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CN221749016U - A crushing and returning machine for oil-tea residues - Google Patents

A crushing and returning machine for oil-tea residues Download PDF

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Publication number
CN221749016U
CN221749016U CN202323346281.XU CN202323346281U CN221749016U CN 221749016 U CN221749016 U CN 221749016U CN 202323346281 U CN202323346281 U CN 202323346281U CN 221749016 U CN221749016 U CN 221749016U
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crushing
fixedly connected
hammer
protective cover
shaft
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陈平录
王晨曦
许静
刘木华
周雨晨
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Jiangxi Agricultural University
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Jiangxi Agricultural University
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Abstract

The utility model provides a crushing and returning machine for oil tea residues, which comprises a crushing chamber, a power and transmission device, a frame and a movable wheel. The crushing chamber is provided with an air supply impeller, a fixed blade, a hammer blade, a movable blade and a centrifugal impeller; during operation, the movable knife, the fixed knife and the hammer can simultaneously shear and hammer the residue to crush the residue; meanwhile, the rotating centrifugal impeller and the air supply impeller can generate wind force to perform air separation on the residues in the crushing chamber, the residues with qualified crushing granularity are blown away and discharged, and the residues which do not reach the standard are left in the crushing chamber to be continuously crushed, so that the purposes of crushing, screening and returning the residues are achieved.

Description

一种用于油茶杂余物的粉碎还田机A crushing and returning machine for oil-tea residues

技术领域Technical Field

本实用新型涉及油茶杂余物处理技术领域,更具体地,涉及一种用于油茶杂余物的粉碎还田机。The utility model relates to the technical field of oil-tea residue processing, and more specifically, to a crushing and returning machine for oil-tea residue.

背景技术Background Art

在油茶林的抚育管理中,不仅需要对油茶树进行枝条的修剪,也需要对林地进行除草除灌作业,在这些作业中会产生大量的废弃的油茶和灌木枝条以及杂草茎秆留在林地间,这些杂余物随意散落在林地间会阻碍后续的作业。目前,大部分油茶林种植户对于这些杂余物的主要处理方式是集中堆放、拢堆焚烧、就地掩埋,这不仅会造成安全隐患和环境污染,同时也造成大量的生物质资源的浪费。若能将这些杂余物粉碎还田回铺土壤表面,不仅可以变废为宝减少化肥的使用,而且对土壤水分的保持也有积极的作用。因此急需开发油茶林杂余物粉碎还田机械。In the cultivation and management of oil tea forests, it is necessary not only to prune the branches of oil tea trees, but also to weed and de-shrub the forest land. During these operations, a large number of discarded oil tea and shrub branches and weed stems will be left in the forest land. These debris scattered randomly in the forest land will hinder subsequent operations. At present, the main way for most oil tea forest growers to deal with these debris is centralized stacking, pile burning, and on-site burial, which will not only cause safety hazards and environmental pollution, but also cause a large amount of waste of biomass resources. If these debris can be crushed and returned to the field and spread on the soil surface, it can not only turn waste into treasure and reduce the use of chemical fertilizers, but also have a positive effect on the maintenance of soil moisture. Therefore, it is urgent to develop machinery for crushing and returning oil tea forest debris to the field.

虽然目前已经研发出了很多成熟的粉碎还田机械,但大多数的粉碎还田机械可粉碎的物料单一,多数仅能粉碎特性相近的物料;CN202320681554.7中公布了一种水草粉碎装置,为了避免粉碎物料发生缠绕主轴的现象,设有切割刀先把物料切割成小段后再由粉碎刀进行粉碎,整体结构复杂,且切割刀的主轴也有几率被缠绕;CN202320598584.1中公布了一种葡萄枝粉碎装置,通过筛网来对粉碎物料进行筛分,未被粉碎彻底的物料将被留在筛网内,在筛分时容易造成筛网堵塞,影响粉碎机的工作效率。Although many mature crushing and returning machines have been developed, most of them can only crush a single material, and most of them can only crush materials with similar characteristics; CN202320681554.7 discloses a water grass crushing device. In order to prevent the crushed material from winding around the main shaft, a cutting knife is provided to cut the material into small sections before the crushing knife is used to crush it. The overall structure is complex, and the main shaft of the cutting knife may be entangled; CN202320598584.1 discloses a grape branch crushing device, which uses a screen to screen the crushed material. The material that has not been completely crushed will be retained in the screen, which may easily cause the screen to be blocked during screening, affecting the working efficiency of the crusher.

发明内容Summary of the invention

本实用新型针对上述问题,提供了一种用于油茶杂余物的粉碎还田机。In view of the above problems, the utility model provides a machine for crushing and returning oil-tea residues to the field.

