CN221799918U - An intermittent oil return oil and gas separator - Google Patents
An intermittent oil return oil and gas separator Download PDFInfo
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- CN221799918U CN221799918U CN202420380122.7U CN202420380122U CN221799918U CN 221799918 U CN221799918 U CN 221799918U CN 202420380122 U CN202420380122 U CN 202420380122U CN 221799918 U CN221799918 U CN 221799918U
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Abstract
Description
技术领域Technical Field
本实用新型涉及发动机柴油机领域,特别是涉及一种间歇回油油气分离器。The utility model relates to the field of diesel engines, in particular to an intermittent oil return oil-gas separator.
背景技术Background Art
油气分离器是曲轴箱通风系统中的主要组成部分,对曲轴箱窜气中的机油进行高效分离,其分离性能对发动机的可靠性和排放具有重要影响。在发动机正常工作运行的时候,气缸内会有一部分未燃烧的可燃混合气和燃烧废气通过三条途径进入到曲轴箱内,这些窜气会使曲轴箱内的温度升高,加大了油底壳机油的蒸发量。而油气分离器的作用就是将油与气有效的分离。The oil-gas separator is a major component of the crankcase ventilation system. It efficiently separates the oil in the crankcase blowby gas. Its separation performance has an important impact on the reliability and emissions of the engine. When the engine is running normally, a portion of the unburned combustible mixture and combustion exhaust gas in the cylinder will enter the crankcase through three pathways. These blowby gases will increase the temperature in the crankcase and increase the evaporation of the oil in the oil pan. The function of the oil-gas separator is to effectively separate the oil and gas.
现有的油气分离器通过管路连接发动机内部,在管路上设置一个单向阀,将过滤后的机油循环利用,利用单向阀阻挡发动机内部的窜气,但是这种布局有缺陷,管路过长,成本高、外观差、集成度差,很多边界状态下无法保证阀能够竖直布置,适配性差,密封效果差,导致油气分离效果差。The existing oil-gas separator is connected to the inside of the engine through a pipeline, and a one-way valve is set on the pipeline to recycle the filtered oil and use the one-way valve to block the blowby gas inside the engine. However, this layout has defects. The pipeline is too long, the cost is high, the appearance is poor, and the integration is poor. In many boundary conditions, it is impossible to ensure that the valve can be arranged vertically, the adaptability is poor, and the sealing effect is poor, resulting in poor oil-gas separation effect.
以上背景技术内容的公开仅用于辅助理解本实用新型的实用新型构思及技术方案,其并不必然属于本专利申请的现有技术,在没有明确的证据表明上述内容在本专利申请的申请日已经公开的情况下,上述背景技术不应当用于评价本申请的新颖性和创造性。The disclosure of the above background technology content is only used to assist in understanding the utility model concept and technical solution of the utility model. It does not necessarily belong to the prior art of this patent application. In the absence of clear evidence that the above content has been disclosed on the filing date of this patent application, the above background technology should not be used to evaluate the novelty and creativity of the present application.
实用新型内容Utility Model Content
本实用新型的目的是提供一种间歇回油油气分离器,解决现有油气分离器管路过长,成本高、外观差、集成度差,很多边界状态下无法保证阀能够竖直布置,适配性差,密封效果差,导致油气分离效果差的问题。The purpose of the utility model is to provide an intermittent oil return oil-gas separator to solve the problems of the existing oil-gas separator having too long pipelines, high cost, poor appearance, poor integration, inability to ensure that the valve can be arranged vertically under many boundary conditions, poor adaptability, poor sealing effect, resulting in poor oil-gas separation effect.
为了实现以上目的,本实用新型采用的技术方案如下:In order to achieve the above purpose, the technical solution adopted by the utility model is as follows:
一种间歇回油油气分离器,其特征在于,包括油气分离器主体和单向阀,所述油气分离器主体上部右侧为进气口,所述油气分离器主体下部左侧为出气口,所述油气分离器主体底部中心为回油口,所述回油口底部设有阀球限位口,所述回油口外部设有外螺纹;所述单向阀包括阀座和阀球,所述阀座上部内设有内螺纹,所述阀座内中部设有阀座回油缺口,所述阀球安装在所述阀座内;所述单向阀安装在所述回油口上。An intermittent oil return oil-gas separator, characterized in that it comprises an oil-gas separator body and a one-way valve, the right side of the upper part of the oil-gas separator body is an air inlet, the left side of the lower part of the oil-gas separator body is an air outlet, the bottom center of the oil-gas separator body is an oil return port, a valve ball limit port is provided at the bottom of the oil return port, and an external thread is provided on the outside of the oil return port; the one-way valve comprises a valve seat and a valve ball, an internal thread is provided in the upper part of the valve seat, a valve seat oil return notch is provided in the middle part of the valve seat, and the valve ball is installed in the valve seat; the one-way valve is installed on the oil return port.
进一步的,所述单向阀通过阀座上的内螺纹与外螺纹配合将其安装在所述回油口上。Furthermore, the one-way valve is installed on the oil return port by cooperating between the internal thread and the external thread on the valve seat.
进一步的,所述油气分离器主体外壳设有锁紧装置。Furthermore, the main shell of the oil-gas separator is provided with a locking device.
进一步的,所述锁紧装置为卡箍。Furthermore, the locking device is a clamp.
进一步的,所述卡箍上设有安装位。Furthermore, a mounting position is provided on the clamp.
