CN221727021U - Relay conductor assembly device - Google Patents

Abstract

The utility model relates to the technical field of relay conductor assembly, and in particular to a relay conductor assembly device. The relay conductor assembly device includes a conductor positioning turntable mechanism, a conductor conveying mechanism, a conductor transfer mechanism, a conductor bending mechanism and a conductor insertion mechanism. Among them, the conductor positioning turntable mechanism is configured to receive incoming conductors; the conductor conveying mechanism is used to convey the conductor from the conductor positioning turntable mechanism to the conductor transfer mechanism; the conductor transfer mechanism is used to position and press the conductor; the conductor bending mechanism is used to take out and bend the conductor on the conductor transfer mechanism, so that the conductor is bent from the first posture when the material is incoming to the second posture required for assembly; the conductor insertion mechanism is used to take out the conductor from the conductor bending mechanism and assemble it into a base. The relay conductor assembly device can meet the production needs of the automated production line, save time and labor, improve production efficiency, and save costs.

Description

Relay conductor assembly device

Technical Field

The utility model relates to the technical field of relay conductor assembly, in particular to a relay conductor assembly device.

Background

Currently, in the production process of a relay conductor, the assembly of the conductor and a base is one of the key procedures. In the traditional technology, a conductor base is assembled by adopting a manual assembly mode, so that the production requirement of an automatic production line cannot be met, and the production beat is influenced; meanwhile, a plurality of operators are required to assemble, time and labor are wasted, the working efficiency is low, and the labor cost is increased.

Therefore, there is a need to design a relay conductor assembly device to solve the above technical problems.

Disclosure of utility model

The utility model aims to provide a relay conductor assembly device which meets the production requirement of an automatic production line, saves time and labor, improves the production efficiency and saves the cost.

To achieve the purpose, the utility model adopts the following technical scheme:

the utility model provides a relay conductor assembly device, comprising:

The conductor positioning turntable mechanism is configured to receive incoming materials of the conductor;

A conductor handling mechanism;

the conductor transfer mechanism is used for transferring the conductor from the conductor positioning turntable mechanism to the conductor transfer mechanism; the conductor transfer mechanism is used for positioning the conductor and compacting the conductor;

the conductor bending mechanism is used for taking out the conductor on the conductor transferring mechanism and bending the conductor so as to bend the conductor from a first posture when the material is supplied to a second posture required by assembly;

and the conductor inserting mechanism is used for taking out the conductor from the conductor bending mechanism and assembling the conductor into the base.

As an optional technical scheme of the relay conductor assembly device, the conductor bending mechanism comprises a fixed plate, a first clamping jaw, a second clamping jaw and a driving assembly, wherein the first clamping jaw, the second clamping jaw and the driving assembly are all installed on the fixed plate and are in driving connection with the first clamping jaw and the second clamping jaw, the driving assembly is used for driving the first clamping jaw and the second clamping jaw to clamp the conductor, the driving assembly can drive the first clamping jaw to clamp the conductor and keep static, and the driving assembly can drive the second clamping jaw to rotate by taking the first clamping jaw as a circle center;

Or the driving assembly can drive the second clamping jaw to clamp the conductor and keep static, and the driving assembly can drive the first clamping jaw to rotate around the second clamping jaw as a circle center; so that the conductor is bent from the first position when the material is supplied to the second position required when the material is assembled.

As an alternative technical scheme of the relay conductor assembly device, the driving assembly comprises a first bending motor and a second bending motor, a mounting hole is formed in the fixing plate, the output end of the first bending motor penetrates through the mounting hole to be connected with the first clamping jaw, and the output end of the second bending motor penetrates through the mounting hole to be connected with the second clamping jaw;

the first bending motor can drive the first clamping jaw to clamp the conductor and keep static, and the second bending motor drives the second clamping jaw to rotate by taking the first clamping jaw as a circle center;

Or the second bending motor can drive the second clamping jaw to clamp the conductor and keep static, and the first bending motor drives the first clamping jaw to rotate by taking the second clamping jaw as a circle center; so that the conductor is bent from the first position when the material is supplied to the second position required when the material is assembled.

As an alternative technical scheme of the relay conductor assembly device, the driving assembly further comprises a traveling electric cylinder, the traveling electric cylinder is connected with the first bending motor and the second bending motor, the traveling electric cylinder is positioned on one side of the fixed plate, and the first clamping jaw and the second clamping jaw are positioned on the other side of the fixed plate;

the traveling cylinder is configured to drive the first bending motor and the second bending motor to move in a direction approaching or moving away from the conductor relay.

As an alternative solution of the relay conductor assembly device, the relay conductor assembly device includes a runner, the runner is located below the conductor insertion mechanism, and a base carrier is disposed in the runner, and the base carrier is configured to carry the base.

As an alternative technical scheme of the relay conductor assembly device, the base carrier comprises a base, a frame body and a movable block, wherein the frame body is arranged on the base, a containing cavity is formed in the frame body, the base is arranged on the base, and part of the base is positioned in the containing cavity;

The movable block is movably connected with the frame body, the movable block is provided with a first state and a second state, and is in the first state, and the movable block closes the accommodating cavity; the movable block is in the second state, and opens the accommodating chamber, so that the conductor inserting mechanism can insert the conductor onto the base.

As an alternative technical scheme of the relay conductor assembly device, a third elastic piece is arranged between the movable block and the frame body, a first limiting part and a second limiting part are arranged on the movable block, and the first limiting part and the second limiting part are respectively positioned on two opposite sides of the frame body.

