CN221790930U - Cold heading forming die set of lock nut - Google Patents
Cold heading forming die set of lock nut Download PDFInfo
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Abstract
本实用新型提供一种锁紧螺母的冷镦成型模具组,涉及冷镦成型技术领域,包括模座和模具机构,所述模座的上方设置有模具机构,所述模具机构包括凸模组件、凹模组件、顶杆组件、压缩组件和螺刀组件。螺刀组件通过采用可拆卸的设计,在使用前,可以根据不同生产需求进行更换,通过更换不同类型或尺寸的螺刀,模具可以适应不同规格的锁紧螺母,从而使其具有更好的灵活性和适应性,通过顶杆组件的电机可以为螺旋切刀提供可靠的动力供应,从而有效地加工锁紧螺母的凹口,凸模组件和凹模组件的部分零件均由耐磨和高强度的材料制成,能够满足长时间工作的需求,通过减震组件的设置,在使用时,可以缓解冲击和振动对模具的损害,延长模具使用寿命。
The utility model provides a cold heading forming die set for a locking nut, which relates to the technical field of cold heading forming, and comprises a die base and a die mechanism. A die mechanism is arranged above the die base, and the die mechanism comprises a male die assembly, a female die assembly, a push rod assembly, a compression assembly and a screwdriver assembly. The screwdriver assembly adopts a detachable design, and can be replaced according to different production requirements before use. By replacing screwdrivers of different types or sizes, the die can adapt to locking nuts of different specifications, so that it has better flexibility and adaptability. The motor of the push rod assembly can provide a reliable power supply for the spiral cutter, so as to effectively process the notch of the locking nut. Some parts of the male die assembly and the female die assembly are made of wear-resistant and high-strength materials, which can meet the needs of long-term work. Through the setting of the shock-absorbing assembly, when in use, the damage to the die caused by impact and vibration can be alleviated, and the service life of the die can be extended.
Description
技术领域Technical Field
本实用新型涉及冷镦成型技术领域,尤其涉及一种锁紧螺母的冷镦成型模具组。The utility model relates to the technical field of cold heading forming, in particular to a cold heading forming die set for a locking nut.
背景技术Background Art
锁紧螺母的冷镦成型模具组是一种用于制造锁紧螺母的成型装置,可以实现锁紧螺母的大量、一致和高质量的生产,它在制造业中广泛应用于汽车、机械、航空航天等领域,冷镦成型是一种金属成形工艺,通过在常温条件下对金属材料施加压力,将金属材料压缩和塑性变形,从而使其在模具的作用下形成所需的形状。The cold heading die set for locking nuts is a forming device used to manufacture locking nuts, which can achieve large-scale, consistent and high-quality production of locking nuts. It is widely used in the manufacturing industry in the fields of automobiles, machinery, aerospace, etc. Cold heading is a metal forming process that compresses and plastically deforms the metal material by applying pressure to it at room temperature, so that it can be formed into the desired shape under the action of the die.
经检索,专利号“CN215467864U”文案中提到了“一种锁片六角法兰面锁紧螺母的冷镦成型模具组,包括整形模、管壁成型模、六角法兰成型模、冲孔模。优选地,所述整形模包括阴模和阳模,所述整形模阳模包括一序上冲,所述整形模阴模包括一序下冲,所述下冲外侧设有一序主模。常规GB6183类螺母只能在5工位以上的冷镦设备上生产,本实用新型简化了GB6183类螺母的生产模组,采用了4工位的冷镦模具组生产,减少了成型工序,不仅缩短了螺母的生产周期,提高了生产效率,也降低了对冷镦设备的要求,降低了模具的成本,从而降低了螺母生产的成本,提高了市场竞争力”,其在使用时,将原始胚料送入模组,冲孔模阳模将胚料打入阴模内,去除多余的废料,成型内孔,完成成品制造,但是,该设备无法满足各种型号锁紧螺母的生产,且缺少减震功能。After searching, the patent number "CN215467864U" mentioned in the text that "a cold heading forming die set for a locking nut with a hexagonal flange surface, including a shaping die, a pipe wall forming die, a hexagonal flange forming die, and a punching die. Preferably, the shaping die includes a female die and a male die, the shaping die male die includes a sequence of upper punches, the shaping die female die includes a sequence of lower punches, and a sequence of main molds is arranged on the outer side of the lower punch. Conventional GB6183 nuts can only be produced on cold heading equipment with more than 5 stations. The utility model simplifies the GB6183 nuts. The production module of the mother adopts a 4-station cold heading die group, which reduces the forming process, shortens the production cycle of the nut, improves production efficiency, reduces the requirements for cold heading equipment, reduces the cost of the die, thereby reducing the cost of nut production and improving market competitiveness. When it is used, the original blank is fed into the die, the punching die male die drives the blank into the female die, removes excess waste, forms the inner hole, and completes the finished product. However, the equipment cannot meet the production of various types of locking nuts and lacks shock absorption function.
