CN221791155U - Water-cooling four-blade countersunk head milling cutter - Google Patents
Water-cooling four-blade countersunk head milling cutter Download PDFInfo
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- 238000003801 milling Methods 0.000 title claims abstract description 23
- 238000001816 cooling Methods 0.000 title description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 47
- 238000005520 cutting process Methods 0.000 abstract description 7
- 238000005299 abrasion Methods 0.000 abstract 1
- 230000009286 beneficial effect Effects 0.000 abstract 1
- 238000007599 discharging Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 5
- 238000005553 drilling Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- UONOETXJSWQNOL-UHFFFAOYSA-N tungsten carbide Chemical compound [W+]#[C-] UONOETXJSWQNOL-UHFFFAOYSA-N 0.000 description 1
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Abstract
Description
技术领域Technical Field
本实用新型属于铣刀领域,特别涉及一种可水冷的四刃沉头铣刀。The utility model belongs to the field of milling cutters, in particular to a water-cooled four-edge countersunk milling cutter.
背景技术Background Art
目前,铣刀是工厂加工零件常用的工具之一,而沉头铣刀一般是刀刃的顶端还延伸有新的刀体,这用于工件的钻孔或锪孔加工,但在现有技术中,存在刀体顶端为平头,且缺少降温手段的沉头铣刀,这容易导致铣刀受到较大切削力与高温而逐渐损坏,影响工厂的生产加工,所以,生产一种能降低刀体所受切削力与温度的铣刀也是目前厂商重视的改进方向之一。At present, milling cutter is one of the commonly used tools for machining parts in factories, and countersunk milling cutter generally has a new cutter body extending from the top of the blade, which is used for drilling or countersinking of workpieces. However, in the prior art, there are countersunk milling cutters with a flat head on the top of the cutter body and lack of cooling means, which can easily cause the milling cutter to be gradually damaged by large cutting force and high temperature, affecting the factory's production and processing. Therefore, producing a milling cutter that can reduce the cutting force and temperature of the cutter body is also one of the improvement directions that manufacturers currently pay attention to.
在公开号为CN218555701U的中国专利中公开了一种铝合金高光表面用铣刀,用该申请的铣刀加工工件可以实现工件的高光或镜面效果,但该申请在结构上仍存在一些问题,具体而言,在组成结构上,缺少球形或半球形的刀体,也缺少可以降温的结构,可预见地,这可能会导致刀具受到较大的切削力,以及加工时所受的热量无法有效排除,长期下来,容易导致刀具受损,影响工厂的生产加工。A Chinese patent with publication number CN218555701U discloses a milling cutter for high-gloss surfaces of aluminum alloys. The milling cutter of this application can achieve high-gloss or mirror effects on workpieces by processing workpieces, but the application still has some structural problems. Specifically, in terms of composition structure, there is a lack of a spherical or hemispherical tool body, and there is also a lack of a structure that can cool down. It is foreseeable that this may cause the tool to be subjected to greater cutting forces, and the heat generated during processing cannot be effectively removed. In the long run, it is easy to cause damage to the tool, affecting the factory's production and processing.
实用新型内容Utility Model Content
针对背景技术中存在的问题,本实用新型提出一种可水冷的四刃沉头铣刀,具体的技术方案如下所示:In view of the problems existing in the background technology, the utility model proposes a water-cooled four-edge countersunk milling cutter, and the specific technical solution is as follows:
一种可水冷的四刃沉头铣刀,包括刀座、刀柄与刀体,所述刀座上设有第一定位凹槽、螺纹凹槽与纹路,所述第一定位凹槽设于刀座的一端,所述螺纹凹槽设于刀座的另一端,所述纹路环绕分布于刀座的表面;所述刀柄上设有第一定位凸体、进水口、出水口与第二定位凹槽,所述第一定位凸体设于刀柄的一端,所述第二定位凹槽设于刀柄远离第一定位凸体的另一端,所述进水口设于刀柄的表面,所述出水口设有四个,并且设于刀柄的表面;所述刀体包括刀刃、导向器、排屑槽、刀体平头与第二定位凸体,所述刀体呈四刃带钻头的结构,所述刀体表面上分布有连续螺旋状的排屑槽,所述导向器设于刀体平头的一侧,所述第二定位凸体设于刀体平头的远离导向器的另一侧。A water-cooled four-edge countersunk milling cutter comprises a tool seat, a tool handle and a tool body, the tool seat being provided with a first positioning groove, a threaded groove and a texture, the first positioning groove being provided at one end of the tool seat, the threaded groove being provided at the other end of the tool seat, and the texture being distributed around the surface of the tool seat; the tool handle being provided with a first positioning convex body, a water inlet, a water outlet and a second positioning groove, the first positioning convex body being provided at one end of the tool handle, the second positioning groove being provided at the other end of the tool handle away from the first positioning convex body, the water inlet being provided on the surface of the tool handle, the water outlet being provided with four and being provided on the surface of the tool handle; the tool body comprising a blade, a guide, a chip removal groove, a tool body flat head and a second positioning convex body, the tool body being in the structure of a four-edge drill bit, continuous spiral chip removal grooves being distributed on the surface of the tool body, the guide being provided on one side of the tool body flat head, and the second positioning convex body being provided on the other side of the tool body flat head away from the guide.
