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CN221707607U - Cable detection device - Google Patents

Cable detection device Download PDF

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Publication number
CN221707607U
CN221707607U CN202323127445.XU CN202323127445U CN221707607U CN 221707607 U CN221707607 U CN 221707607U CN 202323127445 U CN202323127445 U CN 202323127445U CN 221707607 U CN221707607 U CN 221707607U
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pcb board
bull
pcb
cable
detection
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黄燕花
石征连
朱浩
张凤权
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Shangyi Technology Anhui Co ltd
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Shangyi Technology Anhui Co ltd
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Abstract

The utility model relates to a cable detection device, which comprises a wire detection machine and a detection seat, wherein a PCB assembly is arranged on the detection seat, the PCB assembly comprises a first PCB, a second PCB, eight third PCBs and two fourth PCBs, a plurality of groups of 64P ox horn sockets and 32P terminals are arranged on the second PCB, and a plurality of groups of AMP plugs, DB plugs and heavy-duty plugs are arranged on the fourth PCB; the wire rod detects and installs A wiring port and B wiring port on the machine, still be provided with the connection group line on the detection seat, the connection group line is used for carrying out electric connection to PCB board subassembly and wire rod detection machine. The utility model can be used by a single person, is simple to operate, consumes less detection time, can detect power lines, encoder lines and communication lines, can detect all cables simultaneously, displays that the wire harness is good or a fault point, and further realizes the wire harness detection of quick and accurate detection by a single worker.

Description

线缆检测装置Cable detection device

技术领域Technical Field

本实用新型涉及线缆检测技术领域,尤其涉及线缆检测装置。The utility model relates to the technical field of cable detection, in particular to a cable detection device.

背景技术Background Art

现有的线束检测装置的原理如图1所示,通过电阻和蜂鸣器驱动电路配合来实现,测试小于一定值的电阻时,比较器的反相输入端电位被拉低,同相输入端电位大于反相输入端电位,比较器输出高电平,驱动蜂鸣器发声;当被测量值大于这个值时,反相输入端电位大于同相输入端电位,比较器输出低电平,蜂鸣器不发声,通过蜂鸣器是否发声来判断良品、不良品。The principle of the existing wire harness detection device is shown in Figure 1. It is realized by the cooperation of resistors and buzzer driving circuits. When testing a resistance less than a certain value, the potential of the inverting input terminal of the comparator is pulled low, and the potential of the non-inverting input terminal is greater than the potential of the inverting input terminal. The comparator outputs a high level and drives the buzzer to sound; when the measured value is greater than this value, the potential of the inverting input terminal is greater than the potential of the non-inverting input terminal, the comparator outputs a low level, and the buzzer does not sound. Good products and defective products are judged by whether the buzzer sounds.

但是上述线束检测装置存在以下缺点:在检测的过程中,将装置的一端连接待测线缆某一芯的孔位,装置的另一端连接对应位置,根据蜂鸣器是否发声,判断该线是否良品。若要单人完成检测,需要一手拿住待测线缆的两端,另一手将检测装置的两端分别插入孔位,操作难度大。所以一般为两人配合,能够完成检测但提高了成本。且动力线、编码器线、通讯线芯数较多,逐一排查检测容易遗漏、出错且效率低下。However, the above-mentioned harness detection device has the following disadvantages: during the detection process, one end of the device is connected to the hole of a core of the cable to be tested, and the other end of the device is connected to the corresponding position. The buzzer sounds to determine whether the line is good. If a single person wants to complete the detection, it is necessary to hold the two ends of the cable to be tested with one hand and insert the two ends of the detection device into the holes with the other hand, which is difficult to operate. Therefore, it usually takes two people to complete the detection, but the cost is increased. In addition, the number of cores of the power line, encoder line, and communication line is large, and it is easy to miss, make mistakes, and be inefficient if they are checked one by one.

