CN221759235U - Cable retracting and releasing mechanism for tunnel drilling rig - Google Patents
Cable retracting and releasing mechanism for tunnel drilling rig Download PDFInfo
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- 238000005553 drilling Methods 0.000 title claims description 37
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Abstract
Description
技术领域Technical Field
本实用新型属于电缆收放领域,具体涉及一种坑道钻机随机电缆收放机构。The utility model belongs to the field of cable retraction and release, and in particular relates to a random cable retraction and release mechanism of a tunnel drilling machine.
背景技术Background Art
井下钻机可以采用电力驱动,钻机在坑道内运行时,电缆往往在地面拖拽移动,钻机后退时,需要工人将电缆随钻车进行搬运。Underground drilling rigs can be driven by electricity. When the drilling rig is running in the tunnel, the cable is often dragged and moved on the ground. When the drilling rig retreats, workers are required to carry the cable along with the drilling vehicle.
上述过程导致钻车运行不便,且存在电缆破损、人员触电以及井下明火的缺陷。The above process causes inconvenience in the operation of the drilling vehicle, and there are defects such as cable damage, electric shock to personnel and open flames underground.
当前技术中,还可以使用电缆收放装置进行钻车电缆的收纳或放线,但是存在电缆放线不稳定,收纳需要工人辅助以及电缆收放装置的辅助搬运等,造成钻车运行不便。In the current technology, a cable retracting device can also be used to store or release the drilling vehicle cable, but the cable release is unstable, and the storage requires the assistance of workers and the auxiliary transportation of the cable retracting device, which makes the operation of the drilling vehicle inconvenient.
实用新型内容Utility Model Content
为克服上述相关技术中的缺陷,本实用新型提出一种坑道钻机随机电缆收放机构,可以实现根据钻车的运行进行放线,自动化的电缆收纳,具有使用方便,无需他人辅助的作用。In order to overcome the defects in the above-mentioned related technologies, the utility model proposes a random cable retracting and releasing mechanism for a tunnel drilling rig, which can realize cable release according to the operation of the drilling vehicle and automatic cable storage, and is easy to use and does not require the assistance of others.
为实现上述技术目的,本实用新型提供坑道钻机随机电缆收放机构。所述的坑道钻机随机电缆收放机构,与钻车后部铰接。In order to achieve the above technical purpose, the utility model provides a cable retracting and releasing mechanism for a tunnel drilling rig. The cable retracting and releasing mechanism for the tunnel drilling rig is hinged to the rear of the drilling vehicle.
所述坑道钻机随机电缆收放机构包括:支架、电缆卷轴机构、收放筒、第一段电缆和第二段电缆。其中,支架与所述钻车后部铰接。电缆卷轴机构设置于所述支架上。收放筒设置于所述支架上,且所述收放筒位于所述电缆卷轴机构远离所述钻车的一侧,所述收放筒的转速与所述履带底盘的运行速度正相关。第一段电缆一端与供电开关电连接,另一端经过收放筒后与在电缆卷轴机构连接,所述第一段电缆具有在所述电缆卷轴机构上缠绕的趋势。第二段电缆一端与所述第一段电缆通过防爆滑环电连接,所述第二段电缆的另一端与所述钻车电连接。The cable retracting and releasing mechanism provided with the tunnel drilling rig includes: a bracket, a cable reel mechanism, a retracting and releasing drum, a first section of cable and a second section of cable. The bracket is hinged to the rear of the drilling vehicle. The cable reel mechanism is arranged on the bracket. The retracting and releasing drum is arranged on the bracket, and the retracting and releasing drum is located on the side of the cable reel mechanism away from the drilling vehicle, and the rotation speed of the retracting and releasing drum is positively correlated with the running speed of the crawler chassis. One end of the first section of cable is electrically connected to the power switch, and the other end is connected to the cable reel mechanism after passing through the retracting and releasing drum, and the first section of cable has a tendency to be wound around the cable reel mechanism. One end of the second section of cable is electrically connected to the first section of cable through an explosion-proof slip ring, and the other end of the second section of cable is electrically connected to the drilling vehicle.