进一步地,所述刀座的第一定位凹槽呈十字状的凹槽,所述螺纹凹槽呈圆形的凹槽,所述纹路呈长条凸起状并均匀分布于刀座的表面。Furthermore, the first positioning groove of the tool holder is a cross-shaped groove, the thread groove is a circular groove, and the lines are long protrusions and are evenly distributed on the surface of the tool holder.
进一步地,所述刀柄的第一定位凸体呈十字状的凸起,所述第二定位凹槽呈十字状的凹槽,所述进水口位于刀柄表面并靠近刀座,四个所述出水口环绕分布于刀柄的表面并且靠近刀体。Furthermore, the first positioning protrusion of the knife handle is a cross-shaped protrusion, the second positioning groove is a cross-shaped groove, the water inlet is located on the surface of the knife handle and close to the knife seat, and the four water outlets are distributed around the surface of the knife handle and close to the knife body.
进一步地,所述刀柄内开设有螺旋状的管道,并且和进水口以及出水口贯通相连。Furthermore, a spiral pipe is provided in the handle and is connected to the water inlet and the water outlet.
进一步地,所述导向器与刀体平头为一体成型的构造,所述第二定位凸体与刀体平头为一体成型的构造。Furthermore, the guide and the flat head of the blade are integrally formed, and the second positioning protrusion and the flat head of the blade are integrally formed.
进一步地,所述刀体上的排屑槽为内凹状,所述导向器的表面上分布有连续螺旋状的刀刃与排屑槽相连,所述刀体平头的表面上同样具有连续螺旋状的刀刃与排屑槽相连,所述第二定位凸体呈十字状的凸起。Furthermore, the chip groove on the tool body is concave, and a continuous spiral blade connected to the chip groove is distributed on the surface of the guide. The surface of the flat head of the tool body also has a continuous spiral blade connected to the chip groove, and the second positioning protrusion is a cross-shaped protrusion.
进一步地,所述刀座、刀柄与刀体的刀体平头的直径均一致。Furthermore, the diameters of the knife seat, the knife handle and the knife body flat head are all consistent.
本实用新型实施例提供的一种可水冷的四刃沉头铣刀中的上述一个或多个技术方案至少具有以下技术效果之一:The above one or more technical solutions in the water-cooled four-edge countersunk milling cutter provided by the embodiment of the utility model have at least one of the following technical effects:
本实用新型通过设置进水口与出水口,引导外界水流降低刀体的热量,实现了适时降低刀体热量的技术目的,这可以减小刀体因为热量而受到的磨损,同时顶端为半球状的长条形钻头以及刀体平台,可以很好地同时进行钻孔与锪孔加工,这不仅能减小本实用新型受到的切削力,减小所受磨损,还可以缩短加工时长,提高效率;与常见的沉头铣刀相比,本实用新型较为耐磨,也可以较快地完成工件的加工。The utility model sets a water inlet and a water outlet to guide the external water flow to reduce the heat of the cutter body, thereby achieving the technical purpose of timely reducing the heat of the cutter body, which can reduce the wear of the cutter body due to heat. At the same time, the long strip drill bit with a hemispherical top and the cutter body platform can well perform drilling and countersinking processing at the same time, which can not only reduce the cutting force and wear suffered by the utility model, but also shorten the processing time and improve efficiency. Compared with the common countersunk milling cutter, the utility model is more wear-resistant and can complete the processing of the workpiece faster.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的立体结构示意图。FIG1 is a schematic diagram of the three-dimensional structure of the utility model.