As an alternative solution of the relay conductor assembly apparatus, the relay conductor assembly apparatus further includes a carrier opening mechanism located at one side of the flow path, the carrier opening mechanism being configured to open the movable block so that the movable block is in the second state.

As an optional technical scheme of relay conductor assembly quality, carrier opening mechanism includes lift cylinder, first connecting piece, opens cylinder and third clamping jaw, the one end of first connecting piece with the lift cylinder is connected, the other end with open the cylinder and be connected, open the cylinder with the third clamping jaw is connected, the third clamping jaw can drive under the drive of opening the cylinder the movable block is along keeping away from the direction motion of holding cavity, and makes the movable block is in the second state.

As an optional technical scheme of relay conductor assembly device, still be provided with the butt portion on the movable block, the tip of third clamping jaw is provided with the recess, the recess can insert and locate the butt portion drives the butt portion is along keeping away from the direction of holding cavity moves.

As an optional technical scheme of the relay conductor assembly device, avoidance positions are formed between the third clamping jaw and the base, and the avoidance positions are used for avoiding the base.

The beneficial effects of the utility model at least comprise:

The utility model provides a relay conductor assembly device which comprises a conductor positioning turntable mechanism, a conductor carrying mechanism, a conductor transfer mechanism, a conductor bending mechanism and a conductor inserting mechanism. Wherein the conductor positioning turntable mechanism is configured to receive incoming material of the conductor; the conductor conveying mechanism is used for conveying the conductor from the conductor positioning turntable mechanism to the conductor transfer mechanism; the conductor transfer mechanism is used for positioning the conductor and compacting the conductor; the conductor bending mechanism is used for taking out and bending the conductor on the conductor transfer mechanism so as to bend the conductor from a first posture when the material is supplied to a second posture required during assembly; the conductor inserting mechanism is used for taking out the conductor from the conductor bending mechanism and assembling the conductor into the base.

The conductor is transferred to the conductor positioning turntable mechanism from the previous working procedure, the actual position of the conductor is adjusted through the rotation of the conductor positioning turntable, then the conductor is conveyed to the conductor transfer mechanism by the conductor conveying mechanism, the conductor is positioned and pressed through the conductor transfer mechanism, and the conductor on the conductor can be straightened. And then the conductor is taken out from the conductor transfer mechanism by the conductor bending mechanism and is bent, so that the conductor can be bent from the first posture to a second posture required during assembly, and finally the bent conductor is inserted into the base by the conductor inserting mechanism, thereby completing the assembly process of the conductor and the base. Compared with the prior art, the relay conductor assembly device has the advantages that through the arrangement of the conductor positioning turntable mechanism, the conductor carrying mechanism, the conductor transfer mechanism, the conductor bending mechanism and the conductor inserting mechanism, the conductor and the base can finish the inserting process, further operators in the prior art are not required to manually insert the conductor and the base, time and labor are saved, the working efficiency is improved, the automation requirement of a production line can be met, the production efficiency is improved, and the cost is saved.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following description will briefly explain the drawings needed in the description of the embodiments of the present utility model, and it is obvious that the drawings in the following description are only some embodiments of the present utility model, and other drawings may be obtained according to the contents of the embodiments of the present utility model and these drawings without inventive effort for those skilled in the art.

Fig. 1 is a schematic structural diagram of a relay conductor assembly device according to an embodiment of the present utility model;

Fig. 2 is a schematic structural diagram of a relay conductor assembly device according to an embodiment of the present utility model;

FIG. 3 is a schematic diagram of a conductor positioning turntable mechanism according to an embodiment of the present utility model;

FIG. 4 is a schematic diagram of a positioning carrier according to an embodiment of the present utility model;

fig. 5 is a schematic structural diagram of a conductor handling mechanism according to an embodiment of the present utility model;

fig. 6 is a schematic structural diagram of a conductor transferring mechanism according to an embodiment of the present utility model;

FIG. 7 is a schematic diagram of a transfer carrier for a conductor according to an embodiment of the present utility model;

Fig. 8 is a schematic structural diagram of a conductor bending mechanism according to an embodiment of the present utility model;

Fig. 9 is a second schematic structural diagram of a conductor bending mechanism according to an embodiment of the present utility model;

FIG. 10 is a schematic view of a flow channel and carrier opening mechanism according to an embodiment of the present utility model;

FIG. 11 is a schematic view of a base carrier and a carrier opening mechanism according to an embodiment of the present utility model;

Fig. 12 is a schematic structural view of a base carrier and a conductor insertion guiding mechanism according to an embodiment of the present utility model;

FIG. 13 is a schematic view of a straight posture of a conductor according to an embodiment of the present utility model;

FIG. 14 is a schematic view of a conductor bent into a desired bent configuration for assembly according to an embodiment of the present utility model;

fig. 15 is a schematic structural view of a conductor inserted onto a base according to an embodiment of the present utility model.

