CN221683567U - Anti-backlash gear assembly - Google Patents
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- CN221683567U CN221683567U CN202420141395.6U CN202420141395U CN221683567U CN 221683567 U CN221683567 U CN 221683567U CN 202420141395 U CN202420141395 U CN 202420141395U CN 221683567 U CN221683567 U CN 221683567U
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Abstract
Description
技术领域Technical Field
本实用新型属于齿轮消间隙技术领域,具体地说,是涉及一种消隙齿轮组件结构。The utility model belongs to the technical field of gear clearance elimination, and in particular relates to a clearance elimination gear component structure.
背景技术Background Art
齿轮传动过程中,由于齿轮与齿轮、齿轮与齿条存在啮合存在背隙,在机构运动过程中,出现跟随性差、晃动等现象,严重影响机构的精度。During the gear transmission process, due to the backlash between the meshing of gears and gears, and gears and racks, poor following performance and shaking will occur during the movement of the mechanism, seriously affecting the accuracy of the mechanism.
通常用于消除齿轮间隙的方法是通过两个齿轮,其中一个作为驱动齿轮,提供运动的驱动力,另一个作为被动,通过提供运动阻力的方式消除驱动齿轮的运动背隙,The method usually used to eliminate gear backlash is to use two gears, one of which is used as a driving gear to provide the driving force for movement, and the other is used as a passive gear to eliminate the backlash of the driving gear by providing movement resistance.
如专利文件专利号为:201410442124.5,专利名称为一种扭力杆消传动装置的专利公开的为则为通过运动阻力方式的扭力杆消隙传动装置结构,并公开有:For example, the patent document number is: 201410442124.5, and the patent name is a torsion bar anti-backlash transmission device. The patent discloses a torsion bar anti-backlash transmission device structure through motion resistance, and discloses:
一种扭力杆消隙传动装置,包括齿轮箱体、安装在齿轮箱体中的消隙传动轮系、消隙组件、过载保护组件;所述消隙传动轮系包括大齿轮(4)、空心轮Ⅰ(5)、空心轮Ⅱ(6)、大齿轮Ⅰ(14)、大齿轮Ⅱ(17)、小齿轮Ⅰ(16)、小齿轮Ⅱ(18)、齿条(21),所述齿条(21)固连在待往复运动的机床部件上;所述空心轮Ⅰ(5)及空心轮Ⅱ(6)与大齿轮(4)轴向同心,所述大齿轮Ⅰ(14)与小齿轮Ⅰ(16)同轴、大齿轮Ⅱ(17)与小齿轮Ⅱ(18)同轴,小齿轮Ⅰ(16)有齿面与齿条(21)的齿面正向啮合、小齿轮Ⅱ(18)有齿面与齿条(21)的另一个齿面反向啮合;由外部伺服马达齿轮驱动大齿轮(4),大齿轮(4)通过消隙组件转动空心轮Ⅱ(6)、通过键和键槽直接转动空心轮Ⅰ(5);所述空心轮Ⅰ(5)是上端外表面有键槽、下端有外齿轮(5.1)、中间有通孔的空心圆柱体;所述空心轮Ⅱ(6)是上端有外齿轮(6.3)、下部有外齿轮(6.1)、中间有通孔的空心圆柱体,所述空心轮Ⅱ(6)的通孔下端还有内齿轮(6.2);空心轮Ⅰ(5)的外齿轮(5.1)与大齿轮Ⅰ(14)啮合、空心轮Ⅱ(6)下部的外齿轮(6.1)与大齿轮Ⅱ(17)啮合;所述大齿轮(4)与空心轮Ⅰ(5)通过键(2)刚性连接,所述空心轮Ⅱ(6)套在空心轮Ⅰ(5)内部的通孔中;所述消隙组件包括拧紧盘(7)、扭力杆(8)、至少二个定位销(9)、螺杆(24),所述定位销(9)以大齿轮(4)的圆心为对称点固连在大齿轮(4)的上表面;所述拧紧盘(7)是中部宽且薄、两端厚且窄的刚体,拧紧盘(7)的两端有水平向矩形开口槽,所述矩形开口槽的垂直向侧面有U形孔,拧紧盘(7)的中部有环形凹槽(7.2),拧紧盘(7)的中心有内齿(7.1);所述扭力杆(8)中部和两端分别为不同直径的圆柱体,扭力杆(8)的上端有外齿(8.1)与所述拧紧盘(7)的内齿(7.1)配合,还有卡环(3)卡在扭力杆(8)的上端环形槽内,所述扭力杆(8)通过卡环(3)垂悬在拧紧盘(7)上,所述扭力杆(8)下端有外齿轮(8.2),所述空心轮Ⅱ(6)的内齿轮(6.2)与扭力杆下端的外齿轮(8.2)啮合;所述螺杆(24)的一端有环状体套在所述定位销(9)的外部,螺杆(24)的另一端穿在拧紧盘(7)端部的矩形开口槽中,有半球状垫圈(25)套在螺杆(24)上,还有锁紧螺帽通过螺杆(24)及定位销(9)将拧紧盘(7)定位在大齿轮(4)上部;所述的过载保护组件包括扭臂(19)、传动销(20)、调整螺钉(23);所述扭臂(19)是中部宽且薄、两端窄且厚的刚体,扭臂(19)两端开有水平的螺纹通孔(19.3),扭臂(19)的中部有环形凸台(19.2),扭臂(19)的中心是内齿轮(19.1);所述内齿轮(19.1)与所述空心轮Ⅱ(6)上端的外齿轮(6.3)啮合;所述传动销(20)是固连在大齿轮(4)上表面、且以大齿轮(4)的中心为对称点的至少二个圆柱销(20),所述调整螺钉(23)拧接在所述扭臂(19)两端的螺纹孔(19.3)内,调整螺钉(23)上还有锁紧螺帽;所述环形凸台(19.2)与所述拧紧盘(7)上的环形凹槽(72)滑动配合。A torsion bar backlash-eliminating transmission device comprises a gear box, a backlash-eliminating transmission gear train installed in the gear box, a backlash-eliminating component, and an overload protection component; the backlash-eliminating transmission gear train comprises a large gear (4), an hollow wheel I (5), an hollow wheel II (6), a large gear I (14), a large gear II (17), a small gear I (16), a small gear II (18), and a rack (21); the rack (21) is fixedly connected to a machine tool component to be reciprocated; the hollow wheel I (5) and the hollow wheel II (6) The gear (4) is axially concentric with the large gear (14), the large gear (14) is coaxial with the pinion (16), the large gear (17) is coaxial with the pinion (18), the pinion (16) has a tooth surface that meshes with the tooth surface of the rack (21) in a positive direction, and the pinion (18) has a tooth surface that meshes with the other tooth surface of the rack (21) in a reverse direction; the large gear (4) is driven by an external servo motor gear, the large gear (4) rotates the hollow wheel (6) through the anti-backlash component, and directly rotates the hollow wheel (1) through the key and keyway. 