CN221696693U - Circumferential fastening fixture - Google Patents
Circumferential fastening fixture Download PDFInfo
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- CN221696693U CN221696693U CN202323427155.7U CN202323427155U CN221696693U CN 221696693 U CN221696693 U CN 221696693U CN 202323427155 U CN202323427155 U CN 202323427155U CN 221696693 U CN221696693 U CN 221696693U
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- 230000000694 effects Effects 0.000 abstract description 4
- 230000000670 limiting effect Effects 0.000 abstract description 4
- 238000003754 machining Methods 0.000 abstract 1
- 238000007789 sealing Methods 0.000 description 9
- 238000003825 pressing Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 5
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- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 2
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- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
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Abstract
Description
技术领域Technical Field
本实用新型涉及机械加工技术领域,具体涉及一种周向紧固夹具。The utility model relates to the technical field of mechanical processing, in particular to a circumferential fastening clamp.
背景技术Background Art
在机械加工领域中经常需要用工装夹具对产品进行夹紧固定后再拧入螺丝进行零件装配,但是对于能够相对于产品进行周向转动的零件来说,由于夹具仅对产品进行夹紧固定、对零件并没有限位固定作用,在拧入螺丝时零件容易产生周向转动,使拧螺丝结构对不准零件的螺丝孔,从而影响拧螺丝操作的准确性,导致生产效率降低、装配效果欠佳。例如,在阀门制作加工生产线上,工作人员在气体减压阀的密封环上手拧螺丝以保证减压阀能够实现正常稳定功能,在传统手工拧螺丝紧固作业中工作人员需要将螺丝放置在密封环的螺丝孔内,手持扭矩扳手套在螺丝外圈上转动拧紧螺丝,但是由于圆柱状的密封环能够相对于气体减压阀的壳体进行周向转动,在拧紧螺丝时在外力作用下密封环同时沿拧紧方向转动,使得螺丝难以对准螺丝孔、难以旋紧螺丝,必须一只手固定密封环、另一只手将螺丝对位后预拧至螺丝孔,再取扭矩扳手套拧紧螺丝,这样不仅对位困难,而且装配效率低下、装配效果欠佳,从而容易增大次品率。In the field of mechanical processing, it is often necessary to use tooling fixtures to clamp and fix products before screwing in screws to assemble parts. However, for parts that can rotate circumferentially relative to the products, since the fixtures only clamp and fix the products and do not have a limiting and fixing effect on the parts, the parts are prone to circumferential rotation when the screws are screwed in, causing the screw-tightening structure to be misaligned with the screw holes of the parts, thereby affecting the accuracy of the screw-tightening operation, resulting in reduced production efficiency and poor assembly results. For example, on a valve manufacturing and processing production line, workers manually tighten the screws on the sealing ring of a gas pressure reducing valve to ensure that the pressure reducing valve can function normally and stably. In the traditional manual screw tightening operation, workers need to place the screws in the screw holes of the sealing rings, and use a hand-held torque wrench to rotate the outer ring of the screws to tighten the screws. However, since the cylindrical sealing ring can rotate circumferentially relative to the housing of the gas pressure reducing valve, the sealing ring rotates in the tightening direction at the same time under the action of external force when tightening the screws, making it difficult to align the screws with the screw holes and tighten the screws. One hand must fix the sealing ring and the other hand must align the screws and pre-tighten them to the screw holes before the torque wrench is used to tighten the screws. This not only makes alignment difficult, but also results in low assembly efficiency and poor assembly results, which easily increases the defective rate.
因此需要研发一种能够对可周向转动的零件进行限位和固定从而提高拧螺丝操作的准确性和装配效率的周向紧固夹具。Therefore, it is necessary to develop a circumferential fastening fixture that can limit and fix circumferentially rotatable parts to improve the accuracy of screwing operations and assembly efficiency.
