同时推杆25带动推料塞24向灌装管22外移动,直至推料塞24脱离灌装管22,然后工作人员只需拧下螺母,取下螺栓,连接管4与套管21即可脱离连接即可。As shown in Fig. 1-5, the utility model discloses a large material oil filling integrated machine, which includes a tank body 1, the interior of the tank body 1 is divided into an oil storage chamber 11 and a material storage chamber 12 by a partition, and two feed pipes are fixedly installed on the top of the tank body 1, and the two feed pipes are respectively connected with the oil storage chamber 11 and the material storage chamber 12. A filling structure 2 is provided at the bottom of the oil storage chamber 11 and the material storage chamber 12, and the filling structure 2 includes a sleeve 21. The filling structure 2 also includes a filling pipe 22, a filling head 23, a push plug 24, a push rod 25 and a cylinder 26. A discharge pipe 3 is fixedly installed in the discharge port of the oil storage chamber 11 and the material storage chamber 12, and the discharge pipe 3 is connected with the sleeve 21 through a connecting pipe 4, and the inner diameter of the connecting pipe 4 is adapted to the outer diameter of the discharge pipe 3. The first end of the connecting pipe 4 is connected with the discharge pipe 3 by a flange, that is, the flange on the connecting pipe 4 and the flange on the discharge pipe 3 are connected by bolts and nuts, and the second end of the connecting pipe 4 is fixedly connected with the sleeve 21. When the staff needs to remove the filling structure 2, the staff starts the cylinder 26 to drive the push rod 25 to move out of the filling tube 22. At the same time, the push rod 25 drives the push plug 24 to move out of the filling tube 22 until the push plug 24 is separated from the filling tube 22. Then the staff only needs to unscrew the nut and remove the bolt, and the connecting pipe 4 and the sleeve 21 can be disconnected.
在一个实施例中,连接管4的内部呈向内凸出的台阶状结构,排料管3的厚度与连接管4内部台阶状结构的凸出厚度相适应。即在安装时,将排料管3插入连接管4中,排料管3的端面与连接管4内部台阶状结构的水平端面接触且相适应。连接管4上的法兰位于连接管4端部,排料管3上的法兰位于排料管3中部与连接管4上的法兰相对应。In one embodiment, the interior of the connecting pipe 4 is a stepped structure protruding inward, and the thickness of the discharge pipe 3 is adapted to the protruding thickness of the stepped structure inside the connecting pipe 4. That is, during installation, the discharge pipe 3 is inserted into the connecting pipe 4, and the end face of the discharge pipe 3 contacts and adapts to the horizontal end face of the stepped structure inside the connecting pipe 4. The flange on the connecting pipe 4 is located at the end of the connecting pipe 4, and the flange on the discharge pipe 3 is located in the middle of the discharge pipe 3 and corresponds to the flange on the connecting pipe 4.
在一个实施例中,储油腔11对应的连接管4中还安装有过滤网5。油是经过过滤之后才加入储油腔11内的,但是考虑到过滤不完全的问题以及油长期处于静置状态下,所以储油腔11底部还是会存在一定的杂质沉淀,因此在连接管4中设置过滤网5解决上述问题。In one embodiment, a filter screen 5 is also installed in the connecting pipe 4 corresponding to the oil storage chamber 11. The oil is added to the oil storage chamber 11 after filtering, but considering the problem of incomplete filtering and the oil being in a static state for a long time, there will still be a certain amount of impurities precipitated at the bottom of the oil storage chamber 11, so the filter screen 5 is set in the connecting pipe 4 to solve the above problem.
在一个实施例中,过滤网5包括过滤主体51和过滤边框52,过滤主体51的直径与排料管3的内径相适应,过滤边框52固定安装在过滤主体51外环,过滤边框52的两侧分别与对应的连接管4内部台阶状结构的水平端面和排料管3紧密接触。即将过滤网5平放进连接管4中后,过滤边框52放置在连接管4内部台阶状结构的水平端面上,然后将排料管3插入连接管4中,排料管3的端面与过滤边框52的上侧接触,将连接管4和排料管3法兰连接后,过滤网5被固定在连接管4和排料管3之间,能起到过滤作用的同时,便于工作人员拆卸,从而便于清理和更换过滤网5。In one embodiment, the filter screen 5 includes a filter body 51 and a filter frame 52. The diameter of the filter body 51 is adapted to the inner diameter of the discharge pipe 3. The filter frame 52 is fixedly mounted on the outer ring of the filter body 51. The two sides of the filter frame 52 are respectively in close contact with the horizontal end surface of the step-shaped structure inside the corresponding connecting pipe 4 and the discharge pipe 3. That is, after the filter screen 5 is placed flat in the connecting pipe 4, the filter frame 52 is placed on the horizontal end surface of the step-shaped structure inside the connecting pipe 4, and then the discharge pipe 3 is inserted into the connecting pipe 4. The end surface of the discharge pipe 3 contacts the upper side of the filter frame 52. After the connecting pipe 4 and the discharge pipe 3 are flange-connected, the filter screen 5 is fixed between the connecting pipe 4 and the discharge pipe 3, which can play a filtering role while being easy for the staff to disassemble, thereby facilitating the cleaning and replacement of the filter screen 5.