为了实现上述目的,本实用新型采用的技术方案是:In order to achieve the above purpose, the technical solution adopted by the utility model is:

本实用新型提供一种用于油茶杂余物的粉碎还田机,其特征在于:包括粉碎室、动力及传动装置、机架、移动轮;所述粉碎室及动力及传动装置采用紧固连接固定在机架上;所述移动轮采用紧固连接固定在机架底部。The utility model provides a crushing and returning machine for oil-tea residues, which is characterized by comprising a crushing chamber, a power and transmission device, a frame, and moving wheels; the crushing chamber and the power and transmission device are fixed on the frame by fastening connection; the moving wheels are fixed to the bottom of the frame by fastening connection.

在一些实施例中,所述粉碎室包括安装于最外端的呈圆柱状的保护罩,位于保护罩前端上部的进料口、位于保护罩右后端底部的出料口、位于保护罩左端的进风口、固定连接于保护罩圆柱面内部的定刀刀架、通过两端轴承安装在保护罩中部的粉碎刀轴、固定连接在粉碎刀轴的左侧的送风叶轮、位于送风叶轮右侧且两端固定连接于保护罩圆柱面内部并与粉碎刀轴连接形成转动连接的导风板、固定连接在粉碎刀轴右端的离心叶轮、固定连接于粉碎刀轴中部的锤片安装座、通过销轴安装在锤片安装座上的锤片、固定连接于每两个锤片安装座间且沿着粉碎刀轴轴向布置的动刀刀架、固定连接于动刀刀架前后端面且沿着粉碎刀轴轴向均匀分布的若干把动刀,固定连接于定刀刀架上且沿着粉碎刀轴轴向均匀分布的若干把定刀。In some embodiments, the crushing chamber includes a cylindrical protective cover installed at the outermost end, a feed port located at the upper front end of the protective cover, a discharge port located at the bottom of the right rear end of the protective cover, an air inlet located at the left end of the protective cover, a fixed knife holder fixedly connected to the inside of the cylindrical surface of the protective cover, a crushing knife shaft installed in the middle of the protective cover through bearings at both ends, an air supply impeller fixedly connected to the left side of the crushing knife shaft, an air guide plate located on the right side of the air supply impeller and fixedly connected to the inside of the cylindrical surface of the protective cover at both ends and connected to the crushing knife shaft to form a rotational connection, a centrifugal impeller fixedly connected to the right end of the crushing knife shaft, a hammer mounting seat fixedly connected to the middle of the crushing knife shaft, a hammer mounted on the hammer mounting seat through a pin shaft, a moving knife holder fixedly connected between every two hammer mounting seats and arranged along the axial direction of the crushing knife shaft, a plurality of moving knives fixedly connected to the front and rear end surfaces of the moving knife holder and evenly distributed along the axial direction of the crushing knife shaft, and a plurality of fixed knives fixedly connected to the fixed knife holder and evenly distributed along the axial direction of the crushing knife shaft.

在一些实施例中,动力及传动装置所述动力及传动装置包括固定连接与机架上面的电机、与电机输出轴固定连接的主动带轮、与所述粉碎刀轴最左侧固定连接的从动带轮、用于在主动带轮和从动带轮之间并传递动力的传动带。In some embodiments, the power and transmission device includes a motor fixedly connected to the frame, a driving pulley fixedly connected to the motor output shaft, a driven pulley fixedly connected to the leftmost side of the crushing knife shaft, and a transmission belt for transmitting power between the driving pulley and the driven pulley.

在一些实施例中,所述的定刀、动刀以及锤片的其位置关系为:定刀刃口朝下安装,每把定刀的下方会安装有对应的以所述粉碎刀轴为中心周向布置的若干把动刀,动刀刃口朝外进行安装,锤片安装在动刀刀片的左右两端,形成每个动刀刀片的左右两侧都有一个锤片。In some embodiments, the positional relationship of the fixed knife, movable knife and hammer is as follows: the fixed knife is installed with its cutting edge facing downward, and a corresponding number of movable knives are installed below each fixed knife, which are arranged circumferentially with the crushing knife shaft as the center, and the movable knife cutting edge is installed outward, and the hammers are installed at the left and right ends of the movable knife blade, so that there is a hammer on the left and right sides of each movable knife blade.