优选地,所述支架包括车体,所述车体上部包括固定平台,所述车体下部包括车轮,多个所述车轮中的至少一个车轮与所述同步件连接,所述同步件被配置为驱动所述收放筒以所述车轮速度等比例转动。Preferably, the bracket includes a vehicle body, the upper part of the vehicle body includes a fixed platform, the lower part of the vehicle body includes wheels, at least one wheel among the multiple wheels is connected to the synchronizer, and the synchronizer is configured to drive the retractable cylinder to rotate in proportion to the wheel speed.
优选地,所述电缆卷轴机构包括:卷轴支架、卷轴和中轴。其中,两个所述卷轴支架相对设置,且所述卷轴支架固定于所述固定平台上。卷轴为滚筒结构,活动设置于两个所述卷轴支架之间,所述卷轴具有绕其中心线转动的趋势,所述第一段电缆的另一端与所述卷轴固定连接,且延伸至所述卷轴内部。中轴贯穿所述卷轴中部,所述中轴的两端与两个所述卷轴一一对应地固定连接,且所述中轴与支架通过轴承连接;Preferably, the cable reel mechanism comprises: a reel support, a reel and a central axis. The two reel supports are arranged opposite to each other, and the reel supports are fixed on the fixed platform. The reel is a roller structure, movably arranged between the two reel supports, and the reel has a tendency to rotate around its center line. The other end of the first section of cable is fixedly connected to the reel and extends to the inside of the reel. The central axis runs through the middle of the reel, and the two ends of the central axis are fixedly connected to the two reels one by one, and the central axis is connected to the support through a bearing;
优选地,所述电缆卷轴机构还包括驱动轴,所述驱动轴与所述收放筒之间通过链条驱动。所述电缆卷轴机构还包括摩擦离合器,所述摩擦离合器一端与所述驱动轴固定连接,所述摩擦离合器另一端与中轴固定连接。Preferably, the cable reel mechanism further comprises a driving shaft, and the driving shaft and the retracting cylinder are driven by a chain. The cable reel mechanism further comprises a friction clutch, one end of which is fixedly connected to the driving shaft, and the other end of which is fixedly connected to the central shaft.
优选地,所述电缆卷轴机构还包括防爆滑环,所述防爆滑环固定于所述卷轴一侧,且所述防爆滑环面向所述卷轴内部的一侧与所述第一段电缆的另一端电连接,所述防爆滑环面向所述卷轴外部的一侧与所述第二段电缆一端电连接。Preferably, the cable reel mechanism also includes an explosion-proof slip ring, which is fixed to one side of the reel, and the side of the explosion-proof slip ring facing the inside of the reel is electrically connected to the other end of the first cable segment, and the side of the explosion-proof slip ring facing the outside of the reel is electrically connected to one end of the second cable segment.
优选地,所述支架上设置有收放筒支架,所述收放筒活动设置于所述收放筒支架上,所述收放筒具有绕其中心线转动的趋势。Preferably, a retractable cylinder bracket is provided on the bracket, the retractable cylinder is movably provided on the retractable cylinder bracket, and the retractable cylinder has a tendency to rotate around its center line.
优选地,所述同步件包括:主动齿轮、从动齿轮、第一链轮和第二链轮。其中,主动齿轮与所述车轮中的至少一个车轮的轴端同轴固定连接。从动齿轮与主动齿轮啮合。第一链轮与所述从动齿轮同轴固定连接。第二链轮与所述中轴同轴固定连接,所述第一链轮和第二链轮之间设置有环形链条。Preferably, the synchronization member comprises: a driving gear, a driven gear, a first sprocket and a second sprocket. The driving gear is coaxially fixedly connected to the shaft end of at least one of the wheels. The driven gear meshes with the driving gear. The first sprocket is coaxially fixedly connected to the driven gear. The second sprocket is coaxially fixedly connected to the middle shaft, and an annular chain is arranged between the first sprocket and the second sprocket.
