CN221801077U - Air compressor dismouting auxiliary device - Google Patents
Air compressor dismouting auxiliary device Download PDFInfo
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- CN221801077U CN221801077U CN202323288017.5U CN202323288017U CN221801077U CN 221801077 U CN221801077 U CN 221801077U CN 202323288017 U CN202323288017 U CN 202323288017U CN 221801077 U CN221801077 U CN 221801077U
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Abstract
本实用新型公开了空气压缩机技术领域的一种空气压缩机拆装辅助装置,包括安装架、连接支架和空气压缩机,所述连接支架顶部均匀活动安装有调节螺纹杆,所述调节螺纹杆外侧通过螺纹连接有推动块,所述推动块两端均通过螺钉安装有弹簧伸缩杆,两个所述弹簧伸缩杆端部通过定位块相连接,所述定位块顶部通过螺钉安装有导向板,所述导向板顶部均匀活动嵌入安装有滚筒,与现有技术相比,本实用新型的有益效果是,设置有定位调节机构,便于将空气压缩机上的安装孔与连接支架安装孔相互重合,实现连接支架和空气压缩机的安装,进而便于空气压缩机的安装,无需人员通过眼力观察安装孔是否对位的问题出现,降低人员的劳动强度,提高空气压缩机的安装效率。
The utility model discloses an air compressor disassembly and assembly auxiliary device in the technical field of air compressors, comprising a mounting bracket, a connecting bracket and an air compressor, wherein an adjusting threaded rod is evenly and movably mounted on the top of the connecting bracket, a pushing block is connected to the outer side of the adjusting threaded rod through a thread, spring telescopic rods are mounted on both ends of the pushing block through screws, the two ends of the spring telescopic rods are connected through a positioning block, a guide plate is mounted on the top of the positioning block through screws, and a roller is evenly and movably embedded and mounted on the top of the guide plate. Compared with the prior art, the utility model has the beneficial effect of being provided with a positioning and adjusting mechanism, which is convenient for aligning the mounting hole on the air compressor with the mounting hole of the connecting bracket, realizing the installation of the connecting bracket and the air compressor, and thus facilitating the installation of the air compressor, without the need for personnel to visually observe whether the mounting holes are aligned, thereby reducing the labor intensity of personnel and improving the installation efficiency of the air compressor.
Description
技术领域Technical Field
本实用新型涉及空气压缩机技术领域,具体为一种空气压缩机拆装辅助装置。The utility model relates to the technical field of air compressors, in particular to an auxiliary device for disassembling and assembling an air compressor.
背景技术Background Art
空气压缩机是一种用以压缩气体的设备,空气压缩机与水泵构造类似,大多数空气压缩机是往复活塞式,旋转叶片或旋转螺杆,而目前,城轨车辆空气压缩机故障时,需要对整个空气压缩机进行更换,目前大部分的城轨车辆空气压缩机重量均较大,如B型车空气压缩机重量约为980kg,因此此项作业难度较大,对此需要一种空气压缩机拆装辅助装置实现空气压缩机的安装和拆卸。An air compressor is a device used to compress gas. The structure of an air compressor is similar to that of a water pump. Most air compressors are reciprocating piston type, with rotating blades or rotating screws. At present, when an air compressor of a rail vehicle fails, the entire air compressor needs to be replaced. At present, most of the air compressors of rail vehicles are heavy. For example, the air compressor of a Type B vehicle weighs about 980kg. Therefore, this operation is difficult. Therefore, an air compressor disassembly and assembly auxiliary device is needed to realize the installation and disassembly of the air compressor.
在申请号为202223424781.6提出的—种空气压缩机拆装辅助装置的申请文件中提出连接支架与支撑架在竖直方向上固定连接,且连接支架位于支撑架上方,各第一限位柱同步插入相对设置的第一导向槽与第二导向槽内,可实现连接支架向相对支撑架水平滑动,空气压缩机拆卸时,通过调整各支撑架的高度,使得连接支架与空气压缩机靠近,将空气压缩机与连接支架固定,之后将空气压缩机顶部的紧固螺栓拆掉,解除空气压缩机与车辆之间的连接,进而完成空气压缩机的拆卸,便于空气压缩机的拆卸。In the application document of an air compressor disassembly and assembly auxiliary device with application number 202223424781.6, it is proposed that the connecting bracket is fixedly connected to the support frame in the vertical direction, and the connecting bracket is located above the support frame, and each first limit column is synchronously inserted into the relatively arranged first guide groove and the second guide groove, so that the connecting bracket can slide horizontally relative to the support frame. When the air compressor is disassembled, the height of each support frame is adjusted so that the connecting bracket and the air compressor are close to each other, and the air compressor and the connecting bracket are fixed. Then, the fastening bolts on the top of the air compressor are removed to release the connection between the air compressor and the vehicle, thereby completing the disassembly of the air compressor, which facilitates the disassembly of the air compressor.