Reference numerals

10. A conductor; 20. a base;

100. A conductor positioning turntable mechanism; 110. rotating the platform; 120. a first motor; 130. a conductor positioning carrier; 1301. a first fixed block; 1302. a second fixed block; 1303. a first tension spring; 1304. a second tension spring; 1305. a first slider; 1306. a first cylinder;

200. A conductor handling mechanism; 210. a third fixed block; 220. a connecting plate; 230. a clamping jaw cylinder; 240. a second motor;

300. A conductor transfer mechanism; 310. transferring the carrier in the conductor; 3101. a fourth fixed block; 3102. a third slider; 3103. a fourth slider; 3104. a first briquette; 3105. a second briquetting; 3106. a first spring; 3107. a second spring; 3108. a second cylinder; 320. a first electric cylinder; 330. an adjusting member;

400. A conductor bending mechanism; 410. a fixing plate; 420. a first jaw; 430. a second jaw; 440. a drive assembly; 450. a first bending motor; 460. a second bending motor; 470. a traveling electric cylinder;

500. A conductor insertion mechanism;

600. A flow passage; 610. a base carrier; 620. a base; 630. a frame body; 640. a movable block; 6401. a first limit part; 6402. a second limit part; 6403. an abutting portion;

700. A carrier opening mechanism; 710. a lifting cylinder; 720. a first connector; 730. opening the cylinder; 740. a third jaw; 7401. a groove; 750. avoidance of yielding;

800. A conductor insertion guide mechanism; 810. a third cylinder; 820. a second connector; 830. a fourth cylinder; 840. a fourth jaw; 8401. a guide hole;

900. and a working platform.

Detailed Description

For the purpose of making the objects, technical solutions and advantages of the embodiments of the present utility model more apparent, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model, and it is apparent that the described embodiments are some embodiments of the present utility model, but not all embodiments of the present utility model. The components of the embodiments of the present utility model generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.

Thus, the following detailed description of the embodiments of the utility model, as presented in the figures, is not intended to limit the scope of the utility model, as claimed, but is merely representative of selected embodiments of the utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

It should be noted that: like reference numerals and letters denote like items in the following figures, and thus once an item is defined in one figure, no further definition or explanation thereof is necessary in the following figures.

In the description of the present utility model, it should be noted that, directions or positional relationships indicated by terms such as "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., are directions or positional relationships based on those shown in the drawings, or are directions or positional relationships conventionally put in use of the inventive product, are merely for convenience of describing the present utility model and simplifying the description, and are not indicative or implying that the apparatus or element to be referred to must have a specific direction, be configured and operated in a specific direction, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," "third," and the like are used merely to distinguish between descriptions and should not be construed as indicating or implying relative importance. In the description of the present utility model, unless otherwise indicated, the meaning of "a plurality" is two or more.

In the description of the present utility model, it should also be noted that, unless explicitly specified and limited otherwise, the terms "disposed", "connected" and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected or integrally connected; it may be a mechanical connection that is made, or may be an electrical connection. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.

In the present utility model, unless expressly stated or limited otherwise, a first feature "above" or "below" a second feature may include both the first and second features being in direct contact, as well as the first and second features not being in direct contact but being in contact with each other through additional features therebetween. Moreover, a first feature being "above," "over" and "on" a second feature includes the first feature being directly above and obliquely above the second feature, or simply indicating that the first feature is higher in level than the second feature. The first feature being "under", "below" and "beneath" the second feature includes the first feature being directly under and obliquely below the second feature, or simply means that the first feature is less level than the second feature.

Embodiments of the present utility model are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative only and are not to be construed as limiting the utility model.

The embodiment provides a relay conductor assembly quality, can satisfy the production demand of automatic production line, labour saving and time saving improves production efficiency, practices thrift the cost.

As shown in fig. 1-2, the relay conductor assembly device mainly includes a conductor positioning turntable mechanism 100, a conductor carrying mechanism 200, a conductor transferring mechanism 300, a conductor bending mechanism 400 and a conductor inserting mechanism 500. Wherein the conductor positioning turntable mechanism 100 is configured to receive an incoming material of the conductor 10; the conductor conveying mechanism 200 is used for conveying the conductor from the conductor positioning turntable mechanism 100 to the conductor transferring mechanism 300; the conductor transferring mechanism 300 is used for positioning and compacting the conductor; the conductor bending mechanism 400 is used for taking out and bending the conductor on the conductor transferring mechanism 300 so as to bend the conductor from a first posture when the material is supplied to a second posture required by assembly; the conductor insertion mechanism 500 is used to remove a conductor from the conductor bending mechanism 400 and assemble it into the base 20.

Based on the above design, in the present embodiment, the conductor is transferred from the previous process to the conductor positioning turntable mechanism 100, the actual position of the conductor is adjusted by the rotation of the conductor positioning turntable mechanism 100, then the conductor is carried onto the conductor transfer mechanism 300 by the conductor carrying mechanism 200, the conductor is positioned and pressed by the conductor transfer mechanism 300, so that the wire on the conductor can be straightened. Then, the conductor is taken out from the conductor transferring mechanism 300 by the conductor bending mechanism 400 and is bent, so that the conductor can be bent from a straight posture to a bending posture required during assembly, and finally, the conductor inserting mechanism 500 inserts the bent conductor into the base 20, thereby completing the assembly process of the conductor 10 and the base 20.

Alternatively, the first posture in the present embodiment may be a straight posture, and the second posture may be a curved posture.

Compared with the prior art, the setting of conductor positioning turntable mechanism 100, conductor transport mechanism 200, conductor transfer mechanism 300, conductor bending mechanism 400 and conductor insertion mechanism 500 for conductor 10 and base 20 can accomplish the process of cartridge, and then need not among the prior art operation workman and carry out manual cartridge conductor 10 and base 20, labour saving and time saving improves work efficiency, and this relay conductor assembly device can satisfy the automation demand of production line, improves production efficiency, practices thrift the cost.

As shown in fig. 3-4, in the present embodiment, the conductor positioning turntable mechanism 100 includes a rotary platform 110, a first motor 120, and a conductor positioning carrier 130. The number of the conductor positioning carriers 130 may be plural, for example, four conductor positioning carriers 130 are provided, and the four conductor positioning carriers 130 are disposed on the rotating platform 110 at equal intervals, the first motor 120 is in driving connection with the rotating platform 110, and the first motor 120 can drive the rotating platform 110 to intermittently rotate, i.e. the first motor 120 drives the rotating platform 110 to wait for a signal after each rotation, and then continue to rotate.

