CN221791565U - Special fixture for welding circuit board components - Google Patents
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- CN221791565U CN221791565U CN202420153186.3U CN202420153186U CN221791565U CN 221791565 U CN221791565 U CN 221791565U CN 202420153186 U CN202420153186 U CN 202420153186U CN 221791565 U CN221791565 U CN 221791565U
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- 238000003466 welding Methods 0.000 title claims abstract description 35
- 238000000034 method Methods 0.000 abstract description 11
- 230000008569 process Effects 0.000 abstract description 10
- 238000013461 design Methods 0.000 abstract description 4
- 230000009471 action Effects 0.000 abstract description 3
- 230000000694 effects Effects 0.000 abstract description 3
- 229910000679 solder Inorganic materials 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
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Abstract
Description
技术领域Technical Field
本实用新型涉及电路板元器件焊接技术领域,具体为一种电路板元器件焊接专用夹具。The utility model relates to the technical field of circuit board component welding, in particular to a special clamp for circuit board component welding.
背景技术Background Art
电路板元器件焊接是一项技术性很强的工艺,它是电子设备制造过程中不可或缺的一环。焊接质量的好坏直接影响到电子设备的性能和使用寿命,因此,对于焊接技术的研究和应用具有重要意义。Circuit board component welding is a highly technical process and an indispensable part of the electronic equipment manufacturing process. The quality of welding directly affects the performance and service life of electronic equipment. Therefore, the research and application of welding technology is of great significance.
电路板元器件焊接主要是指将各种电子元器件按照电路设计的要求,通过焊接工艺将其固定在电路板上的过程。焊接质量的好坏直接影响到电路板的电气性能、可靠性和稳定性。在焊接过程中,温度、时间和压力是影响焊接质量的三个主要因素。温度过高可能导致元器件损坏或焊点融化,温度过低则可能造成焊点不牢固或虚焊。因此,选择合适的焊接温度是保证焊接质量的关键。时间也是影响焊接质量的重要因素,焊接时间过短可能导致焊点不饱满,时间过长则可能造成焊点氧化或损坏。压力在焊接过程中也起着重要作用,适当的压力可以保证元器件与电路板之间的良好接触,提高焊接质量。Circuit board component welding mainly refers to the process of fixing various electronic components on the circuit board through welding process according to the requirements of circuit design. The quality of welding directly affects the electrical performance, reliability and stability of the circuit board. In the welding process, temperature, time and pressure are the three main factors affecting the welding quality. Too high temperature may cause damage to components or melting of solder joints, while too low temperature may cause loose solder joints or cold solder joints. Therefore, choosing the right welding temperature is the key to ensuring welding quality. Time is also an important factor affecting welding quality. Too short welding time may cause incomplete solder joints, while too long time may cause oxidation or damage to solder joints. Pressure also plays an important role in the welding process. Appropriate pressure can ensure good contact between components and circuit boards and improve welding quality.
在电路板加工过程中,特别是在进行元器件焊接作业时,为确保加工精度和安全性,必须对电路板进行稳固的装夹固定。然而,现有夹具在适配多尺寸、形状的电路板夹紧方面存在局限性,导致夹紧效率低下,无法充分保护电路板,进而影响焊接后成品的质量稳定性。因此,研发一款能够适应多种尺寸和形状的电路板夹紧的夹具,对于提升加工效率和成品质量具有重要意义。In the process of circuit board processing, especially when welding components, the circuit board must be firmly clamped and fixed to ensure processing accuracy and safety. However, existing fixtures have limitations in adapting to the clamping of circuit boards of various sizes and shapes, resulting in low clamping efficiency and failure to fully protect the circuit board, which in turn affects the quality stability of the finished product after welding. Therefore, developing a fixture that can adapt to the clamping of circuit boards of various sizes and shapes is of great significance to improving processing efficiency and finished product quality.
实用新型内容Utility Model Content
本实用新型目的是提供一种电路板元器件焊接专用夹具,以解决上述背景技术中提出的问题。The utility model aims to provide a special clamp for welding circuit board components to solve the problems raised in the above background technology.
为实现上述目的,本实用新型提供如下技术方案:In order to achieve the above purpose, the utility model provides the following technical solutions:
一种电路板元器件焊接专用夹具技术方案,包括呈相对状分布的底座,所述底座之间设有螺杆,且螺杆端面设有旋钮,所述螺杆上设有移动座,所述移动座与底座之间设有装夹组件,所述装夹组件包括活动夹座,所述活动夹座位于移动座上,且活动夹座相对一侧设有固定夹座,所述固定夹座与活动夹座相对外壁上设有若干活动槽,每个所述活动槽内均设有伸缩弹簧,且伸缩弹簧端面设有橡胶柱。A technical solution for a special clamp for welding circuit board components, comprising bases distributed in a relative shape, a screw rod being provided between the bases, and a knob being provided on the end face of the screw rod, a movable seat being provided on the screw rod, a clamping assembly being provided between the movable seat and the base, the clamping assembly comprising a movable clamping seat, the movable clamping seat being located on the movable seat, and a fixed clamping seat being provided on the opposite side of the movable clamping seat, a plurality of movable grooves being provided on the opposite outer walls of the fixed clamping seat and the movable clamping seat, a telescopic spring being provided in each of the movable grooves, and a rubber column being provided on the end face of the telescopic spring.
