CN221684935U - Continuous oxidation tail gas nitrogen production device of pseudocumene - Google Patents
Continuous oxidation tail gas nitrogen production device of pseudocumene Download PDFInfo
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- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
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- F25J2215/00—Processes characterised by the type or other details of the product stream
- F25J2215/42—Nitrogen or special cases, e.g. multiple or low purity N2
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- F25J2220/00—Processes or apparatus involving steps for the removal of impurities
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- F25J2250/00—Details related to the use of reboiler-condensers
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Abstract
Description
技术领域Technical Field
本实用新型涉及一种液氮或高纯氮的制备装置,特别涉及利用偏三甲苯连续氧化后的尾气进行制氮的装置。The utility model relates to a device for preparing liquid nitrogen or high-purity nitrogen, in particular to a device for preparing nitrogen by utilizing tail gas after continuous oxidation of trimethylol.
背景技术Background Art
目前生产液氮和高纯氮气主要是采用空分装置,空分装置是用于将空气中的各组分气体分离,以获取氧气、氮气、氩气等气体的工业设备。目前,最常用的空气分离方法是低温精馏法,即采用压缩循环深度冷冻的方法把空气变成液态,根据空气中各组分的沸点不同,通过低温精馏从液态空气中逐步分离生产出氧气、氮气及氩气等气体。At present, the production of liquid nitrogen and high-purity nitrogen mainly adopts air separation units, which are industrial equipment used to separate the various gas components in the air to obtain oxygen, nitrogen, argon and other gases. At present, the most commonly used air separation method is cryogenic distillation, which uses the compression cycle deep freezing method to turn the air into liquid. According to the different boiling points of the various components in the air, oxygen, nitrogen, argon and other gases are gradually separated and produced from the liquid air through cryogenic distillation.
空气精馏的原理为:因沸点的差异,氧、氮、氩的蒸发顺序为:氮>氩>氧,冷凝顺序为:氧>氩>氮;如果将温度较高的饱和蒸汽和温度较低的饱和液体相接触时,则蒸汽放出热量而部分冷凝,而液体则吸收热量而部分蒸发;蒸汽部分冷凝时,蒸汽中高沸点氧组分较多的冷凝到液相,同样液相中的低沸点氮组分较多的蒸发到气相,使得气相中的氮组分浓度提高,液相中的氧组分浓度提高;如果进行多次这样的部分蒸发和部分冷凝过程,则气相中的氮组分浓度不断增加,同时液相中的氧组分浓度不断增加,最终达到氮气、氧气分离的目的。而实现精馏的主要设备为精馏塔,塔内的每块塔板都提供一次气液接触而发生部分蒸发和部分冷凝的场所,最终在塔顶得到高纯度的氮气产品,而在塔底得到高纯度的氧气产品。The principle of air distillation is: due to the difference in boiling points, the order of evaporation of oxygen, nitrogen and argon is: nitrogen>argon>oxygen, and the order of condensation is: oxygen>argon>nitrogen; if the saturated steam with a higher temperature is in contact with the saturated liquid with a lower temperature, the steam releases heat and partially condenses, while the liquid absorbs heat and partially evaporates; when the steam is partially condensed, the high-boiling point oxygen component in the steam condenses more into the liquid phase, and the low-boiling point nitrogen component in the liquid phase evaporates more into the gas phase, so that the concentration of the nitrogen component in the gas phase increases and the concentration of the oxygen component in the liquid phase increases; if such partial evaporation and partial condensation processes are performed multiple times, the concentration of the nitrogen component in the gas phase continues to increase, and at the same time, the concentration of the oxygen component in the liquid phase continues to increase, and finally the purpose of separating nitrogen and oxygen is achieved. The main equipment for achieving distillation is the distillation tower. Each plate in the tower provides a place for gas-liquid contact to partially evaporate and partially condense, and finally a high-purity nitrogen product is obtained at the top of the tower, and a high-purity oxygen product is obtained at the bottom of the tower.
CN103062990A公开了液体空分装置,它包括精馏塔,精馏塔包括上塔、下塔和主冷凝蒸发器,上塔的产品氮气出口一路与主换热器、产品氮气输出管路依次连接,另一路与液化换热器、循环氮气压缩机、增压膨胀机的增压端、增压机后冷却器、液化换热器、低温冷气机组、液化换热器依次连接。CN103062990A discloses a liquid air separation device, which includes a distillation tower, which includes an upper tower, a lower tower and a main condenser evaporator. One way of the product nitrogen outlet of the upper tower is connected to a main heat exchanger and a product nitrogen output pipeline in sequence, and the other way is connected to a liquefaction heat exchanger, a circulating nitrogen compressor, a boosting end of a booster expander, a booster aftercooler, a liquefaction heat exchanger, a low-temperature air conditioner, and a liquefaction heat exchanger in sequence.