Further, as shown in fig. 3 to 4, the conductor positioning carrier 130 includes a first fixing block 1301, a second fixing block 1302, a first tension spring 1303, a second tension spring 1304, a first slider 1305, and a first cylinder 1306. One end of the first fixing block 1301 is connected with the rotary platform 110, the other end is connected with the second fixing block 1302, limiting bosses are arranged on the first fixing block 1301 and the second fixing block 1302, one end of the first tension spring 1303 is connected with the first fixing block 1301, the other end of the first tension spring 1303 is connected with the second fixing block 1302, the second fixing block 1302 can keep a trend of moving upwards and is in a static state under the action of the first tension spring 1303, and the up-down floating structure is beneficial to eliminating up-down deviation caused by materials or structures when the conductor carrying mechanism 200 takes out conductors, so that accuracy of conductor positioning is improved. Meanwhile, the arrangement of the limiting boss can avoid excessive displacement of the second fixing block 1302, and stability and reliability of the second fixing block are improved. The fixed end of the first cylinder 1306 is connected to the second fixed block 1302, the output end of the first cylinder 1306 is connected to the first slider 1305, and the first slider 1305 is connected to the second fixed block 1302 through the second tension spring 1304. The first cylinder 1306 is opened to drive the first slider 1305 to open, and at this time, the first slider 1305 and the second fixed block 1302 form a mounting position for positioning the conductor, and the conductor is placed on the mounting position by the manipulator, thereby completing the product delivering work of the conductor. Then, the first cylinder 1306 is retracted, and the second slider (not shown in the figure) is reset under the action of the second tension spring 1304, so that the pressing block on the second slider can press the conductor, thereby preventing the conductor from tilting and falling out, and improving the stability and reliability of the conductor. Finally, after the first motor 120 receives the signal, the first motor 120 can drive the rotating platform 110 to rotate, and the above steps are repeatedly circulated to gradually complete the connection work of the subsequent conductors, so as to realize the continuous action of the conductor positioning turntable mechanism 100.

As shown in fig. 5, in the present embodiment, the conductor handling mechanism 200 is used to handle a conductor from the conductor positioning turntable mechanism 100 to the conductor transfer mechanism 300. The conductor handling mechanism 200 includes a third fixed block 210, a connecting plate 220, two jaw cylinders 230, and a second motor 240. The two clamping jaw cylinders 230 are disposed on the connecting plate 220, a sliding rail is disposed on the third fixing block 210, the connecting plate 220 is slidably connected with the sliding rail, and the second motor 240 is drivingly connected with the connecting plate 220, so that the connecting plate 220 can slide on the sliding rail. During operation, the second motor 240 can drive the connecting plate 220 to move to a proper position, then the two clamping jaw cylinders 230 are simultaneously opened to clamp the conductor on the conductor positioning carrier 130, and then the second motor 240 drives the connecting plate 220 to move on the sliding rail, so that the conductor is placed on the conductor transfer mechanism 300.

It can be understood that the conductor handling mechanism 200 in this embodiment may also flexibly set a plurality of cylinders according to actual requirements, so as to implement actions of handling control on the conductor.

As shown in fig. 6 to 7, in the present embodiment, the conductor transferring mechanism 300 includes a conductor transferring carrier 310 and a first electric cylinder 320, where the conductor transferring carrier 310 and the first electric cylinder 320 are in driving connection, so that the first electric cylinder 320 can drive the conductor transferring carrier 310 to move between a receiving position and a waiting position.

Specifically, referring to fig. 6 to 7, the conductor transfer carrier 310 in the present embodiment includes a fourth fixed block 3101, a third slider 3102, a fourth slider 3103, a first spring 3106, a second spring 3107, and a second cylinder 3108. One end of the first spring 3106 is connected to the third slider 3102, and the other end is connected to the fourth fixed block 3101; one end of the second spring 3107 is connected to the fourth slider 3103, and the other end is connected to the fourth fixed block 3101. When the conductor transfer carrier 310 is at the waiting level, the second cylinder 3108 can drive the third slider 3102 and the fourth slider 3103 to move toward the direction approaching the fourth fixed block 3101, so that the first spring 3106 and the second spring 3107 can be compressed simultaneously. At this time, the first pressing block 3104 on the third slider 3102 and the second pressing block 3105 on the fourth slider 3103 can simultaneously press both ends of the conductor. After that, the second cylinder 3108 is retracted, and at this time, the second cylinder 3108 and the third slider 3102 and the fourth slider 3103 have no abutting driving function, so that the first spring 3106 and the second spring 3107 can rebound and reset, and under the action of elastic force, the third slider 3102 and the fourth slider 3103 move towards the direction away from the fourth fixed block 3101, so that the wires between two ends of the conductor can be tensioned and straightened, and further the problem of late assembly errors caused by inconsistent lengths of the wires in the conductor is solved.

Further, referring to fig. 6 to 7, in this embodiment, the second cylinder 3108 is further provided with an adjusting member 330, where the adjusting member 330 can abut against the third slider 3102 when the second cylinder 3108 is retracted, so as to drive the third slider 3102 to move in a direction approaching the fourth fixed block 3101, so as to compress the first spring 3106. The conductor transferring carrier 310 is provided with a stopper, which can block the fourth slider 3103, so that the second spring 3107 can be compressed in the process of compressing the first spring 3106. That is, the adjusting member 330 can push the third slider 3102 to the right by a fixed distance when the second cylinder 3108 is retracted, so that the conductor wire is recovered to a relaxed state and the conductor is kept consistent by the clamping position regardless of the influence of the difference in length of the material wire, and can also protect the conductor from damage when the material is taken.