作为一种优选的技术方案,若干所述活动槽呈阵列状分布,且伸缩弹簧两端分别与橡胶柱、活动槽固定连接。As a preferred technical solution, the plurality of movable grooves are distributed in an array, and both ends of the telescopic spring are fixedly connected to the rubber column and the movable groove respectively.
作为一种优选的技术方案,所述螺杆两侧设有滑杆,且滑杆两端分别与底座相连,所述螺杆端面设有旋转座,并与旋转座转动连接。As a preferred technical solution, sliding rods are provided on both sides of the screw rod, and both ends of the sliding rods are respectively connected to the base, and a rotating seat is provided on the end face of the screw rod and is rotatably connected to the rotating seat.
作为一种优选的技术方案,所述移动座与滑杆滑动连接,与螺杆螺纹连接。As a preferred technical solution, the movable seat is slidably connected to the slide rod and threadedly connected to the screw rod.
作为一种优选的技术方案,所述固定夹座、活动夹座均通过锁紧栓与底座、移动座相连。As a preferred technical solution, the fixed clamp seat and the movable clamp seat are connected to the base and the movable seat via locking bolts.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
本实用新型为一种电路板元器件焊接专用夹具,经过设计的装夹组件,通过转动旋钮,使螺杆驱动移动座进行移动。这一动作促使活动夹座向固定夹座方向运动,从而实现对电路板的稳固装夹。此外,若干橡胶柱能够根据电路板的实际尺寸、形状以及大小进行自动调整,以适应不同需求。在装夹过程中,这些橡胶柱会挤压对应的伸缩弹簧,进一步增强电路板的固定效果。本方案采用了新颖的结构设计,不仅能够适应各种尺寸、形状和大小的电路板装夹需求,而且还能够显著提高焊接作业的效率。The utility model is a special clamp for welding components of a circuit board. The clamping assembly is designed so that the screw drives the movable seat to move by turning the knob. This action causes the movable clamp seat to move toward the fixed clamp seat, thereby achieving a stable clamping of the circuit board. In addition, a number of rubber columns can be automatically adjusted according to the actual size, shape and size of the circuit board to meet different needs. During the clamping process, these rubber columns will squeeze the corresponding telescopic springs to further enhance the fixing effect of the circuit board. This solution adopts a novel structural design, which can not only meet the clamping needs of circuit boards of various sizes, shapes and sizes, but also significantly improve the efficiency of welding operations.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为一种电路板元器件焊接专用夹具整体结构示意图;FIG1 is a schematic diagram of the overall structure of a special fixture for welding circuit board components;
图2为一种电路板元器件焊接专用夹具装夹组件结构示意图;FIG2 is a schematic diagram of the structure of a clamping assembly for welding circuit board components;
图3为一种电路板元器件焊接专用夹具橡胶柱界面结构示意图。FIG. 3 is a schematic diagram of the interface structure of a rubber column of a special fixture for welding circuit board components.
附图标记中:1、底座;21、旋钮;22、螺杆;23、旋转座;24、滑杆;25、移动座;31、活动夹座;32、固定夹座;33、锁紧栓;34、活动槽;35、伸缩弹簧;36、橡胶柱。In the accompanying drawings, 1, base; 21, knob; 22, screw; 23, rotating seat; 24, sliding rod; 25, moving seat; 31, movable clamp seat; 32, fixed clamp seat; 33, locking bolt; 34, movable groove; 35, telescopic spring; 36, rubber column.
具体实施方式DETAILED DESCRIPTION
下面将详细描述本实用新型的各个方面的特征和示例性实施例,为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及具体实施例,对本实用新型进行进一步详细描述。对于本领域技术人员来说,本实用新型可以在不需要这些具体细节中的一些细节的情况下实施。下面对实施例的描述仅仅是为了通过示出本实用新型的示例来提供对本实用新型更好的理解。The features and exemplary embodiments of various aspects of the present invention will be described in detail below. In order to make the purpose, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. For those skilled in the art, the present invention can be implemented without the need for some of these specific details. The following description of the embodiments is only intended to provide a better understanding of the present invention by illustrating examples of the present invention.