于是,我们提供了一种锁紧螺母的冷镦成型模具组解决以上问题。Therefore, we provide a cold heading forming die set for locking nuts to solve the above problems.
实用新型内容Utility Model Content
本实用新型的目的在于提供一种锁紧螺母的冷镦成型模具组,解决上述背景技术中提出的问题。The utility model aims to provide a cold heading forming die set for a locking nut, so as to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:一种锁紧螺母的冷镦成型模具组,包括模座和模具机构,所述模座的上方设置有模具机构;To achieve the above object, the utility model provides the following technical solutions: a cold heading forming die set for a locking nut, comprising a die base and a die mechanism, wherein the die mechanism is arranged above the die base;
所述模具机构包括凸模组件、凹模组件、顶杆组件、压缩组件和螺刀组件,所述模座的顶端安装有凸模组件,所述凸模组件的上方设置有凹模组件,所述凹模组件的内部设置有顶杆组件,所述顶杆组件的外侧设置有压缩组件,所述压缩组件的下端设置有螺刀组件。The mold mechanism includes a male mold assembly, a female mold assembly, a push rod assembly, a compression assembly and a screwdriver assembly. The male mold assembly is installed on the top of the mold base, the female mold assembly is arranged above the male mold assembly, the push rod assembly is arranged inside the female mold assembly, the compression assembly is arranged on the outside of the push rod assembly, and the screwdriver assembly is arranged at the lower end of the compression assembly.
优选的,所述凸模组件包括凸模外壳、冲杆和模具芯,所述模座的顶端安装有凸模外壳,所述凸模外壳的内侧安装有冲杆,所述冲杆的顶端安装有模具芯。Preferably, the punch assembly comprises a punch housing, a punch rod and a mold core, the punch housing is mounted on the top end of the mold base, the punch rod is mounted on the inner side of the punch housing, and the mold core is mounted on the top end of the punch rod.
优选的,所述凹模组件包括凹模外壳和限位卡座,所述模具芯的上方设置有凹模外壳,所述凹模外壳的内侧卡接有限位卡座。Preferably, the die assembly comprises a die shell and a limit clamping seat, the die shell is arranged above the mold core, and the inner side of the die shell is clamped with the limit clamping seat.
优选的,所述顶杆组件包括杆体、螺旋切刀、杆座、和电机,所述凹模外壳的内部贯穿有杆体,所述杆体的一端安装有螺旋切刀,所述杆体的另一端安装有杆座,所述杆体的外侧安装有电机。Preferably, the push rod assembly includes a rod body, a spiral cutter, a rod seat, and a motor. The rod body passes through the interior of the die shell, a spiral cutter is installed at one end of the rod body, a rod seat is installed at the other end of the rod body, and a motor is installed on the outside of the rod body.
优选的,所述压缩组件包括压缩块和压缩弹簧,所述电机的下方设置有压缩块,所述电机的外侧设置有压缩弹簧。Preferably, the compression assembly comprises a compression block and a compression spring, the compression block is arranged below the motor, and the compression spring is arranged outside the motor.