实用新型内容Utility Model Content

本实用新型针对现有技术存在的不足,提供了线缆检测装置,具体技术方案如下:The utility model aims to solve the problems existing in the prior art and provides a cable detection device. The specific technical solution is as follows:

线缆检测装置,包括线材检测机和检测座,所述检测座上安装有PCB板组件,所述PCB板组件包括一块第一PCB板,一块第二PCB板、八块第三PCB板和两块第四PCB板,所述第一PCB板上安装有若干组64p牛角插座、50P牛角插座和20P牛角插座,所述第二PCB板上安装有若干组64P牛角插座和32P端子,所述第三PCB板上安装有若干组10P端子和20P牛角插座,所述第四PCB板上安装有若干组AMP插头、DB插头、重载插头;所述线材检测机上安装有A接线端口和B接线端口,所述检测座上还设置有连接组线,所述连接组线用于对PCB板组件和线材检测机进行电性连接。A cable detection device comprises a wire detection machine and a detection seat, wherein a PCB board assembly is installed on the detection seat, wherein the PCB board assembly comprises a first PCB board, a second PCB board, eight third PCB boards and two fourth PCB boards, wherein the first PCB board is installed with a plurality of groups of 64P bull horn sockets, 50P bull horn sockets and 20P bull horn sockets, wherein the second PCB board is installed with a plurality of groups of 64P bull horn sockets and 32P terminals, wherein the third PCB board is installed with a plurality of groups of 10P terminals and 20P bull horn sockets, and wherein the fourth PCB board is installed with a plurality of groups of AMP plugs, DB plugs and heavy-load plugs; wherein an A wiring port and a B wiring port are installed on the wire detection machine, and a connection group wire is further provided on the detection seat, wherein the connection group wire is used for electrically connecting the PCB board assembly and the wire detection machine.

作为上述技术方案的改进,所述连接组线包括第一64p排线、第二64p排线、第三64p排线、四根第一20p排线、四根第二20p排线和若干根单芯线。As an improvement of the above technical solution, the connecting wire group includes a first 64p wire, a second 64p wire, a third 64p wire, four first 20p wires, four second 20p wires and a plurality of single-core wires.

作为上述技术方案的改进,所述第一64p排线的一端与A接线端口连接,另一端与第一PCB板上的64P牛角插座连接;所述第二64p排线的一端与B接线端口连接,另一端与第一PCB板上的64P牛角插座连接;所述第三64p排线的一端与第一PCB板上的64P牛角插座连接,另一端与第二PCB板上的64P牛角插座连接。As an improvement of the above technical solution, one end of the first 64p cable is connected to the A wiring port, and the other end is connected to the 64P bull-horn socket on the first PCB board; one end of the second 64p cable is connected to the B wiring port, and the other end is connected to the 64P bull-horn socket on the first PCB board; one end of the third 64p cable is connected to the 64P bull-horn socket on the first PCB board, and the other end is connected to the 64P bull-horn socket on the second PCB board.

作为上述技术方案的改进,四根所述第一20p排线串联在四块所述第三PCB板上的20P牛角插座之间,且其中一根所述第一20p排线的一端与第一PCB板上的20P牛角插座连接;四根所述第二20p排线串联在其中另外四块所述第三PCB板上的20P牛角插座之间,且其中一根所述第二20p排线的一端与第一PCB板上的20P牛角插座连接。As an improvement of the above technical solution, the four first 20p cables are connected in series between the 20P bull-horn sockets on the four third PCB boards, and one end of one of the first 20p cables is connected to the 20P bull-horn socket on the first PCB board; the four second 20p cables are connected in series between the 20P bull-horn sockets on the other four third PCB boards, and one end of one of the second 20p cables is connected to the 20P bull-horn socket on the first PCB board.

作为上述技术方案的改进,若干组所述单芯线的一端连接在第一PCB板,第二PCB板、第三PCB板上,另一端与所述第四PCB板上的AMP插头、DB插头和重载插头。As an improvement of the above technical solution, one end of several groups of single-core wires are connected to the first PCB board, the second PCB board, and the third PCB board, and the other end is connected to the AMP plug, DB plug and heavy-load plug on the fourth PCB board.

