CN221756433U - Abandoned concrete recovery regeneration device - Google Patents
Abandoned concrete recovery regeneration device Download PDFInfo
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- CN221756433U CN221756433U CN202323520320.3U CN202323520320U CN221756433U CN 221756433 U CN221756433 U CN 221756433U CN 202323520320 U CN202323520320 U CN 202323520320U CN 221756433 U CN221756433 U CN 221756433U
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- 230000008929 regeneration Effects 0.000 title claims description 11
- 238000011069 regeneration method Methods 0.000 title claims description 11
- 238000011084 recovery Methods 0.000 title description 3
- 239000002699 waste material Substances 0.000 claims abstract description 35
- 238000003756 stirring Methods 0.000 claims abstract description 29
- 238000004064 recycling Methods 0.000 claims abstract description 17
- 239000004115 Sodium Silicate Substances 0.000 claims abstract description 10
- 230000005540 biological transmission Effects 0.000 claims abstract description 10
- 229920002401 polyacrylamide Polymers 0.000 claims abstract description 10
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 claims abstract description 10
- 229910052911 sodium silicate Inorganic materials 0.000 claims abstract description 10
- 230000001172 regenerating effect Effects 0.000 claims abstract 6
- 238000003860 storage Methods 0.000 claims description 16
- 238000007790 scraping Methods 0.000 claims 3
- 238000010030 laminating Methods 0.000 claims 1
- 238000002156 mixing Methods 0.000 abstract description 43
- 239000004568 cement Substances 0.000 abstract description 8
- 238000003912 environmental pollution Methods 0.000 abstract description 4
- 239000002002 slurry Substances 0.000 abstract description 4
- 239000007787 solid Substances 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000007774 longterm Effects 0.000 description 3
- 238000007711 solidification Methods 0.000 description 3
- 230000008023 solidification Effects 0.000 description 3
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000005192 partition Methods 0.000 description 2
- 239000013049 sediment Substances 0.000 description 2
- 239000010865 sewage Substances 0.000 description 2
- 239000002910 solid waste Substances 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
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- Processing Of Solid Wastes (AREA)
Abstract
Description
技术领域Technical Field
本实用新型涉及混凝土回收技术领域,尤其涉及一种废弃混凝土回收再生成装置。The utility model relates to the technical field of concrete recycling, in particular to a waste concrete recycling and regeneration device.
背景技术Background Art
混凝土搅拌站在生产和营运的过程中会产生不能使用而需要废弃的混凝土。其中成因包括有在生产过程中或从混凝土运送到工地后发现不能使用,或在使用完成后多出来的混凝土,混凝土搅拌站在生产过程中需要用水清洗搅拌机或清洗搅拌车所产生而有不能使用的混凝土,以及因其它原因不能使用而需要废弃的混凝土。Concrete batching plants produce unusable concrete that needs to be discarded during production and operation. The causes include concrete that is found to be unusable during production or after it is transported to the construction site, or excess concrete after use, concrete that is unusable due to the need to use water to clean the mixer or the mixer truck during production, and concrete that cannot be used and needs to be discarded due to other reasons.
现有的处理方式存在产生大量固废,对堆填区造成极大压力,需要大面积地方处理,处理及倾倒成本极高,并且还会导致沉淀物和污水产生,最终造成环境污染的问题。Existing treatment methods generate a large amount of solid waste, which puts great pressure on landfills, requires large areas of land for treatment, has extremely high treatment and dumping costs, and also leads to the generation of sediment and sewage, ultimately causing environmental pollution.
实用新型内容Utility Model Content
本实用新型的目的是为了解决现有技术中存在处理方式存在产生大量固废,对堆填区造成极大压力,需要大面积地方处理,处理及倾倒成本极高,并且还会导致沉淀物和污水产生,最终造成环境污染的问题,而提出的一种废弃混凝土回收再生成装置。The purpose of the utility model is to solve the problem that the treatment methods in the prior art generate a large amount of solid waste, cause great pressure on landfills, require a large area for treatment, have extremely high treatment and dumping costs, and also lead to the generation of sediment and sewage, which ultimately causes environmental pollution, and propose a waste concrete recycling and regeneration device.