实用新型内容Utility Model Content
为了克服现有技术的不足,本实用新型的目的在于提供一种适用于可周向转动的零件装配的周向紧固夹具,该周向紧固夹具能够对零件进行周向限位固定,使其在拧螺丝过程中不会产生周向转动,从而提高拧螺丝操作的准确性,装配效率高、装配效果好。In order to overcome the shortcomings of the prior art, the purpose of the utility model is to provide a circumferential fastening fixture suitable for assembling circumferentially rotatable parts, which can circumferentially limit and fix the parts so that they will not produce circumferential rotation during the screwing process, thereby improving the accuracy of the screwing operation, high assembly efficiency and good assembly effect.
为解决上述问题,本实用新型所采用的技术方案如下:In order to solve the above problems, the technical solutions adopted by the utility model are as follows:
一种周向紧固夹具,其包括肘夹板、第一肘夹和夹紧机构;所述肘夹板上通过支座安装有所述第一肘夹,所述肘夹板上设置有固定座;所述第一肘夹上设置有所述夹紧机构,且夹紧机构位于固定座的上方;所述夹紧机构包括连接块、轴承座和单向轴承,所述轴承座通过连接块与第一肘夹连接,所述单向轴承可转动地设置在轴承座内,所述单向轴承上设置有安装孔。A circumferential fastening clamp comprises a toggle clamp, a first toggle clamp and a clamping mechanism; the first toggle clamp is installed on the toggle clamp via a support, and a fixed seat is provided on the toggle clamp; the clamping mechanism is provided on the first toggle clamp, and the clamping mechanism is located above the fixed seat; the clamping mechanism comprises a connecting block, a bearing seat and a one-way bearing, the bearing seat is connected to the first toggle clamp via the connecting block, the one-way bearing is rotatably arranged in the bearing seat, and a mounting hole is provided on the one-way bearing.
作为本实用新型优选的实施方式,所述连接块由所述第一肘夹至轴承座的方向延伸;所述轴承座与连接块可转动地连接,使所述轴承座可绕所述连接块的延伸方向进行翻转。As a preferred embodiment of the utility model, the connecting block extends from the first elbow clamp to the direction of the bearing seat; the bearing seat and the connecting block are rotatably connected so that the bearing seat can be flipped around the extension direction of the connecting block.
作为本实用新型优选的实施方式,所述第一肘夹包括铰接座、手柄、连接杆及活动杆;所述活动杆、手柄分别活动连接在所述铰接座上,所述活动杆、手柄之间通过连接杆活动连接。As a preferred embodiment of the utility model, the first toggle clamp includes an articulated seat, a handle, a connecting rod and a movable rod; the movable rod and the handle are respectively movably connected to the articulated seat, and the movable rod and the handle are movably connected via a connecting rod.
作为本实用新型优选的实施方式,所述轴承座通过连接块设置在活动杆的底部。As a preferred embodiment of the present invention, the bearing seat is arranged at the bottom of the movable rod through a connecting block.
作为本实用新型优选的实施方式,该周向紧固夹具还包括第二肘夹和压紧块,所述第二肘夹通过支撑座安装在所述肘夹板上,所述压紧块固定安装所述第二肘夹上。As a preferred embodiment of the utility model, the circumferential fastening clamp further comprises a second toggle clamp and a pressing block, wherein the second toggle clamp is mounted on the toggle clamp plate via a supporting seat, and the pressing block is fixedly mounted on the second toggle clamp.
作为本实用新型优选的实施方式,所述第二肘夹的结构与第一肘夹的结构相同。As a preferred embodiment of the present invention, the structure of the second toggle clamp is the same as that of the first toggle clamp.
作为本实用新型优选的实施方式,所述压紧块由连接部和与所述连接部一体成型的抵接部,所述抵接部与连接部之间的夹角为直角或钝角。As a preferred embodiment of the present utility model, the pressing block consists of a connecting portion and an abutting portion integrally formed with the connecting portion, and the angle between the abutting portion and the connecting portion is a right angle or an obtuse angle.
作为本实用新型优选的实施方式,所述压紧块通过螺栓与所述第二肘夹固定连接。As a preferred embodiment of the present invention, the clamping block is fixedly connected to the second toggle clamp by bolts.
