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CN221748700U - A power management module - Google Patents

A power management module Download PDF

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Publication number
CN221748700U
CN221748700U CN202323326254.6U CN202323326254U CN221748700U CN 221748700 U CN221748700 U CN 221748700U CN 202323326254 U CN202323326254 U CN 202323326254U CN 221748700 U CN221748700 U CN 221748700U
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circuit board
edge
power management
management module
cover body
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杜鸿昊
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Jingwei Hengrun Tianjin Research And Development Co ltd
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Jingwei Hengrun Tianjin Research And Development Co ltd
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Abstract

本申请公开一种电源管理模块,电源管理模块包括壳体、电路板以及盖体,壳体包括壁部,壁部围合形成在第一方向开口的容纳腔,壁部在开口形成有第一边沿,电路板至少部分搭接于第一边沿上,电路板设有接地区域,盖体盖设于电路板背离壳体的一侧,盖体包括主体部以及围设于主体部外周的第二边沿,主体部相对第二边沿向背离容纳腔的一侧拱起设置,第二边沿连接于第一边沿且将电路板封闭于容纳腔内,盖体至少部分压接于电路板的接地区域。本申请实施例中的电源管理模块,能够实现电源管理模块的静电防护,降低外部静电将电路板击穿的风险,提高电源管理模块的可靠性。

The present application discloses a power management module, which includes a shell, a circuit board and a cover body. The shell includes a wall portion, the wall portion encloses a receiving cavity opened in a first direction, the wall portion forms a first edge at the opening, the circuit board is at least partially overlapped on the first edge, the circuit board is provided with a grounding area, the cover body is provided on the side of the circuit board away from the shell, the cover body includes a main body portion and a second edge surrounding the outer periphery of the main body portion, the main body portion is arched relative to the second edge toward the side away from the receiving cavity, the second edge is connected to the first edge and the circuit board is enclosed in the receiving cavity, and the cover body is at least partially crimped to the grounding area of the circuit board. The power management module in the embodiment of the present application can realize electrostatic protection of the power management module, reduce the risk of external static electricity breaking down the circuit board, and improve the reliability of the power management module.

Description

一种电源管理模块A power management module

技术领域Technical Field

本申请涉及一种电源管理技术领域,尤其涉及一种电源管理模块。The present application relates to the technical field of power management, and in particular to a power management module.

背景技术Background Art

近年来,新能源汽车的发展日益壮大,逐渐趋于智能化、集成化和信息化,在此基础之上,越来越多的汽车电子产品被研发出来用于提升新能源汽车的性能,其中电源管理模块主要在新能源汽车各个系统中起到提供电源和用电管理的作用,在车辆出现异常时,读取传感器输入并及时相应,进而控制车辆各个设备的功率。In recent years, the development of new energy vehicles has been growing stronger and stronger, gradually tending to be intelligent, integrated and information-based. On this basis, more and more automotive electronic products have been developed to improve the performance of new energy vehicles. Among them, the power management module mainly provides power and power management in various systems of new energy vehicles. When the vehicle has an abnormality, it reads the sensor input and responds in time, thereby controlling the power of various equipment in the vehicle.

在电源管理模块的使用过程中,内部会产生静电,所产生的静电如果得到不及时地释放,就会积累在电源管理模块内,当静电积累到一定量时,会发生瞬间放电,产生大电流,这就是ESD(Electro Static Discharge,静电释放)现象。因此,电源管理模块在对整车进行电流检测和保护时,需要考虑其接地,避免其被静电击穿而导致失效。During the use of the power management module, static electricity will be generated inside. If the generated static electricity is not released in time, it will accumulate in the power management module. When the static electricity accumulates to a certain amount, it will discharge instantly and generate a large current. This is the ESD (Electro Static Discharge) phenomenon. Therefore, when the power management module detects and protects the current of the whole vehicle, it is necessary to consider its grounding to avoid failure caused by static electricity breakdown.

实用新型内容Utility Model Content

本申请实施例提供一种电源管理模块,能够实现电源管理模块的静电防护,降低外部静电将电路板击穿的风险,提高电源管理模块的可靠性。The embodiment of the present application provides a power management module, which can implement electrostatic protection for the power management module, reduce the risk of external static electricity breaking down the circuit board, and improve the reliability of the power management module.

一方面,本申请实施例提供一种电源管理模块,包括:壳体,包括壁部,壁部围合形成在第一方向开口的容纳腔,壁部在开口形成有第一边沿;电路板,至少部分搭接于第一边沿上,电路板设有接地区域;盖体,盖设于电路板背离壳体的一侧,盖体包括主体部以及围设于主体部外周的第二边沿,主体部相对第二边沿向背离容纳腔的一侧拱起设置,第二边沿连接于第一边沿且将电路板封闭于容纳腔内;其中,盖体至少部分压接于电路板的接地区域。On the one hand, an embodiment of the present application provides a power management module, including: a shell, including a wall portion, the wall portion encloses a accommodating cavity opening in a first direction, and the wall portion forms a first edge at the opening; a circuit board, at least partially overlapped on the first edge, and the circuit board is provided with a grounding area; a cover body, covering the side of the circuit board away from the shell, the cover body including a main body and a second edge surrounding the outer periphery of the main body, the main body is arched relative to the second edge toward the side away from the accommodating cavity, the second edge is connected to the first edge and encloses the circuit board in the accommodating cavity; wherein the cover body is at least partially crimped to the grounding area of the circuit board.

根据本申请前述任一实施方式,电路板的接地区域沿第一方向在壳体上的正投影位于容纳腔内;盖体的主体部朝向容纳腔的一侧表面上设置有导电部,导电部沿第一方向上在电路板上的正投影与电路板的接地区域相交叠。According to any of the aforementioned embodiments of the present application, the orthographic projection of the grounding area of the circuit board on the shell along the first direction is located within the accommodating cavity; a conductive portion is provided on the side surface of the main body of the cover body facing the accommodating cavity, and the orthographic projection of the conductive portion on the circuit board along the first direction overlaps with the grounding area of the circuit board.