与现有技术相比,本实用新型的优点及有益效果为:Compared with the prior art, the advantages and beneficial effects of the utility model are:
1、本实用新型在油气分离器主体下部集成了一个可拆卸式的单向阀,一直处于竖直状态,单向阀的阀球不受整体颠簸的影响,使得卸油效率有效提高,同时单向阀设计为可拆卸式,便于后期拆卸维护。1. The utility model integrates a detachable one-way valve at the lower part of the oil-gas separator body, which is always in a vertical state. The valve ball of the one-way valve is not affected by the overall bumps, so that the oil unloading efficiency is effectively improved. At the same time, the one-way valve is designed to be detachable, which is convenient for later disassembly and maintenance.
2、本实用新型的单向阀与油气分离器主体集成在一起,在很多边界状态能保证单向阀竖直布置,具有成本低、集成度搞、维护简单,机型适配性好,密封效果优秀,油气分离效果好的优点。2. The one-way valve of the utility model is integrated with the main body of the oil-gas separator, which can ensure the vertical arrangement of the one-way valve in many boundary conditions. It has the advantages of low cost, high integration, simple maintenance, good machine adaptability, excellent sealing effect, and good oil-gas separation effect.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的结构示意图;Fig. 1 is a schematic diagram of the structure of the utility model;
图2为本实用新型的结构示意图。FIG. 2 is a schematic structural diagram of the utility model.
具体实施方式DETAILED DESCRIPTION
下面结合具体实施方式对本实用新型作进一步详细说明。应该强调的是,下述说明仅仅是示例性的,而不是为了限制本实用新型的范围及其应用。The present invention is further described in detail below in conjunction with specific implementations. It should be emphasized that the following description is merely exemplary and is not intended to limit the scope and application of the present invention.
如图1和2所示,一种间歇回油油气分离器,其特征在于,包括油气分离器主体1和单向阀2,所述油气分离器主体1上部右侧为进气口3,用于通过管路连接发动机内部,将发动机内部的窜气引出来,分离机油,所述油气分离器主体1下部左侧为出气口4,用于通过管路连接大气,将分离干净后的窜气排出发动机外,所述油气分离器主体1底部中心为回油口5,用于连接发动机内部,将过滤后的机油循环利用,所述回油口5底部设有阀球限位口6,用于与阀球8配合封闭回油口5,所述回油口5外部设有外螺纹;所述单向阀2包括阀座7和阀球8,所述阀座7上部内设有内螺纹,所述阀座7内中部设有阀座回油缺口9,用于将分离后的机油留回发动机内部,所述阀球8安装在所述阀座7内;所述单向阀2安装在所述回油口5上。As shown in Figures 1 and 2, an intermittent oil return oil-gas separator is characterized in that it includes an oil-gas separator body 1 and a one-way valve 2. The right side of the upper part of the oil-gas separator body 1 is an air inlet 3, which is used to connect to the inside of the engine through a pipeline, lead out the blow-by gas inside the engine, and separate the engine oil. The left side of the lower part of the oil-gas separator body 1 is an air outlet 4, which is used to connect to the atmosphere through a pipeline to discharge the separated blow-by gas out of the engine. The center of the bottom of the oil-gas separator body 1 is an oil return port 5, which is used to connect to the inside of the engine and recycle the filtered engine oil. The bottom of the oil return port 5 is provided with a valve ball limit port 6, which is used to cooperate with a valve ball 8 to close the oil return port 5, and the outside of the oil return port 5 is provided with an external thread; the one-way valve 2 includes a valve seat 7 and a valve ball 8, the upper part of the valve seat 7 is provided with an internal thread, and the middle part of the valve seat 7 is provided with a valve seat oil return notch 9, which is used to return the separated engine oil to the inside of the engine, and the valve ball 8 is installed in the valve seat 7; the one-way valve 2 is installed on the oil return port 5.
所述单向阀2通过阀座7上的内螺纹与外螺纹配合将其安装在所述回油口5上。The one-way valve 2 is installed on the oil return port 5 by means of the cooperation between the internal thread and the external thread on the valve seat 7 .
所述油气分离器主1体外壳设有锁紧装置10,所述锁紧装置为卡箍,所述卡箍上设有安装位11。The outer shell of the oil-gas separator main body 1 is provided with a locking device 10, and the locking device is a clamp, and a mounting position 11 is provided on the clamp.
本实用新型的原理为:工作状态下,发动机内部气体的压力将阀球8顶向回油口5的阀球限位口6,封闭回油通道;卸油状态:停机时,阀球8在重力作用下回落到到阀座7上,通过阀座回油缺口9卸油;在油量积聚较多时阀球8也可克服内部气体压力回落,达到间歇卸油的效果。The principle of the utility model is as follows: in the working state, the pressure of the internal gas of the engine pushes the valve ball 8 toward the valve ball limit port 6 of the oil return port 5, closing the oil return channel; in the oil unloading state: when the engine is shut down, the valve ball 8 falls back onto the valve seat 7 under the action of gravity, and the oil is unloaded through the oil return notch 9 of the valve seat; when a large amount of oil accumulates, the valve ball 8 can also overcome the internal gas pressure and fall back, thereby achieving the effect of intermittent oil unloading.
以上内容是结合具体的/优选的实施方式对本实用新型所作的进一步详细说明,不能认定本实用新型的具体实施只局限于这些说明。对于本实用新型所属技术领域的普通技术人员来说,在不脱离本实用新型构思的前提下,其还可以对这些已描述的实施例做出若干替代或变型,而这些替代或变型方式都应视为属于本实用新型的保护范围。The above contents are further detailed descriptions of the present invention in combination with specific/preferred implementations, and it cannot be determined that the specific implementation of the present invention is limited to these descriptions. For ordinary technicians in the technical field to which the present invention belongs, they can also make several substitutions or modifications to the described embodiments without departing from the concept of the present invention, and these substitutions or modifications should be regarded as belonging to the protection scope of the present invention.
Claims (5)
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