本实用新型的有益效果在于:The beneficial effects of the utility model are:
一、本实用新型采用电缆卷轴机构,可以实现钻车前进时随行进放出电缆,并当钻车后退时,通过对卷轴驱动旋转使电缆收纳,可以避免人员过多参与,避免对工人造成伤害。1. The utility model adopts a cable reel mechanism, which can release the cable as the drilling vehicle moves forward, and when the drilling vehicle moves backward, the cable is stored by driving the reel to rotate, which can avoid excessive participation of personnel and avoid harm to workers.
二、本实用新型采用收放筒,收放筒的转速可以与车体的车轮转速正相关,实现收放筒控制电缆放线速度,避免过多电缆拖拉至地面及供电开关端承受额外应力。Second, the utility model adopts a retractable drum, the rotation speed of which can be positively correlated with the wheel speed of the vehicle body, so that the retractable drum can control the cable pay-off speed, avoiding excessive cable being dragged to the ground and the power switch end being subjected to additional stress.
三、本实用新型采用摩擦离合器,可以在卷轴表面(包括缠绕电缆的情况)距其中心线的直径过大时,可以调整中轴转速,以使卷轴表面的转动速度与收放筒的曲面转动速度一致。3. The utility model adopts a friction clutch, which can adjust the center axis speed when the diameter of the reel surface (including the case of winding cables) is too large from its center line, so that the rotation speed of the reel surface is consistent with the rotation speed of the curved surface of the retractable drum.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本实用新型实施例或相关技术中的技术方案,下面将对实施例或相关技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它的附图。In order to more clearly illustrate the technical solutions in the embodiments of the utility model or related technologies, the drawings required for use in the embodiments or related technical descriptions are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
图1为本实用新型的结构图;Fig. 1 is a structural diagram of the utility model;
图2为本实用新型的俯视图;Fig. 2 is a top view of the utility model;
图3为本实用新型的同步件的部分结构图;FIG3 is a partial structural diagram of a synchronizer of the present invention;
图4为本实用新型的卷轴的剖视图。FIG. 4 is a cross-sectional view of the reel of the present invention.
具体实施方式DETAILED DESCRIPTION
为使本实用新型的上述目的、特征和优点能够更加明显易懂,下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述。显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动的前提下所获得的所有其它实施例,均属于本实用新型保护的范围。In order to make the above-mentioned purposes, features and advantages of the utility model more obvious and easy to understand, the technical scheme in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is only a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work belong to the scope of protection of the utility model.
在本实用新型的描述中,需要理解的是,术语“中心”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本实用新型的描述中,除非另有说明,“多个”的含义是两个或两个以上。The terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "plurality" means two or more.
如图1至图4所示,本实用新型提供坑道钻机随机电缆收放机构。所述的坑道钻机随机电缆收放机构,与钻车6后部铰接。As shown in Figures 1 to 4, the utility model provides a cable retracting and releasing mechanism for a tunnel drilling rig. The cable retracting and releasing mechanism for a tunnel drilling rig is hinged to the rear of a drilling vehicle 6.
所述坑道钻机随机电缆收放机构包括:支架1、电缆卷轴机构2、收放筒3、第一段电缆4和第二段电缆5。其中,支架1与所述钻车6后部铰接。电缆卷轴机构2设置于所述支架1上。收放筒3设置于所述支架1上,且所述收放筒3位于所述电缆卷轴机构2远离所述钻车6的一侧,所述收放筒3的转速与所述履带底盘的运行速度正相关。第一段电缆4一端与供电开关7电连接,另一端经过收放筒3后与在电缆卷轴机构2连接,所述第一段电缆4具有在所述电缆卷轴机构2上缠绕的趋势。第二段电缆5一端与所述第一段电缆4电连接,所述第二段电缆5的另一端与所述钻车6电连接。The cable retracting and releasing mechanism provided with the tunnel drilling rig includes: a bracket 1, a cable reel mechanism 2, a retracting and releasing cylinder 3, a first section of cable 4 and a second section of cable 5. Among them, the bracket 1 is hinged to the rear of the drilling vehicle 6. The cable reel mechanism 2 is arranged on the bracket 1. The retracting and releasing cylinder 3 is arranged on the bracket 1, and the retracting and releasing cylinder 3 is located on the side of the cable reel mechanism 2 away from the drilling vehicle 6, and the rotation speed of the retracting and releasing cylinder 3 is positively correlated with the running speed of the crawler chassis. One end of the first section of cable 4 is electrically connected to the power switch 7, and the other end is connected to the cable reel mechanism 2 after passing through the retracting and releasing cylinder 3, and the first section of cable 4 has a tendency to be wound on the cable reel mechanism 2. One end of the second section of cable 5 is electrically connected to the first section of cable 4, and the other end of the second section of cable 5 is electrically connected to the drilling vehicle 6.
