CN221803885U - Oil conductivity measuring instrument - Google Patents
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Abstract
Description
技术领域Technical Field
本实用新型涉及检测装置技术领域,具体为一种油品电导率测量仪。The utility model relates to the technical field of detection devices, in particular to an oil conductivity measuring instrument.
背景技术Background Art
目前,市场上一部分现有的油品电导率仪测量时间较长,这就导致电导率测量传感器的电极在油品中产生极化现象,进而影响油品电导率的测量的准确性。还有一些油品电导率仪的数据采集部分易受外界电磁场等噪声信号干扰,导致测量数据波动很大,即测量不稳定。另外,油品的电导率受周围环境温湿度的影响较大,现有的油品电导率仪不具备温湿度测量功能,导致油品的电导率测量失准。At present, some existing oil conductivity meters on the market have a long measurement time, which causes the electrode of the conductivity measurement sensor to be polarized in the oil, thus affecting the accuracy of the oil conductivity measurement. Some other oil conductivity meters are susceptible to interference from noise signals such as external electromagnetic fields, resulting in large fluctuations in the measurement data, that is, unstable measurements. In addition, the conductivity of oil is greatly affected by the temperature and humidity of the surrounding environment. Existing oil conductivity meters do not have the temperature and humidity measurement function, resulting in inaccurate conductivity measurements of oil.
综上所述,目前市场上存在的现有油品电导率测量的装置,存在着由于电导率测量传感器的电极极化、周围环境温湿度影响造成的测量数据不准及连续测量时数据波动较大等问题。In summary, the existing oil conductivity measurement devices on the market currently have problems such as inaccurate measurement data caused by electrode polarization of the conductivity measurement sensor and the influence of ambient temperature and humidity, and large data fluctuations during continuous measurement.
实用新型内容Utility Model Content
本实用新型就是针对上述问题,弥补现有技术的不足,提供一种油品电导率测量仪,以解决上述的油品电导率测量不准确、测量不稳定的问题。The utility model aims at the above problems, makes up for the deficiencies of the prior art, and provides an oil conductivity measuring instrument to solve the above problems of inaccurate and unstable measurement of oil conductivity.
为实现上述目的,本实用新型提供如下技术方案:一种油品电导率测量仪,包括人机交互模块、微控制器模块、数据采集模块、电导率传感器模块、温湿度模块、电源模块;微控制器模块分别与人机交互模块、数据采集模块、温湿度模块相互通信连接,电导率传感器模块的信号输出端与数据采集模块的信号输入端连接,电源模块为油品电导率测量仪的各个模块提供所需的供电电压;数据采集模块包括电流转电压电路、滤波器、ADC数据采集器,电流转电压电路、滤波器、ADC数据采集器依次连接,电流转电压电路的信号输入端连接电导率传感器模块的信号输出端,ADC数据采集器的信号输出端连接微控制器模块,数据采集模块上安装有屏蔽体。To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an oil conductivity measuring instrument, comprising a human-computer interaction module, a microcontroller module, a data acquisition module, a conductivity sensor module, a temperature and humidity module, and a power supply module; the microcontroller module is respectively connected to the human-computer interaction module, the data acquisition module, and the temperature and humidity module for mutual communication, the signal output end of the conductivity sensor module is connected to the signal input end of the data acquisition module, and the power supply module provides the required power supply voltage for each module of the oil conductivity measuring instrument; the data acquisition module comprises a current-to-voltage circuit, a filter, and an ADC data collector, which are connected in sequence, the signal input end of the current-to-voltage circuit is connected to the signal output end of the conductivity sensor module, the signal output end of the ADC data collector is connected to the microcontroller module, and a shielding body is installed on the data acquisition module.
作为本实用新型的一种优选方案,所述微控制器模块采用单片机、FPGA中的任一种。As a preferred solution of the present utility model, the microcontroller module adopts any one of a single chip microcomputer and a FPGA.
作为本实用新型的另一种优选方案,所述人机交互模块采用触摸屏、带按键的LCD显示屏中的任一种。As another preferred solution of the present invention, the human-computer interaction module adopts any one of a touch screen and an LCD display screen with buttons.
作为本实用新型的另一种优选方案,所述电源模块采用稳压芯片、DC-DC电源芯片中的任一种。As another preferred solution of the present invention, the power module adopts any one of a voltage stabilizing chip and a DC-DC power supply chip.
作为本实用新型的另一种优选方案,所述温湿度模块采用湿度采集芯片、温湿度传感器中的任一种。As another preferred solution of the present invention, the temperature and humidity module adopts any one of a humidity collection chip and a temperature and humidity sensor.