图2为本实用新型的第一定位凸体的侧视结构示意图。FIG. 2 is a schematic side view of the first positioning protrusion of the present invention.
图3为本实用新型的第一定位凹槽的正视结构示意图。FIG. 3 is a front view structural diagram of the first positioning groove of the present invention.
图4为本实用新型的刀座的立体结构示意图。FIG. 4 is a schematic diagram of the three-dimensional structure of the knife holder of the utility model.
图5为本实用新型的第二定位凹槽的侧视结构示意图。FIG. 5 is a schematic side view of the second positioning groove of the present invention.
图6为本实用新型的第二定位凸体的侧视结构示意图。FIG. 6 is a schematic side view of the structure of the second positioning protrusion of the present invention.
图7为本实用新型的刀柄正面内部透视结构示意图。FIG. 7 is a schematic diagram of the internal perspective structure of the front side of the knife handle of the present invention.
图8为本实用新型的刀柄侧面内部透视结构示意图。FIG8 is a schematic diagram of the internal perspective structure of the handle of the utility model.
其中:刀座1、第一定位凹槽11、螺纹凹槽12、纹路13、刀柄2、第一定位凸体21、进水口22、出水口23、第二定位凹槽24、刀体3、刀刃31、导向器32、排屑槽33、刀体平头34、第二定位凸体35、管道4。Among them: tool holder 1, first positioning groove 11, thread groove 12, texture 13, tool handle 2, first positioning convex body 21, water inlet 22, water outlet 23, second positioning groove 24, tool body 3, blade 31, guide 32, chip groove 33, tool body flat head 34, second positioning convex body 35, pipeline 4.
具体实施方式DETAILED DESCRIPTION
下面结合附图与相关实施例对本实用新型的实施方式进行说明,本实用新型的实施方式不局限于如下的实施例中,并且本实用新型涉及本技术领域的相关必要部件,应当视为本技术领域内的公知技术,是本技术领域所属的技术人员所能知道并掌握的。The implementation methods of the present invention are described below in conjunction with the accompanying drawings and relevant embodiments. The implementation methods of the present invention are not limited to the following embodiments, and the present invention involves relevant necessary components in this technical field, which should be regarded as common knowledge in this technical field and can be known and mastered by technical personnel in this technical field.
在本实用新型的一个实施例中,如附图1至附图6所示,一种可水冷的四刃沉头铣刀,包括刀座1、刀柄2与刀体3,所述刀座1上设有第一定位凹槽11、螺纹凹槽12与纹路13,所述第一定位凹槽11设于刀座1的一端,所述螺纹凹槽12设于刀座1的另一端,所述纹路13环绕分布于刀座1的表面;所述刀柄2上设有第一定位凸体21、进水口22、出水口23与第二定位凹槽24,所述第一定位凸体21设于刀柄2的一端,所述第二定位凹槽24设于刀柄2远离第一定位凸体21的另一端,所述进水口22设于刀柄2的表面,所述出水口23设有四个,并且设于刀柄2的表面;所述刀体3包括刀刃31、导向器32、排屑槽33、刀体平头34与第二定位凸体35,所述刀体3呈四刃带钻头的结构,所述刀体3表面上分布有连续螺旋状的排屑槽33,所述导向器32设于刀体平头34的一侧,所述第二定位凸体35设于刀体平头34的远离导向器32的另一侧。In one embodiment of the utility model, as shown in Figures 1 to 6, a water-cooled four-edge countersunk milling cutter includes a tool holder 1, a tool handle 2 and a tool body 3, the tool holder 1 is provided with a first positioning groove 11, a threaded groove 12 and a texture 13, the first positioning groove 11 is provided at one end of the tool holder 1, the threaded groove 12 is provided at the other end of the tool holder 1, and the texture 13 is distributed around the surface of the tool holder 1; the tool handle 2 is provided with a first positioning convex body 21, a water inlet 22, a water outlet 23 and a second positioning groove 24, the first positioning convex body 21 is provided at one end of the tool holder 2 ... The second positioning groove 24 is arranged at the other end of the tool handle 2 away from the first positioning protrusion 21, the water inlet 22 is arranged on the surface of the tool handle 2, and the water outlet 23 is provided with four and is arranged on the surface of the tool handle 2; the tool body 3 includes a blade 31, a guide 32, a chip groove 33, a tool body flat head 34 and a second positioning protrusion 35, the tool body 3 has a structure of a four-edge drill bit, and continuous spiral chip grooves 33 are distributed on the surface of the tool body 3, the guide 32 is arranged on one side of the tool body flat head 34, and the second positioning protrusion 35 is arranged on the other side of the tool body flat head 34 away from the guide 32.