优选地,所述支架1包括车体,所述车体上部包括固定平台,所述车体下部包括车轮,多个所述车轮中的至少一个车轮与所述同步件连接,所述同步件被配置为驱动所述收放筒3以所述车轮速度等比例转动。Preferably, the bracket 1 includes a vehicle body, the upper part of the vehicle body includes a fixed platform, the lower part of the vehicle body includes wheels, at least one wheel among the multiple wheels is connected to the synchronizer, and the synchronizer is configured to drive the retractable cylinder 3 to rotate in proportion to the wheel speed.
车体可以采用履带式底盘,即多个车轮外部包裹履带。The vehicle body can adopt a tracked chassis, that is, multiple wheels are wrapped with tracks.
优选地,所述电缆卷轴机构2包括:卷轴支架21、卷轴22和中轴23。其中,两个所述卷轴支架21相对设置,且所述卷轴支架21固定于所述固定平台上。卷轴22为滚筒结构,活动设置于两个所述卷轴支架21之间,所述卷轴22具有绕其中心线转动的趋势,所述第一段电缆4的另一端与所述卷轴22固定连接,且延伸至所述卷轴22内部。中轴23贯穿所述卷轴22中部,所述中轴23的两端与两个所述卷轴22一一对应地固定连接,且所述中轴23与支架1通过轴承连接;Preferably, the cable reel mechanism 2 comprises: a reel support 21, a reel 22 and a central axis 23. The two reel supports 21 are arranged opposite to each other, and the reel supports 21 are fixed on the fixed platform. The reel 22 is a roller structure, movably arranged between the two reel supports 21, and the reel 22 has a tendency to rotate around its center line. The other end of the first section of cable 4 is fixedly connected to the reel 22 and extends to the inside of the reel 22. The central axis 23 runs through the middle of the reel 22, and the two ends of the central axis 23 are fixedly connected to the two reels 22 in a one-to-one correspondence, and the central axis 23 is connected to the support 1 through a bearing;
优选地,所述电缆卷轴机构2还包括驱动轴24,所述驱动轴24与所述收放筒3之间通过链条驱动。所述电缆卷轴机构2还包括摩擦离合器25,所述摩擦离合器25一端与所述驱动轴24固定连接,所述摩擦离合器25另一端与中轴23固定连接。Preferably, the cable reel mechanism 2 further comprises a driving shaft 24, and the driving shaft 24 and the retracting cylinder 3 are driven by a chain. The cable reel mechanism 2 further comprises a friction clutch 25, one end of which is fixedly connected to the driving shaft 24, and the other end of which is fixedly connected to the central shaft 23.
摩擦离合器25工作时两端可以产生相对滑动。When the friction clutch 25 is working, relative sliding can occur at both ends.
优选地,所述电缆卷轴机构2还包括防爆滑环26,所述防爆滑环26固定于所述卷轴22一侧,且所述防爆滑环26面向所述卷轴22内部的一侧与所述第一段电缆4的另一端电连接,所述防爆滑环26面向所述卷轴22外部的一侧与所述第二段电缆5一端电连接。Preferably, the cable reel mechanism 2 also includes an explosion-proof slip ring 26, which is fixed to one side of the reel 22, and the side of the explosion-proof slip ring 26 facing the inside of the reel 22 is electrically connected to the other end of the first section cable 4, and the side of the explosion-proof slip ring 26 facing the outside of the reel 22 is electrically connected to one end of the second section cable 5.