5); the hollow wheel I (5) is a hollow cylinder having a keyway on the outer surface of the upper end, an external gear (5.1) on the lower end, and a through hole in the middle; the hollow wheel II (6) is a hollow cylinder having an external gear (6.3) on the upper end, an external gear (6.1) on the lower part, and a through hole in the middle, and the hollow wheel II (6) also has an internal gear (6.2) at the lower end of the through hole; the external gear (5.1) of the hollow wheel I (5) meshes with the large gear I (14), and the external gear (6.1) on the lower part of the hollow wheel II (6) meshes with the large gear I (14). The large gear (4) is meshed with the hollow wheel I (5) by a key (2); the hollow wheel II (6) is sleeved in a through hole inside the hollow wheel I (5); the anti-backlash assembly comprises a tightening plate (7), a torsion bar (8), at least two positioning pins (9), and a screw (24); the positioning pins (9) are fixedly connected to the upper surface of the large gear (4) with the center of the large gear (4) as a symmetrical point; the tightening plate (7) is a rigid body that is wide and thin in the middle and thick and narrow at both ends; The two ends of the tightening disk (7) have horizontal rectangular opening grooves, the vertical side surfaces of the rectangular opening grooves have U-shaped holes, the middle of the tightening disk (7) has an annular groove (7.2), and the center of the tightening disk (7) has internal teeth (7.1); the middle and the two ends of the torsion bar (8) are cylinders of different diameters, the upper end of the torsion bar (8) has external teeth (8.1) that cooperate with the internal teeth (7.1) of the tightening disk (7), and a clamping ring (3) is clamped in the annular groove at the upper end of the torsion bar (8). The rod (8) is suspended on the tightening disk (7) through a retaining ring (3); the lower end of the torsion rod (8) has an external gear (8.2); the internal gear (6.2) of the hollow wheel II (6) is meshed with the external gear (8.2) at the lower end of the torsion rod; one end of the screw rod (24) has an annular body sleeved on the outside of the positioning pin (9); the other end of the screw rod (24) is inserted into the rectangular opening groove at the end of the tightening disk (7); a hemispherical washer (25) is sleeved on the screw rod (24), and a locking nut is screwed through the screw. The rod (24) and the positioning pin (9) position the tightening disk (7) on the upper part of the large gear (4); the overload protection assembly comprises a torque arm (19), a transmission pin (20), and an adjustment screw (23); the torque arm (19) is a rigid body which is wide and thin in the middle and narrow and thick at both ends; horizontal threaded through holes (19.3) are formed at both ends of the torque arm (19); an annular boss (19.2) is formed in the middle of the torque arm (19); the center of the torque arm (19) is an internal gear (19.1); the internal gear (19. 1) meshes with the external gear (6.3) at the upper end of the hollow gear II (6); the transmission pin (20) is at least two cylindrical pins (20) fixedly connected to the upper surface of the large gear (4) and symmetrically connected to the center of the large gear (4); the adjustment screw (23) is screwed into the threaded holes (19.3) at both ends of the torsion arm (19), and the adjustment screw (23) is also provided with a locking nut; the annular boss (19.2) is slidably matched with the annular groove (72) on the tightening plate (7).