为了实现上述目的,本实用新型采用了如下技术方案:一种废弃混凝土回收再生成装置,包括搅拌罐,所述搅拌罐的顶部一侧设置有接料斗,所述搅拌罐的顶部另一侧安装有聚丙烯酰胺添加器和硅酸钠添加器,所述搅拌罐的顶部中心设置有搅拌电机,所述搅拌电机的底部贯穿于搅拌罐的内侧,所述搅拌电机的底部安装有传动轴,所述传动轴的外壁均匀分布有多个搅拌桨。In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a waste concrete recycling and regeneration device, comprising a mixing tank, a material receiving hopper is arranged on one side of the top of the mixing tank, a polyacrylamide adder and a sodium silicate adder are installed on the other side of the top of the mixing tank, a mixing motor is arranged at the top center of the mixing tank, the bottom of the mixing motor passes through the inner side of the mixing tank, a transmission shaft is installed at the bottom of the mixing motor, and a plurality of mixing paddles are evenly distributed on the outer wall of the transmission shaft.
优选的,所述搅拌桨的一端安装有刮板,所述刮板的侧面安装有刮刀。Preferably, a scraper is installed at one end of the stirring paddle, and a scraper is installed on the side of the scraper.
优选的,所述刮刀的侧面设置有滑装条,所述滑装条滑动连接在刮板的内侧,所述刮刀贴合在搅拌罐的内壁。Preferably, a sliding strip is provided on the side of the scraper, and the sliding strip is slidably connected to the inner side of the scraper, and the scraper is attached to the inner wall of the mixing tank.
优选的,所述搅拌罐的底部设置有出料口,所述搅拌罐的底部安装有输送架。Preferably, a discharge port is provided at the bottom of the stirring tank, and a conveying frame is installed at the bottom of the stirring tank.
优选的,所述输送架的两端设置有输送轴,所述输送轴的外壁缠绕有输送带,单个所述输送轴的一端安装有输送电机。Preferably, conveying shafts are provided at both ends of the conveying frame, a conveying belt is wound around the outer wall of the conveying shaft, and a conveying motor is installed at one end of a single conveying shaft.
优选的,所述输送架的底部安装有底板,所述底板的一端安装有贮料斗,所述贮料斗的底部安装有下料隔板,所述贮料斗设置在输送架的一端。Preferably, a bottom plate is installed at the bottom of the conveying frame, a storage hopper is installed at one end of the bottom plate, a material discharge partition is installed at the bottom of the storage hopper, and the storage hopper is arranged at one end of the conveying frame.
与现有技术相比,本实用新型的优点和积极效果在于,Compared with the prior art, the advantages and positive effects of the utility model are:
1、本实用新型中,大量减少因使用现时方案处理废弃混凝土所产生需要倾倒的固体及水泥浆料的废料,从而减轻堆填区接收废料的压力,节省混凝土搅拌站在以现时方案处理废弃混凝土所需要的面积和空间,改善混凝土搅拌站在以现时方案处理废弃混凝土对堆填区所产生的压力,降低混凝土搅拌站的环境污染,节省废弃混凝土的处理费用和倾倒费用,通过使用从本专利技术方案所产出的再生骨料在新生产的混凝土中代替部份的全新骨料,节省原材料成本。1. The utility model can greatly reduce the solid and cement slurry wastes that need to be dumped when using the current solution to treat waste concrete, thereby reducing the pressure on landfills to receive waste materials, saving the area and space required for concrete mixing plants to treat waste concrete with the current solution, improving the pressure on landfills caused by concrete mixing plants when treating waste concrete with the current solution, reducing environmental pollution of concrete mixing plants, saving the cost of treating and dumping waste concrete, and saving raw material costs by using the recycled aggregates produced by the patented technical solution to replace part of the new aggregates in the newly produced concrete.