虽然上述申请在一定程度上满足了使用者的使用需求,但在使用过程中仍存在一定的缺陷,具体问题如下,空气压缩机在安装过程中,人员需要通过眼力使得空气压缩机与连接支架安装孔对位后,实现空气压缩机的安装,但是通过眼力观察,容易导致安装孔不对位的情况,进而造成了空气压缩机安装效率低的问题出现,且在拆洗空气压缩机时,空气压缩机容易出现晃动,对空气压缩机拆卸造成影响的问题出现,基于此,本实用新型设计了一种空气压缩机拆装辅助装置,以解决上述问题。Although the above application has met the user's needs to a certain extent, there are still certain defects in the use process. The specific problems are as follows: during the installation of the air compressor, the personnel need to use their eyes to align the air compressor with the mounting holes of the connecting bracket to achieve the installation of the air compressor. However, visual observation may easily lead to misalignment of the mounting holes, which in turn causes the problem of low installation efficiency of the air compressor. In addition, when disassembling and cleaning the air compressor, the air compressor is prone to shaking, which affects the disassembly of the air compressor. Based on this, the utility model designs an air compressor disassembly and assembly auxiliary device to solve the above problems.
实用新型内容Utility Model Content
本实用新型的目的在于提供一种空气压缩机拆装辅助装置,以解决上述背景技术中提出的问题。The utility model aims to provide an auxiliary device for disassembling and assembling an air compressor, so as to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:一种空气压缩机拆装辅助装置,包括安装架、连接支架和空气压缩机,所述安装架顶部通过螺栓连接有连接支架,所述连接支架顶部通过螺栓连接有空气压缩机;To achieve the above object, the utility model provides the following technical solutions: an air compressor disassembly and assembly auxiliary device, comprising a mounting frame, a connecting bracket and an air compressor, the top of the mounting frame is connected to the connecting bracket by bolts, and the top of the connecting bracket is connected to the air compressor by bolts;
所述连接支架顶部安装有定位调节机构,所述定位调节机构包括调节螺纹杆、推动块、弹簧伸缩杆、定位块、导向板和滚筒;A positioning and adjusting mechanism is installed on the top of the connecting bracket, and the positioning and adjusting mechanism includes an adjusting threaded rod, a pushing block, a spring telescopic rod, a positioning block, a guide plate and a roller;
所述连接支架顶部均匀活动安装有调节螺纹杆,所述调节螺纹杆外侧通过螺纹连接有推动块,所述推动块两端均通过螺钉安装有弹簧伸缩杆,两个所述弹簧伸缩杆端部通过定位块相连接,所述定位块顶部通过螺钉安装有导向板,所述导向板顶部均匀活动嵌入安装有滚筒。An adjusting threaded rod is evenly and movably installed on the top of the connecting bracket, a pushing block is threadedly connected to the outside of the adjusting threaded rod, spring telescopic rods are installed on both ends of the pushing block by screws, the two ends of the spring telescopic rods are connected by a positioning block, a guide plate is installed on the top of the positioning block by screws, and a roller is evenly and movably embedded in the top of the guide plate.
优选的,所述导向板顶部为倾斜状,所述定位块滑动连接于调节螺纹杆外侧。Preferably, the top of the guide plate is inclined, and the positioning block is slidably connected to the outside of the adjusting threaded rod.
优选的,所述连接支架对应推动块位置处开设有推动槽,且推动块的外侧与推动槽的内壁相互接触,所述推动块与定位块位置相互对应。Preferably, a pushing groove is provided at a position of the connecting bracket corresponding to the pushing block, and the outer side of the pushing block is in contact with the inner wall of the pushing groove, and the positions of the pushing block and the positioning block correspond to each other.