在一个实施例中,过滤网5上还设有与连接管4相适应的环形垫片6,环形垫片6分别与过滤边框52和排料管3紧密接触。环形垫片6设置在过滤网5和排料管3之间,进一步保证连接管4和排料管3连接后的密封性,防止油料漏出。In one embodiment, the filter screen 5 is further provided with an annular gasket 6 adapted to the connecting pipe 4, and the annular gasket 6 is in close contact with the filter frame 52 and the discharge pipe 3. The annular gasket 6 is arranged between the filter screen 5 and the discharge pipe 3 to further ensure the sealing of the connecting pipe 4 and the discharge pipe 3 after connection, and prevent oil leakage.
在一个实施例中,罐体1与套管21通过多个连接杆7连接,连接杆7的第一端与罐体1固定连接,连接杆7的第二端与套管21可拆卸连接。使得灌装结构2在使用时更稳定。在本实施例中,套管21的两端分别设置有两根连接杆7,连接杆7的第二端呈卡箍状,连接杆7的第二端与套管21卡接。In one embodiment, the tank body 1 is connected to the sleeve 21 through a plurality of connecting rods 7, the first end of the connecting rod 7 is fixedly connected to the tank body 1, and the second end of the connecting rod 7 is detachably connected to the sleeve 21. This makes the filling structure 2 more stable when in use. In this embodiment, two connecting rods 7 are respectively provided at both ends of the sleeve 21, and the second end of the connecting rod 7 is in a clamp shape, and the second end of the connecting rod 7 is clamped with the sleeve 21.
在一个实施例中,罐体1安装在机架9上,机架9上安装有承接盒8,承接盒8用于承接灌装结构2在灌装时滴落的物料。在本实施例中,机架9上开有插入口,插入口中设有承接盒8,承接盒8与插入口的内壁滑动连接。承接盒8位于推杆25和套管21在设置推杆25端的下方,防止推料塞24处和推杆25上物料掉落,从而造成环境污染。In one embodiment, the tank body 1 is mounted on a frame 9, and a receiving box 8 is mounted on the frame 9. The receiving box 8 is used to receive the material dripping from the filling structure 2 during filling. In this embodiment, an insertion port is opened on the frame 9, and a receiving box 8 is arranged in the insertion port. The receiving box 8 is slidably connected to the inner wall of the insertion port. The receiving box 8 is located below the push rod 25 and the sleeve 21 at the end where the push rod 25 is set, so as to prevent the material from falling from the push plug 24 and the push rod 25, thereby causing environmental pollution.
本实施例的工作原理如下:The working principle of this embodiment is as follows:
安装时,工作人员先将过滤网5平放进连接管4中后,此时过滤边框52放置在连接管4内部台阶状结构的水平端面上。再将环形垫片6平放进连接管4中,此时环形垫片6被放置在过滤网5上。然后将排料管3插入连接管4中,排料管3的端面与环形垫片6的上侧接触,最后将连接管4上的法兰和排料管3上的法兰通过螺栓和螺母连接,同时将套管21的两端卡入对应连接杆7的第二端,过滤网5和环形垫片6被固定在连接管4的台阶状结构和排料管3之间。During installation, the staff first puts the filter screen 5 flat into the connecting pipe 4, and the filter frame 52 is placed on the horizontal end surface of the stepped structure inside the connecting pipe 4. Then put the annular gasket 6 flat into the connecting pipe 4, and the annular gasket 6 is placed on the filter screen 5. Then insert the discharge pipe 3 into the connecting pipe 4, and the end surface of the discharge pipe 3 contacts the upper side of the annular gasket 6. Finally, the flange on the connecting pipe 4 and the flange on the discharge pipe 3 are connected by bolts and nuts, and the two ends of the sleeve 21 are clamped into the second end of the corresponding connecting rod 7. The filter screen 5 and the annular gasket 6 are fixed between the stepped structure of the connecting pipe 4 and the discharge pipe 3.
拆卸时,工作人员只需拧下螺母,取出穿过连接管4上的法兰和排料管3上的法兰的螺栓,在使得连接杆7不再与套管21连接即可。本实用新型结构简单,成本低,便于工作人员拆下灌装结构2进行清理和维修。When disassembling, the staff only needs to unscrew the nut, take out the bolts passing through the flange on the connecting pipe 4 and the flange on the discharge pipe 3, and then make the connecting rod 7 no longer connected to the sleeve 21. The utility model has a simple structure and low cost, and is convenient for the staff to disassemble the filling structure 2 for cleaning and maintenance.
对所公开的实施例的上述说明,是本领域专业技术人员能够实现或使用本实用新型。对这些实施例的多种修改对本领域的专业技术人员来说将使显而易见的,本文所定义的一般原理可以在不脱离实用新型的精神或范围的情况下,在其他实施例中实现。因此,本实用新型将不会被限制与本文所示的这些实施例,而是要符合与本文所公开的原理和新颖性特点相一致的最宽的范围。The above description of the disclosed embodiments enables one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.
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