2、本实用新型中,通过刮板配合刮刀贴合在搅拌罐的内壁,在搅拌的过程中对搅拌罐的内壁进行刮除清洁,有利于减少混凝土凝固在搅拌罐的内部,保证了充分的搅拌回收工作,同时刮刀采用滑装条滑动安装在刮板上,可以方便了进行拆卸,便于在出现磨损后进行更换,保证长期使用后的清洁效果。2. In the utility model, the scraper is fitted on the inner wall of the mixing tank by the scraper blade, and the inner wall of the mixing tank is scraped and cleaned during the mixing process, which is beneficial to reduce the solidification of concrete inside the mixing tank and ensures sufficient mixing and recycling work. At the same time, the scraper is slidably installed on the scraper with a sliding strip, which can be easily disassembled and replaced after wear and tear, ensuring the cleaning effect after long-term use.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型提出一种废弃混凝土回收再生成装置的立体结构示意图;FIG1 is a schematic diagram of the three-dimensional structure of a waste concrete recycling and regeneration device proposed by the utility model;
图2为本实用新型提出一种废弃混凝土回收再生成装置的剖视结构示意图;FIG2 is a schematic cross-sectional view of a waste concrete recycling and regeneration device proposed by the present invention;
图3为本实用新型提出一种废弃混凝土回收再生成装置的部分结构示意图;FIG3 is a partial structural schematic diagram of a waste concrete recycling and regeneration device proposed by the utility model;
图4为本实用新型提出一种废弃混凝土回收再生成装置的A处放大结构示意图。FIG4 is an enlarged structural schematic diagram of point A of a waste concrete recycling and regeneration device proposed by the present invention.
图例说明:1、搅拌罐;2、接料斗;3、搅拌电机;4、传动轴;5、搅拌桨;6、刮板;7、刮刀;8、聚丙烯酰胺添加器;9、硅酸钠添加器;10、出料口;11、输送架;12、输送带;13、输送轴;14、输送电机;15、贮料斗;16、下料隔板;17、滑装条。Legend: 1. Mixing tank; 2. Receiving hopper; 3. Mixing motor; 4. Transmission shaft; 5. Mixing paddle; 6. Scraper; 7. Scraper; 8. Polyacrylamide adder; 9. Sodium silicate adder; 10. Discharge port; 11. Conveyor rack; 12. Conveyor belt; 13. Conveyor shaft; 14. Conveyor motor; 15. Storage hopper; 16. Unloading partition; 17. Sliding strip.
具体实施方式DETAILED DESCRIPTION
为了能够更清楚地理解本实用新型的上述目的、特征和优点,下面结合附图和实施例对本实用新型做进一步说明。需要说明的是,在不冲突的情况下,本申请的实施例及实施例中的特征可以相互组合。In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
在下面的描述中阐述了很多具体细节以便于充分理解本实用新型,但是,本实用新型还可以采用不同于在此描述的其他方式来实施,因此,本实用新型并不限于下面公开说明书的具体实施例的限制。In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.
实施例1Example 1
如图1-图4所示,本实用新型提供一种技术方案:一种废弃混凝土回收再生成装置,包括搅拌罐1,搅拌罐1的顶部一侧设置有接料斗2,搅拌罐1的顶部另一侧安装有聚丙烯酰胺添加器8和硅酸钠添加器9,搅拌罐1的顶部中心设置有搅拌电机3,搅拌电机3的底部贯穿于搅拌罐1的内侧,搅拌电机3的底部安装有传动轴4,传动轴4的外壁均匀分布有多个搅拌桨5,搅拌罐1的底部设置有出料口10,搅拌罐1的底部安装有输送架11。As shown in Figures 1 to 4, the utility model provides a technical solution: a waste concrete recycling and regeneration device, including a mixing tank 1, a receiving hopper 2 is arranged on one side of the top of the mixing tank 1, a polyacrylamide adder 8 and a sodium silicate adder 9 are installed on the other side of the top of the mixing tank 1, a mixing motor 3 is arranged at the top center of the mixing tank 1, the bottom of the mixing motor 3 runs through the inner side of the mixing tank 1, a transmission shaft 4 is installed at the bottom of the mixing motor 3, a plurality of stirring paddles 5 are evenly distributed on the outer wall of the transmission shaft 4, a discharge port 10 is arranged at the bottom of the mixing tank 1, and a conveying frame 11 is installed at the bottom of the mixing tank 1.