优选的,连接支架中部安装有辅助支撑机构,所述辅助支撑机构包括安装杆、螺纹筒、第一螺纹杆、第二螺纹杆、支撑板和橡胶板;Preferably, an auxiliary support mechanism is installed in the middle of the connecting bracket, and the auxiliary support mechanism includes a mounting rod, a threaded barrel, a first threaded rod, a second threaded rod, a support plate and a rubber plate;
所述连接支架中部通过螺钉安装有安装杆,所述安装杆底部两端均固定安装有螺纹筒,所述螺纹筒内部通过螺纹连接有第一螺纹杆,所述第一螺纹杆内部通过螺纹连接有第二螺纹杆,所述第二螺纹杆顶部活动安装有支撑板,所述支撑板顶面粘接有橡胶板。A mounting rod is installed in the middle of the connecting bracket by screws, and threaded barrels are fixedly installed at both ends of the bottom of the mounting rod. A first threaded rod is connected to the inside of the threaded barrel by threads, and a second threaded rod is connected to the inside of the first threaded rod by threads. A support plate is movably installed on the top of the second threaded rod, and a rubber plate is bonded to the top surface of the support plate.
优选的,所述第一螺纹杆底部通过螺钉安装有圆板。Preferably, a circular plate is mounted on the bottom of the first threaded rod via screws.
优选的,所述第二螺纹杆顶部通过螺钉安装有T型块,且T型块活动嵌入安装于支撑板内部。Preferably, a T-block is installed on the top of the second threaded rod by means of screws, and the T-block is movably embedded and installed inside the support plate.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
1、设置有定位调节机构,便于将空气压缩机上的安装孔与连接支架安装孔相互重合,实现连接支架和空气压缩机的安装,进而便于空气压缩机的安装,无需人员通过眼力观察安装孔是否对位的问题出现,降低人员的劳动强度,提高空气压缩机的安装效率。1. A positioning adjustment mechanism is provided to facilitate the overlap of the mounting holes on the air compressor and the mounting holes on the connecting bracket, so as to realize the installation of the connecting bracket and the air compressor, thereby facilitating the installation of the air compressor. There is no need for personnel to observe whether the mounting holes are aligned by sight, which reduces the labor intensity of personnel and improves the installation efficiency of the air compressor.
2、设置有辅助支撑机构,在安装结束后,使得第一螺纹杆与地面接触,对连接支架进行支撑,且使得橡胶板顶面与空气压缩机底面接触,实现安装架和空气压缩机的双重支撑,进而保证空气压缩机和安装架在使用过程中的稳定性,保证空气压缩机使用的安全性。2. An auxiliary support mechanism is provided. After the installation is completed, the first threaded rod is in contact with the ground to support the connecting bracket, and the top surface of the rubber plate is in contact with the bottom surface of the air compressor, so as to realize the dual support of the mounting frame and the air compressor, thereby ensuring the stability of the air compressor and the mounting frame during use and ensuring the safety of the use of the air compressor.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本实用新型实施例的技术方案,下面将对实施例描述所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
图1为本实用新型结构示意图;Fig. 1 is a schematic diagram of the structure of the utility model;
图2为本实用新型定位调节机构结构示意图;Figure 2 is a schematic diagram of the structure of the positioning adjustment mechanism of the utility model;
图3为本实用新型、辅助支撑机构结构示意图。FIG3 is a schematic diagram of the auxiliary support mechanism structure of the utility model.