相比现有技术,本实用新型的有益效果在于:Compared with the prior art, the beneficial effects of the present invention are:
本实用新型所述的周向紧固夹具通过巧妙地将单向轴承应用在可周向转动的零件螺丝装配上,通过单向轴承实现对零件的周向限位,使零件只能沿着螺丝的拧紧方向或拧松方向转动,使待加工零件在拧螺丝的过程中不会产生周向转动,从而提高了拧螺丝操作的准确性,提高了生产效率;同时可利用单向轴承的单方向转动实现安装孔与零件的螺丝孔之间的调整对位,便于螺丝的预拧。本实用新型结构小巧、简单实用、操作方便,通过夹紧机构的单向轴承实现对零件的周向限位和螺丝孔对位,有效防止在拧螺丝过程中零件发生同向转动,既大大提高了装配或拆卸效率,又确保了装配或拆卸的质量,有利于螺丝精准装配的实现。The circumferential fastening fixture described in the utility model cleverly applies a one-way bearing to the screw assembly of a circumferentially rotatable part, and realizes circumferential limitation of the part through the one-way bearing, so that the part can only rotate along the tightening direction or loosening direction of the screw, so that the part to be processed will not produce circumferential rotation during the screw tightening process, thereby improving the accuracy of the screw tightening operation and improving production efficiency; at the same time, the one-way rotation of the one-way bearing can be used to achieve the adjustment and alignment between the mounting hole and the screw hole of the part, which is convenient for pre-tightening of the screw. The utility model has a compact structure, is simple and practical, and is easy to operate. The one-way bearing of the clamping mechanism realizes circumferential limitation of the part and alignment of the screw hole, effectively preventing the part from rotating in the same direction during the screw tightening process, greatly improving the assembly or disassembly efficiency, and ensuring the quality of assembly or disassembly, which is conducive to the realization of precise screw assembly.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型所述的周向紧固夹具的结构示意图;FIG1 is a schematic structural diagram of the circumferential fastening fixture of the present invention;
图2为本实用新型所述的周向紧固夹具装有第二肘夹的结构示意图;FIG2 is a schematic structural diagram of the circumferential fastening clamp of the present invention equipped with a second toggle clamp;
图3为本实用新型所述的周向紧固夹具应用于气体减压阀上的使用示意图;FIG3 is a schematic diagram of the use of the circumferential fastening fixture of the present invention applied to a gas pressure reducing valve;
图4为本实用新型所述的周向紧固夹具应用于气体减压阀上的局部剖视图;FIG4 is a partial cross-sectional view of the circumferential fastening fixture of the present invention applied to a gas pressure reducing valve;
附图标号说明:1、肘夹板;2、第一肘夹;21、铰接座;22、手柄;23、连接杆;24、活动杆;3、夹紧机构;31、连接块;32、轴承座;33、单向轴承;34、安装孔;4、固定座;5、支座;6、第二肘夹;7、压紧块;8、支撑座;9、气体减压阀;91、壳体;92、密封环;93、安装部。Explanation of the accompanying drawings: 1. elbow clamp; 2. first elbow clamp; 21. hinged seat; 22. handle; 23. connecting rod; 24. movable rod; 3. clamping mechanism; 31. connecting block; 32. bearing seat; 33. one-way bearing; 34. mounting hole; 4. fixed seat; 5. support; 6. second elbow clamp; 7. clamping block; 8. support seat; 9. gas pressure reducing valve; 91. shell; 92. sealing ring; 93. mounting part.