CN102788476A公开了一种深冷空气分离设备主产高纯氮并附产液氧的空分工艺,其工艺步骤是:原料空气经过滤器和纯化后分成三路;第一路直接进入冷箱,空气经过主换热器与返流气体换热,被冷却至液化温度,进入氮塔参与精馏后得纯氮气和液氮产品;第二路经透平膨胀机增压后经冷却进入主换热器被冷却至液化温度,再进入氮塔参与精馏得纯氮气和富氧液空气;部分进入氧塔参与精馏的富氧空气经氧塔再分离后,经过冷器、主换热器复热后出分馏塔;在氧塔底部得到液氧产品;第三路少量空气去仪表空气系统,作为仪表气和密封气。CN102788476A discloses an air separation process in which a cryogenic air separation device mainly produces high-purity nitrogen and also produces liquid oxygen. The process steps are as follows: the raw air is filtered and purified and then divided into three paths; the first path directly enters the cold box, the air passes through the main heat exchanger to exchange heat with the reflux gas, is cooled to the liquefaction temperature, enters the nitrogen tower to participate in distillation to obtain pure nitrogen and liquid nitrogen products; the second path is pressurized by a turbine expander and then cooled to the liquefaction temperature, and then enters the nitrogen tower to participate in distillation to obtain pure nitrogen and oxygen-enriched liquid air; part of the oxygen-enriched air that enters the oxygen tower to participate in distillation is separated again in the oxygen tower, and then passes through the cooler and the main heat exchanger for reheating before exiting the fractionation tower; the liquid oxygen product is obtained at the bottom of the oxygen tower; a small amount of air in the third path goes to the instrument air system as instrument air and sealing gas.
CN104296500A公开了深冷分离提纯氮气及液氮的装置及方法,该方法原料为空气,空气依次通过空气压缩系统压缩、预冷系统冷却、纯化系统除去杂质后进入分馏塔系统,进入分馏塔系统的气体分两部分:一部分进入增压端增压后经冷却器换热后进入主换热器,经主换热器中下部抽出进入膨胀端进行绝热膨胀,膨胀后的空气经主换热器复热后送出冷箱;一部分空气直接进入主换热器被冷却至液化点后进入单级精馏塔进行精馏。氮气产品从单级精馏塔的顶部抽出经主换热器复热至常温后经阀门进入氮气收集单元,液氮产品从主冷液氮侧抽出经液氮过冷器与返回小部分的液氮换热被过冷后经阀门进入液氮收集单元。CN104296500A discloses a device and method for deep cold separation and purification of nitrogen and liquid nitrogen. The raw material of the method is air. The air is compressed by an air compression system, cooled by a precooling system, and removed from impurities by a purification system before entering a fractionation tower system. The gas entering the fractionation tower system is divided into two parts: one part enters the supercharging end and is supercharged, then enters the main heat exchanger after heat exchange in a cooler, is extracted from the middle and lower part of the main heat exchanger and enters the expansion end for adiabatic expansion, and the expanded air is reheated in the main heat exchanger and sent out of the cold box; one part of the air directly enters the main heat exchanger and is cooled to the liquefaction point before entering a single-stage distillation tower for distillation. The nitrogen product is extracted from the top of the single-stage distillation tower, reheated to room temperature by the main heat exchanger, and then enters the nitrogen collection unit through a valve. The liquid nitrogen product is extracted from the main cooling liquid nitrogen side, and is supercooled by a liquid nitrogen supercooler and a small portion of the liquid nitrogen returned, and then enters the liquid nitrogen collection unit through a valve.
现有技术中,偏苯三酸酐生产时是采用偏三甲苯在富氧环境下连续氧化制备获得,空气为其原料之一,氧气消耗后,排放中压富氮尾气,目前都是作放空处理,没有利用尾气中氮气含量在92%以上以及氧浓度在0.5%以下的特点,充分挖掘尾气的经济价值。In the prior art, trimellitic anhydride is produced by continuous oxidation of trimethylol in an oxygen-rich environment. Air is one of its raw materials. After the oxygen is consumed, medium-pressure nitrogen-rich tail gas is discharged. Currently, it is vented, and the characteristics of the tail gas with a nitrogen content of more than 92% and an oxygen concentration of less than 0.5% are not utilized to fully tap the economic value of the tail gas.
现有技术的不足之处在于:一方面,空气分离氮气成本高、能耗大;另一方面,在偏苯三酸酐的生产中的纯度提升的氮气被白白排放,造成资源浪费。The shortcomings of the existing technology are: on the one hand, the cost of separating nitrogen from air is high and the energy consumption is large; on the other hand, the nitrogen with increased purity in the production of trimellitic anhydride is discharged in vain, resulting in a waste of resources.
实用新型内容Utility Model Content
本实用新型的目的是提供一种偏三甲苯连续氧化尾气制氮生产装置,使其可以利用偏三甲苯连续氧化产生的尾气同时制备液氮及高纯度氮气,以达到资源充分利用的目的。The utility model aims to provide a nitrogen production device for the tail gas from the continuous oxidation of trimethylbenzene, which can utilize the tail gas produced by the continuous oxidation of trimethylbenzene to simultaneously prepare liquid nitrogen and high-purity nitrogen, so as to achieve the purpose of full utilization of resources.