根据本申请前述任一实施方式,电路板的接地区域沿第一方向在壳体上的正投影位于第一边沿,盖体的第二边沿至少部分压接于电路板的接地区域;第一边沿具有第一区域以及环绕于第一区域外周的第二区域,电路板搭接于第一区域上,盖体的第二边沿连接于第二区域。According to any of the aforementioned embodiments of the present application, the orthographic projection of the grounding area of the circuit board on the shell along the first direction is located at the first edge, and the second edge of the cover body is at least partially crimped to the grounding area of the circuit board; the first edge has a first area and a second area surrounding the outer periphery of the first area, the circuit board is overlapped on the first area, and the second edge of the cover body is connected to the second area.

根据本申请前述任一实施方式,壁部设置有第一定位部,电路板对应第一定位部设置有第一定位孔,电路板通过第一定位孔与第一定位部相连;和/或,第一边沿的第二区域设置有第二定位部,盖体的第二边沿对应第二定位部设置有第二定位孔,盖体通过第二定位孔与第一边沿相连。According to any of the aforementioned embodiments of the present application, a first positioning portion is provided on the wall portion, a first positioning hole is provided on the circuit board corresponding to the first positioning portion, and the circuit board is connected to the first positioning portion through the first positioning hole; and/or a second positioning portion is provided on the second area of the first edge, a second positioning hole is provided on the second edge of the cover body corresponding to the second positioning portion, and the cover body is connected to the first edge through the second positioning hole.

根据本申请前述任一实施方式,在第二区域,第一边沿和第二边沿的一者设置有密封槽,另一者对应密封槽设置有密封凸起;电源管理模块还包括密封部,密封部嵌设于密封槽内并与密封凸起相抵接。According to any of the aforementioned embodiments of the present application, in the second region, one of the first edge and the second edge is provided with a sealing groove, and the other is provided with a sealing protrusion corresponding to the sealing groove; the power management module also includes a sealing portion, which is embedded in the sealing groove and abuts against the sealing protrusion.

根据本申请前述任一实施方式,还包括透气膜,壁部上开设有透气孔,透气膜设置于透气孔内并封堵透气孔。According to any of the aforementioned embodiments of the present application, it also includes a breathable membrane, and a breathable hole is opened on the wall portion, and the breathable membrane is arranged in the breathable hole to block the breathable hole.

根据本申请前述任一实施方式,还包括至少一个接插件,接插件与壳体设置为一体式结构,接插件一端伸出容纳腔并形成接插口,另一端伸入容纳腔内并与电路板电连接。According to any of the aforementioned embodiments of the present application, it also includes at least one connector, which is arranged as an integrated structure with the housing, one end of the connector extends out of the accommodating cavity to form a connector port, and the other end extends into the accommodating cavity and is electrically connected to the circuit board.

根据本申请前述任一实施方式,接插口内设置有PIN针,PIN针的宽度大于或者等于17mm,且PIN针的厚度大于或者等于1.6mm。According to any of the aforementioned embodiments of the present application, a PIN needle is provided in the connector, the width of the PIN needle is greater than or equal to 17 mm, and the thickness of the PIN needle is greater than or equal to 1.6 mm.

根据本申请前述任一实施方式,电路板包括位于容纳腔内的多个电子元器件,多个电子元器件包括发热源器件;主体部朝向容纳腔的一侧表面上设置有导热部,主体部通过导热部与发热源器件相接触。According to any of the foregoing embodiments of the present application, the circuit board includes a plurality of electronic components located in a receiving cavity, and the plurality of electronic components include a heat source device; a heat conducting portion is provided on a surface of the main body facing the receiving cavity, and the main body is in contact with the heat source device through the heat conducting portion.

根据本申请前述任一实施方式,主体部至少部分朝向容纳腔凸出设置并形成凸出部,导热部夹设于凸出部和发热源器件之间。According to any of the aforementioned embodiments of the present application, the main body at least partially protrudes toward the accommodating cavity to form a protruding portion, and the heat conducting portion is sandwiched between the protruding portion and the heat source device.

本申请实施例提供的电源管理模块,包括壳体、电路板以及盖体,电路板搭接于壳体的第一边沿上,通过将盖体的第二边沿与壳体的第一边沿相连,来将电路板封闭于容纳腔内。其中,由于电路板设有接地区域,故通过使盖体的第二边沿与壳体的第一边沿连接后,盖体至少部分压接于电路板的接地区域,即能够在通过盖体压紧电路板的同时,还能够实现盖体的接地,从而形成电源管理模块的静电防护,以降低外部静电将电路板击穿的风险,提高电源管理模块的可靠性。The power management module provided in the embodiment of the present application includes a shell, a circuit board and a cover body, wherein the circuit board is overlapped on the first edge of the shell, and the circuit board is enclosed in the accommodating cavity by connecting the second edge of the cover body with the first edge of the shell. Among them, since the circuit board is provided with a grounding area, after the second edge of the cover body is connected with the first edge of the shell, the cover body is at least partially pressed against the grounding area of the circuit board, that is, the circuit board can be pressed by the cover body while the cover body can be grounded, thereby forming electrostatic protection for the power management module, reducing the risk of external static electricity breaking down the circuit board, and improving the reliability of the power management module.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

为了更清楚地说明本申请实施例的技术方案,下面将对本申请实施例中所需要使用的附图作简单的介绍,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solution of the embodiments of the present application, the following is a brief introduction to the drawings required for use in the embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.

图1为本申请一种实施例的电源管理模块的结构示意图;FIG1 is a schematic diagram of the structure of a power management module according to an embodiment of the present application;

图2为本申请一种实施例的电源管理模块的爆炸图;FIG2 is an exploded view of a power management module according to an embodiment of the present application;

图3为本申请一种实施例的壳体的结构示意图;FIG3 is a schematic structural diagram of a housing according to an embodiment of the present application;

图4为本申请一种实施例的盖体的结构示意图;FIG4 is a schematic structural diagram of a cover body according to an embodiment of the present application;

图5为本申请一种实施例的壳体的正视图。FIG. 5 is a front view of a shell according to an embodiment of the present application.