采用上述结构,需要进一步说明的是,所述刀座1与刀柄2通过第一定位凹槽11和第一定位凸体21互相套接,以此连接刀座1与刀柄2,所述螺纹凹槽12可以令本实用新型与机床通过螺纹结构相连,所述纹路13有助于本实用新型通过机械夹持与机床相连;所述进水口22与出水口23为圆孔状,四个所述出水口23位于刀柄2的表面上并且在空间位置上可以互相相连形成直线,所述进水口22与出水口23可以引导外界水源进入本实用新型内部,并引导水在刀体3的表面流动,以此降低本实用新型切削工件后的热量,减少本实用新型受到的磨损;所述刀体3可以采用硬质合金制成,比如不锈钢或者碳化钨,所述第二定位凹槽24与第二定位凸体35互相套接,以此连接刀柄2与刀体3,所述导向器32为长条形的钻头,所述钻头的顶端为半球形,所述顶端为半球形的钻头有助于减小切削力,减小本实用新型所受到的负荷与磨损,所述导向器32与刀体平头34在加工工件时,可以同时进行钻孔与锪孔加工,这有助于缩短加工时间,提高效率,所述排屑槽33有助于本实用新型在切削工件的过程中引导并排出碎屑,减小碎屑对本实用新型的磨损。With the above structure, it needs to be further explained that the tool holder 1 and the tool handle 2 are sleeved with each other through the first positioning groove 11 and the first positioning protrusion 21, so as to connect the tool holder 1 and the tool handle 2, the threaded groove 12 can connect the utility model to the machine tool through the threaded structure, and the texture 13 helps the utility model to be connected to the machine tool through mechanical clamping; the water inlet 22 and the water outlet 23 are circular hole-shaped, and the four water outlets 23 are located on the surface of the tool handle 2 and can be connected to each other in space to form a straight line, and the water inlet 22 and the water outlet 23 can guide the external water source to enter the interior of the utility model, and guide the water to flow on the surface of the tool body 3, so as to reduce the heat after the utility model cuts the workpiece, reduce The tool body 3 can be made of cemented carbide, such as stainless steel or tungsten carbide. The second positioning groove 24 and the second positioning protrusion 35 are mutually sleeved to connect the tool handle 2 and the tool body 3. The guide 32 is an elongated drill bit, and the top of the drill bit is hemispherical. The drill bit with a hemispherical top helps to reduce the cutting force and reduce the load and wear on the utility model. When processing the workpiece, the guide 32 and the tool body flat head 34 can perform drilling and countersinking at the same time, which helps to shorten the processing time and improve efficiency. The chip groove 33 helps the utility model to guide and discharge chips in the process of cutting the workpiece, reducing the wear of the utility model by the chips.
如附图3与附图4所示,所述刀座1的第一定位凹槽11呈十字状的凹槽,所述螺纹凹槽12呈圆形的凹槽,所述纹路13呈长条凸起状并均匀分布于刀座1的表面。As shown in FIGS. 3 and 4 , the first positioning groove 11 of the tool holder 1 is a cross-shaped groove, the thread groove 12 is a circular groove, and the lines 13 are long protrusions and are evenly distributed on the surface of the tool holder 1 .
如附图2、附图5与附图7所示,所述刀柄2的第一定位凸体21呈十字状的凸起,所述第二定位凹槽24呈十字状的凹槽,所述进水口22位于刀柄2的表面并靠近刀座1,四个所述出水口23环绕分布于刀柄2的表面并且靠近刀体3。As shown in Figures 2, 5 and 7, the first positioning protrusion 21 of the knife handle 2 is a cross-shaped protrusion, the second positioning groove 24 is a cross-shaped groove, the water inlet 22 is located on the surface of the knife handle 2 and close to the knife seat 1, and the four water outlets 23 are distributed around the surface of the knife handle 2 and close to the knife body 3.
如附图7与附图8所示,所述刀柄2内开设有螺旋状的管道4,并且和进水口22以及出水口23贯通相连。As shown in FIGS. 7 and 8 , a spiral pipe 4 is provided in the handle 2 and is connected to the water inlet 22 and the water outlet 23 .