本实用新型的目的是这样实现的:一种偏三甲苯连续氧化尾气制氮生产装置,包括脱酸单元、脱水干燥单元、氮气压缩单元和液化精馏单元;其中,The purpose of the utility model is achieved as follows: a device for producing nitrogen from tail gas of unsymmetrical trimethylbenzene by continuous oxidation, comprising a deacidification unit, a dehydration and drying unit, a nitrogen compression unit and a liquefaction and distillation unit; wherein,
脱酸单元:包括吸收塔和再生塔;吸收塔中下部设有原料进口,所述原料进口与偏三甲苯连续氧化反应装置的尾气出口相连,吸收塔顶部经塔顶分液罐后连接至脱水干燥单元;吸收塔底部出口连接至贫富液换热器的管程进口,贫富液换热器的管程出口连接至再生塔的中上部进口,再生塔顶部经冷凝器一连接至塔顶回流罐,塔顶回流罐底部的回流口经回流管连接至再生塔上部,塔顶回流罐顶部设有出气口;再生塔底部出口连接至贫富液换热器的壳程进口,贫富液换热器的壳程出口经贫液冷却器后连接至吸收塔上部;Deacidification unit: including an absorption tower and a regeneration tower; a raw material inlet is provided in the middle and lower part of the absorption tower, the raw material inlet is connected to the tail gas outlet of the unsymmetrical trimethylbenzene continuous oxidation reaction device, and the top of the absorption tower is connected to the dehydration and drying unit after passing through the tower top liquid separator; the bottom outlet of the absorption tower is connected to the tube side inlet of the lean-rich liquid heat exchanger, and the tube side outlet of the lean-rich liquid heat exchanger is connected to the middle and upper inlet of the regeneration tower, the top of the regeneration tower is connected to the tower top reflux tank through condenser 1, the reflux port at the bottom of the tower top reflux tank is connected to the upper part of the regeneration tower through the reflux pipe, and the top of the tower top reflux tank is provided with an air outlet; the bottom outlet of the regeneration tower is connected to the shell side inlet of the lean-rich liquid heat exchanger, and the shell side outlet of the lean-rich liquid heat exchanger is connected to the upper part of the absorption tower after passing through the lean liquid cooler;
脱水干燥单元:包括分子筛脱附塔,分子筛脱附塔的底部进口与所述塔顶分液罐的顶部出口相连;The dehydration and drying unit comprises a molecular sieve desorption tower, the bottom inlet of the molecular sieve desorption tower is connected to the top outlet of the tower top liquid separation tank;
氮气压缩单元:包括涡轮机和氮气压缩机,涡轮机与氮气压缩机传动连接,氮气压缩机的出口连接至冷凝器二的进口;Nitrogen compression unit: comprising a turbine and a nitrogen compressor, the turbine is drivingly connected to the nitrogen compressor, and the outlet of the nitrogen compressor is connected to the inlet of the second condenser;
液化精馏单元:包括换热气体集箱和精馏塔,所述换热气体集箱中设有换热组件一和换热组件二,换热组件一的进口与分子筛脱附塔的顶部出口相连,换热组件一的出口与氮气压缩机的进口相连;换热组件二的进口与冷凝器二的出口相连,换热组件二的出口连接至精馏塔的氮气进口;所述精馏塔的上部设有氮气出口,中下部设有液氮出口。The liquefaction distillation unit comprises a heat exchange gas header and a distillation tower. The heat exchange gas header is provided with a heat exchange component 1 and a heat exchange component 2. The inlet of the heat exchange component 1 is connected to the top outlet of the molecular sieve desorption tower, and the outlet of the heat exchange component 1 is connected to the inlet of the nitrogen compressor; the inlet of the heat exchange component 2 is connected to the outlet of the condenser 2, and the outlet of the heat exchange component 2 is connected to the nitrogen inlet of the distillation tower; the upper part of the distillation tower is provided with a nitrogen outlet, and the middle and lower parts are provided with a liquid nitrogen outlet.
本实用新型工作时,偏三甲苯在通入空气连续氧化后的富氮尾气先进入吸收塔内,经吸收去除其中的CO2、醋酸,再经分子筛吸附塔脱除水和二甲苯等物质,然后气体经氮气压缩机压缩后,在冷凝器二中换热,形成低温氮气,然后经换热组件二再次换热,形成液氮或汽液混合物进入精馏塔内,在精馏塔内精馏,经反复蒸发、冷凝液化,进一步去除氮气中的其他杂质气体,并同时在得到液氮和高纯度氮气产品。该装置有效利用了偏苯三酸酐生产时的尾气,进行资源再利用,可取得更好的经济效益。与现有技术相比,本实用新型的有益效果在于:When the utility model is working, the nitrogen-rich tail gas of trimellitic anhydride after continuous oxidation by introducing air first enters the absorption tower, where CO2 and acetic acid are removed through absorption, and then water and xylene and other substances are removed through the molecular sieve adsorption tower. The gas is then compressed by the nitrogen compressor, and then heat exchanged in the condenser 2 to form low-temperature nitrogen. Then, it is heat exchanged again through the heat exchange component 2 to form liquid nitrogen or a vapor-liquid mixture that enters the distillation tower, where it is rectified, and other impurity gases in the nitrogen are further removed through repeated evaporation, condensation and liquefaction, and liquid nitrogen and high-purity nitrogen products are obtained at the same time. The device effectively utilizes the tail gas during the production of trimellitic anhydride, recycles resources, and can achieve better economic benefits. Compared with the prior art, the beneficial effects of the utility model are:
1、偏三甲苯在通入空气连续氧化本身消耗的是氧气,同时也是对氮气的存提纯,在此基础上进一步提纯氮气,可使得成品纯度更高,液氮纯度≥99.995%,氮气纯度高达99.999%。1. When the air is introduced into the continuous oxidation of trimethylol, it consumes oxygen itself, and it is also a process of purifying nitrogen. On this basis, further purifying the nitrogen can make the finished product purer. The purity of liquid nitrogen is ≥99.995%, and the purity of nitrogen is as high as 99.999%.