具体实施方式DETAILED DESCRIPTION
下面结合附图和具体实施方式对本实用新型作进一步详细说明。The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
如图1所示,本实用新型所提供的周向紧固夹具应用于可相对于产品周向转动的零件螺丝锁付装配工艺中,例如气体减压阀9的密封环92紧固、小型音响的部分零件固定等装配过程。该周向紧固夹具包括肘夹板1、第一肘夹2和夹紧机构3;其中,肘夹板1作为第一肘夹2和夹紧机构3的安装板,第一肘夹2用于带动夹紧机构3对零件进行紧固限位,夹紧机构3用于限制零件在装配过程中的周向转动。具体地,肘夹板1上设置有用于对带有待装配零件的产品四周进行限位的固定座4,使在装配过程中产品不会发生相对位移。本实用新型的固定座4结构不限,只要能够实现对产品的固定即可,在实际应用中固定座4的具体结构设置根据待装配产品结构的不同而不同。肘夹板1上通过支座5安装有第一肘夹2,第一肘夹2通过螺栓与支座5固定连接,支座5和第一肘夹2位于固定座4的一侧。夹紧机构3设置在第一肘夹2上并向固定座4方向延伸,在第一肘夹2的带动下,夹紧机构3可以在固定座4的上方和远离固定座4的方向来回移动。夹紧机构3包括连接块31、轴承座32和单向轴承33,轴承座32通过连接块31与第一肘夹2连接,单向轴承33可转动地设置在轴承座32内,单向轴承33上设置有用于容纳可周向转动零件的安装孔34,该安装孔34与零件设有螺丝孔的安装部93相适配。由上述方案可见,本实用新型通过巧妙地将单向轴承33应用在可周向转动的零件螺丝装配上,通过单向轴承33的单向转动实现对零件的周向限位,使零件只能沿着螺丝的拧紧方向或拧松方向转动,当需要顺时针拧紧螺丝时通过单向轴承33的限位使零件只能向逆时针转动,当需要逆时针拧紧螺丝时通过单向轴承33的限位使零件只能向顺时针转动,保证待加工零件在拧螺丝的过程中不会产生与了螺丝转动方向相同的周向转动,从而提高了拧螺丝操作的准确性,提高了生产效率;同时可利用单向轴承33的单方向转动实现安装孔34与零件的螺丝孔之间的调整对位,便于螺丝的预拧。As shown in FIG1 , the circumferential fastening fixture provided by the utility model is applied to the screw-locking assembly process of parts that can rotate circumferentially relative to the product, such as the fastening of the sealing ring 92 of the gas pressure reducing valve 9, the fixing of some parts of the small audio system, and other assembly processes. The circumferential fastening fixture includes a toggle clamp 1, a first toggle clamp 2, and a clamping mechanism 3; wherein the toggle clamp 1 is used as a mounting plate for the first toggle clamp 2 and the clamping mechanism 3, the first toggle clamp 2 is used to drive the clamping mechanism 3 to fasten and limit the parts, and the clamping mechanism 3 is used to limit the circumferential rotation of the parts during the assembly process. Specifically, the toggle clamp 1 is provided with a fixing seat 4 for limiting the positions of the product with the parts to be assembled around, so that the product will not be relatively displaced during the assembly process. The structure of the fixing seat 4 of the utility model is not limited, as long as it can achieve the fixing of the product. In actual application, the specific structural setting of the fixing seat 4 varies according to the different structures of the products to be assembled. The first toggle clamp 2 is installed on the toggle clamp 1 through the support 5, and the first toggle clamp 2 is fixedly connected to the support 5 by bolts, and the support 5 and the first toggle clamp 2 are located on one side of the fixing seat 4. The clamping mechanism 3 is arranged on the first toggle clamp 2 and extends toward the fixing seat 4. Driven by the first toggle clamp 2, the clamping mechanism 3 can move back and forth above the fixing seat 4 and away from the fixing seat 4. The clamping mechanism 3 includes a connecting block 31, a bearing seat 32 and a one-way bearing 33. The bearing seat 32 is connected to the first toggle clamp 2 through the connecting block 31. The one-way bearing 33 is rotatably arranged in the bearing seat 32. The one-way bearing 33 is provided with a mounting hole 34 for accommodating a circumferentially rotatable part. The mounting hole 34 is adapted to the mounting portion 93 of the part provided with a screw hole. As can be seen from the above scheme, the utility model cleverly applies the one-way bearing 33 to the screw assembly of the circumferentially rotatable parts, and realizes the circumferential limitation of the parts through the unidirectional rotation of the one-way bearing 33, so that the parts can only rotate along the tightening direction or loosening direction of the screw. When the screw needs to be tightened clockwise, the one-way bearing 33 is limited to allow the parts to rotate only counterclockwise, and when the screw needs to be tightened counterclockwise, the one-way bearing 33 is limited to allow the parts to rotate only clockwise, ensuring that the parts to be processed will not produce circumferential rotation in the same direction as the screw rotation during the screw tightening process, thereby improving the accuracy of the screw tightening operation and improving the production efficiency; at the same time, the one-way bearing 33 can be used to realize the adjustment and alignment between the mounting hole 34 and the screw hole of the part, which is convenient for pre-tightening of the screw.