在本实施例中,接料斗2可以接收从混凝土搅拌车或其它混凝土的装载或运输器具倾倒出来的废弃混凝土,通过聚丙烯酰胺添加器8和硅酸钠添加器9可以分别装入聚丙烯酰胺和硅酸钠,前者的作用为将废弃混凝土中的水份吸收,所需掺量视乎废弃混凝土的湿度,一般为每立方米混凝土0.1kg至10kg;后者的作用是使废弃混凝土中水份被吸收及黏附在废弃混凝土中的粗骨料表面的水泥浆体快速凝固,从而形成被硬化的水泥浆体包裹的骨料,其可以在新鲜混凝土部份代替全新骨料使用,通过搅拌电机3驱动传动轴4传动,进而带动搅拌桨5对内部的混凝土混合物进行搅拌,实现了再生成的效果,出料口10可以在制成后提供排出工作,通过输送架11方便了对排出的物料进行输送。In this embodiment, the receiving hopper 2 can receive waste concrete dumped from a concrete mixer or other concrete loading or transportation equipment, and polyacrylamide and sodium silicate can be added respectively through the polyacrylamide adder 8 and the sodium silicate adder 9. The former is used to absorb moisture in the waste concrete, and the required dosage depends on the humidity of the waste concrete, generally 0.1kg to 10kg per cubic meter of concrete; the latter is used to make the cement paste absorbed by the moisture in the waste concrete and adhered to the surface of the coarse aggregate in the waste concrete quickly solidify, thereby forming aggregates wrapped by hardened cement paste, which can replace new aggregates in the fresh concrete part. The transmission shaft 4 is driven by the stirring motor 3, and then the stirring paddle 5 is driven to stir the internal concrete mixture, thereby achieving the effect of regeneration. The discharge port 10 can provide discharge work after production, and the conveying frame 11 facilitates the transportation of the discharged materials.
实施例2Example 2
如图1-图4所示,搅拌桨5的一端安装有刮板6,刮板6的侧面安装有刮刀7,刮刀7的侧面设置有滑装条17,滑装条17滑动连接在刮板6的内侧,刮刀7贴合在搅拌罐1的内壁,输送架11的两端设置有输送轴13,输送轴13的外壁缠绕有输送带12,单个输送轴13的一端安装有输送电机14,输送架11的底部安装有底板,底板的一端安装有贮料斗15,贮料斗15的底部安装有下料隔板16,贮料斗15设置在输送架11的一端。As shown in Figures 1 to 4, a scraper 6 is installed at one end of the stirring paddle 5, a scraper 7 is installed on the side of the scraper 6, a sliding strip 17 is provided on the side of the scraper 7, the sliding strip 17 is slidably connected to the inner side of the scraper 6, the scraper 7 is attached to the inner wall of the stirring tank 1, conveying shafts 13 are provided at both ends of the conveying frame 11, the outer wall of the conveying shaft 13 is wrapped with a conveying belt 12, a conveying motor 14 is installed at one end of the single conveying shaft 13, a bottom plate is installed at the bottom of the conveying frame 11, a storage hopper 15 is installed at one end of the bottom plate, a material discharge baffle 16 is installed at the bottom of the storage hopper 15, and the storage hopper 15 is arranged at one end of the conveying frame 11.