2、能耗更低:常规用电空分液体空分吨产品平均约600Kw/h。利用本项目富氮尾气生产空分产品,比常规全用电空分更节电,吨产品约430Kw/h,节电量达30%,节能效果明显。有效利用了资源。2. Lower energy consumption: The average energy consumption of a ton of liquid air separation products is about 600Kw/h in conventional electric air separation. Using the nitrogen-rich tail gas of this project to produce air separation products is more energy-saving than conventional all-electric air separation, with an average energy consumption of about 430Kw/h per ton of product, and a 30% power saving, with significant energy-saving effects. Resources are effectively utilized.
进一步地,所述精馏塔包括立式设置的三段式塔体,分别为上塔、中塔和下塔,中塔的直径大于上塔和下塔直径,所述上塔内设有若干层填料层,氮气进口设置在填料层中部,氮气出口设置在填料层上方;中塔内设有至少两层冷凝换热层,所述冷凝换热层包括底板、隔板和深冷换热器,隔板成筒形设置在底板上侧,深冷换热器设置在隔板围合成的空间内,隔板外侧的底板上设有若干贯穿底板的微孔;下塔内设有若干层折流组件,所述折流组件包括水平设置的上挡板和下挡板,上挡板延伸至下挡板上方,在下挡板上设有纵向挡板,纵向挡板、下挡板和塔体内壁之间形成容纳液氮的液氮池,纵向挡板与上挡板之间形成溢流通道,所述液氮出口与下塔中部的液氮池之一相连。该方案中,在填料层中,液氮处于汽液混合状态,其不断汽化、冷凝,从而使得一部分杂质气体冷凝下行,在冷凝下行过程中,高纯度氮气上行,西从氮气出口离开,进行收集;一部分液氮及极少杂质气体被冷凝下行,精馏塔内底部的温度和中部的温度不一致,从而可以分离出高纯度液氮,杂质气体积存在精馏塔底部。Further, the distillation tower includes a three-section tower body arranged vertically, which are an upper tower, a middle tower and a lower tower respectively. The diameter of the middle tower is larger than that of the upper tower and the lower tower. Several layers of packing layers are arranged in the upper tower, the nitrogen inlet is arranged in the middle of the packing layer, and the nitrogen outlet is arranged above the packing layer; at least two layers of condensation heat exchange layers are arranged in the middle tower, the condensation heat exchange layer includes a bottom plate, a partition and a cryogenic heat exchanger, the partition is arranged in a cylindrical shape on the upper side of the bottom plate, the cryogenic heat exchanger is arranged in a space enclosed by the partition, and a plurality of micropores penetrating the bottom plate are arranged on the bottom plate outside the partition; several layers of baffle components are arranged in the lower tower, the baffle components include a horizontally arranged upper baffle and a lower baffle, the upper baffle extends to above the lower baffle, a longitudinal baffle is arranged on the lower baffle, a liquid nitrogen pool for accommodating liquid nitrogen is formed between the longitudinal baffle, the lower baffle and the inner wall of the tower body, an overflow channel is formed between the longitudinal baffle and the upper baffle, and the liquid nitrogen outlet is connected to one of the liquid nitrogen pools in the middle of the lower tower. In this scheme, in the packing layer, the liquid nitrogen is in a vapor-liquid mixed state, which is continuously vaporized and condensed, so that part of the impurity gas condenses downward. During the condensation and downward process, the high-purity nitrogen goes upward and leaves from the nitrogen outlet for collection; part of the liquid nitrogen and a small amount of impurity gas are condensed downward, and the temperature at the bottom of the distillation tower is inconsistent with the temperature in the middle, so that high-purity liquid nitrogen can be separated, and the impurity gas volume is stored at the bottom of the distillation tower.
进一步地,所述精馏塔底部设置的排出口连接至换热气体集箱,与换热组件一和换热组件二换热后,经管道连接至分子筛再生气体进口。所述精馏塔顶部设有驰放气出口,所述驰放气出口连接至分子筛再生气体进口。该部分气体可用于分子筛吸附塔内设置的分子筛的再生。Furthermore, the discharge port provided at the bottom of the distillation tower is connected to the heat exchange gas header, and after heat exchange with heat exchange component 1 and heat exchange component 2, is connected to the molecular sieve regeneration gas inlet through a pipeline. A purge gas outlet is provided at the top of the distillation tower, and the purge gas outlet is connected to the molecular sieve regeneration gas inlet. This part of the gas can be used for the regeneration of the molecular sieve provided in the molecular sieve adsorption tower.
进一步地,所述分子筛脱附塔并联设置有两个以上。由于分子筛达到吸附饱和后需要进行再生,分子筛脱附塔通过部分开启部分备用的方式,实现吸附-再生交替循环。每台分子筛脱附塔设定吸附周期,达到吸附周期即刻与再生好的备用吸附塔进行切换。提高了工作效率。Furthermore, more than two molecular sieve desorption towers are arranged in parallel. Since the molecular sieve needs to be regenerated after reaching adsorption saturation, the molecular sieve desorption tower realizes the adsorption-regeneration alternating cycle by partially opening and partially keeping in reserve. Each molecular sieve desorption tower is set with an adsorption cycle, and when the adsorption cycle is reached, it is switched to the regenerated reserve adsorption tower immediately, thereby improving work efficiency.
进一步地,所述吸收塔和再生塔对应的塔体上段内设有若干填料,下段为空腔段,原料进口连接在吸收塔的空腔段上;再生塔的空腔段外设有再沸器。Furthermore, the upper sections of the tower bodies corresponding to the absorption tower and the regeneration tower are provided with a plurality of fillers, the lower sections are hollow sections, the raw material inlet is connected to the hollow section of the absorption tower; and a reboiler is provided outside the hollow section of the regeneration tower.