进一步地,为了使单向轴承33能够同时适用于零件的螺丝锁付装配或拧松拆卸中,连接块31由第一肘夹2至轴承座32的方向延伸,且轴承座32与连接块31可转动地连接,使轴承座32可绕连接块31的延伸方向进行翻转,当需要拧紧螺丝时使轴承座32内的单向轴承33沿逆时针转动即可,当需要拧松螺丝时则翻转轴承座32、以使单向轴承33沿顺时针转动即可实现螺丝拧松过程中对零件的周向限位。Furthermore, in order to make the one-way bearing 33 suitable for both screw-locking assembly and loosening and disassembly of parts, the connecting block 31 extends from the first elbow clamp 2 to the direction of the bearing seat 32, and the bearing seat 32 is rotatably connected to the connecting block 31, so that the bearing seat 32 can be flipped around the extension direction of the connecting block 31. When the screw needs to be tightened, the one-way bearing 33 in the bearing seat 32 can be rotated counterclockwise. When the screw needs to be loosened, the bearing seat 32 is flipped so that the one-way bearing 33 is rotated clockwise to achieve circumferential limitation of the part during the screw loosening process.
具体地,第一肘夹2包括铰接座21、手柄22、连接杆23及活动杆24。铰接座21通过螺栓安装在支座5上,活动杆24、手柄22分别活动连接在铰接座21上,活动杆24、手柄22之间通过连接杆23活动连接。其中,轴承座32通过连接块31设置在活动杆24的底部。通过掰动手柄22可使夹紧机构3靠近固定座4并压紧在固定座4的零件上或远离固定座4。优选地,如图2所示,本实用新型的周向紧固夹具还包括用于对产品进行上下方向紧固的第二肘夹6和压紧块7,第二肘夹6通过支撑座8安装在肘夹板1上,压紧块7固定安装第二肘夹6上;第二肘夹6和压紧块7位于固定座4的另一侧。具体地,第二肘夹6的结构与第一肘夹2的结构相同。压紧块7由连接部和与连接部一体成型的抵接部,抵接部与连接部之间的夹角为直角或钝角;压紧块7通过螺栓与第二肘夹6固定连接。在第二肘夹6的带动下,压紧块7的抵接部可由上而下地对固定座4内的产品进行紧固。Specifically, the first elbow clamp 2 includes an articulated seat 21, a handle 22, a connecting rod 23 and a movable rod 24. The articulated seat 21 is mounted on the support 5 by bolts, and the movable rod 24 and the handle 22 are movably connected to the articulated seat 21 respectively, and the movable rod 24 and the handle 22 are movably connected by the connecting rod 23. Among them, the bearing seat 32 is arranged at the bottom of the movable rod 24 through the connecting block 31. By bending the handle 22, the clamping mechanism 3 can be brought close to the fixed seat 4 and pressed on the parts of the fixed seat 4 or away from the fixed seat 4. Preferably, as shown in Figure 2, the circumferential fastening clamp of the utility model also includes a second elbow clamp 6 and a pressing block 7 for fastening the product in the up and down directions, the second elbow clamp 6 is mounted on the elbow clamp plate 1 through the support seat 8, and the pressing block 7 is fixedly mounted on the second elbow clamp 6; the second elbow clamp 6 and the pressing block 7 are located on the other side of the fixed seat 4. Specifically, the structure of the second elbow clamp 6 is the same as that of the first elbow clamp 2. The clamping block 7 is composed of a connecting portion and an abutting portion integrally formed with the connecting portion, and the angle between the abutting portion and the connecting portion is a right angle or an obtuse angle; the clamping block 7 is fixedly connected to the second toggle clamp 6 by bolts. Driven by the second toggle clamp 6, the abutting portion of the clamping block 7 can tighten the product in the fixing seat 4 from top to bottom.