在本实施例中,通过刮板6配合刮刀7贴合在搅拌罐1的内壁,在搅拌的过程中对搅拌罐1的内壁进行刮除清洁,有利于减少混凝土凝固在搅拌罐1的内部,保证了充分的搅拌回收工作,同时刮刀7采用滑装条17滑动安装在刮板6上,可以方便了进行拆卸,便于在出现磨损后进行更换,保证长期使用后的清洁效果,输送电机14驱动输送轴13转动,进而带动输送带12实现输送至贮料斗15内部存储,通过贮料斗15进行收集,将产出的被硬化的水泥浆体包裹的骨料贮存并准备重新使用在新鲜混凝土的生产中。In this embodiment, the scraper 6 cooperates with the scraper 7 to fit the inner wall of the mixing tank 1, and the inner wall of the mixing tank 1 is scraped and cleaned during the mixing process, which is beneficial to reduce the solidification of concrete inside the mixing tank 1 and ensure sufficient mixing and recovery work. At the same time, the scraper 7 is slidably installed on the scraper 6 using a sliding strip 17, which can be easily disassembled and replaced after wear and tear, thereby ensuring the cleaning effect after long-term use. The conveying motor 14 drives the conveying shaft 13 to rotate, thereby driving the conveyor belt 12 to realize conveying to the storage hopper 15 for storage, and the storage hopper 15 collects the aggregate wrapped in the hardened cement slurry and stores it for reuse in the production of fresh concrete.
本实施例的工作原理:在使用时,首先接料斗2可以接收从混凝土搅拌车或其它混凝土的装载或运输器具倾倒出来的废弃混凝土,通过聚丙烯酰胺添加器8和硅酸钠添加器9可以分别加入聚丙烯酰胺和硅酸钠,聚丙烯酰胺的作用为将废弃混凝土中的水份吸收,硅酸钠使废弃混凝土中水份被吸收及黏附在废弃混凝土中的粗骨料表面的水泥浆体快速凝固,从而形成被硬化的水泥浆体包裹的骨料,其可以在新鲜混凝土部份代替全新骨料使用,通过刮板6配合刮刀7贴合在搅拌罐1的内壁,在搅拌的过程中对搅拌罐1的内壁进行刮除清洁,有利于减少混凝土凝固在搅拌罐1的内部,保证了充分的搅拌回收工作,同时刮刀7采用滑装条17滑动安装在刮板6上,可以方便了进行拆卸,便于在出现磨损后进行更换,保证长期使用后的清洁效果,输送电机14驱动输送轴13转动,进而带动输送带12实现输送至贮料斗15内部存储,通过贮料斗15进行收集,将产出的被硬化的水泥浆体包裹的骨料贮存并准备重新使用在新鲜混凝土的生产中。Working principle of this embodiment: when in use, first, the receiving hopper 2 can receive the waste concrete dumped from the concrete mixer or other concrete loading or transportation equipment, and polyacrylamide and sodium silicate can be added respectively through the polyacrylamide adder 8 and the sodium silicate adder 9. The function of polyacrylamide is to absorb the moisture in the waste concrete, and the sodium silicate makes the cement paste absorbed by the moisture in the waste concrete and adhered to the surface of the coarse aggregate in the waste concrete to solidify quickly, thereby forming the aggregate wrapped by the hardened cement paste, which can replace the new aggregate in the fresh concrete part, and the scraper 6 cooperates with the scraper 7 to fit on the mixing The inner wall of the mixing tank 1 is scraped and cleaned during the mixing process, which is beneficial to reduce the solidification of concrete inside the mixing tank 1 and ensure sufficient mixing and recovery work. At the same time, the scraper 7 is slidably installed on the scraper 6 using a sliding strip 17, which can be easily disassembled and replaced after wear and tear, ensuring the cleaning effect after long-term use. The conveying motor 14 drives the conveying shaft 13 to rotate, thereby driving the conveyor belt 12 to transport it to the storage hopper 15 for storage. The storage hopper 15 collects the aggregate wrapped in the hardened cement slurry and stores it for reuse in the production of fresh concrete.
以上所述,仅是本实用新型的较佳实施例而已,并非是对本实用新型作其它形式的限制,任何熟悉本专业的技术人员可能利用上述揭示的技术内容加以变更或改型为等同变化的等效实施例应用于其它领域,但是凡是未脱离本实用新型技术方案内容,依据本实用新型的技术实质对以上实施例所作的任何简单修改、等同变化与改型,仍属于本实用新型技术方案的保护范围。The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims (6)
Priority Applications (1)
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