As shown in fig. 8-9, in the present embodiment, the conductor bending mechanism 400 includes a fixing plate 410, a first clamping jaw 420, a second clamping jaw 430 and a driving assembly 440, wherein the first clamping jaw 420, the second clamping jaw 430 and the driving assembly 440 are all mounted on the fixing plate 410, and the driving assembly 440 is in driving connection with the first clamping jaw 420 and the second clamping jaw 430 so that the first clamping jaw 420 and the second clamping jaw 430 can clamp and bend the conductor. After the conductor transfer mechanism 300 and the conductor bending mechanism 400 complete the connection of the conductor, the conductor is in a straight gesture, at this time, two ends of the conductor are respectively clamped by the first clamping jaw 420 and the second clamping jaw 430, after the driving component 440 receives the signal of bending the conductor, the driving component 440 drives the first clamping jaw 420 and the second clamping jaw 430 to bend the conductor, so that the conductor is bent from the straight gesture to an assembly state.

Illustratively, the driving assembly 440 in the present embodiment can drive the first clamping jaw 420 to clamp the conductor 10 and keep it stationary, and the driving assembly 440 can drive the second clamping jaw 430 to rotate around the first clamping jaw 420, so that the conductor 10 is bent from the first posture when feeding material to the second posture when assembling.

In other embodiments, the drive assembly 440 can drive the second jaw 430 to grip the conductor 10 and remain stationary, and the drive assembly 440 can drive the first jaw 420 to rotate about the second jaw 430; so that the conductor 10 is bent from a first position when fed to a second position as required for assembly.

Specifically, as shown in fig. 8-9, the driving assembly 440 in this embodiment includes a first bending motor 450, a second bending motor 460 and a traveling cylinder 470, the fixing plate 410 is provided with a mounting hole, the traveling cylinder 470 is connected with the first bending motor 450 and the second bending motor 460, an output end of the first bending motor 450 is connected with the first clamping jaw 420 through the mounting hole, and an output end of the second bending motor 460 is connected with the second clamping jaw 430 through the mounting hole. The traveling cylinder 470 is configured to drive the first bending motor 450 and the second bending motor 460 to move in a direction toward or away from the conductor relay 300.

When the driving assembly 440 receives the bending signal, the traveling cylinder 470 can drive the first bending motor 450 and the second bending motor 460 to move in a direction approaching the conductor transferring mechanism 300, and at this time, the first bending motor 450 and the second bending motor 460 respectively clamp two ends of the conductor 10, thereby completing the connection work of the conductor 10. Then, the travelling electric cylinder 470 drives the first bending motor 450 and the second bending motor 460 to move towards a direction away from the conductor transferring mechanism 300, so that the first bending motor 450 and the second bending motor 460 are away from the conductor transferring mechanism 300 and return to a preset position, which can facilitate the bending action of the conductor 10, and avoid the phenomenon that the first bending motor 450 or the second bending motor 460 collides with the conductor transferring mechanism 300 in the bending process. After that, the first bending motor 450 can drive the first clamping jaw 420 to clamp the conductor 10 and keep static, and the second bending motor 460 drives the second clamping jaw 430 to rotate around the first clamping jaw 420, so that the conductor 10 is bent from the first posture when being fed to the second posture required when being assembled. Of course, the second bending motor 460 may drive the second clamping jaw 430 to clamp the conductor 10 and keep stationary, and the first bending motor 450 may drive the first clamping jaw 420 to rotate around the second clamping jaw 430; so that the conductor 10 is bent from a first position when fed to a second position as required for assembly. Finally, the first clamping jaw 420 and the second clamping jaw 430 are opened, and the conductor inserting mechanism 500 and the conductor bending mechanism 400 perform product connection, so that connection of the bent conductor 10 is completed.

Further, the travelling cylinder 470 in the present embodiment is located at one side of the fixed plate 410, and the first clamping jaw 420 and the second clamping jaw 430 are located at the other side of the fixed plate 410, so that stability and stress uniformity of the fixed plate 410 can be improved, and a phenomenon that the fixed plate 410 is toppled over or stress is concentrated is avoided.

It should be noted that, in the present embodiment, the extent and steps of bending the conductor by the traveling cylinder 470, the first bending motor 450 and the second bending motor 460 are controlled by a controller, and a PLC control program is compiled in the controller.

It should be noted that, the conductor inserting mechanism 500 in this embodiment belongs to a conventional component in the prior art, and therefore, the specific structure and the working principle of this embodiment are not described in detail.

As shown in fig. 10, in the present embodiment, the relay conductor assembly device includes a runner 600, the runner 600 is located below the conductor insertion mechanism 500, a base carrier 610 is disposed in the runner 600, and the base carrier 610 is configured to carry a base. Optionally, a plurality of base carriers 610 are disposed in the flow channel 600, and one base is disposed in each base carrier 610. Meanwhile, a transfer assembly is disposed in the flow channel 600, and is used for transferring the base carrier 610, thereby realizing continuity of conductor assembly.