优选的,所述螺刀组件包括固定座和刀头,所述压缩块的下端螺栓连接有固定座,所述固定座的表面安装有刀头。Preferably, the screwdriver assembly comprises a fixing seat and a cutter head, the lower end of the compression block is bolted to the fixing seat, and the cutter head is mounted on the surface of the fixing seat.
优选的,所述凹模外壳的顶端安装有减震组件,所述减震组件包括减震柱和减震弹簧,所述凹模外壳的顶端安装有减震柱,所述减震柱的外侧安装有减震弹簧。Preferably, a shock absorbing assembly is installed at the top of the die shell, and the shock absorbing assembly includes a shock absorbing column and a shock absorbing spring. The shock absorbing column is installed at the top of the die shell, and a shock absorbing spring is installed on the outer side of the shock absorbing column.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
1、螺刀组件通过采用可拆卸的设计,在使用前,可以根据不同生产需求进行更换,通过更换不同类型或尺寸的螺刀,模具可以适应不同规格的锁紧螺母,从而使其具有更好的灵活性和适应性。1. The screwdriver assembly adopts a detachable design. Before use, it can be replaced according to different production needs. By replacing screwdrivers of different types or sizes, the mold can adapt to locking nuts of different specifications, making it more flexible and adaptable.
2、通过顶杆组件的电机可以为螺旋切刀提供可靠的动力供应,使其在冷镦成型过程中可以快速而精确地切削,从而有效地加工锁紧螺母的凹口,凸模组件和凹模组件的部分零件均由耐磨和高强度的材料制成,使整体模具组具有牢固、不易变形的优点,能够满足长时间工作的需求,通过减震组件的设置,在使用时,可以缓解冲击和振动对模具的损害,延长模具使用寿命。2. The motor of the ejector assembly can provide reliable power supply for the spiral cutter, so that it can cut quickly and accurately during the cold heading process, thereby effectively processing the notch of the locking nut. Some parts of the punch assembly and the die assembly are made of wear-resistant and high-strength materials, so that the overall mold group has the advantages of being firm and not easy to deform, and can meet the needs of long-term work. Through the setting of the shock-absorbing assembly, the damage to the mold caused by impact and vibration can be alleviated during use, thereby extending the service life of the mold.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的整体外观结构示意图;FIG1 is a schematic diagram of the overall appearance structure of the utility model;
图2为本实用新型的凸模组件和减震组件结构示意图;FIG2 is a schematic diagram of the structure of the male mold assembly and the shock absorbing assembly of the utility model;
图3为本实用新型的A处放大结构示意图;FIG3 is an enlarged structural schematic diagram of point A of the present invention;
图4为本实用新型的压缩组件和螺刀组件结构示意图。FIG. 4 is a schematic structural diagram of a compression assembly and a screwdriver assembly of the present invention.
图中标号:1、模座;2、减震组件;21、减震柱;22、减震弹簧;3、模具机构;31、凸模组件;311、凸模外壳;312、冲杆;313、模具芯;32、凹模组件;321、凹模外壳;322、限位卡座;33、顶杆组件;331、杆体;332、螺旋切刀;333、杆座;334、电机;34、压缩组件;341、压缩块;342、压缩弹簧;35、螺刀组件;351、固定座;352、刀头。Numbers in the figure: 1. mold base; 2. shock-absorbing assembly; 21. shock-absorbing column; 22. shock-absorbing spring; 3. mold mechanism; 31. punch assembly; 311. punch shell; 312. punch rod; 313. mold core; 32. die assembly; 321. die shell; 322. limit clamp; 33. ejector assembly; 331. rod body; 332. spiral cutter; 333. rod seat; 334. motor; 34. compression assembly; 341. compression block; 342. compression spring; 35. screwdriver assembly; 351. fixing seat; 352. cutter head.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
实施例一Embodiment 1
请参阅图1-4所示,本实用新型提供一种技术方案:一种锁紧螺母的冷镦成型模具组,包括模座1和模具机构3,模座1的上方设置有模具机构3;Please refer to FIGS. 1-4 , the utility model provides a technical solution: a cold heading forming die set for a locking nut, comprising a die base 1 and a die mechanism 3, wherein the die mechanism 3 is arranged above the die base 1;
模具机构3包括凸模组件31、凹模组件32、顶杆组件33、压缩组件34和螺刀组件35,模座1的顶端安装有凸模组件31,凸模组件31的上方设置有凹模组件32,凹模组件32的内部设置有顶杆组件33,顶杆组件33的外侧设置有压缩组件34,压缩组件34的下端设置有螺刀组件35。The mold mechanism 3 includes a punch assembly 31, a die assembly 32, a push rod assembly 33, a compression assembly 34 and a screwdriver assembly 35. The punch assembly 31 is installed at the top of the mold base 1, the die assembly 32 is arranged above the punch assembly 31, the push rod assembly 33 is arranged inside the die assembly 32, the compression assembly 34 is arranged on the outside of the push rod assembly 33, and the screwdriver assembly 35 is arranged at the lower end of the compression assembly 34.