进一步地,所述脱酸单元、脱水干燥单元、氮气压缩单元和液化精馏单元之间相连的管路上设有泵、阀。为实现自动化控制,管路上还可以设置流量、温度、压力检测等传感器。Furthermore, the pipelines connecting the deacidification unit, the dehydration and drying unit, the nitrogen compression unit and the liquefaction and distillation unit are provided with pumps and valves. In order to realize automatic control, sensors for flow, temperature, pressure detection and the like may also be provided on the pipelines.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型工作流程图。Fig. 1 is a flowchart of the utility model.
图2为精馏塔局部结构示意图。FIG. 2 is a schematic diagram of the local structure of a distillation tower.
图中,1吸收塔,2塔顶分液罐,3贫液冷却器,4贫富液换热器,5再生塔,6再沸器,7冷凝器一,8塔顶回流罐,9分子筛脱附塔,10氮气压缩机,11涡轮机,12冷凝器二,13换热气体集箱,1301换热组件一,1302换热组件二,14精馏塔,1401填料层,1402深冷换热器,1403隔板,1404底板,1405纵向挡板 ,1406上挡板,1407下挡板,1408氮气进口,1409氮气出口,1410液氮出口,1411驰放气出口,1412排出口;A脱酸单元,B脱水干燥单元,C氮气压缩单元,D液化精馏单元。In the figure, 1 absorption tower, 2 tower top liquid separation tank, 3 lean liquid cooler, 4 lean and rich liquid heat exchanger, 5 regeneration tower, 6 reboiler, 7 condenser 1, 8 tower top reflux tank, 9 molecular sieve desorption tower, 10 nitrogen compressor, 11 turbine, 12 condenser 2, 13 heat exchange gas header, 1301 heat exchange component 1, 1302 heat exchange component 2, 14 distillation tower, 1401 packing layer, 1402 cryogenic heat exchanger, 1403 partition, 1404 bottom plate, 1405 longitudinal baffle, 1406 upper baffle, 1407 lower baffle, 1408 nitrogen inlet, 1409 nitrogen outlet, 1410 liquid nitrogen outlet, 1411 purge gas outlet, 1412 discharge outlet; A deacidification unit, B dehydration and drying unit, C nitrogen compression unit, D liquefaction distillation unit.
具体实施方式DETAILED DESCRIPTION
如图1-2所示,为偏三甲苯连续氧化尾气制氮生产装置,包括脱酸单元A、脱水干燥单元B、氮气压缩单元C和液化精馏单元D。具体结构如下:As shown in Figure 1-2, this is a nitrogen production device for the continuous oxidation of trimethylol tail gas, including a deacidification unit A, a dehydration and drying unit B, a nitrogen compression unit C and a liquefaction and distillation unit D. The specific structure is as follows:
脱酸单元A:包括吸收塔1和再生塔5;吸收塔1中下部设有原料进口,原料进口与偏三甲苯连续氧化反应装置的尾气出口相连,吸收塔1顶部经塔顶分液罐2后连接至脱水干燥单元B;吸收塔1底部出口连接至贫富液换热器4(管壳式换热器)的管程进口,贫富液换热器4的管程出口连接至再生塔5的中上部进口,再生塔5顶部经冷凝器一7连接至塔顶回流罐8,塔顶回流罐8底部的回流口经回流管连接至再生塔5上部,塔顶回流罐8顶部设有出气口;再生塔5底部出口连接至贫富液换热器4的壳程进口,贫富液换热器4的壳程出口经贫液冷却器3后连接至吸收塔1上部;Deacidification unit A: includes an absorption tower 1 and a regeneration tower 5; a raw material inlet is provided in the middle and lower part of the absorption tower 1, and the raw material inlet is connected to the tail gas outlet of the unsymmetrical trimethylbenzene continuous oxidation reaction device, and the top of the absorption tower 1 is connected to the dehydration and drying unit B after passing through the tower top liquid separator 2; the bottom outlet of the absorption tower 1 is connected to the tube side inlet of the lean-rich liquid heat exchanger 4 (shell and tube heat exchanger), and the tube side outlet of the lean-rich liquid heat exchanger 4 is connected to the middle and upper inlet of the regeneration tower 5, and the top of the regeneration tower 5 is connected to the tower top reflux tank 8 through a condenser 7, and the reflux port at the bottom of the tower top reflux tank 8 is connected to the upper part of the regeneration tower 5 through a reflux pipe, and the top of the tower top reflux tank 8 is provided with an outlet; the bottom outlet of the regeneration tower 5 is connected to the shell side inlet of the lean-rich liquid heat exchanger 4, and the shell side outlet of the lean-rich liquid heat exchanger 4 is connected to the upper part of the absorption tower 1 after passing through the lean liquid cooler 3;
脱水干燥单元B:包括分子筛脱附塔9,分子筛脱附塔9的底部进口与塔顶分液罐2的顶部出口相连;Dehydration and drying unit B: comprising a molecular sieve desorption tower 9, the bottom inlet of the molecular sieve desorption tower 9 is connected to the top outlet of the tower top liquid separation tank 2;
氮气压缩单元C:包括涡轮机11和氮气压缩机10,涡轮机11与氮气压缩机10传动连接,氮气压缩机10的出口连接至冷凝器二12的进口;Nitrogen compression unit C: includes a turbine 11 and a nitrogen compressor 10, the turbine 11 is drivingly connected to the nitrogen compressor 10, and the outlet of the nitrogen compressor 10 is connected to the inlet of the second condenser 12;