优选地,所述支架1上设置有收放筒支架,所述收放筒3活动设置于所述收放筒支架上,所述收放筒3具有绕其中心线转动的趋势。Preferably, a retractable cylinder bracket is provided on the bracket 1, and the retractable cylinder 3 is movably provided on the retractable cylinder bracket, and the retractable cylinder 3 has a tendency to rotate around its center line.
收放筒3与卷轴之间电缆线速度产生差异时,通过摩擦离合器打滑实现收放筒卷入/放出、电缆长度与卷轴22放出/卷入电缆长度一致。摩擦离合器与中轴连接一端设有单向阻尼装置27,防止卷轴22过量放出缆,而在卷轴22和收放筒3之间形成电缆堆积。When there is a difference in the cable line speed between the reel 3 and the reel, the friction clutch slips to achieve the reeling/releasing of the reel, and the cable length is consistent with the cable length released/reeled in the reel 22. A one-way damping device 27 is provided at one end of the friction clutch connected to the middle shaft to prevent the reel 22 from releasing the cable excessively and causing the cable to accumulate between the reel 22 and the reel 3.
优选地,所述同步件包括:主动齿轮31、从动齿轮32、第一链轮33和第二链轮34。其中,主动齿轮31与所述车轮中的至少一个车轮的轴端同轴固定连接。从动齿轮32与主动齿轮31啮合。第一链轮33与所述从动齿轮32同轴固定连接。第二链轮34与所述中轴23同轴固定连接,所述第一链轮33和第二链轮34之间设置有环形链条。Preferably, the synchronization member comprises: a driving gear 31, a driven gear 32, a first sprocket 33 and a second sprocket 34. The driving gear 31 is coaxially fixedly connected to the shaft end of at least one of the wheels. The driven gear 32 is meshed with the driving gear 31. The first sprocket 33 is coaxially fixedly connected to the driven gear 32. The second sprocket 34 is coaxially fixedly connected to the middle shaft 23, and an annular chain is arranged between the first sprocket 33 and the second sprocket 34.
本实用新型的具体使用方式如下:The specific usage of the utility model is as follows:
当钻车6向前运行时,即钻车6向远离供电开关的方向运行时,钻车6拖动支架1运行时,车轮的轴端通过同步件驱动收放筒3运行,收放筒3转动过程中,可以将电缆向远离钻车6的方向拉动,实现电缆放线,且放线距离与钻车6运行距离一致。When the drilling vehicle 6 moves forward, that is, the drilling vehicle 6 moves in the direction away from the power switch, the drilling vehicle 6 drags the bracket 1 to run, and the axial end of the wheel drives the retractable cylinder 3 to run through the synchronous member. During the rotation of the retractable cylinder 3, the cable can be pulled in the direction away from the drilling vehicle 6 to realize cable pay-out, and the pay-out distance is consistent with the running distance of the drilling vehicle 6.
当钻车6向靠近供电开关的方向运行时,收放筒3在同步件的作用下将电缆收卷,同时驱动卷轴22转动,使卷轴22完成对电缆收纳。收放筒3可以避免电缆收卷或放线时产生额外应力作用在供电开关7上,防止电缆在卷轴22上收卷时排列凌乱。When the drilling vehicle 6 moves toward the power switch, the reel 3 reels the cable under the action of the synchronous member, and drives the reel 22 to rotate, so that the reel 22 completes the cable storage. The reel 3 can avoid the extra stress generated when the cable is reeled or unreeled, and prevent the cable from being arranged in a disorderly manner when it is reeled on the reel 22.
在本说明书的描述中,具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, specific features, structures, materials or characteristics may be combined in an appropriate manner in any one or more embodiments or examples.
以上仅为本实用新型的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本实用新型的保护范围之内。因此,本实用新型的保护范围应以权利要求的保护范围为准。The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited to this. Any changes or substitutions that can be easily thought of by any technician familiar with the technical field within the technical scope disclosed by the utility model should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.
Claims (7)
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