附图标记:Reference numerals:

100-电源管理模块;100-power management module;

1-壳体;11-侧壁;12-底壁;121-第一定位部;122-第一连接柱;1221-第一连接孔;123-透气膜;13-第一边沿;131-第二定位部;132-第三连接孔;133-密封槽;2-电路板;21-第一定位孔;22-第二连接孔;3-盖体;31-主体部;311-凸出部;32-第二边沿;321-第二定位孔;322-第四连接孔;323-密封凸起;4-第一连接件;5-第二连接件;6-接插件;61-PIN针;1-housing; 11-side wall; 12-bottom wall; 121-first positioning part; 122-first connecting column; 1221-first connecting hole; 123-breathable membrane; 13-first edge; 131-second positioning part; 132-third connecting hole; 133-sealing groove; 2-circuit board; 21-first positioning hole; 22-second connecting hole; 3-cover; 31-main body; 311-protruding part; 32-second edge; 321-second positioning hole; 322-fourth connecting hole; 323-sealing protrusion; 4-first connecting member; 5-second connecting member; 6-connector; 61-PIN needle;

A1-第一区域;A2-第二区域;Z-第一方向。A1-first area; A2-second area; Z-first direction.

具体实施方式DETAILED DESCRIPTION

下面将详细描述本申请的各个方面的特征和示例性实施例,为了使本申请的目的、技术方案及优点更加清楚明白,以下结合附图及具体实施例,对本申请进行进一步详细描述。应理解,此处所描述的具体实施例仅意在解释本申请,而不是限定本申请。对于本领域技术人员来说,本申请可以在不需要这些具体细节中的一些细节的情况下实施。下面对实施例的描述仅仅是为了通过示出本申请的示例来提供对本申请更好的理解。The features and exemplary embodiments of various aspects of the present application will be described in detail below. In order to make the purpose, technical solutions and advantages of the present application clearer, the present application will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be understood that the specific embodiments described herein are only intended to explain the present application, rather than to limit the present application. For those skilled in the art, the present application can be implemented without the need for some of these specific details. The following description of the embodiments is only to provide a better understanding of the present application by illustrating the examples of the present application.

需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "include..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

电源管理模块在对整车进行电流检测和保护时,需要考虑其接地,避免其被静电击穿而导致失效。为了解决现有技术问题,本申请实施例提供了一种电源管理模块,该电源管理模块可在整车设计时加入车内,实现给整车集成式提供电源和用电管理的方案。When the power management module detects and protects the current of the whole vehicle, it is necessary to consider its grounding to avoid failure caused by static electricity breakdown. In order to solve the problems of the prior art, the embodiment of the present application provides a power management module, which can be added to the vehicle during the design of the whole vehicle to realize the solution of providing integrated power supply and power management for the whole vehicle.

为了更好地理解本申请,下面结合附图对本申请实施例所提供的电源管理模块进行详细说明。In order to better understand the present application, the power management module provided in the embodiment of the present application is described in detail below with reference to the accompanying drawings.

请参阅图1和图2,本申请实施例提供了一种电源管理模块100,包括壳体1、电路板2以及盖体3,壳体1包括壁部,壁部围合形成在第一方向Z开口的容纳腔,壁部在开口形成有第一边沿13,电路板2至少部分搭接于第一边沿13上,电路板2设有接地区域,盖体3盖设于电路板2背离壳体1的一侧,盖体3包括主体部31以及围设于主体部31外周的第二边沿32,主体部31相对第二边沿32向背离容纳腔的一侧拱起设置,第二边沿32连接于第一边沿13且将电路板2封闭于容纳腔内,盖体3至少部分压接于电路板2的接地区域。Please refer to Figures 1 and 2. An embodiment of the present application provides a power management module 100, including a shell 1, a circuit board 2 and a cover body 3. The shell 1 includes a wall portion, which encloses a receiving cavity opened in a first direction Z. The wall portion forms a first edge 13 at the opening. The circuit board 2 is at least partially overlapped on the first edge 13. The circuit board 2 is provided with a grounding area. The cover body 3 is covered on a side of the circuit board 2 away from the shell 1. The cover body 3 includes a main body 31 and a second edge 32 surrounded by the outer periphery of the main body 31. The main body 31 is arched relative to the second edge 32 toward a side away from the receiving cavity. The second edge 32 is connected to the first edge 13 and seals the circuit board 2 in the receiving cavity. The cover body 3 is at least partially crimped to the grounding area of the circuit board 2.

本申请实施例中的电源管理模块100,在将电路板2搭接于壳体1的第一边沿13上后,可通过将盖体3的第二边沿32与壳体1的第一边沿13相连,来将电路板2封闭于容纳腔内。其中,由于电路板2设有接地区域,故通过使盖体3的第二边沿32与壳体1的第一边沿13连接后,盖体3至少部分压接于电路板2的接地区域,即能够在通过盖体3压紧电路板2的同时,还能够实现盖体3的接地,从而形成电源管理模块100的静电防护,以降低外部静电将电路板2击穿的风险,提高电源管理模块100的可靠性。In the power management module 100 in the embodiment of the present application, after the circuit board 2 is overlapped on the first edge 13 of the shell 1, the circuit board 2 can be enclosed in the accommodating cavity by connecting the second edge 32 of the cover 3 with the first edge 13 of the shell 1. Among them, since the circuit board 2 is provided with a grounding area, after the second edge 32 of the cover 3 is connected with the first edge 13 of the shell 1, the cover 3 is at least partially pressed against the grounding area of the circuit board 2, that is, the circuit board 2 can be pressed by the cover 3 while the cover 3 can be grounded, thereby forming electrostatic protection for the power management module 100, reducing the risk of external static electricity breaking down the circuit board 2, and improving the reliability of the power management module 100.

可以理解的是,接地区域可以是露铜区,因为电路板2的露铜区设置有一些接地电路,故通过将盖体3压接于电路板2的露铜区上,即可实现电源管理模块100的接地,从而起到静电防护的作用。It is understandable that the grounding area can be an exposed copper area. Since some grounding circuits are provided in the exposed copper area of the circuit board 2, the power management module 100 can be grounded by crimping the cover 3 onto the exposed copper area of the circuit board 2, thereby playing a role in electrostatic protection.