Further, as shown in fig. 11, the base carrier 610 in this embodiment includes a base 620, a frame 630 and a movable block 640, the frame 630 is disposed on the base 620, and the frame 630 has a receiving chamber therein, the base is disposed on the base 620, and a portion of the base is disposed in the receiving chamber. The movable block 640 is movably connected with the frame 630, the movable block 640 has a first state and a second state, the movable block 640 is in the first state, and the movable block 640 closes the accommodating chamber, so that external foreign matters are prevented from entering the base, and the base is protected to a certain extent during the period that the conductor is not assembled. In the second state, the movable block 640 opens the accommodating chamber, so that the conductor inserting mechanism 500 can insert the conductor onto the base. In this state, the conductor insertion mechanism 500 can smoothly insert the conductor into the base, thereby completing the process of assembling the conductor and the base.

Further, a third elastic member (not shown) is disposed between the movable block 640 and the frame 630 in the present embodiment, a first limiting portion 6401 and a second limiting portion 6402 are disposed on the movable block 640, and the first limiting portion 6401 and the second limiting portion 6402 are respectively located on two opposite sides of the frame 630. The relay conductor assembly apparatus further includes a carrier opening mechanism 700, the carrier opening mechanism 700 being located at one side of the flow path 600, the carrier opening mechanism 700 being configured to open the movable block 640 such that the movable block 640 is in the second state.

Thus, when a base on a base carrier 610 needs to be equipped with a conductor, carrier opening mechanism 700 can open movable block 640 so that the conductor can be equipped on the base. Then, the carrier opening mechanism 700 releases the movable block 640, and at this time, the movable block 640 rebounds and clamps the conductor under the action of the third elastic member, so that the conductor can keep an upright state, the conductor is prevented from falling, and the stability and reliability of the product are improved. Meanwhile, the arrangement of the first limiting part 6401 and the second limiting part 6402 can avoid the excessive positioning of the movable block 640, and improve the reliability of the movement of the movable block 640.

Optionally, two movable blocks 640 are disposed on each base carrier 610 in this embodiment, and the two movable blocks 640 are disposed in a split manner, so as to realize opening and closing of the accommodating chamber.

As shown in fig. 11, in the present embodiment, the carrier opening mechanism 700 includes a lifting cylinder 710, a first connecting member 720, an opening cylinder 730, and a third clamping jaw 740, one end of the first connecting member 720 is connected with the lifting cylinder 710, the other end is connected with the opening cylinder 730, the opening cylinder 730 is connected with the third clamping jaw 740, and the third clamping jaw 740 can drive the movable block 640 to move in a direction away from the accommodating chamber under the driving of the opening cylinder 730, and the movable block 640 is in the second state. The lifting cylinder 710 can lift and lower the opening cylinder 730 by the first connection member 720 to enable the third jaw 740 to approach or separate from the movable block 640, thereby achieving the opening or closing actions (i.e., the first state and the second state) of the movable block 640.

Alternatively, the opening cylinders 730 and the third clamping jaws 740 in the present embodiment are two, and each opening cylinder 730 is connected to one third clamping jaw 740, and the two third clamping jaws 740 are adapted to the two movable blocks 640, so that the opening and closing actions of the two movable blocks 640 can be simultaneously achieved.

Further, as shown in fig. 11, in the present embodiment, an abutment 6403 is further disposed on the movable block 640, a groove 7401 is disposed at an end of the third clamping jaw 740, and the groove 7401 can be inserted into the abutment 6403 and drive the abutment 6403 to move along a direction away from the accommodating chamber. The arrangement of the groove 7401 and the abutting portion 6403 can improve the stability and reliability of the driving movable block 640 of the third clamping jaw 740, and provide working efficiency.

With continued reference to fig. 11, a avoidance position 750 is formed between the third clamping jaw 740 and the base 620 in the present embodiment, where the avoidance position 750 is used for avoiding the base 620, so that the third clamping jaw 740 can avoid interference or even collision with the base 620 during the action process, thereby improving the reliability of the carrier opening mechanism 700 and prolonging the service life.

As shown in fig. 12, the relay conductor assembly device in the present embodiment further includes a conductor insertion guide mechanism 800, and the conductor insertion guide mechanism 800 is disposed on the other side of the flow path 600, that is, the conductor insertion guide mechanism 800 and the carrier opening mechanism 700 are respectively located on opposite sides of the flow path 600. The conductor insertion guide mechanism 800 is used for guiding the inserted conductor, thereby improving the assembly efficiency of the conductor and the base.

Specifically, with continued reference to fig. 12, in the present embodiment, the conductor insertion guide mechanism 800 includes a third cylinder 810, a second connector 820, a fourth cylinder 830, and a fourth jaw 840. The third cylinder 810 is connected to the fourth cylinder 830 through the second connecting member 820, and the output end of the fourth cylinder 830 is connected to the fourth clamping jaw 840, so that the third cylinder 810 can drive the fourth cylinder 830 to approach the carrier 20 on the base 620 through the second connecting member 820. The fourth air cylinders 830 and the fourth clamping jaws 840 in the present embodiment are provided in two, and one fourth air cylinder 830 is connected to one fourth clamping jaw 840. Meanwhile, the fourth clamping jaw 840 is provided with a guide hole 8401, the two fourth air cylinders 830 can drive the two fourth clamping jaws 840 to move in opposite directions, so that the guide hole 8401 on the fourth clamping jaw 840 can be located right above the base, and at the moment, the conductor inserting guide mechanism 800 can insert a conductor onto the base along the guide hole 8401. The working efficiency of conductor insertion can be improved through the arrangement of the guide holes 8401, assembly errors are reduced, and cost is saved.