液化精馏单元D:包括换热气体集箱13和精馏塔14,换热气体集箱13中设有换热组件一1301和换热组件二1302,换热组件一1301和换热组件二1302可以是板式换热器,还可以是绕管式换热器,换热组件一1301的进口与分子筛脱附塔9的顶部出口相连,换热组件一1301的出口与氮气压缩机10的进口相连;换热组件二1302的进口与冷凝器二12的出口相连,换热组件二1302的出口连接至精馏塔14的氮气进口1408;精馏塔14的上部设有氮气出口1409,中下部设有液氮出口1410。Liquefaction distillation unit D: includes a heat exchange gas manifold 13 and a distillation tower 14. The heat exchange gas manifold 13 is provided with a heat exchange component 1 1301 and a heat exchange component 2 1302. The heat exchange component 1 1301 and the heat exchange component 2 1302 can be plate heat exchangers or coil heat exchangers. The inlet of the heat exchange component 1 1301 is connected to the top outlet of the molecular sieve desorption tower 9, and the outlet of the heat exchange component 1 1301 is connected to the inlet of the nitrogen compressor 10; the inlet of the heat exchange component 2 1302 is connected to the outlet of the condenser 2 12, and the outlet of the heat exchange component 2 1302 is connected to the nitrogen inlet 1408 of the distillation tower 14; the distillation tower 14 is provided with a nitrogen outlet 1409 at the top and a liquid nitrogen outlet 1410 at the middle and lower parts.
精馏塔14包括立式设置的三段式塔体,分别为上塔、中塔和下塔,中塔的直径大于上塔和下塔直径,上塔内设有若干层填料层1401,氮气进口1408设置在填料层1401中部,氮气出口1409设置在填料层1401上方;中塔内设有至少两层冷凝换热层,冷凝换热层包括底板1404、隔板1403和深冷换热器1402,隔板1403成筒形设置在底板1404上侧,深冷换热器1402设置在隔板1403围合成的空间内,隔板1403外侧的底板1404上设有若干贯穿底板1404的微孔;下塔内设有若干层折流组件,折流组件包括水平设置的上挡板1406和下挡板1407,上挡板1406延伸至下挡板1407上方,在下挡板1407上设有纵向挡板1405,纵向挡板1405、下挡板1407和塔体内壁之间形成容纳液氮的液氮池,纵向挡板1405与上挡板1406之间形成溢流通道,液氮出口1410与下塔中部的液氮池之一相连。该方案中,在填料层1401中,液氮处于汽液混合状态,其不断汽化、冷凝,从而使得一部分杂质气体冷凝下行,在冷凝下行过程中,高纯度氮气上行,西从氮气出口1409离开,进行收集;一部分液氮及极少杂质气体被冷凝下行,精馏塔14内底部的温度和中部的温度不一致,从而可以分离出高纯度液氮,杂质气体积存在精馏塔14底部。The distillation tower 14 includes a three-stage tower body arranged vertically, which are an upper tower, a middle tower and a lower tower. The diameter of the middle tower is larger than that of the upper tower and the lower tower. The upper tower is provided with several layers of packing layers 1401, the nitrogen inlet 1408 is arranged in the middle of the packing layer 1401, and the nitrogen outlet 1409 is arranged above the packing layer 1401; at least two layers of condensation heat exchange layers are arranged in the middle tower, and the condensation heat exchange layers include a bottom plate 1404, a partition 1403 and a cryogenic heat exchanger 1402, the partition 1403 is arranged in a cylindrical shape on the upper side of the bottom plate 1404, and the cryogenic heat exchanger 1402 is arranged in a space enclosed by the partition 1403 A plurality of micropores penetrating the bottom plate 1404 are provided on the bottom plate 1404 outside the partition 1403; a plurality of layers of baffle components are provided in the lower tower, and the baffle components include an upper baffle 1406 and a lower baffle 1407 arranged horizontally, the upper baffle 1406 extends to above the lower baffle 1407, a longitudinal baffle 1405 is provided on the lower baffle 1407, a liquid nitrogen pool for containing liquid nitrogen is formed between the longitudinal baffle 1405, the lower baffle 1407 and the inner wall of the tower body, an overflow channel is formed between the longitudinal baffle 1405 and the upper baffle 1406, and a liquid nitrogen outlet 1410 is connected to one of the liquid nitrogen pools in the middle of the lower tower. In this solution, in the packing layer 1401, the liquid nitrogen is in a vapor-liquid mixed state, which is continuously vaporized and condensed, so that part of the impurity gas condenses and moves downward. During the condensation and downward process, the high-purity nitrogen moves upward and leaves from the nitrogen outlet 1409 to be collected. Part of the liquid nitrogen and a small amount of impurity gas are condensed and move downward, and the temperature at the bottom and the middle of the distillation tower 14 are inconsistent, so that high-purity liquid nitrogen can be separated, and the impurity gas volume is stored at the bottom of the distillation tower 14.