进一步的,凸模组件31包括凸模外壳311、冲杆312和模具芯313,模座1的顶端安装有凸模外壳311,凸模外壳311的内侧安装有冲杆312,冲杆312的顶端安装有模具芯313,冲杆312和模具芯313均采用高强度材料制成,可以承受冷镦成型操作中的高压力和磨损,提供稳定和可靠的成型效果。Furthermore, the punch assembly 31 includes a punch housing 311, a punch rod 312 and a mold core 313. The punch housing 311 is installed at the top of the mold base 1, the punch rod 312 is installed on the inner side of the punch housing 311, and the mold core 313 is installed at the top of the punch rod 312. Both the punch rod 312 and the mold core 313 are made of high-strength materials, which can withstand the high pressure and wear in the cold heading operation, and provide a stable and reliable forming effect.
进一步的,凹模组件32包括凹模外壳321和限位卡座322,模具芯313的上方设置有凹模外壳321,凹模外壳321的内侧卡接有限位卡座322,凹模外壳321由耐磨和高强度的材料制成,使整体凹模具有牢固、不易变形的优点,且能够使其长时间保持高质量的工作状态。Furthermore, the die assembly 32 includes a die shell 321 and a limit clamp 322. The die shell 321 is arranged above the mold core 313. The inner side of the die shell 321 is clamped with the limit clamp 322. The die shell 321 is made of wear-resistant and high-strength material, which makes the overall die have the advantages of being firm and not easy to deform, and can keep a high-quality working state for a long time.
进一步的,顶杆组件33包括杆体331、螺旋切刀332、杆座333、和电机334,凹模外壳321的内部贯穿有杆体331,杆体331的一端安装有螺旋切刀332,杆体331的另一端安装有杆座333,杆体331的外侧安装有电机334,杆体331采用坚固耐用的材料制成,具有足够的强度和刚性,使其具备长期维持稳定工作状态的能力,电机334为螺旋切刀332提供了可靠的动力供应,使其在冷镦成型过程中可以快速而精确地切削,从而有效地加工锁紧螺母的凹口。Furthermore, the push rod assembly 33 includes a rod body 331, a spiral cutter 332, a rod seat 333, and a motor 334. The rod body 331 runs through the interior of the die housing 321. The spiral cutter 332 is installed at one end of the rod body 331, and the rod seat 333 is installed at the other end of the rod body 331. The motor 334 is installed on the outside of the rod body 331. The rod body 331 is made of sturdy and durable material and has sufficient strength and rigidity to enable it to maintain a stable working state for a long time. The motor 334 provides a reliable power supply for the spiral cutter 332, so that it can cut quickly and accurately during the cold heading process, thereby effectively processing the recess of the locking nut.
进一步的,压缩组件34包括压缩块341和压缩弹簧342,电机334的下方设置有压缩块341,电机334的外侧设置有压缩弹簧342,压缩块341是一种块状零件,用于施加压缩力,它在成型过程中均匀地施加力量,可以确保成型结果的稳定性和一致性。Furthermore, the compression assembly 34 includes a compression block 341 and a compression spring 342. The compression block 341 is arranged below the motor 334, and the compression spring 342 is arranged outside the motor 334. The compression block 341 is a block-shaped part used to apply compression force. It applies force evenly during the molding process, which can ensure the stability and consistency of the molding results.