As shown in fig. 1-2, the relay conductor assembly device in this embodiment further includes an operation platform 900, a conductor positioning turntable mechanism 100, a conductor carrying mechanism 200, a conductor transferring mechanism 300, a conductor bending mechanism 400, a conductor inserting mechanism 500, a carrier opening mechanism 700, a conductor inserting guiding mechanism 800, and a base carrier 610 and a runner 600 are all disposed on the operation platform 900, so that the integration level of the relay conductor assembly device is improved, and the installation space is saved.

In this embodiment, the operations of the conductor positioning turntable mechanism 100, the conductor carrying mechanism 200, the conductor transferring mechanism 300, the conductor bending mechanism 400, the conductor inserting mechanism 500, the carrier opening mechanism 700, the conductor inserting guide mechanism 800, and the base carrier 610 are electrically controlled by a controller, in which a PLC control program is compiled, so that the continuity of the operation of the relay conductor assembling device is realized, and the degree of automation is improved. The controller belongs to a device in the prior art, so the control method and the working principle of the controller in this embodiment are not described in detail.

The whole action process of the relay conductor assembly device in the embodiment is as follows:

First, the first cylinder 1306 drives the first slider 1305 to open, and the manipulator of the previous process section carries the conductor 10 with a straight posture to the installation position, thereby completing the connection work of the conductor 10. The first cylinder 1306 is retracted, the second slider resets under the action of the second tension spring 1304, and at this time, the pressing block on the second slider can compress the conductor 10, so as to prevent the phenomenon that the conductor 10 is tilted and separated. Then, after the first motor 120 receives the signal, the first motor 120 can drive the rotating platform 110 to rotate, and the above steps are repeatedly circulated to gradually complete the connection work of the subsequent conductor 10, so as to realize the continuous action of the conductor positioning turntable mechanism 100.

Secondly, the second motor 240 drives the connecting plate 220 to move to a proper position, then the two clamping jaw cylinders 230 are simultaneously opened to clamp the conductor 10 on the conductor positioning carrier 130, and then the second motor 240 drives the connecting plate 220 to move on the sliding rail, so that the conductor 10 is placed on the conductor transfer mechanism 300, and the conductor 10 connecting work of the conductor carrying mechanism 200 and the conductor transfer mechanism 300 is completed.

Again, when the conductor transfer carrier 310 is at the waiting level, the second cylinder 3108 can drive the third slider 3102 and the fourth slider 3103 to move toward the direction approaching the fourth fixed block 3101, so that the first spring 3106 and the second spring 3107 can be compressed simultaneously. At this time, the first pressing block 3104 on the third slider 3102 and the second pressing block 3105 on the fourth slider 3103 can simultaneously press both ends of the conductor 10. After that, the second cylinder 3108 is retracted, and at this time, the second cylinder 3108 and the third slider 3102 and the fourth slider 3103 have no abutting driving function, so that the first spring 3106 and the second spring 3107 can rebound and return, and under the action of elastic force, the third slider 3102 and the fourth slider 3103 move in a direction away from the fourth fixed block 3101, so that the wire between the two ends of the conductor 10 can be pulled tautly and straightened.

After the conductor transferring mechanism 300 and the conductor bending mechanism 400 complete the connection of the conductor 10, the conductor 10 is in a straight posture (as shown in fig. 13), at this time, two ends of the conductor 10 are respectively clamped by the first clamping jaw 420 and the second clamping jaw 430, after the driving assembly 440 receives the signal of bending the conductor 10, the driving assembly 440 drives the first clamping jaw 420 and the second clamping jaw 430 to bend the conductor 10, so that the conductor 10 is bent from the straight posture (as shown in fig. 13) to a bending posture (as shown in fig. 14) when assembled.

Then, after receiving the instruction, the conductor inserting mechanism 500 completes the connection work of the conductor 10 with the first clamping jaw 420 and the second clamping jaw 430, and then the carrier opening mechanism 700 opens the movable block 640 and exposes the base 20 on the base carrier 610, and at the same time, the conductor inserting guide mechanism 800 moves to the position right above the base 20, and the conductor inserting mechanism 500 inserts the conductor 10 onto the base 20 along the guide hole 8401 on the conductor inserting guide mechanism 800.

Finally, the carrier opening mechanism 700 is withdrawn, and at this time, the two movable blocks 640 rebound under the action of the third elastic member and clamp the conductor 10, so that the conductor 10 can maintain an upright state, and the conductor 10 is prevented from falling. The transfer assembly continues to transfer the next base carrier 610, thereby achieving continuity of production assembly. Referring to fig. 15, a schematic view of the folded conductor 10 is shown inserted onto the base 20.

It is to be understood that the foregoing is only illustrative of the presently preferred embodiments of the utility model and the technical principles that have been developed. It will be understood by those skilled in the art that the present utility model is not limited to the particular embodiments described herein, but is capable of various obvious changes, rearrangements and substitutions as will now become apparent to those skilled in the art without departing from the scope of the utility model. Therefore, while the utility model has been described in connection with the above embodiments, the utility model is not limited to the embodiments, but may be embodied in many other equivalent forms without departing from the spirit or scope of the utility model, which is set forth in the following claims.

Note that in the description of this specification, a description of reference to the terms "some embodiments," "other embodiments," and the like means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the utility model. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

Claims (12)

1. Relay conductor assembly device for assembling a conductor (10) on a base (20), characterized by comprising:

a conductor positioning carousel mechanism (100), the conductor positioning carousel mechanism (100) configured to receive an incoming charge of the conductor (10);

A conductor carrying mechanism (200);

A conductor transfer mechanism (300), wherein the conductor carrying mechanism (200) is used for carrying the conductor (10) onto the conductor transfer mechanism (300) by the conductor positioning turntable mechanism (100); the conductor transferring mechanism (300) is used for positioning the conductor (10) and pressing the conductor (10);

A conductor bending mechanism (400), wherein the conductor bending mechanism (400) is used for taking out the conductor (10) on the conductor transferring mechanism (300) and bending the conductor (10) so as to bend the conductor (10) from a first posture when feeding materials to a second posture required by assembly;

And a conductor insertion mechanism (500), wherein the conductor insertion mechanism (500) is used for taking out the conductor (10) from the conductor bending mechanism (400) and assembling the conductor into the base (20).