采用上述结构,需要进一步说明的是,所述第一定位凹槽11与第一定位凸体21为十字状,这有助于稳固刀座1与刀柄2之间的连接以及加工过程中的旋转受力,所述刀座1上的纹路13为长条凸起状,这可以增大摩擦力,有助于机床的夹持系统更好地夹紧本实用新型;所述出水口23靠近刀体3,这有助于引导水流在刀体3的表面流动并吸热,设置四个所述出水口23,这有助于本实用新型的刀柄2在加工过程中对抗剪应力,所述管道4呈螺旋状并与进水口22和出水口23相连通,这有助于本实用新型的刀柄2降低加工时所受的剪应力,所述管道4中的水流有助于降低刀柄2的热量,降低本实用新型因为热量而受到的磨损。With the above structure, it needs to be further explained that the first positioning groove 11 and the first positioning protrusion 21 are cross-shaped, which helps to stabilize the connection between the tool seat 1 and the tool handle 2 and the rotational force during the processing. The texture 13 on the tool seat 1 is a long protrusion, which can increase the friction and help the clamping system of the machine tool to better clamp the utility model; the water outlet 23 is close to the tool body 3, which helps to guide the water flow to flow on the surface of the tool body 3 and absorb heat. Four water outlets 23 are provided, which helps the tool handle 2 of the utility model to resist shear stress during the processing. The pipe 4 is spiral and connected to the water inlet 22 and the water outlet 23, which helps the tool handle 2 of the utility model reduce the shear stress during processing. The water flow in the pipe 4 helps to reduce the heat of the tool handle 2 and reduce the wear of the utility model due to heat.
如附图1与附图6所示,所述导向器32与刀体平头34为一体成型的构造,所述第二定位凸体35与刀体平头34为一体成型的构造。As shown in FIG. 1 and FIG. 6 , the guide 32 and the flat head 34 of the blade are integrally formed, and the second positioning protrusion 35 and the flat head 34 of the blade are integrally formed.
如附图 1与附图6所示,所述刀体3上的排屑槽33为内凹状,所述导向器32的表面上分布有连续螺旋状的刀刃31与排屑槽33相连,所述刀体平头34的表面上同样具有连续螺旋状的刀刃31与排屑槽33相连,所述第二定位凸体35呈十字状的凸起。As shown in Figures 1 and 6, the chip groove 33 on the tool body 3 is concave, and a continuous spiral blade 31 is distributed on the surface of the guide 32 and connected to the chip groove 33. The surface of the tool body flat head 34 also has a continuous spiral blade 31 connected to the chip groove 33, and the second positioning protrusion 35 is a cross-shaped protrusion.
如附图1所示,所述刀座1、刀柄2与刀体3的刀体平头34的直径均一致。As shown in FIG. 1 , the diameters of the knife seat 1 , the knife handle 2 and the knife body flat head 34 of the knife body 3 are all consistent.
采用上述结构,需要进一步说明的是,所述刀体3与刀柄2以及导向器32和刀体平头34为一体成型的构造,这可以提高本实用新型的坚硬度与耐用程度;所述第二定位凹槽24与第二定位凸体35为十字状,这有助于稳固刀体3与刀柄2之间的连接以及加工过程中的旋转受力,所述排屑槽33为内凹状,有助于引导工件加工过程中的碎屑向刀体外排出;所述刀座1、刀柄2与刀体平头34的直径一致,这有助于机床的夹持系统夹紧本实用新型。With the above structure, it needs to be further explained that the tool body 3 and the tool handle 2 as well as the guide 32 and the tool body flat head 34 are integrally formed, which can improve the hardness and durability of the utility model; the second positioning groove 24 and the second positioning protrusion 35 are cross-shaped, which helps to stabilize the connection between the tool body 3 and the tool handle 2 and the rotational force during processing, and the chip groove 33 is concave, which helps to guide the debris during the workpiece processing to be discharged outside the tool body; the diameters of the tool seat 1, the tool handle 2 and the tool body flat head 34 are consistent, which helps the clamping system of the machine tool to clamp the utility model.
以上所述仅是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员,在不脱离本实用新型原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。The above is only a preferred embodiment of the present invention. It should be pointed out that ordinary technicians in this technical field can make several improvements and modifications without departing from the principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.
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