其中,根据电路板2上接地区域的设置位置,盖体3压接于电路板2的接地区域至少包括以下两种情况:According to the setting position of the grounding area on the circuit board 2, the cover 3 is pressed against the grounding area of the circuit board 2 in at least the following two cases:

在第一种情况下,电路板2的接地区域沿第一方向Z在壳体1上的正投影位于容纳腔内。In the first case, the orthographic projection of the grounding area of the circuit board 2 on the housing 1 along the first direction Z is located within the accommodating cavity.

在该情况下,为了将盖体3压接于电路板2的接地区域,盖体3的主体部31朝向容纳腔的一侧表面上可设置有导电部,导电部沿第一方向Z上在电路板2上的正投影与电路板2的接地区域相交叠,盖体3通过导电部压接于电路板2的接地区域上并与接地区域相导通。或者,盖体3的主体部31也可至少部分朝向容纳腔凸出设置,并使得该凸出部311分压接于电路板2的接地区域上并与接地区域相导通。In this case, in order to press the cover 3 onto the grounding area of the circuit board 2, a conductive portion may be provided on the surface of the main body 31 of the cover 3 facing the accommodating cavity, and the orthographic projection of the conductive portion on the circuit board 2 along the first direction Z overlaps with the grounding area of the circuit board 2, and the cover 3 is pressed onto the grounding area of the circuit board 2 through the conductive portion and is in conduction with the grounding area. Alternatively, the main body 31 of the cover 3 may also be at least partially protruded toward the accommodating cavity, and the protruding portion 311 is pressed onto the grounding area of the circuit board 2 and is in conduction with the grounding area.

因此,当电路板2的接地区域沿第一方向Z在壳体1上的正投影位于容纳腔内时,电路板2可通过设置导电部压接于电路板2的接地区域上,也可通过其自身结构凸出设置来压接于电路板2的接地区域上,即能够使得在盖体3与电路板2的接地区域导通即可。Therefore, when the orthographic projection of the grounding area of the circuit board 2 on the shell 1 along the first direction Z is located in the accommodating cavity, the circuit board 2 can be crimped onto the grounding area of the circuit board 2 by setting a conductive part, or by its own structural protrusion setting to crimp onto the grounding area of the circuit board 2, that is, the cover body 3 and the grounding area of the circuit board 2 can be conductively connected.

在第二种情况下,电路板2的接地区域沿第一方向Z在壳体1上的正投影位于第一边沿13。In the second case, the orthographic projection of the grounding area of the circuit board 2 along the first direction Z on the housing 1 is located at the first edge 13 .

在该情况下,盖体3的第二边沿32可至少部分压接于电路板2的接地区域,即当电路板2的接地区域位于壳体1的第一边沿13时,可简化盖体3的设置结构,盖体3的第二边沿32除了用于与壳体1的第一边沿13相连之外,还可同时压接于电路板2的接地区域,从而实现电源管理模块100的静电防护,避免外部静电将电路板2击穿。In this case, the second edge 32 of the cover body 3 can be at least partially crimped to the grounding area of the circuit board 2, that is, when the grounding area of the circuit board 2 is located at the first edge 13 of the shell 1, the setting structure of the cover body 3 can be simplified. In addition to being used to be connected to the first edge 13 of the shell 1, the second edge 32 of the cover body 3 can also be crimped to the grounding area of the circuit board 2 at the same time, thereby realizing electrostatic protection of the power management module 100 and preventing external static electricity from breaking through the circuit board 2.

为便于描述,以下均以盖体3的第二边沿32压接于电路板2的接地区域为例进行说明。For ease of description, the following description is made by taking the example that the second edge 32 of the cover 3 is pressed against the grounding area of the circuit board 2 .

请参阅图2至图4,由于盖体3和电路板2均与壳体1的第一边沿13相连,故为了实现盖体3和电路板2的合理布局,在一些可选地实施例中,第一边沿13具有第一区域A1以及环绕于第一区域A1外周的第二区域A2,电路板2搭接于第一区域A1上,盖体3的第二边沿32连接于第二区域A2。通过将盖体3的第二边沿32连接于第二区域A2,即能够通过盖体3将电路板2更为可靠地封闭于容纳腔内,并且也更便于将盖体3的第二边沿32压接于电路板2上。Please refer to Figures 2 to 4. Since the cover 3 and the circuit board 2 are both connected to the first edge 13 of the housing 1, in order to achieve a reasonable layout of the cover 3 and the circuit board 2, in some optional embodiments, the first edge 13 has a first area A1 and a second area A2 surrounding the periphery of the first area A1, the circuit board 2 is overlapped on the first area A1, and the second edge 32 of the cover 3 is connected to the second area A2. By connecting the second edge 32 of the cover 3 to the second area A2, the circuit board 2 can be more reliably enclosed in the accommodating cavity through the cover 3, and it is also more convenient to press the second edge 32 of the cover 3 onto the circuit board 2.

可以理解的是,壳体1的第一边沿13可由壁部在开口处的至少部分边缘向靠近和/或远离容纳腔的方向延伸形成,从而能够增加边沿第一区域A1和第二区域A2的面积,提高壳体1与电路板2以及盖体3连接的可靠性。It can be understood that the first edge 13 of the shell 1 can be formed by extending at least part of the edge of the wall at the opening in a direction closer to and/or away from the accommodating cavity, thereby increasing the area of the first area A1 and the second area A2 of the edge and improving the reliability of the connection between the shell 1 and the circuit board 2 and the cover body 3.

可选地,壳体1的第一边沿13的第一区域A1对应电路板2可设置有环形槽,电路板2搭接于环形槽上,且环形槽的沿第一方向Z的尺寸等于电路板2沿第一方向Z的尺寸。Optionally, a first area A1 of the first edge 13 of the shell 1 corresponding to the circuit board 2 may be provided with an annular groove, the circuit board 2 is overlapped on the annular groove, and the size of the annular groove along the first direction Z is equal to the size of the circuit board 2 along the first direction Z.