2. The relay conductor assembly device according to claim 1, wherein the conductor bending mechanism (400) comprises a fixed plate (410), a first clamping jaw (420), a second clamping jaw (430) and a driving assembly (440), wherein the first clamping jaw (420), the second clamping jaw (430) and the driving assembly (440) are all mounted on the fixed plate (410), and the driving assembly (440) is in driving connection with the first clamping jaw (420) and the second clamping jaw (430), the driving assembly (440) is used for driving the first clamping jaw (420) and the second clamping jaw (430) to clamp the conductor (10), the driving assembly (440) can drive the first clamping jaw (420) to clamp the conductor (10) and keep stationary, and the driving assembly (440) can drive the second clamping jaw (430) to rotate around the first clamping jaw (420) as a circle center;

Or, the driving component (440) can drive the second clamping jaw (430) to clamp the conductor (10) and keep static, and the driving component (440) can drive the first clamping jaw (420) to rotate by taking the second clamping jaw (430) as a circle center; so that the conductor (10) is bent from the first position when fed to the second position required when assembled.

3. The relay conductor assembly device according to claim 2, wherein the driving assembly (440) comprises a first bending motor (450) and a second bending motor (460), the fixing plate (410) is provided with a mounting hole, an output end of the first bending motor (450) passes through the mounting hole to be connected with the first clamping jaw (420), and an output end of the second bending motor (460) passes through the mounting hole to be connected with the second clamping jaw (430);

The first bending motor (450) can drive the first clamping jaw (420) to clamp the conductor (10) and keep static, and the second bending motor (460) drives the second clamping jaw (430) to rotate by taking the first clamping jaw (420) as a circle center;

Or, the second bending motor (460) can drive the second clamping jaw (430) to clamp the conductor (10) and keep static, and the first bending motor (450) drives the first clamping jaw (420) to rotate around the second clamping jaw (430) as a circle center; so that the conductor (10) is bent from the first position when fed to the second position required when assembled.

4. A relay conductor mount according to claim 3, wherein the drive assembly (440) further comprises a traveling cylinder (470), the traveling cylinder (470) being connected to both the first bending motor (450) and the second bending motor (460), the traveling cylinder (470) being located on one side of the fixed plate (410), the first jaw (420) and the second jaw (430) being located on the other side of the fixed plate (410);

The traveling cylinder (470) is configured to drive the first bending motor (450) and the second bending motor (460) to move in a direction approaching or moving away from the conductor relay (300).

5. The relay conductor assembly arrangement of claim 1, comprising a runner (600), the runner (600) being located below the conductor insertion mechanism (500), a base carrier (610) being provided within the runner (600), the base carrier (610) being configured to carry the base (20).

6. The relay conductor assembly device of claim 5, wherein the base carrier (610) comprises a base (620), a frame (630) and a movable block (640), the frame (630) is disposed on the base (620), and a containing chamber is disposed inside the frame (630), the base (20) is disposed on the base (620), and a portion of the base (20) is disposed in the containing chamber;

the movable block (640) is movably connected with the frame body (630), the movable block (640) is provided with a first state and a second state, the movable block (640) is in the first state, and the movable block (640) closes the accommodating chamber; the movable block (640) is in the second state, and the movable block (640) opens the accommodating chamber so that the conductor inserting mechanism (500) can insert the conductor (10) onto the base (20).

7. The relay conductor assembly device according to claim 6, wherein a third elastic member is provided between the movable block (640) and the frame body (630), a first limiting portion (6401) and a second limiting portion (6402) are provided on the movable block (640), and the first limiting portion (6401) and the second limiting portion (6402) are located on opposite sides of the frame body (630), respectively.

8. The relay conductor mount of claim 7, further comprising a carrier opening mechanism (700), the carrier opening mechanism (700) being located on a side of the flow channel (600), the carrier opening mechanism (700) being configured to open the movable block (640) to place the movable block (640) in the second state.

9. The relay conductor assembly device according to claim 8, wherein the carrier opening mechanism (700) comprises a lifting cylinder (710), a first connecting piece (720), an opening cylinder (730) and a third clamping jaw (740), one end of the first connecting piece (720) is connected with the lifting cylinder (710), the other end of the first connecting piece is connected with the opening cylinder (730), the opening cylinder (730) is connected with the third clamping jaw (740), and the third clamping jaw (740) can drive the movable block (640) to move in a direction away from the accommodating chamber under the driving of the opening cylinder (730) and enable the movable block (640) to be in the second state.

10. The relay conductor assembly device according to claim 9, wherein an abutment portion (6403) is further provided on the movable block (640), a groove (7401) is provided at an end portion of the third clamping jaw (740), and the groove (7401) can be inserted into the abutment portion (6403) and drive the abutment portion (6403) to move in a direction away from the accommodating chamber.

11. The relay conductor assembly device of claim 9, wherein a clearance seat (750) is formed between the third jaw (740) and the base (620), the clearance seat (750) being configured to clear the base (620).

12. The relay conductor mount of any of claims 1-11, wherein the first pose comprises a straight pose and the second pose comprises a curved pose.