本实用新型的有益效果:粉碎刀轴上的动刀与粉碎室的定刀配合可直接对韧性高长度长的物料进行剪切短截,无需再进行短截的前处理,且采用风力筛分的方法对物料粒度进行控制,避免筛网孔堵塞的问题,提高粉碎机的工作效率。The beneficial effects of the utility model are as follows: the moving knife on the crushing knife shaft cooperates with the fixed knife in the crushing chamber to directly cut and shorten the materials with high toughness and long length, without the need for pre-treatment of the shortening, and the material particle size is controlled by wind screening method, avoiding the problem of clogging of the screen holes, thereby improving the working efficiency of the crusher.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

为了更清楚地说明本申请实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本申请的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.

图1为本实用新型的一种用于油茶杂余物的粉碎还田机的立体结构示意图。Fig. 1 is a schematic diagram of the three-dimensional structure of a machine for crushing and returning oil-tea residues to the field according to the utility model.

图2为本实用新型的一种用于油茶杂余物的粉碎还田机的右视图。FIG2 is a right side view of a machine for crushing and returning oil-tea residues to the field according to the utility model.

图3为本实用新型的一种用于油茶杂余物的粉碎还田机的动力及传动装置结构示意图。FIG3 is a schematic diagram of the power and transmission structure of a machine for crushing and returning oil-tea residues to the field according to the utility model.

图4为本实用新型的一种用于油茶杂余物的粉碎还田机的粉碎室内部结构示意图。FIG4 is a schematic diagram of the internal structure of a pulverizing chamber of a machine for pulverizing and returning oil-tea residues to the field according to the utility model.

图5为本实用新型的动刀和动刀刀架、定刀和定刀刀架连接示意图。Fig. 5 is a schematic diagram showing the connection between the movable knife and the movable knife holder, and the fixed knife and the fixed knife holder of the utility model.

图6为本实用新型的动刀刀架和锤片安装座结构示意图。FIG6 is a schematic diagram of the structure of the movable knife holder and the hammer piece mounting seat of the utility model.

图7为本实用新型的导风板结构示意图。FIG. 7 is a schematic diagram of the structure of the air guide plate of the present invention.

图中各图标示意:1粉碎室、2动力及传动装置、3机架、4移动轮、101进料口、102送风叶轮、103粉碎刀轴、104导风板、105定刀刀架、106定刀、107动刀刀架、108锤片、109动刀、110离心叶轮、111出料口、112保护罩、113进风口、114锤片安装座、201电机、202主动带轮、203从动带轮、204传动带;The icons in the figure indicate: 1 crushing chamber, 2 power and transmission device, 3 frame, 4 moving wheel, 101 feed port, 102 air supply impeller, 103 crushing knife shaft, 104 air guide plate, 105 fixed knife holder, 106 fixed knife, 107 moving knife holder, 108 hammer, 109 moving knife, 110 centrifugal impeller, 111 discharge port, 112 protection cover, 113 air inlet, 114 hammer mounting seat, 201 motor, 202 driving pulley, 203 driven pulley, 204 transmission belt;

具体实施方式DETAILED DESCRIPTION

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

本实用新型所述的一种油茶杂余物的粉碎还田机,工作时,电机201输出轴上的主动带轮202通过传动带204带动与从动带轮203固定连接的粉碎刀轴103定轴转动,从而带动固定安装在粉碎刀轴103上的动刀刀架107和锤片安装座114转动,使得动刀109和锤片108绕粉碎刀轴103旋转,锤片108在离心力作用下绕其与锤片安装座114直径的连接铰链转动而被甩开。杂草、油茶树枝条等杂余物后由工人从进料口101投入粉碎室1内后,枝条等较硬的杂余物会被甩动的锤片108直接进行锤击粉碎,长度较长且韧性高的杂余物被动刀109和定刀106的配合剪切下进行短截后再被锤片108锤击粉碎。同时粉碎刀轴103的转动也会带动送风叶轮102和离心叶轮110旋转,送风叶轮102旋转产生风力通过导风板104对粉碎室1内的杂余物进行风选,粉碎粒度合格的杂余物在风力作用下吹至右端离心叶轮110处后,由离心叶轮110旋转产生的风力从出料口111排出还田,粉碎粒度未合格的杂余物则不会被吹走而是继续留在粉碎室1内继续粉碎直至达到合格的粉碎粒度。The utility model discloses a crushing and returning machine for oil-tea residues. When working, the driving pulley 202 on the output shaft of the motor 201 drives the fixed axis of the crushing blade shaft 103 fixedly connected to the driven pulley 203 to rotate through the transmission belt 204, thereby driving the moving blade holder 107 and the hammer mounting seat 114 fixedly installed on the crushing blade shaft 103 to rotate, so that the moving blade 109 and the hammer 108 rotate around the crushing blade shaft 103, and the hammer 108 rotates around the connecting hinge with the diameter of the hammer mounting seat 114 under the action of centrifugal force and is thrown away. After weeds, oil-tea tree branches and other debris are put into the crushing chamber 1 from the feed port 101 by workers, the branches and other harder debris will be directly hammered and crushed by the swinging hammer 108, and the longer and more tough debris will be shortened by the cooperation of the moving blade 109 and the fixed blade 106 and then hammered and crushed by the hammer 108. At the same time, the rotation of the crushing blade shaft 103 will also drive the air supply impeller 102 and the centrifugal impeller 110 to rotate. The rotation of the air supply impeller 102 generates wind force to select the debris in the crushing chamber 1 through the wind guide plate 104. After the debris with qualified crushing particle size is blown to the right end centrifugal impeller 110 under the action of wind force, the wind force generated by the rotation of the centrifugal impeller 110 is discharged from the discharge port 111 and returned to the field. The debris with unqualified crushing particle size will not be blown away but will continue to remain in the crushing chamber 1 and continue to be crushed until it reaches the qualified crushing particle size.