因此,在将电路板2搭接于环形槽后,壳体1的第一边沿13的第二区域A2与电路板2朝向盖体3的一侧表面即位于同一平面上,从而盖体3的第二边沿32即可设置为平面结构,从而更便于将盖体3的第二边沿32压接于电路板2上,从而减少电路板2偏移而导致盖体3与电路板2的接地区域错位的可能性,提高电源管理模块100的可靠性。Therefore, after the circuit board 2 is overlapped in the annular groove, the second area A2 of the first edge 13 of the shell 1 and the side surface of the circuit board 2 facing the cover body 3 are located on the same plane, so that the second edge 32 of the cover body 3 can be set as a planar structure, which makes it easier to crimp the second edge 32 of the cover body 3 onto the circuit board 2, thereby reducing the possibility of misalignment of the grounding area of the cover body 3 and the circuit board 2 due to the deviation of the circuit board 2, thereby improving the reliability of the power management module 100.

请参阅图2至图4,为进一步降低盖体3与电路板2的接地区域对应的可靠性,在一些可选地实施例中,壁部设置有第一定位部121,电路板2对应第一定位部121设置有第一定位孔21,电路板2通过第一定位孔21与第一定位部121相连。Please refer to Figures 2 to 4. In order to further reduce the reliability of the correspondence between the cover body 3 and the grounding area of the circuit board 2, in some optional embodiments, the wall portion is provided with a first positioning portion 121, and the circuit board 2 is provided with a first positioning hole 21 corresponding to the first positioning portion 121, and the circuit board 2 is connected to the first positioning portion 121 through the first positioning hole 21.

通过在壳体1的壁部设置有第一定位部121,在将电路板2搭接于壳体1的第一边沿13上,能够通过第一定位部121和第一定位孔21对电路板2进行定位,以保证电路板2设置的可靠性。By providing the first positioning portion 121 on the wall of the housing 1 , when the circuit board 2 is overlapped on the first edge 13 of the housing 1 , the circuit board 2 can be positioned by the first positioning portion 121 and the first positioning hole 21 to ensure the reliability of the circuit board 2 .

其中,第一定位部121可设置于壳体1的底壁12上,且第一定位部121由底壁12沿第一方向Z延伸预定至开口处,从而更便于电路板2与第一定位部121进行定位,降低定位难度。可选地,第一定位部121的数量为两个以上,并可沿壳体1的周向间隔设置,例如,当壳体1设置为矩形壳体1时,可设置两个第一定位部121,且两个第一定位部121可分别设置于壳体1的斜对角处,电路板2通过壳体1上的两个第一定位部121定位安装到壳体1上,从而保证对位以及连接后的可靠性。Among them, the first positioning portion 121 can be arranged on the bottom wall 12 of the housing 1, and the first positioning portion 121 extends from the bottom wall 12 along the first direction Z to the opening, so that it is easier to position the circuit board 2 and the first positioning portion 121, reducing the difficulty of positioning. Optionally, the number of the first positioning portions 121 is more than two, and they can be arranged at intervals along the circumference of the housing 1. For example, when the housing 1 is set as a rectangular housing 1, two first positioning portions 121 can be set, and the two first positioning portions 121 can be respectively arranged at the diagonally opposite corners of the housing 1. The circuit board 2 is positioned and installed on the housing 1 through the two first positioning portions 121 on the housing 1, thereby ensuring the reliability of alignment and connection.

可以理解的是,作为第一定位部121的一种具体形式,壳体1的底壁12上还可设置有多个第一连接柱122,且第一连接柱122由底壁12沿第一方向Z延伸至开口处,第一连接柱122上设置有第一连接孔1221,电路板2对应第一连接孔1221可设置有第二连接孔22,电源管理模块100还可设置有第一连接件4,第一连接件4依次穿设第二连接孔22和第一连接孔1221,来实现电路板2和壳体1的连接。It can be understood that as a specific form of the first positioning portion 121, a plurality of first connecting columns 122 may also be provided on the bottom wall 12 of the shell 1, and the first connecting columns 122 extend from the bottom wall 12 along the first direction Z to the opening, and a first connecting hole 1221 is provided on the first connecting column 122. The circuit board 2 may be provided with a second connecting hole 22 corresponding to the first connecting hole 1221, and the power management module 100 may also be provided with a first connecting member 4, and the first connecting member 4 is sequentially penetrated through the second connecting hole 22 and the first connecting hole 1221 to realize the connection between the circuit board 2 and the shell 1.

即第一连接柱122可复用为第一定位部121,通过在第一连接柱122上开设有第一连接孔1221,即能够在实现定位作用的同时,实现壳体1和电路板2之间的连接。That is, the first connecting column 122 can be reused as the first positioning portion 121 , and by providing the first connecting hole 1221 on the first connecting column 122 , the connection between the housing 1 and the circuit board 2 can be achieved while achieving the positioning function.

其中,通过在壳体1上同时设置有第一定位部121以及第一连接柱122,即能够在电路板2通过第一定位部121和第一定位孔21对电路板2和壳体1的连接位置进行初步定位之后,再通过第一连接件4将电路板2紧固于壳体1上,从而实现电路板2与壳体1的可靠连接。Among them, by simultaneously providing the first positioning portion 121 and the first connecting column 122 on the shell 1, the circuit board 2 can be preliminarily positioned at the connection position between the circuit board 2 and the shell 1 through the first positioning portion 121 and the first positioning hole 21, and then the circuit board 2 can be fastened to the shell 1 through the first connecting member 4, thereby realizing a reliable connection between the circuit board 2 and the shell 1.

可选地,第一连接柱122的数量也为两个以上,至少一个第一连接柱122设置于壳体1底壁12的中心区域,保证电路板2能够平整设置于壳体1内,例如,当壳体1设置为矩形壳体时,可设置五个第一连接柱122,四个第一连接柱122分别设置有矩形壳体1的底壁12的四个边角,一个第一连接柱122设置于底壁12的中心区域,从而保证壳体1与电路板2连接的可靠性。Optionally, the number of first connecting columns 122 is also more than two, and at least one first connecting column 122 is arranged in the central area of the bottom wall 12 of the shell 1 to ensure that the circuit board 2 can be flatly arranged in the shell 1. For example, when the shell 1 is set as a rectangular shell, five first connecting columns 122 can be set, and four first connecting columns 122 are respectively arranged at the four corners of the bottom wall 12 of the rectangular shell 1, and one first connecting column 122 is arranged in the central area of the bottom wall 12, thereby ensuring the reliability of the connection between the shell 1 and the circuit board 2.