整体结构复杂、重量重、空间占用较大且成本较高。The overall structure is complex, heavy, occupies a large space and has a high cost.
本背景技术所公开的上述信息仅仅用于增加对本申请背景技术的理解,因此,其可能包括不构成本领域普通技术人员已知的现有技术。The above information disclosed in the background technology is only used to increase the understanding of the background technology of the present application, and therefore, it may include information that does not constitute the prior art known to ordinary technicians in the field.
实用新型内容Utility Model Content
本实用新型针对现有技术中消隙齿轮结构存在的上述技术问题,本实用新型提出一种新型的消隙齿轮组件,其结构简单、占用空间小并且成本低。The utility model aims at the above technical problems existing in the anti-backlash gear structure in the prior art, and proposes a novel anti-backlash gear assembly, which has a simple structure, occupies a small space and has a low cost.
为实现上述实用新型/设计目的,本实用新型采用下述技术方案予以实现:In order to achieve the above utility model/design purpose, the utility model adopts the following technical solutions:
一种消隙齿轮组件,包括有:A backlash-eliminating gear assembly, comprising:
包括有:主齿轮,包括有:Includes: Main gear, including:
主齿本体和连接在所述主齿本体上的主齿轴;A main gear body and a main gear shaft connected to the main gear body;
副齿轮,与所述主齿轮同轴布置且可相对主齿轮转动,所述副齿轮上形成有第一凸起部;A secondary gear is coaxially arranged with the main gear and can rotate relative to the main gear, and a first protrusion is formed on the secondary gear;
传动部件,与所述主齿轮连接,沿着主齿轮轴向延伸布置,传动部件插装固定在所述主齿轴内;A transmission component is connected to the main gear and is arranged to extend along the axial direction of the main gear. The transmission component is inserted and fixed in the main gear shaft;
调节部件,与所述传动部件螺纹配合,至少能够相对所述传动部件做直线移动;An adjusting component, threadably matched with the transmission component, and capable of at least linearly moving relative to the transmission component;
滑动部件,套设在主齿轴上且与所述主齿轴滑动连接,其上方形成有第二凸起部;A sliding component is sleeved on the main gear shaft and slidably connected to the main gear shaft, and a second protrusion is formed on the upper side of the sliding component;
弹性推移组件,布置在调节部件和所述滑动部件之间,能够在调节部件做直线移动时被推动移动以施加弹性推力到所述滑动部件使其沿主齿轮轴向方向移动;An elastic push component is arranged between the adjusting component and the sliding component, and can be pushed to move when the adjusting component moves linearly to apply an elastic thrust to the sliding component to make it move along the axial direction of the main gear;
弹性元件,布置在所述滑动部件和副齿轮之间;an elastic element, arranged between the sliding component and the pinion gear;
其中,滑动部件移动时能够通过第二凸起部推动第一凸起部带动所述副齿轮相对所述主齿轮沿主齿轮周向旋转。When the sliding component moves, the second protrusion can push the first protrusion to drive the secondary gear to rotate relative to the main gear along the circumferential direction of the main gear.
在本申请的一些实施例中,在所述传动部件上形成有螺纹传动部,调节部件上形成有内螺纹配合部,所述调节部件旋拧在所述传动部件上。In some embodiments of the present application, a threaded transmission portion is formed on the transmission component, an internal threaded matching portion is formed on the adjustment component, and the adjustment component is screwed onto the transmission component.