附图中,各标号所代表的部件列表如下:In the accompanying drawings, the components represented by the reference numerals are listed as follows:
1、安装架;2、连接支架;3、空气压缩机;1. Mounting frame; 2. Connecting bracket; 3. Air compressor;
4、定位调节机构;401、调节螺纹杆;402、推动块;403、弹簧伸缩杆;404、定位块;405、导向板;406、滚筒;4. Positioning and adjusting mechanism; 401. Adjusting threaded rod; 402. Pushing block; 403. Spring telescopic rod; 404. Positioning block; 405. Guide plate; 406. Roller;
5、辅助支撑机构;501、安装杆;502、螺纹筒;503、第一螺纹杆;504、第二螺纹杆;505、支撑板;506、橡胶板。5. Auxiliary support mechanism; 501. Mounting rod; 502. Threaded cylinder; 503. First threaded rod; 504. Second threaded rod; 505. Support plate; 506. Rubber plate.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
请参阅图1-3,本实用新型提供一种技术方案:一种空气压缩机拆装辅助装置,包括安装架1、连接支架2和空气压缩机3,安装架1顶部通过螺栓连接有连接支架2,连接支架2顶部通过螺栓连接有空气压缩机3;Please refer to Figures 1-3. The utility model provides a technical solution: an air compressor disassembly and assembly auxiliary device, including a mounting frame 1, a connecting bracket 2 and an air compressor 3. The top of the mounting frame 1 is connected to the connecting bracket 2 by bolts, and the top of the connecting bracket 2 is connected to the air compressor 3 by bolts;
连接支架2顶部安装有定位调节机构4,定位调节机构4包括调节螺纹杆401、推动块402、弹簧伸缩杆403、定位块404、导向板405和滚筒406;A positioning and adjusting mechanism 4 is installed on the top of the connecting bracket 2, and the positioning and adjusting mechanism 4 includes an adjusting threaded rod 401, a pushing block 402, a spring telescopic rod 403, a positioning block 404, a guide plate 405 and a roller 406;
连接支架2顶部均匀活动安装有调节螺纹杆401,调节螺纹杆401外侧通过螺纹连接有推动块402,推动块402两端均通过螺钉安装有弹簧伸缩杆403,两个弹簧伸缩杆403端部通过定位块404相连接,定位块404顶部通过螺钉安装有导向板405,导向板405顶部为倾斜状,定位块404滑动连接于调节螺纹杆401外侧,便于对空气压缩机3进行导向,且便于推动定位块404移动,连接支架2对应推动块402位置处开设有推动槽,且推动块402的外侧与推动槽的内壁相互接触,推动块402与定位块404位置相互对应,保证推动块402移动的稳定性,导向板405顶部均匀活动嵌入安装有滚筒406。An adjusting threaded rod 401 is evenly and movably installed on the top of the connecting bracket 2, and a pushing block 402 is threadedly connected to the outside of the adjusting threaded rod 401. Spring telescopic rods 403 are installed on both ends of the pushing block 402 by screws. The ends of the two spring telescopic rods 403 are connected by a positioning block 404. A guide plate 405 is installed on the top of the positioning block 404 by screws. The top of the guide plate 405 is inclined. The positioning block 404 is slidably connected to the outside of the adjusting threaded rod 401, which is convenient for guiding the air compressor 3 and pushing the positioning block 404 to move. A pushing groove is opened at the position of the connecting bracket 2 corresponding to the pushing block 402, and the outer side of the pushing block 402 is in contact with the inner wall of the pushing groove. The positions of the pushing block 402 and the positioning block 404 correspond to each other, ensuring the stability of the movement of the pushing block 402. A roller 406 is evenly and movably embedded in the top of the guide plate 405.
连接支架2中部安装有辅助支撑机构5,辅助支撑机构5包括安装杆501、螺纹筒502、第一螺纹杆503、第二螺纹杆504、支撑板505和橡胶板506;An auxiliary support mechanism 5 is installed in the middle of the connecting bracket 2, and the auxiliary support mechanism 5 includes a mounting rod 501, a threaded barrel 502, a first threaded rod 503, a second threaded rod 504, a support plate 505 and a rubber plate 506;
连接支架2中部通过螺钉安装有安装杆501,安装杆501底部两端均固定安装有螺纹筒502,螺纹筒502内部通过螺纹连接有第一螺纹杆503,第一螺纹杆503内部通过螺纹连接有第二螺纹杆504,第二螺纹杆504顶部活动安装有支撑板505,第一螺纹杆503底部通过螺钉安装有圆板,便于对安装架1再次支撑,保证安装架1使用时的稳定性,第二螺纹杆504顶部通过螺钉安装有T型块,且T型块活动嵌入安装于支撑板505内部,便于推动支撑板505移动,且避免支撑板505出现掉落的问题,支撑板505顶面粘接有橡胶板506。A mounting rod 501 is installed in the middle of the connecting bracket 2 by screws, and threaded tubes 502 are fixedly installed at both ends of the bottom of the mounting rod 501. A first threaded rod 503 is connected to the inside of the threaded tube 502 by threads, and a second threaded rod 504 is connected to the inside of the first threaded rod 503 by threads. A support plate 505 is movably installed on the top of the second threaded rod 504, and a round plate is installed on the bottom of the first threaded rod 503 by screws, which is convenient for supporting the mounting frame 1 again and ensuring the stability of the mounting frame 1 when in use. A T-block is installed on the top of the second threaded rod 504 by screws, and the T-block is movably embedded in the support plate 505, which is convenient for pushing the support plate 505 to move and avoid the problem of the support plate 505 falling off. A rubber plate 506 is bonded to the top surface of the support plate 505.