为了进一步说明本实用新型的结构,下面以气体减压阀9的密封环92装配为例详细说明本实用新型的使用过程。如图3和图4所示,气体减压阀9安装并固定在固定座4内,压紧块7的抵接部在第二肘夹6的带动下抵接于气体减压阀9的壳体91上,以对气体减压阀9进行上下方向的紧固限位,保证在装配螺丝过程中气体减压阀9不会发生相对移动而影响装配效率和效果。在外力作用下,第一肘夹2带动夹紧机构3压紧在气体减压阀9的密封环92上,并使设有螺丝孔的安装部93凸起并伸入单向轴承33的安装孔34内,通过逆时针转动单向轴承33进行安装孔34与零件的螺丝孔之间的调整对位,完全对位后将螺丝预拧至螺丝孔中,最后使用电动螺丝刀拧紧螺丝。在螺丝拧紧过程中,由于单向轴承33的限位作用,使原本可周向转动的零件只能逆时针转动而不能顺时针转动,保证了在锁紧螺丝过程中零件不会产生与拧紧方向相同的周向转动,既大大提高了装配效率,又确保了装配质量,有利于螺丝精准装配的实现。In order to further illustrate the structure of the utility model, the following is a detailed description of the use process of the utility model by taking the assembly of the sealing ring 92 of the gas pressure reducing valve 9 as an example. As shown in Figures 3 and 4, the gas pressure reducing valve 9 is installed and fixed in the fixing seat 4, and the abutting portion of the clamping block 7 is abutted against the housing 91 of the gas pressure reducing valve 9 under the drive of the second elbow clamp 6, so as to tighten and limit the gas pressure reducing valve 9 in the up and down directions, and ensure that the gas pressure reducing valve 9 will not move relative to each other during the screw assembly process to affect the assembly efficiency and effect. Under the action of external force, the first elbow clamp 2 drives the clamping mechanism 3 to press on the sealing ring 92 of the gas pressure reducing valve 9, and makes the mounting portion 93 with a screw hole protrude and extend into the mounting hole 34 of the one-way bearing 33, and the mounting hole 34 and the screw hole of the part are adjusted and aligned by rotating the one-way bearing 33 counterclockwise, and the screw is pre-screwed into the screw hole after complete alignment, and finally the screw is tightened with an electric screwdriver. During the screw tightening process, due to the limiting effect of the one-way bearing 33, the parts that can originally rotate circumferentially can only rotate counterclockwise but not clockwise, ensuring that the parts will not produce circumferential rotation in the same direction as the tightening direction during the screw tightening process, which greatly improves the assembly efficiency and ensures the assembly quality, and is conducive to the realization of precise screw assembly.
综上所述,本实用新型的周向紧固夹具结构小巧、简单实用、操作方便,通过夹紧机构的单向轴承实现对零件的周向限位和螺丝孔对位,有效防止在拧螺丝过程中零件发生同向转动,既大大提高了装配或拆卸效率,又确保了装配或拆卸的质量,有利于螺丝精准装配的实现。To sum up, the circumferential fastening clamp of the utility model has a compact structure, is simple and practical, and is easy to operate. The circumferential limitation of parts and the alignment of screw holes are achieved through the one-way bearing of the clamping mechanism, which effectively prevents the parts from rotating in the same direction during the screwing process. It greatly improves the assembly or disassembly efficiency and ensures the quality of assembly or disassembly, which is conducive to the realization of precise screw assembly.
上述实施方式仅为本实用新型的优选实施方式,不能以此来限定本实用新型保护的范围,本领域的技术人员在本实用新型的基础上所做的任何非实质性的变化及替换均属于本实用新型所要求保护的范围。The above-mentioned implementation modes are only preferred implementation modes of the present invention, and cannot be used to limit the protection scope of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.
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