在本申请的一些实施例中,所述第一凸起部和所述第二凸起部的至少其中一个凸起部为偏心的。In some embodiments of the present application, at least one of the first protrusion and the second protrusion is eccentric.
在本申请的一些实施例中,所述第一凸起部具有第一配合面,所述第二凸起部具有和所述第一配合面接触配合的第二配合面,所述第一配合面和所述第二配合面为弧形面或斜面。In some embodiments of the present application, the first protrusion has a first mating surface, the second protrusion has a second mating surface that contacts and cooperates with the first mating surface, and the first mating surface and the second mating surface are arc-shaped surfaces or inclined surfaces.
在本申请的一些实施例中,所述弹性推移组件包括有沿着传动部件的轴向方向依次布置的第一垫片部件、第一推力轴承、导向套、以及套设在导向套上的弹性件和第二垫片部件。In some embodiments of the present application, the elastic push assembly includes a first gasket component, a first thrust bearing, a guide sleeve, and an elastic member and a second gasket component sleeved on the guide sleeve, which are arranged in sequence along the axial direction of the transmission component.
在本申请的一些实施例中,所述第一垫片部件、所述第一推力轴承和所述导向套装配在所述传动部件上。In some embodiments of the present application, the first gasket component, the first thrust bearing and the guide sleeve are assembled on the transmission component.
在本申请的一些实施例中,所述滑动部件上形成有卡合部,所述第二垫片部件抵靠在所述卡合部处。In some embodiments of the present application, a clamping portion is formed on the sliding component, and the second gasket component abuts against the clamping portion.
在本申请的一些实施例中,在所述主齿轮和/或副齿轮上设置有安装槽,在所述安装槽内安装有所述第二推力轴承。In some embodiments of the present application, a mounting groove is provided on the main gear and/or the auxiliary gear, and the second thrust bearing is installed in the mounting groove.
与现有技术相比,本实用新型的优点和积极效果是:Compared with the prior art, the advantages and positive effects of the utility model are:
本实用新型中的消隙齿轮组件,在结构设置上,采用一个主齿轮和与主齿轮配合的副齿轮,同时在主齿轮上连接传动部件和调节部件,在滑动部件和调节部件之间设置弹性推移组件,调节时,只需要操作调节部件,改变弹性推移组件对滑动部件弹性力,以使得滑动部件沿主齿轮轴向移动挤压第一凸起部即可,整个消隙齿轮组件构成部件数量少,结构简单;The anti-backlash gear assembly of the utility model adopts a main gear and a sub-gear matched with the main gear in terms of structural setting, and a transmission component and an adjustment component are connected to the main gear, and an elastic push component is arranged between the sliding component and the adjustment component. When adjusting, it is only necessary to operate the adjustment component to change the elastic force of the elastic push component on the sliding component so that the sliding component moves along the axial direction of the main gear to squeeze the first protrusion. The number of components of the entire anti-backlash gear assembly is small and the structure is simple.
在结构设置上,传动部件沿主齿轮轴向延伸,调节部件、弹性推移组件和滑动部件依次布置在传动部件上,沿着主齿轮轴向布置,所有部件基本沿主齿轮的轴向设置,整体结构布置紧凑,占用空间小,且所采用的部件结构均为常规容易采购部件,整体成本低。In terms of structural setting, the transmission component extends along the axial direction of the main gear, and the adjustment component, elastic push assembly and sliding component are arranged on the transmission component in sequence and along the axial direction of the main gear. All components are basically arranged along the axial direction of the main gear. The overall structure is compact and occupies a small space. The component structures used are all conventional and easy to purchase components, and the overall cost is low.
结合附图阅读本实用新型的具体实施方式后,本实用新型的其他特点和优点将变得更加清楚。After reading the specific embodiments of the present invention in conjunction with the accompanying drawings, other features and advantages of the present invention will become more clear.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本实用新型实施例中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
图1 是本发明所提出的消隙齿轮组件的一种实施例的立体结构图;FIG1 is a three-dimensional structural diagram of an embodiment of the anti-backlash gear assembly proposed by the present invention;
图2是本发明所提出的消隙齿轮组件的一种实施例的局部剖视图;FIG2 is a partial cross-sectional view of an embodiment of the anti-backlash gear assembly proposed by the present invention;
图3是本发明所提出的消隙齿轮组件的一种实施例的俯视图;FIG3 is a top view of an embodiment of the anti-backlash gear assembly proposed by the present invention;
图4是图3的A-A向剖视图。Fig. 4 is a cross-sectional view taken along the line A-A of Fig. 3 .