与电路板2和壳体1的连接相类似地,在一些可选地实施例中,第一边沿13的第二区域A2设置有第二定位部131,盖体3的第二边沿32对应第二定位部131设置有第二定位孔321,盖体3通过第二定位孔321与第一边沿13相连。Similar to the connection between the circuit board 2 and the shell 1, in some optional embodiments, a second positioning portion 131 is provided in the second area A2 of the first edge 13, and a second positioning hole 321 is provided on the second edge 32 of the cover body 3 corresponding to the second positioning portion 131, and the cover body 3 is connected to the first edge 13 through the second positioning hole 321.

通过在壳体1的第一边沿13设置有第二定位部131,在将盖体3搭接于壳体1的第一边沿13上时,能够通过第二定位部131和第二定位孔321对盖体3进行定位,以保证盖体3设置的可靠性。By providing the second positioning portion 131 on the first edge 13 of the shell 1 , when the cover 3 is overlapped on the first edge 13 of the shell 1 , the cover 3 can be positioned by the second positioning portion 131 and the second positioning hole 321 to ensure the reliability of the setting of the cover 3 .

可选地,第二定位部131的数量为两个以上,并可沿壳体1的第一边沿13的周向间隔设置,例如,当壳体1设置为矩形壳体时,也可设置两个第二定位部131,且两个第二定位部131可分别设置于壳体1的两个侧边上,盖体3通过壳体1上的两个第二定位部131定位安装到壳体1上,从而保证对位以及连接后的可靠性。Optionally, the number of the second positioning portions 131 is more than two, and they can be arranged at circumferential intervals along the first edge 13 of the shell 1. For example, when the shell 1 is set as a rectangular shell, two second positioning portions 131 can also be set, and the two second positioning portions 131 can be respectively arranged on the two side edges of the shell 1. The cover body 3 is positioned and installed on the shell 1 through the two second positioning portions 131 on the shell 1, thereby ensuring the reliability of alignment and connection.

可以理解的是,壳体1的第一边沿13上还可设置有多个第三连接孔132,盖体3对应第三连接孔132可设置有第四连接孔322,电源管理模块100还可设置有第二连接件5,第二连接件5依次穿设第四连接孔322和第三连接孔132,来实现盖体3和壳体1的连接。It can be understood that a plurality of third connection holes 132 may be provided on the first edge 13 of the shell 1, the cover body 3 may be provided with a fourth connection hole 322 corresponding to the third connection hole 132, and the power management module 100 may also be provided with a second connecting member 5, and the second connecting member 5 is sequentially passed through the fourth connection hole 322 and the third connection hole 132 to realize the connection between the cover body 3 and the shell 1.

具体地,通过在壳体1上设置第二定位部131以及第三连接孔132,即能够在盖体3通过第二定位部131和第二定位孔321对盖体3和壳体1的连接位置进行初步定位之后,再通过第二连接件5将盖体3紧固于壳体1上,从而实现盖体3与壳体1的可靠连接。Specifically, by providing a second positioning portion 131 and a third connecting hole 132 on the shell 1, the cover body 3 can be preliminarily positioned at the connection position between the cover body 3 and the shell 1 through the second positioning portion 131 and the second positioning hole 321, and then the cover body 3 can be fastened to the shell 1 through the second connecting member 5, thereby achieving a reliable connection between the cover body 3 and the shell 1.

请参阅图1至图4,在实现盖体3与壳体1的连接后即形成电源管理模块100,但考虑到电源管理模块100周围可能会存在液体,故在一些可选地实施例中,在第二区域A2,第一边沿13和第二边沿32的一者设置有密封槽133,另一者对应密封槽133设置有密封凸起323,电源管理模块100还包括密封部,密封部嵌设于密封槽133内并与密封凸起323相抵接。Please refer to Figures 1 to 4. After the cover body 3 is connected to the shell 1, the power management module 100 is formed. However, considering that there may be liquid around the power management module 100, in some optional embodiments, in the second area A2, one of the first edge 13 and the second edge 32 is provided with a sealing groove 133, and the other is provided with a sealing protrusion 323 corresponding to the sealing groove 133. The power management module 100 also includes a sealing portion, which is embedded in the sealing groove 133 and abuts against the sealing protrusion 323.

通过在壳体1和盖体3上的一者设置密封槽133,另一者对应密封槽133设置有密封凸起323,并且,通过在两者的间隙内设置密封部,可使得电源管理模块100在连接线束后具备IP67和IP6K9K的防护等级,从而能够提高电源管理模块100在盖体3与壳体1连接后的密封性,避免电源管理模块100周围的液体渗入,提高电源管理模块100的防护性。By providing a sealing groove 133 on one of the shell 1 and the cover 3, and providing a sealing protrusion 323 on the other corresponding to the sealing groove 133, and by providing a sealing portion in the gap between the two, the power management module 100 can have a protection level of IP67 and IP6K9K after the wiring harness is connected, thereby improving the sealing of the power management module 100 after the cover 3 is connected to the shell 1, avoiding liquid infiltration around the power management module 100, and improving the protection of the power management module 100.

可选地,密封部可设置为密封胶。Optionally, the sealing portion may be configured as a sealant.

在一些可选地实施例中,电源管理模块100还包括透气膜,壁部上开设有透气孔,透气膜设置于透气孔内并封堵透气孔。通过在壁部上设置透气膜,能够在保证电源管理模块100的密封性,又可平衡其内外的压差。In some optional embodiments, the power management module 100 further includes a breathable membrane, a breathable hole is opened on the wall, and the breathable membrane is arranged in the breathable hole and blocks the breathable hole. By arranging the breathable membrane on the wall, the sealing of the power management module 100 can be ensured, and the pressure difference inside and outside can be balanced.

可选地,透气膜可通过超声波焊接工艺焊接透气孔内,透气膜的材料可设置为PTFE等,即能够实现透气且不透液即可。Optionally, the breathable membrane can be welded into the breathable hole by ultrasonic welding process, and the material of the breathable membrane can be set to PTFE or the like, that is, it can be breathable and liquid-impermeable.