未工作时,锤片108处于自然垂落的状态,粉碎室1内空间较大,便于维护和保养,以及锤片108、动刀109和定刀106的调整或更换。When not in operation, the hammer 108 is in a naturally hanging state, and the space in the crushing chamber 1 is large, which is convenient for maintenance and adjustment or replacement of the hammer 108, the movable knife 109 and the fixed knife 106.

以上实施例仅表达了本实用新型的具体实施方式,其描述较为具体和详细,但并不能因此而理解为对本实用新型专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干替换和改进,这些都属于本实用新型的保护范围。The above embodiments only express the specific implementation methods of the utility model, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the patent of the utility model. It should be pointed out that for ordinary technicians in this field, several replacements and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model.

Claims (2)

1. A smash still field machine for tea-oil camellia remains, its characterized in that: comprises a frame (3), a power and transmission device (2) and a crushing chamber (1) which are fixedly connected above the frame, and four moving wheels (4) which are fixedly connected to the bottom of the frame;
The crushing chamber (1) comprises a cylindrical protective cover (112) arranged at the outermost end, a feeding hole (101) arranged at the upper part of the front end of the protective cover (112), a discharging hole (111) arranged at the bottom of the right rear end of the protective cover (112), an air inlet (113) arranged at the left end of the protective cover, a fixed cutter holder (105) fixedly connected to the inside of a cylindrical surface of the protective cover, a crushing cutter shaft (103) arranged at the middle part of the protective cover (112) through bearings at two ends, an air supply impeller (102) fixedly connected to the left side of the crushing cutter shaft (103), an air deflector (104) arranged at the right side of the air supply impeller (102) and fixedly connected to the inside of the cylindrical surface of the protective cover (112) and connected with the crushing cutter shaft (103) at two ends to form rotary connection, a centrifugal impeller (110) fixedly connected to the right end of the crushing cutter shaft (103), a hammer mounting seat (114) fixedly connected to the middle part of the crushing cutter shaft (103), a hammer blade (108) arranged on the hammer mounting seat (114) through a pin shaft, a movable cutter holder (107) fixedly connected to the position between every two hammer mounting seats (114) and axially arranged along the crushing cutter shaft (103), a plurality of movable cutter holders (107) which are uniformly distributed along the axial direction of the movable cutter shafts (109), a plurality of fixed knives (106) which are fixedly connected to the fixed knife rest (105) and are uniformly distributed along the axial direction of the crushing knife shaft (103);
the power and transmission device (2) comprises a motor (201) fixedly connected with the upper surface of the frame, a driving belt pulley (202) fixedly connected with an output shaft of the motor (201), a driven belt pulley (203) fixedly connected with the leftmost side of the crushing cutter shaft (103), and a transmission belt (204) used for transmitting power between the driving belt pulley (202) and the driven belt pulley (203).
2. The crushing and returning machine for oil tea residues according to claim 1, wherein the position relationship among the fixed cutter (106), the movable cutter (109) and the hammer (108) is as follows: the cutting edges of the fixed cutters (106) are arranged downwards, a plurality of corresponding movable cutters (109) which are circumferentially arranged with the crushing cutter shaft (103) as the center are arranged below each fixed cutter (106), the cutting edges of the movable cutters (109) are arranged outwards, and hammer blades (108) are arranged at the left end and the right end of each movable cutter (109) blade to form a hammer blade (108).
CN202323346281.XU 2023-12-08 2023-12-08 A crushing and returning machine for oil-tea residues Active CN221749016U (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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CN221749016U true CN221749016U (en) 2024-09-24

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