精馏塔14底部设置的排出口1412连接至换热气体集箱13,与换热组件一1301和换热组件二1302换热后,经管道连接至分子筛再生气体进口。精馏塔14顶部设有驰放气出口1411,驰放气出口1411连接至分子筛再生气体进口。驰放气出口1411排出的气体及精馏塔14底部排出口1412排出的气体换热后用于分子筛吸附塔内设置的分子筛的再生。The exhaust port 1412 provided at the bottom of the distillation tower 14 is connected to the heat exchange gas header 13, and after heat exchange with the heat exchange component 1 1301 and the heat exchange component 2 1302, it is connected to the molecular sieve regeneration gas inlet through a pipeline. A purge gas outlet 1411 is provided at the top of the distillation tower 14, and the purge gas outlet 1411 is connected to the molecular sieve regeneration gas inlet. The gas discharged from the purge gas outlet 1411 and the gas discharged from the exhaust port 1412 at the bottom of the distillation tower 14 are used for the regeneration of the molecular sieve set in the molecular sieve adsorption tower after heat exchange.
分子筛脱附塔9并联设置有两个,还可以是两个以上。由于分子筛达到吸附饱和后需要进行再生,分子筛脱附塔9通过部分开启部分备用的方式,实现吸附-再生交替循环。每台分子筛脱附塔9设定吸附周期,达到吸附周期即刻与再生好的备用吸附塔进行切换。提高了工作效率。There are two molecular sieve desorption towers 9 connected in parallel, or more than two. Since the molecular sieve needs to be regenerated after reaching adsorption saturation, the molecular sieve desorption tower 9 realizes the adsorption-regeneration alternating cycle by partially opening and partially keeping in reserve. Each molecular sieve desorption tower 9 is set with an adsorption cycle, and when the adsorption cycle is reached, it is switched to the regenerated reserve adsorption tower immediately, which improves work efficiency.
吸收塔1和再生塔5对应的塔体上段内设有若干填料,下段为空腔段,原料进口连接在吸收塔1的空腔段上;再生塔5的空腔段外设有再沸器6。The upper section of the tower body corresponding to the absorption tower 1 and the regeneration tower 5 is provided with a plurality of fillers, and the lower section is a cavity section. The raw material inlet is connected to the cavity section of the absorption tower 1; a reboiler 6 is provided outside the cavity section of the regeneration tower 5.
脱酸单元A、脱水干燥单元B、氮气压缩单元C和液化精馏单元D之间相连的管路上可以设有多个泵、阀,以便进行气液输送。为实现自动化控制,管路上还可以设置流量、温度、压力检测等传感器。The pipelines connecting the deacidification unit A, the dehydration and drying unit B, the nitrogen compression unit C and the liquefaction and distillation unit D may be provided with multiple pumps and valves for gas and liquid transportation. In order to realize automatic control, sensors for flow, temperature, pressure detection and the like may also be provided on the pipelines.
工作时,偏三甲苯在通入空气连续氧化后的富氮尾气先进入吸收塔1内,该尾气中氮气体积含量在92%以上,氧气体积含量在0.5%以下,同时,该尾气中含有少量CO2、H2O、醋酸及二甲苯等其他有机气体,CO2对设备管道有腐蚀作用,而且因其沸点较高,在降温过程中易成固体析出,先予脱除;尾气从吸收塔1下部进入,自下而上通过吸收塔1;吸收塔1内的复合胺溶液(贫液)从吸收塔1上部进入,自上而下通过吸收塔1,逆向流动的复合胺溶液和原料气在吸收塔1内充分接触,原料气中的CO2被吸收而进入液相,未被吸收的组份从吸收塔1顶部引出,进入塔顶分液罐2,降温度至40℃以下,进入脱水干燥单元B。During operation, the nitrogen-rich tail gas of partial trimethylol after continuous oxidation by introducing air first enters the absorption tower 1. The volume content of nitrogen in the tail gas is more than 92%, and the volume content of oxygen is less than 0.5%. At the same time, the tail gas contains a small amount of CO2 , H2O , acetic acid, xylene and other organic gases. CO2 has a corrosive effect on equipment pipelines, and because of its high boiling point, it is easy to precipitate into solids during the cooling process, so it is removed first; the tail gas enters from the lower part of the absorption tower 1 and passes through the absorption tower 1 from bottom to top; the composite amine solution (lean liquid) in the absorption tower 1 enters from the upper part of the absorption tower 1 and passes through the absorption tower 1 from top to bottom. The counter-flowing composite amine solution and the raw gas are fully contacted in the absorption tower 1, and the CO2 in the raw gas is absorbed and enters the liquid phase. The unabsorbed components are drawn out from the top of the absorption tower 1 and enter the top liquid separator 2, and the temperature is reduced to below 40°C and enter the dehydration and drying unit B.
吸收CO2后的复合胺溶液称富液,从吸收塔1底部出来后,在贫富液换热器4中与再生塔5底部流出的溶液(贫液)换热后,升温到90~98℃去再生塔5,在再生塔5中进行汽提再生,直至富液再生变成贫液。出再生塔5的贫液经过贫富液换热器4、贫液冷却器3被冷却到45~65℃,然后从吸收塔1上部进入,完成胺液循环。The composite amine solution after absorbing CO2 is called rich liquid. After coming out from the bottom of absorption tower 1, it exchanges heat with the solution (lean liquid) flowing out from the bottom of regeneration tower 5 in the lean-rich liquid heat exchanger 4, and then is heated to 90-98°C to go to regeneration tower 5, where it is stripped and regenerated until the rich liquid is regenerated into lean liquid. The lean liquid out of regeneration tower 5 is cooled to 45-65°C through the lean-rich liquid heat exchanger 4 and the lean liquid cooler 3, and then enters from the top of absorption tower 1 to complete the amine liquid cycle.