与现有技术相比,本实用新型的有益效果是:该种油品电导率测量仪以微控制器模块为主控核心并结合人机交互模块、电导率传感器模块、温湿度模块对油品的电导率进行测量,同时对与电导率传感器模块配合使用的数据采集模块设置了屏蔽体,使得本实用新型具有如下优点:(1)测量快速、操作简单,本测量仪无需进行基线校准就可以开始测量,并且测量时间不超过1.5s;(2)测量数据准确,且数据波动较小;(3)可根据温湿度模块所检测到的温湿度值对油品电导率数据进行修正,使油品的电导率测量结果更准确。Compared with the prior art, the beneficial effects of the utility model are as follows: the oil conductivity measuring instrument uses a microcontroller module as the main control core and combines a human-computer interaction module, a conductivity sensor module, and a temperature and humidity module to measure the conductivity of the oil. At the same time, a shielding body is provided for the data acquisition module used in conjunction with the conductivity sensor module, so that the utility model has the following advantages: (1) fast measurement and simple operation. The measuring instrument can start measurement without baseline calibration, and the measurement time does not exceed 1.5s; (2) the measurement data is accurate and the data fluctuation is small; (3) the oil conductivity data can be corrected according to the temperature and humidity values detected by the temperature and humidity module, so that the conductivity measurement result of the oil is more accurate.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型一种油品电导率测量仪的结构示意框图;FIG1 is a schematic block diagram of the structure of an oil conductivity measuring instrument according to the present invention;
图2为本实用新型一种油品电导率测量仪的数据采集模块的结构示意框图;FIG2 is a schematic block diagram of the structure of a data acquisition module of an oil conductivity measuring instrument according to the present invention;
图中标记:101为人机交互模块、102为微控制器模块、103为数据采集模块、104为电导率传感器模块、105为温湿度模块、106为电源模块、301为电流转电压电路、302为滤波器、303为ADC数据采集器、304为屏蔽体。Markings in the figure: 101 is a human-computer interaction module, 102 is a microcontroller module, 103 is a data acquisition module, 104 is a conductivity sensor module, 105 is a temperature and humidity module, 106 is a power module, 301 is a current-to-voltage circuit, 302 is a filter, 303 is an ADC data collector, and 304 is a shield.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
请参阅图1和图2,本实用新型实施例所提供的一种油品电导率测量仪,由人机交互模块101、微控制器模块102、数据采集模块103、电导率传感器模块104、温湿度模块105、电源模块106组成。Please refer to Figures 1 and 2. An oil conductivity measuring instrument provided by an embodiment of the utility model is composed of a human-computer interaction module 101, a microcontroller module 102, a data acquisition module 103, a conductivity sensor module 104, a temperature and humidity module 105, and a power supply module 106.
其中:人机交互模块101用于接收测量操作人员的输入信息并显示测量仪的反馈信息,进而实现测量过程中的人机交互功能;微控制器模块102用于同人机交互模块101、数据采集模块103、温湿度模块105进行信息交互和控制;数据采集模块103用于将电导率传感器模块104输出的电流信号进行采集;电导率传感器模块104用于将油品的电导率值转化为对应的电流信号;温湿度模块105用于测量油品周围环境的温湿度信息,并将采集到的信息发送给微控制器模块102,以便于微控制器模块102根据当前温湿度信息对油品电导率的测量值进行修正;电源模块106用于提供机交互模块101、微控制器模块102、数据采集模块103、电导率传感器模块104、温湿度模块105所需的供电电压,以使测量仪正常运行。Among them: the human-computer interaction module 101 is used to receive the input information of the measurement operator and display the feedback information of the measuring instrument, thereby realizing the human-computer interaction function in the measurement process; the microcontroller module 102 is used to exchange information and control with the human-computer interaction module 101, the data acquisition module 103, and the temperature and humidity module 105; the data acquisition module 103 is used to collect the current signal output by the conductivity sensor module 104; the conductivity sensor module 104 is used to convert the conductivity value of the oil product into a corresponding current signal; the temperature and humidity module 105 is used to measure the temperature and humidity information of the environment surrounding the oil product, and send the collected information to the microcontroller module 102, so that the microcontroller module 102 can correct the measured value of the oil product conductivity according to the current temperature and humidity information; the power supply module 106 is used to provide the power supply voltage required by the human-computer interaction module 101, the microcontroller module 102, the data acquisition module 103, the conductivity sensor module 104, and the temperature and humidity module 105, so that the measuring instrument can operate normally.