请参阅图1至图5,考虑到电源管理模块100需要和各个系统进行信息交互,在一些可选地实施例中,电源管理模块100还包括接插件6,接插件6与壳体1设置为一体式结构,接插件6一端伸出容纳腔并形成接插口,另一端伸入容纳腔内并与电路板2电连接。Please refer to Figures 1 to 5. Considering that the power management module 100 needs to exchange information with various systems, in some optional embodiments, the power management module 100 also includes a connector 6, and the connector 6 and the shell 1 are configured as an integrated structure. One end of the connector 6 extends out of the accommodating cavity and forms a socket, and the other end extends into the accommodating cavity and is electrically connected to the circuit board 2.

通过使接插件6与壳体1设置为一体式结构,能够实现接插件6与壳体1的一体化集成设计,相比于采用成品连接器方案,可以有效节省更多的接插件6布置空间,从而使得电源管理模块100可以在较小的布置空间内集成较多的接插件6,以实现电源管理模块100和各个系统的信息交互。By configuring the connector 6 and the housing 1 as an integral structure, an integrated design of the connector 6 and the housing 1 can be achieved. Compared with the use of a finished connector solution, more space for arranging the connector 6 can be effectively saved, so that the power management module 100 can integrate more connectors 6 in a smaller layout space to achieve information interaction between the power management module 100 and various systems.

可选地,接插件6可通过一体注塑成型于壳体1上,当接插件6的数量为两个以上时,接插件6可以分别设置于多个壁部上,例如可以设置于壳体1的多个侧壁11上,其具体设置位置可根据电源管理模块100的具体结构进行调整,本申请对此不作具体限定。Optionally, the connector 6 can be integrally injection molded on the shell 1. When the number of connectors 6 is more than two, the connectors 6 can be respectively arranged on multiple wall portions, for example, can be arranged on multiple side walls 11 of the shell 1. The specific setting position can be adjusted according to the specific structure of the power management module 100, and the present application does not make any specific limitations on this.

由于电源管理模块100需要和各个系统进行电交互,检测整车用电,因此需要其承载较大电流的输入,故在一些可选地实施例中,接插口内设置有PIN针61,PIN针61的宽度大于或者等于17mm,且PIN针61的厚度大于或者等于1.6mm。Since the power management module 100 needs to electrically interact with various systems and detect the power consumption of the entire vehicle, it is required to carry a relatively large current input. Therefore, in some optional embodiments, a PIN pin 61 is provided in the connector, and the width of the PIN pin 61 is greater than or equal to 17 mm, and the thickness of the PIN pin 61 is greater than or equal to 1.6 mm.

例如,PIN针61的宽度可设置为17.7mm,且PIN针61的厚度可设置为1.63mm,能够承载120A以上的大电流,可用做各负载的电流检测和保护,从而集成的大电流接插件6可承载120A以上的电流,用于各负载的电流检测和保护。For example, the width of the PIN needle 61 can be set to 17.7 mm, and the thickness of the PIN needle 61 can be set to 1.63 mm, which can carry a large current of more than 120 A and can be used for current detection and protection of various loads. Therefore, the integrated high-current connector 6 can carry a current of more than 120 A for current detection and protection of various loads.

请参阅图1至图5,由于电源管理模块100在支持较大电流的同时,其发热量也会增加,故在一些可选地实施例中,电路板2包括位于容纳腔内的多个电子元器件,多个电子元器件包括发热源器件,主体部31朝向容纳腔的一侧表面上设置有导热部,主体部31通过导热部与发热源器件相接触。Please refer to Figures 1 to 5. Since the heat generated by the power management module 100 will increase while supporting a larger current, in some optional embodiments, the circuit board 2 includes a plurality of electronic components located in the accommodating cavity, the plurality of electronic components include a heat source device, and a heat conducting portion is provided on a surface of the main body 31 on one side facing the accommodating cavity, and the main body 31 is in contact with the heat source device through the heat conducting portion.

由于多个电子元器件包括发热源器件,故可通过在盖体3的主体部31朝向容纳腔的一侧设置导热部,能够在盖体3连接于壳体1上时,将盖体3的主体部31通过导热部与发热源器件相接触,从而使得发热源的热量能够通过导热部传递给盖体3,盖体3再通过热辐射效应将热量传递到周围空气当中。Since multiple electronic components include heat source devices, a heat conducting portion can be provided on the side of the main body 31 of the cover body 3 facing the accommodating cavity. When the cover body 3 is connected to the shell 1, the main body 31 of the cover body 3 can be in contact with the heat source device through the heat conducting portion, so that the heat of the heat source can be transferred to the cover body 3 through the heat conducting portion, and the cover body 3 then transfers the heat to the surrounding air through the thermal radiation effect.

因此,本申请实施例的电源管理模块100,通过盖体3、电路板2以及壳体1之间的配合,可使得电源管理模块100在具备较好的密封性和静电防护性的同时,还兼具良好的散热性,并且,上述散热方式无需外接散热装置,仅靠被动散热就可达到电路板2的散热要求,结构更加简单可靠。Therefore, the power management module 100 of the embodiment of the present application, through the cooperation between the cover body 3, the circuit board 2 and the shell 1, can make the power management module 100 have good sealing and electrostatic protection while also having good heat dissipation. Moreover, the above-mentioned heat dissipation method does not require an external heat dissipation device, and the heat dissipation requirements of the circuit board 2 can be achieved by passive heat dissipation alone, and the structure is simpler and more reliable.

可选地,导热部可设置为导热胶,导热胶可直接粘接于盖体3的主体部31朝向容纳腔的一侧表面上,从而在盖体3连接于壳体1上时,盖体3上的导热胶即与电路板2的发热源器件相接触。Optionally, the heat conductive part can be set as a thermal conductive adhesive, and the thermal conductive adhesive can be directly bonded to the side surface of the main body 31 of the cover body 3 facing the accommodating cavity, so that when the cover body 3 is connected to the shell 1, the thermal conductive adhesive on the cover body 3 is in contact with the heat source device of the circuit board 2.