再生塔5顶部出口出酸性气体,经冷却后进入塔顶回流罐8,酸气从顶部放空,冷凝液作回流到再生塔5,CO2、醋酸被除去。Acidic gas is discharged from the top outlet of the regeneration tower 5, and after being cooled, enters the top reflux tank 8, the acidic gas is discharged from the top, and the condensate is refluxed to the regeneration tower 5, and CO 2 and acetic acid are removed.
在脱水干燥单元B中,气体中的水分、微量CO2和二甲苯等杂质被分子筛脱附塔9深度脱除。分子筛为分子筛脱附塔9的和核心工作部件,分子筛达到吸附饱和后需要进行再生,通过分子筛再生气体进口通入再生气体,通过加热器变温、变压或逆向吸附的方式,使得分子筛再生。分子筛脱附塔9通过“一开一备”方式工作,实现吸附-再生交替循环。In the dehydration and drying unit B, the impurities such as moisture, trace CO2 and xylene in the gas are deeply removed by the molecular sieve desorption tower 9. The molecular sieve is the core working component of the molecular sieve desorption tower 9. After the molecular sieve reaches adsorption saturation, it needs to be regenerated. The regeneration gas is introduced through the molecular sieve regeneration gas inlet, and the molecular sieve is regenerated by the heater temperature change, pressure change or reverse adsorption. The molecular sieve desorption tower 9 works in a "one-on-one-standby" mode to achieve an adsorption-regeneration alternating cycle.
脱水干燥后的氮气先经过换热组件一1301的换热,使其温度下降后,再进入氮气压缩机10进行压缩,压缩后进行冷凝,形成低温的氮气或汽液混合物再进入液化精馏单元D。The dehydrated and dried nitrogen first passes through the heat exchange component 1301 to reduce its temperature, and then enters the nitrogen compressor 10 for compression. After compression, it is condensed to form low-temperature nitrogen or a vapor-liquid mixture and then enters the liquefaction distillation unit D.
在液化精馏单元D中,氮气反复汽化、冷凝,微量不凝气体想顶部汇集,可从驰放气出口1411离开,氮气出口1409出高浓度氮气。液氮则逐级下行,穿过填料层1401在中塔内进一步被深冷换热器1402冷却,并越过隔板1403溢流向下,进入下塔中,在下塔中逐步溢流向下,在溢流向下的过程中,液氮中的杂质因其沸点高于氮气沸点而逐渐富集到塔底,之后可作为分子筛再生气体使用,而从液氮出口1410可排出纯度高的液氮,液氮去液氮储罐储存、氮气外送至管网,驰放气作为分子筛再生气。In the liquefaction distillation unit D, nitrogen is repeatedly vaporized and condensed, and trace amounts of non-condensable gas gather at the top and can leave from the purge gas outlet 1411, and high-concentration nitrogen is discharged from the nitrogen outlet 1409. Liquid nitrogen flows down step by step, passes through the packing layer 1401, is further cooled by the cryogenic heat exchanger 1402 in the middle tower, and overflows downward over the partition 1403 to enter the lower tower, where it gradually overflows downward. In the process of overflowing downward, impurities in the liquid nitrogen gradually accumulate at the bottom of the tower because their boiling point is higher than that of nitrogen, and can then be used as molecular sieve regeneration gas, and high-purity liquid nitrogen can be discharged from the liquid nitrogen outlet 1410, the liquid nitrogen is stored in the liquid nitrogen storage tank, and the nitrogen is sent to the pipeline network, and the purge gas is used as molecular sieve regeneration gas.
与现有技术相比,本实用新型的有益效果在于:Compared with the prior art, the beneficial effects of the present invention are:
1、偏三甲苯在通入空气连续氧化本身消耗的是氧气,同时也是对氮气的存提纯,在此基础上进一步提纯氮气,可使得成品纯度更高,液氮纯度≥99.995%,氮气纯度高达99.999%。1. When the air is introduced into the continuous oxidation of trimethylol, it consumes oxygen itself, and it is also a process of purifying nitrogen. On this basis, further purifying the nitrogen can make the finished product purer. The purity of liquid nitrogen is ≥99.995%, and the purity of nitrogen is as high as 99.999%.
2、能耗更低:常规用电空分液体空分吨产品平均约600Kw/h。利用本项目富氮尾气生产空分产品,比常规全用电空分更节电,吨产品约430Kw/h,节电量达30%,节能效果明显。有效利用了资源。2. Lower energy consumption: The average energy consumption of a ton of liquid air separation products is about 600Kw/h in conventional electric air separation. Using the nitrogen-rich tail gas of this project to produce air separation products is more energy-saving than conventional all-electric air separation, with an average energy consumption of about 430Kw/h per ton of product, and a 30% power saving, with significant energy-saving effects. Resources are effectively utilized.
本实用新型并不局限于上述实施例,在本实用新型公开的技术方案的基础上,本领域的技术人员根据所公开的技术内容,不需要创造性的劳动就可以对其中的一些技术特征作出一些替换和变形,这些替换和变形均在本实用新型的保护范围内。The present utility model is not limited to the above-mentioned embodiments. On the basis of the technical solution disclosed in the present utility model, technicians in this field can make some substitutions and deformations to some technical features therein according to the disclosed technical content without creative labor, and these substitutions and deformations are all within the protection scope of the present utility model.
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