本实用新型的有益效果:Beneficial effects of the utility model:

可单人使用、操作简单、检测耗时少,能够检测动力线、编码器线、通讯线,能同时检测所有芯,显示线束为良品或故障点,进而实现单名工人快速、精准检验的线束检测。It can be used by one person, is simple to operate, and takes little time to detect. It can detect power lines, encoder lines, and communication lines. It can detect all cores at the same time and display whether the wiring harness is a good product or a fault point, thereby realizing fast and accurate inspection of the wiring harness by a single worker.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本现有技术中检测装置的结构示意图;FIG1 is a schematic diagram of the structure of a detection device in the prior art;

图2为本实用新型整体的结构示意图;FIG2 is a schematic diagram of the overall structure of the utility model;

附图标记:1、线材检测机;2、A接线端口;3、B接线端口;4、第一64p排线;5、第二64p排线;6、第一PCB板;7、第三64p排线;8、第二PCB板;9、第三PCB板;10、第一20p排线;11、第二20p排线;12、检测座;13、第四PCB板;14、AMP插头;15、DB插头;16、重载插头。Figure numerals: 1. Wire inspection machine; 2. A wiring port; 3. B wiring port; 4. First 64p cable; 5. Second 64p cable; 6. First PCB board; 7. Third 64p cable; 8. Second PCB board; 9. Third PCB board; 10. First 20p cable; 11. Second 20p cable; 12. Inspection socket; 13. Fourth PCB board; 14. AMP plug; 15. DB plug; 16. Heavy-load plug.

具体实施方式DETAILED DESCRIPTION

为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

实施例Example

线缆检测装置,请参照图2,包括线材检测机1和检测座12,检测座12上安装有PCB板组件,PCB板组件包括一块第一PCB板6,一块第二PCB板8、八块第三PCB板9和两块第四PCB板13,第一PCB板6上安装有若干组64p牛角插座、50P牛角插座和20P牛角插座,第二PCB板8上安装有若干组64P牛角插座和32P端子,第三PCB板9上安装有若干组10P端子和20P牛角插座,第四PCB板13上安装有若干组AMP插头14、DB插头15、重载插头16;线材检测机1上安装有A接线端口2和B接线端口3,检测座12上还设置有连接组线,连接组线用于对PCB板组件和线材检测机1进行电性连接。The cable detection device, please refer to Figure 2, includes a wire detection machine 1 and a detection seat 12, a PCB board assembly is installed on the detection seat 12, the PCB board assembly includes a first PCB board 6, a second PCB board 8, eight third PCB boards 9 and two fourth PCB boards 13, the first PCB board 6 is installed with several groups of 64p bull horn sockets, 50P bull horn sockets and 20P bull horn sockets, the second PCB board 8 is installed with several groups of 64P bull horn sockets and 32P terminals, the third PCB board 9 is installed with several groups of 10P terminals and 20P bull horn sockets, and the fourth PCB board 13 is installed with several groups of AMP plugs 14, DB plugs 15, and heavy-load plugs 16; the wire detection machine 1 is installed with an A wiring port 2 and a B wiring port 3, and the detection seat 12 is also provided with a connecting group line, which is used to electrically connect the PCB board assembly and the wire detection machine 1.

在本申请的一些实施例中,连接组线包括第一64p排线4、第二64p排线5、第三64p排线7、四根第一20p排线10、四根第二20p排线11和若干根单芯线;In some embodiments of the present application, the connection group wires include a first 64p flat wire 4, a second 64p flat wire 5, a third 64p flat wire 7, four first 20p flat wires 10, four second 20p flat wires 11, and a plurality of single core wires;

在本申请的一些实施例中,第一64p排线4的一端与A接线端口2连接,另一端与第一PCB板6上的64P牛角插座连接;第二64p排线5的一端与B接线端口3连接,另一端与第一PCB板6上的64P牛角插座连接;第三64p排线7的一端与第一PCB板6上的64P牛角插座连接,另一端与第二PCB板8上的64P牛角插座连接;In some embodiments of the present application, one end of the first 64p flat cable 4 is connected to the A wiring port 2, and the other end is connected to the 64P bull horn socket on the first PCB board 6; one end of the second 64p flat cable 5 is connected to the B wiring port 3, and the other end is connected to the 64P bull horn socket on the first PCB board 6; one end of the third 64p flat cable 7 is connected to the 64P bull horn socket on the first PCB board 6, and the other end is connected to the 64P bull horn socket on the second PCB board 8;