所述人机交互模块101,可以采用触摸屏或者采用带按键的LCD显示屏,以方便用户与微控制器模块102的信息交互。The human-computer interaction module 101 may be a touch screen or an LCD display screen with buttons to facilitate information interaction between the user and the microcontroller module 102 .
所述微控制器模块102,可以采用单片机、FPGA等带有数据计算处理及通讯功能的电子器件实现,只要其具有指令控制及通讯功能,就可以用于微控制器模块102的实现。The microcontroller module 102 can be implemented by using electronic devices with data calculation and communication functions such as single-chip microcomputers and FPGAs. As long as they have instruction control and communication functions, they can be used to implement the microcontroller module 102.
所述数据采集模块103,主要由电流转电压电路301、滤波器302、ADC数据采集器303构成;其中,电流转电压电路301可由运算放大器或分立元件(如晶体管)搭配电容、电阻构成,用于将电导率传感器模块104输出的电流信号转换为容易测量的电压信号;ADC数据采集器303用于将电流转电压电路301输出的电压信号进行采集并转换成数字信号,并将采集到的电压数值结果的数字信号发送给微控制器模块102。The data acquisition module 103 is mainly composed of a current-to-voltage circuit 301, a filter 302, and an ADC data collector 303; wherein the current-to-voltage circuit 301 can be composed of an operational amplifier or discrete components (such as transistors) with capacitors and resistors, and is used to convert the current signal output by the conductivity sensor module 104 into an easily measurable voltage signal; the ADC data collector 303 is used to collect the voltage signal output by the current-to-voltage circuit 301 and convert it into a digital signal, and send the collected digital signal of the voltage value result to the microcontroller module 102.
所述电导率传感器模块104,该模块用于将油品的电导率值转化为对应的电流信号,并把该电流信号传递给数据采集模块103,进行下一步处理。The conductivity sensor module 104 is used to convert the conductivity value of the oil into a corresponding current signal, and transmit the current signal to the data acquisition module 103 for further processing.
所述温湿度模块105,可以采用集成温湿度芯片或者采用温湿度传感器加外围电路构成,主要用于测量油品周围环境的温湿度以及与微控制器模块102的通讯。The temperature and humidity module 105 can be composed of an integrated temperature and humidity chip or a temperature and humidity sensor plus a peripheral circuit, and is mainly used to measure the temperature and humidity of the environment surrounding the oil product and communicate with the microcontroller module 102.
所述电源模块106,可以采用LDO类稳压芯片、也可以采用DC-DC电源芯片等,实现指定电压的输出。The power module 106 may adopt an LDO type voltage regulator chip or a DC-DC power supply chip to achieve the output of a specified voltage.
具体地,参照附图1,所述人机交互模块101与微控制器模块102连接,人机交互模块101用于获取测量操作人员的输入信息并显示测量仪的反馈信息,进而实现测量过程中的人机交互功能,将测量操作人员的输入信息发送给微控制器模块102,接收微控制器模块102的信息,并显示给测量操作人员;电导率传感器模块104与数据采集模块103连接,且实时地将被测油品的电导率值转化为对应的电流信号;数据采集模块103分别与微控制器模块102、电导率传感器模块104连接,把电导率传感器模块104输出的电流信号转换为电压信号并实时采集,之后将采集后的电压值传输给微控制器模块102,并在微控制器模块102中进行计算处理,最终得到的油品电导率值;温湿度模块105与微控制器模块102连接。Specifically, referring to FIG1 , the human-computer interaction module 101 is connected to the microcontroller module 102. The human-computer interaction module 101 is used to obtain the input information of the measurement operator and display the feedback information of the measuring instrument, thereby realizing the human-computer interaction function in the measurement process, sending the input information of the measurement operator to the microcontroller module 102, receiving the information of the microcontroller module 102, and displaying it to the measurement operator; the conductivity sensor module 104 is connected to the data acquisition module 103, and converts the conductivity value of the measured oil product into a corresponding current signal in real time; the data acquisition module 103 is respectively connected to the microcontroller module 102 and the conductivity sensor module 104, converts the current signal output by the conductivity sensor module 104 into a voltage signal and collects it in real time, and then transmits the collected voltage value to the microcontroller module 102, and calculates and processes it in the microcontroller module 102 to finally obtain the conductivity value of the oil product; the temperature and humidity module 105 is connected to the microcontroller module 102.