人员将安装架1和连接支架2放置于指定位置后,随后人员通过吊机将空气压缩机3放置于连接支架2上,随着空气压缩机3的移动推动导向板405移动,通过滚筒406的使用,避免空气压缩机3卡死的问题出现,将空气压缩机3快要放置于连接支架2顶部时,人员可以根据空气压缩机3的位置,转动调节螺纹杆401,带动推动块402移动,进而带动弹簧伸缩杆403和定位块404,带动导向板405移动,将导向板405移动至推动槽的端部,且使得弹簧伸缩杆403完全压缩,此时空气压缩机3上的安装孔与连接支架2安装孔相互重合,实现连接支架2和空气压缩机3的安装,进而便于空气压缩机3的安装,无需人员通过眼力观察安装孔是否对位的问题出现,降低人员的劳动强度,提高空气压缩机3的安装效率。After the personnel place the mounting frame 1 and the connecting bracket 2 at the designated position, the personnel then place the air compressor 3 on the connecting bracket 2 by means of a crane. As the air compressor 3 moves, the guide plate 405 is pushed to move. By using the roller 406, the problem of the air compressor 3 being stuck is avoided. When the air compressor 3 is about to be placed on the top of the connecting bracket 2, the personnel can rotate and adjust the threaded rod 401 according to the position of the air compressor 3, drive the pushing block 402 to move, and then drive the spring telescopic rod 403 and the positioning block 404 to drive the guide plate 405 to move, move the guide plate 405 to the end of the pushing groove, and make the spring telescopic rod 403 fully compressed. At this time, the mounting hole on the air compressor 3 coincides with the mounting hole of the connecting bracket 2, so that the installation of the connecting bracket 2 and the air compressor 3 is realized, thereby facilitating the installation of the air compressor 3. There is no need for the personnel to observe whether the mounting holes are aligned by visual observation, thereby reducing the labor intensity of the personnel and improving the installation efficiency of the air compressor 3.
在安装结束后,人员通过扶持第二螺纹杆504,转动第一螺纹杆503,使得第一螺纹杆503在螺纹筒502内部移动,使得第一螺纹杆503底面与地面接触,对连接支架2进行支撑,随后扶持第一螺纹杆503,转动第二螺纹杆504,带动支撑板505和橡胶板506移动,使得橡胶板506顶面与空气压缩机3底面接触,实现安装架1和空气压缩机3的双重支撑,进而保证空气压缩机3和安装架1在使用过程中的稳定性,保证空气压缩机3使用的安全性。After the installation is completed, the personnel support the second threaded rod 504 and rotate the first threaded rod 503, so that the first threaded rod 503 moves inside the threaded tube 502, so that the bottom surface of the first threaded rod 503 contacts the ground, and supports the connecting bracket 2. Then, the personnel support the first threaded rod 503 and rotate the second threaded rod 504 to drive the support plate 505 and the rubber plate 506 to move, so that the top surface of the rubber plate 506 contacts the bottom surface of the air compressor 3, thereby achieving dual support of the mounting frame 1 and the air compressor 3, thereby ensuring the stability of the air compressor 3 and the mounting frame 1 during use, and ensuring the safety of the use of the air compressor 3.
在本说明书的描述中,参考术语“一个实施例”、“示例”、“具体示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本实用新型的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
以上公开的本实用新型优选实施例只是用于帮助阐述本实用新型。优选实施例并没有详尽叙述所有的细节,也不限制该实用新型仅为所述的具体实施方式。显然,根据本说明书的内容,可作很多的修改和变化。本说明书选取并具体描述这些实施例,是为了更好地解释本实用新型的原理和实际应用,从而使所属技术领域技术人员能很好地理解和利用本实用新型。本实用新型仅受权利要求书及其全部范围和等效物的限制。The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.
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