在本申请的一些实施例中,四根第一20p排线串联在四块第三PCB板9上的20P牛角插座之间,且其中一根第一20p排线10的一端与第一PCB板6上的20P牛角插座连接;四根第二20p排线11串联在其中另外四块第三PCB板9上的20P牛角插座之间,且其中一根第二20p排线11的一端与第一PCB板6上的20P牛角插座连接。In some embodiments of the present application, four first 20p flat cables are connected in series between the 20P bull-horn sockets on four third PCB boards 9, and one end of one of the first 20p flat cables 10 is connected to the 20P bull-horn socket on the first PCB board 6; four second 20p flat cables 11 are connected in series between the 20P bull-horn sockets on the other four third PCB boards 9, and one end of one of the second 20p flat cables 11 is connected to the 20P bull-horn socket on the first PCB board 6.

在本申请的一些实施例中,若干组单芯线的一端连接在第一PCB板6,第二PCB板8、第三PCB板9上,另一端与第四PCB板13上的AMP插头14、DB插头15和重载插头16。In some embodiments of the present application, one end of several groups of single-core wires are connected to the first PCB board 6, the second PCB board 8, and the third PCB board 9, and the other end is connected to the AMP plug 14, the DB plug 15 and the heavy-load plug 16 on the fourth PCB board 13.

具体的,64P排线的一端与PCB板连接,另一端与线材检测机1连接,20P排线两端均连接PCB板,单芯线一端连接PCB板,另一端连接面板插头。插上待测线缆后,线材检测机1、PCB板、待测线缆形成回路,线材检测机1为现有技术,本文不做过多赘述。Specifically, one end of the 64P cable is connected to the PCB board, and the other end is connected to the wire inspection machine 1. Both ends of the 20P cable are connected to the PCB board. One end of the single-core wire is connected to the PCB board, and the other end is connected to the panel plug. After the cable to be tested is plugged in, the wire inspection machine 1, the PCB board, and the cable to be tested form a loop. The wire inspection machine 1 is a prior art and will not be described in detail in this article.

采用以上连接方式后,打开线材检测机1,新建档案,将任一良品线插入对应插座上,记录下良品线每一芯的电阻值。重启线材检测机1,选择上述操作的档案,当显示屏显示“请插入待测线缆”后,将待测线缆插入PCB板对应的插座上。若显示屏显示为“良品”,则检核合格;若显示屏显示为“不良品”,显示屏下方会显示哪一芯电阻值异常,可以帮助工人快速定位该线缆的故障点。After using the above connection method, turn on the wire inspection machine 1, create a new file, insert any good wire into the corresponding socket, and record the resistance value of each core of the good wire. Restart the wire inspection machine 1, select the file of the above operation, and when the display screen displays "Please insert the cable to be tested", insert the cable to be tested into the corresponding socket of the PCB board. If the display screen shows "good", the inspection is qualified; if the display screen shows "bad", the bottom of the display screen will show which core has abnormal resistance value, which can help workers quickly locate the fault point of the cable.

总之,此装置能够使单名工人检测动力线、编码器线、通讯线,能够同时检测待测线束的所有电缆,并且快速判断线束是否为良品,快速定位不良品的故障点。In short, this device enables a single worker to detect power lines, encoder lines, and communication lines. It can simultaneously detect all cables in the harness to be tested, and quickly determine whether the harness is good or not, and quickly locate the fault point of a defective product.

以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims (5)