如图1-3所示,本实用新型提供一种电路板元器件焊接专用夹具技术方案:该装置包括底座1,底座1呈相对状分布,并在其之间设置有螺杆22。螺杆22的两侧分别配置有滑杆24,且滑杆24的两端分别与底座1相连接。螺杆22的端面上装有旋转座23,并与之形成转动连接。此外,螺杆22的端面上还设置有旋钮21。As shown in Fig. 1-3, the utility model provides a technical solution for a special clamp for welding circuit board components: the device includes a base 1, which is arranged in a relative shape and a screw rod 22 is arranged between them. Slide rods 24 are respectively arranged on both sides of the screw rod 22, and the two ends of the slide rod 24 are respectively connected to the base 1. A rotating seat 23 is installed on the end surface of the screw rod 22 and forms a rotation connection with it. In addition, a knob 21 is also arranged on the end surface of the screw rod 22.
螺杆22上还设置有移动座25,该移动座25与滑杆24形成滑动连接,并与螺杆22形成螺纹连接。移动座25与底座1之间设有装夹组件,该装夹组件包括活动夹座31和固定夹座32。活动夹座31位于移动座25上,且活动夹座31与固定夹座32相对设置。固定夹座32和活动夹座31均通过锁紧栓33与底座1和移动座25相连。The screw rod 22 is also provided with a movable seat 25, which is slidably connected with the slide rod 24 and threadedly connected with the screw rod 22. A clamping assembly is provided between the movable seat 25 and the base 1, and the clamping assembly includes a movable clamping seat 31 and a fixed clamping seat 32. The movable clamping seat 31 is located on the movable seat 25, and the movable clamping seat 31 is arranged opposite to the fixed clamping seat 32. The fixed clamping seat 32 and the movable clamping seat 31 are both connected to the base 1 and the movable seat 25 through a locking bolt 33.
固定夹座32和活动夹座31的外壁上均设置有若干活动槽34,每个活动槽34内均装有伸缩弹簧35。伸缩弹簧35的端面上装有橡胶柱36,若干活动槽34呈阵列状分布,且伸缩弹簧35的两端分别与橡胶柱36和活动槽34固定连接。A plurality of movable grooves 34 are provided on the outer walls of the fixed clamp seat 32 and the movable clamp seat 31, and a telescopic spring 35 is installed in each movable groove 34. A rubber column 36 is installed on the end surface of the telescopic spring 35, and the plurality of movable grooves 34 are distributed in an array, and the two ends of the telescopic spring 35 are fixedly connected to the rubber column 36 and the movable groove 34 respectively.
在本实施方式中,将电路板置于固定夹座32、活动夹座31之间,转动旋钮21,使螺杆22驱动移动座25进行移动。这一动作促使活动夹座31向固定夹座32方向运动,从而实现对电路板的稳固装夹。此外,若干橡胶柱36能够根据电路板的实际尺寸、形状以及大小进行自动调整,以适应不同需求。在装夹过程中,这些橡胶柱36会挤压对应的伸缩弹簧35,进一步增强电路板的固定效果。In this embodiment, the circuit board is placed between the fixed clamp seat 32 and the movable clamp seat 31, and the knob 21 is turned to make the screw 22 drive the movable seat 25 to move. This action causes the movable clamp seat 31 to move toward the fixed clamp seat 32, thereby achieving a stable clamping of the circuit board. In addition, a plurality of rubber columns 36 can be automatically adjusted according to the actual size, shape and size of the circuit board to meet different needs. During the clamping process, these rubber columns 36 will squeeze the corresponding telescopic springs 35 to further enhance the fixing effect of the circuit board.
本实用新型的工作原理及使用流程:本实用新型安装好过后,按以上实施方式进行工作,直至完成全部工作步骤。The working principle and use process of the utility model: After the utility model is installed, it works according to the above implementation method until all the working steps are completed.
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent substitutions or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
在本实用新型的描述中,需要理解的是,术语“同轴”、“底部”、“一端”、“顶部”、“中部”、“另一端”、“上”、“一侧”、“顶部”、“内”、“前部”、“中央”、“两端”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "both ends" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
在本实用新型中,除非另有明确的规定和限定,术语“安装”、“设置”、“连接”、“固定”、“旋接”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.
依照本实用新型如上文的实施例,这些实施例并没有详尽叙述所有的细节,也不限制该实用新型仅为的具体实施例。显然,根据以上描述,可作很多的修改和变化。本说明书选取并具体描述这些实施例,是为了更好地解释本实用新型的原理和实际应用,从而使所属技术领域技术人员能很好地利用本实用新型以及在本实用新型基础上的修改使用。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。According to the embodiments of the present invention as described above, these embodiments do not describe all the details in detail, nor do they limit the present invention to specific embodiments. Obviously, many modifications and changes can be made based on the above description. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that technicians in the relevant technical field can make good use of the present invention and the modified use based on the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
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