在一些可选地实施例中,主体部31至少部分朝向容纳腔凸出设置并形成凸出部311,导热部夹设于凸出部311和发热源器件之间。In some optional embodiments, the main body 31 at least partially protrudes toward the accommodating cavity to form a protruding portion 311 , and the heat conducting portion is sandwiched between the protruding portion 311 and the heat source device.

其中,主体部31可通过冲压等方式形成凸出部311,通过使得主体部31至少部分朝向容纳腔凸出设置,一方面能够减少导热部的体积,降低成本,另一方面也能够增加盖体3与周围空气的接触面积,从而在电路板2将热量传递给盖体3后,盖体3能够快速将热量辐射至周围空气中,进一步提高散热效果。Among them, the main body 31 can form a protrusion 311 by stamping or the like. By making the main body 31 at least partially protrude toward the accommodating cavity, on the one hand, the volume of the heat-conducting part can be reduced and the cost can be reduced. On the other hand, the contact area between the cover body 3 and the surrounding air can be increased. Therefore, after the circuit board 2 transfers the heat to the cover body 3, the cover body 3 can quickly radiate the heat to the surrounding air, further improving the heat dissipation effect.

可选地,主体部31上可仅部分区域设置有凸出部311,凸出部311沿第一方向Z在电路板2上的正投影与发热源器件的所在区域相对应,从而能够避免凸出部311占用其他电子元器件的空间,保证电路板2的设置。Optionally, the protrusion 311 may be provided in only a partial area of the main body 31, and the orthographic projection of the protrusion 311 along the first direction Z on the circuit board 2 corresponds to the area where the heat source device is located, thereby avoiding the protrusion 311 occupying the space of other electronic components and ensuring the setting of the circuit board 2.

以上所述,仅为本申请的具体实施方式,所属领域的技术人员可以清楚地了解到,为了描述的方便和简洁,上述描述的系统、模块和单元的具体工作过程,可以参考前述方法实施例中的对应过程,在此不再赘述。应理解,本申请的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本申请揭露的技术范围内,可轻易想到各种等效的修改或替换,这些修改或替换都应涵盖在本申请的保护范围之内。The above is only a specific implementation of the present application. Those skilled in the art can clearly understand that for the convenience and simplicity of description, the specific working processes of the systems, modules and units described above can refer to the corresponding processes in the aforementioned method embodiments, and will not be repeated here. It should be understood that the protection scope of the present application is not limited to this. Any technician familiar with the technical field can easily think of various equivalent modifications or replacements within the technical scope disclosed in this application, and these modifications or replacements should be included in the protection scope of this application.

Claims (10)

1. A power management module, comprising:
A housing including a wall portion enclosing a receiving chamber formed to be opened in a first direction, the wall portion being formed with a first rim at the opening;
The circuit board is at least partially overlapped on the first edge and is provided with a grounding area;
The cover body is covered on one side of the circuit board, which is far away from the shell, and comprises a main body part and a second edge which is arranged around the periphery of the main body part, wherein the main body part is arched towards one side, which is far away from the accommodating cavity, relative to the second edge, and the second edge is connected with the first edge and seals the circuit board in the accommodating cavity;
The cover body is at least partially pressed and connected to the grounding area of the circuit board.
2. The power management module of claim 1, wherein an orthographic projection of a ground area of the circuit board onto the housing along the first direction is located within the receiving cavity;
A conductive part is arranged on the surface of one side, facing the accommodating cavity, of the main body part of the cover body, and orthographic projection of the conductive part on the circuit board along the first direction is overlapped with a grounding area of the circuit board.
3. The power management module of claim 1, wherein a orthographic projection of the ground region of the circuit board onto the housing along the first direction is at the first edge, and wherein the second edge of the cover is at least partially crimped to the ground region of the circuit board;
the first edge is provided with a first area and a second area surrounding the periphery of the first area, the circuit board is lapped on the first area, and the second edge of the cover body is connected with the second area.
4. A power management module according to claim 3, wherein the wall portion is provided with a first positioning portion, the circuit board is provided with a first positioning hole corresponding to the first positioning portion, and the circuit board is connected with the first positioning portion through the first positioning hole;
and/or, a second positioning part is arranged in a second area of the first edge, a second positioning hole is arranged on the second edge of the cover body corresponding to the second positioning part, and the cover body is connected with the first edge through the second positioning hole.
5. A power management module according to claim 3, wherein in the second region, one of the first edge and the second edge is provided with a seal groove, and the other is provided with a seal projection corresponding to the seal groove;
The power management module further comprises a sealing part, and the sealing part is embedded in the sealing groove and is abutted against the sealing protrusion.
6. The power management module of any one of claims 1-5, further comprising a vent membrane, wherein the wall is provided with a vent, and wherein the vent membrane is disposed within the vent and seals the vent.
7. The power management module of any one of claims 1-5, further comprising at least one connector disposed in a unitary structure with the housing, the connector having one end extending out of the receiving cavity and forming a connector socket and the other end extending into the receiving cavity and electrically connected to the circuit board.
8. The power management module of claim 7, wherein a PIN is disposed within the socket, the PIN having a width greater than or equal to 17mm and a thickness greater than or equal to 1.6mm.
9. The power management module of any one of claims 1-5 wherein the circuit board includes a plurality of electronic components located within the receiving cavity, a plurality of the electronic components including heat generating source devices;
And a heat conducting part is arranged on the surface of one side of the main body part, which faces the accommodating cavity, and the main body part is contacted with the heating source device through the heat conducting part.
10. The power management module of claim 9 wherein the body portion is at least partially disposed in a convex configuration toward the receiving cavity and forms a convex portion, the thermally conductive portion being sandwiched between the convex portion and the heat generating source device.
CN202323326254.6U 2023-12-06 2023-12-06 A power management module Active CN221748700U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202323326254.6U CN221748700U (en) 2023-12-06 2023-12-06 A power management module

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202323326254.6U CN221748700U (en) 2023-12-06 2023-12-06 A power management module

Publications (1)

Publication Number Publication Date
CN221748700U true CN221748700U (en) 2024-09-20

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202323326254.6U Active CN221748700U (en) 2023-12-06 2023-12-06 A power management module

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Country Link
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