1.线缆检测装置,包括线材检测机(1)和检测座(12),其特征在于,所述检测座(12)上安装有PCB板组件,所述PCB板组件包括一块第一PCB板(6),一块第二PCB板(8)、八块第三PCB板(9)和两块第四PCB板(13),所述第一PCB板(6)上安装有若干组64p牛角插座、50P牛角插座和20P牛角插座,所述第二PCB板(8)上安装有若干组64P牛角插座和32P端子,所述第三PCB板(9)上安装有若干组10P端子和20P牛角插座,所述第四PCB板(13)上安装有若干组AMP插头(14)、DB插头(15)、重载插头(16);所述线材检测机(1)上安装有A接线端口(2)和B接线端口(3),所述检测座(12)上还设置有连接组线,所述连接组线用于对PCB板组件和线材检测机(1)进行电性连接。1. A cable detection device, comprising a wire detection machine (1) and a detection seat (12), characterized in that a PCB board assembly is installed on the detection seat (12), the PCB board assembly comprises a first PCB board (6), a second PCB board (8), eight third PCB boards (9) and two fourth PCB boards (13), the first PCB board (6) is installed with a plurality of groups of 64P bull horn sockets, 50P bull horn sockets and 20P bull horn sockets, the second PCB board (8) is installed with a plurality of groups of 6 4P bull-horn sockets and 32P terminals, the third PCB board (9) is equipped with a plurality of groups of 10P terminals and 20P bull-horn sockets, the fourth PCB board (13) is equipped with a plurality of groups of AMP plugs (14), DB plugs (15), and heavy-duty plugs (16); the wire material detection machine (1) is equipped with an A wiring port (2) and a B wiring port (3), and the detection seat (12) is also provided with a connecting wire group, and the connecting wire group is used to electrically connect the PCB board assembly and the wire material detection machine (1). 2.根据权利要求1所述的线缆检测装置,其特征在于:所述连接组线包括第一64p排线(4)、第二64p排线(5)、第三64p排线(7)、四根第一20p排线(10)、四根第二20p排线(11)和若干根单芯线。2. The cable detection device according to claim 1 is characterized in that: the connection group wires include a first 64p cable (4), a second 64p cable (5), a third 64p cable (7), four first 20p cables (10), four second 20p cables (11) and a plurality of single-core wires. 3.根据权利要求2所述的线缆检测装置,其特征在于:所述第一64p排线(4)的一端与A接线端口(2)连接,另一端与第一PCB板(6)上的64P牛角插座连接;所述第二64p排线(5)的一端与B接线端口(3)连接,另一端与第一PCB板(6)上的64P牛角插座连接;所述第三64p排线(7)的一端与第一PCB板(6)上的64P牛角插座连接,另一端与第二PCB板(8)上的64P牛角插座连接。3. The cable detection device according to claim 2 is characterized in that: one end of the first 64p cable (4) is connected to the A wiring port (2), and the other end is connected to the 64P bull-horn socket on the first PCB board (6); one end of the second 64p cable (5) is connected to the B wiring port (3), and the other end is connected to the 64P bull-horn socket on the first PCB board (6); one end of the third 64p cable (7) is connected to the 64P bull-horn socket on the first PCB board (6), and the other end is connected to the 64P bull-horn socket on the second PCB board (8). 4.根据权利要求3所述的线缆检测装置,其特征在于:四根所述第一20p排线串联在四块所述第三PCB板(9)上的20P牛角插座之间,且其中一根所述第一20p排线(10)的一端与第一PCB板(6)上的20P牛角插座连接;四根所述第二20p排线(11)串联在其中另外四块所述第三PCB板(9)上的20P牛角插座之间,且其中一根所述第二20p排线(11)的一端与第一PCB板(6)上的20P牛角插座连接。4. The cable detection device according to claim 3 is characterized in that: four of the first 20p flat cables are connected in series between the 20P bull-horn sockets on the four third PCB boards (9), and one end of one of the first 20p flat cables (10) is connected to the 20P bull-horn socket on the first PCB board (6); four of the second 20p flat cables (11) are connected in series between the 20P bull-horn sockets on the other four third PCB boards (9), and one end of one of the second 20p flat cables (11) is connected to the 20P bull-horn socket on the first PCB board (6). 5.根据权利要求4所述的线缆检测装置,其特征在于:若干组所述单芯线的一端连接在第一PCB板(6),第二PCB板(8)、第三PCB板(9)上,另一端与所述第四PCB板(13)上的AMP插头(14)、DB插头(15)和重载插头(16)。5. The cable detection device according to claim 4 is characterized in that one end of the plurality of groups of single-core wires is connected to the first PCB board (6), the second PCB board (8), and the third PCB board (9), and the other end is connected to the AMP plug (14), the DB plug (15) and the heavy-load plug (16) on the fourth PCB board (13).
CN202323127445.XU 2023-11-20 2023-11-20 Cable detection device Active CN221707607U (en)

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