具体地,参照附图2,附图2示出了本实用新型的数据采集模块103实现的结构示意框图,数据采集模块103分别与微控制器模块102、电导率传感器模块104连接,将电导率传感器模块104输出的电流信号接收到电流转电压电路301中进行转换,转换后的电压信号经过滤波器302的滤波,可以有效地衰减空间和工频的电磁场干扰,使有用电压信号信噪比变高。滤波器302后端的ADC数据采集器303在微控制器模块102的控制下,实时地采集电流转电压电路301转换后输出的电压信号,并将电压值传输给微控制器模块102。为了进一步屏蔽外界的电磁场干扰,数据采集模块103还设置了屏蔽体304,这样能使测量结果更准确,波动更小。Specifically, referring to FIG. 2, FIG. 2 shows a schematic block diagram of the structure of the data acquisition module 103 of the utility model. The data acquisition module 103 is connected to the microcontroller module 102 and the conductivity sensor module 104 respectively, and the current signal output by the conductivity sensor module 104 is received into the current-to-voltage circuit 301 for conversion. The converted voltage signal is filtered by the filter 302, which can effectively attenuate the electromagnetic field interference of space and power frequency, so that the signal-to-noise ratio of the useful voltage signal becomes higher. Under the control of the microcontroller module 102, the ADC data acquisition device 303 at the rear end of the filter 302 collects the voltage signal output after the conversion of the current-to-voltage circuit 301 in real time, and transmits the voltage value to the microcontroller module 102. In order to further shield the external electromagnetic field interference, the data acquisition module 103 is also provided with a shielding body 304, which can make the measurement result more accurate and less volatile.
下面具体阐释本实用新型的实施例,微控制器模块102采用STM32F407的单片机芯片作为主控芯片,电源模块106采用三端稳压芯片LM2937,可产生+3.3V电压,为油品电导率测量仪内部的人机交互模块101、微控制器模块102、数据采集模块103、电导率传感器模块104、温湿度模块105供电。温湿度模块105采用SHT31温湿度采集芯片,实现温湿度测量功能,其通过IIC方式与微控制器模块102连接。电导率传感器模块104为一般性电导池,与数据采集模块103连接。数据采集模块103中的电流转电压电路301可以使用低噪声、低偏置电流的运放搭配高阻值电阻实现;滤波器302采用一般性的抗混叠滤波器,可以通过电阻、电容来实现;ADC数据采集器303可以使用ADI公司的24位ADC数据采集芯片搭配外部基准电压源来实现;屏蔽体304可以使用一般性金属屏蔽罩实现。人机交互模块101使用通用编码器和硅胶按键组合,实现按键和旋钮功能,其通过GPIO方式与微控制器模块102连接;使用LCD12864模组实现信息显示功能,其通过并口方式与微控制器模块102连接。The following is a detailed explanation of the embodiment of the utility model. The microcontroller module 102 uses the STM32F407 single-chip microcomputer chip as the main control chip, and the power module 106 uses the three-terminal voltage regulator chip LM2937, which can generate a +3.3V voltage to power the human-computer interaction module 101, the microcontroller module 102, the data acquisition module 103, the conductivity sensor module 104, and the temperature and humidity module 105 inside the oil conductivity measuring instrument. The temperature and humidity module 105 uses the SHT31 temperature and humidity acquisition chip to realize the temperature and humidity measurement function, and is connected to the microcontroller module 102 through the IIC method. The conductivity sensor module 104 is a general conductivity cell, which is connected to the data acquisition module 103. The current-to-voltage circuit 301 in the data acquisition module 103 can be implemented by using a low-noise, low-bias current op amp with a high-resistance resistor; the filter 302 uses a general anti-aliasing filter, which can be implemented by resistors and capacitors; the ADC data acquisition device 303 can be implemented by using ADI's 24-bit ADC data acquisition chip with an external reference voltage source; the shielding body 304 can be implemented by using a general metal shielding cover. The human-computer interaction module 101 uses a combination of a universal encoder and a silicone key to realize the key and knob functions, and is connected to the microcontroller module 102 via GPIO; the LCD12864 module is used to realize the information display function, and is connected to the microcontroller module 102 via a parallel port.
本实用新型利用了成本低廉的微控制器模块102、数据采集模块103、电导率传感器模块104,实现了快速、低成本地解决油品电导率测量问题,克服了油品电导率测不准、测不稳的诸多问题。The utility model utilizes a low-cost microcontroller module 102, a data acquisition module 103, and a conductivity sensor module 104 to achieve a rapid and low-cost solution to the oil conductivity measurement problem, and overcomes many problems of inaccurate and unstable oil conductivity measurement.
尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
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