进一步的,螺刀组件35包括固定座351和刀头352,压缩块341的下端螺栓连接有固定座351,固定座351的表面安装有刀头352,固定座351为刀头352提供了可靠的支撑,从而确保成型过程中刀头352的稳定性和精确性,且固定座351采用可拆卸更换的设计,可以满足不同尺寸和要求的锁紧螺母成型。Furthermore, the screwdriver assembly 35 includes a fixed seat 351 and a cutter head 352. The lower end bolt of the compression block 341 is connected to the fixed seat 351, and the cutter head 352 is installed on the surface of the fixed seat 351. The fixed seat 351 provides reliable support for the cutter head 352, thereby ensuring the stability and accuracy of the cutter head 352 during the molding process. The fixed seat 351 adopts a detachable and replaceable design, which can meet the molding requirements of locking nuts of different sizes and requirements.
实施例二Embodiment 2
请参阅图2所示,对比实施例一,作为本实用新型的另一种实施方式,凹模外壳321的顶端安装有减震组件2,减震组件2包括减震柱21和减震弹簧22,凹模外壳321的顶端安装有减震柱21,减震柱21的外侧安装有减震弹簧22,减震弹簧22是一种具有弹性的零件,能够在冷镦成型过程中提供弹性支撑,减少冲击和振动的传递。Please refer to Figure 2, comparative example 1, as another implementation of the utility model, a shock-absorbing assembly 2 is installed at the top of the die shell 321, and the shock-absorbing assembly 2 includes a shock-absorbing column 21 and a shock-absorbing spring 22. The shock-absorbing column 21 is installed at the top of the die shell 321, and the shock-absorbing spring 22 is installed on the outer side of the shock-absorbing column 21. The shock-absorbing spring 22 is an elastic part that can provide elastic support during the cold heading process to reduce the transmission of impact and vibration.
工作原理:首先将一种锁紧螺母的冷镦成型模具组移动至工作位置,在使用时,第一步,根据本次冷镦成型的需求,将螺刀组件35替换成需要的螺刀,然后将锁紧螺母的工件材料放置到模具芯313内,第二步,在冷镦成型的过程中凸模组件31的冲杆312推动模具芯313向凹模组件32施加压力,第三步,在施加压力的过程中,锁紧螺母的工件材料触碰至顶杆组件33的螺旋切刀332,然后电机334带动螺旋切刀332转动对锁紧螺母的工件材料进行螺纹切割,第四步,同时压缩块341将压力传递给压缩弹簧342,在压缩的同时通过螺刀组件35的刀头352对锁紧螺母的凹口形状进行切割,这样就完成了一种锁紧螺母的冷镦成型模具组的使用过程。Working principle: first, a cold heading forming die set of a locking nut is moved to the working position. When in use, the first step is to replace the screwdriver assembly 35 with the required screwdriver according to the requirements of this cold heading forming, and then place the workpiece material of the locking nut into the die core 313. The second step is that during the cold heading forming process, the punch rod 312 of the punch assembly 31 pushes the die core 313 to apply pressure to the die assembly 32. The third step is that during the process of applying pressure, the workpiece material of the locking nut touches the spiral cutter 332 of the push rod assembly 33, and then the motor 334 drives the spiral cutter 332 to rotate to cut the thread of the workpiece material of the locking nut. The fourth step is that the compression block 341 transmits the pressure to the compression spring 342, and the notch shape of the locking nut is cut by the cutter head 352 of the screwdriver assembly 35 while compressing. In this way, the use process of a cold heading forming die set of a locking nut is completed.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims (7)
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CN202322931320.6U CN221790930U (en) | 2023-10-31 | 2023-10-31 | Cold heading forming die set of lock nut |
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CN202322931320.6U Active CN221790930U (en) | 2023-10-31 | 2023-10-31 | Cold heading forming die set of lock nut |
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CN (1) | CN221790930U (en) |
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2023
- 2023-10-31 CN CN202322931320.6U patent/CN221790930U/en active Active
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