图中,100、主齿轮;110、主齿本体;120、主齿轴;130、主啮合齿;200、副齿轮;210、第一凸起部;211、第一配合面;220、副啮合齿;300、传动部件;400、调节部件;500、滑动部件;510、第二凸起部;511、第二配合面;520、卡合部;600、弹性推移组件;610、第一垫片部件;620、第一推力轴承;630、导向套;631、套本体;632、环形凸起部;633、边缘凸起部;640、弹性件;650、第二垫片部件;700、弹性元件;800、第二推力轴承。In the figure, 100, main gear; 110, main gear body; 120, main gear shaft; 130, main meshing tooth; 200, auxiliary gear; 210, first protrusion; 211, first matching surface; 220, auxiliary meshing tooth; 300, transmission component; 400, adjustment component; 500, sliding component; 510, second protrusion; 511, second matching surface; 520, engaging portion; 600, elastic push assembly; 610, first gasket component; 620, first thrust bearing; 630, guide sleeve; 631, sleeve body; 632, annular protrusion; 633, edge protrusion; 640, elastic member; 650, second gasket component; 700, elastic element; 800, second thrust bearing.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
在本实用新型的描述中,需要理解的是,术语“中心”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此,不能理解为对本实用新型的限制。In the description of the present invention, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore, should not be understood as a limitation on the present invention.
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。在实施方式的描述中,具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. In the description of the implementation method, specific features, structures, materials or characteristics can be combined in any one or more embodiments or examples in a suitable manner.
术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。The terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features.
在本实用新型的描述中,除非另有说明,“多个”的含义是两个或两个以上。In the description of the present invention, unless otherwise specified, “plurality” means two or more.
本实用新型提出一种消隙齿轮组件的实施例,其可用于消除和其啮合配合部件的背隙,本实施例中的消隙齿轮组件可以用于齿轮与齿轮配合的传动机构中,也可以用于齿轮和齿条配合的传动机构中。The utility model provides an embodiment of an anti-backlash gear assembly, which can be used to eliminate the backlash of its meshing matching parts. The anti-backlash gear assembly in this embodiment can be used in a transmission mechanism in which gears match gears, and can also be used in a transmission mechanism in which gears match racks.
在传动时,消隙齿轮组件相应的和与其配合的齿轮或齿条配合。During transmission, the anti-backlash gear assembly cooperates with the gear or rack that matches it.
消隙齿轮组件具体包括有:The anti-backlash gear assembly specifically includes:
主齿轮100;Main gear 100;
副齿轮200,与所述主齿轮100同轴布置且可相对主齿轮100转动;A secondary gear 200 is coaxially arranged with the primary gear 100 and is rotatable relative to the primary gear 100;
在本申请的一些实施例中,主齿轮100包括有:主齿本体110和连接在所述主齿本体110上的主齿轴120。In some embodiments of the present application, the main gear 100 includes: a main gear body 110 and a main gear shaft 120 connected to the main gear body 110 .
主齿本体110上设置有多个沿其周向布置的主啮合齿130;The main tooth body 110 is provided with a plurality of main meshing teeth 130 arranged along its circumference;
副齿轮200套设在主齿轴120上以实现和主齿轮100之间的同轴设置,副齿轮200可沿着主齿轴120转动。The secondary gear 200 is sleeved on the main gear shaft 120 to achieve a coaxial arrangement with the main gear 100 , and the secondary gear 200 can rotate along the main gear shaft 120 .
副齿轮200包括有多个沿其周向布置的副啮合齿220。The auxiliary gear 200 includes a plurality of auxiliary meshing teeth 220 arranged along the circumference thereof.
为减少副齿轮200相对主齿轮100转动时与主齿轮100之间的摩擦力,在本申请的一些实施例中,在所述主齿轮100和/或副齿轮200上设置有安装槽,在所述安装槽内安装有所述第二推力轴承800。In order to reduce the friction between the secondary gear 200 and the main gear 100 when the secondary gear 200 rotates relative to the main gear 100, in some embodiments of the present application, a mounting groove is provided on the main gear 100 and/or the secondary gear 200, and the second thrust bearing 800 is installed in the mounting groove.
通过在主齿轮100和副齿轮200之间的第二推力轴承800,可以保证副齿轮200能够顺畅的相对主齿轮100转动,不会因直接和主齿轮100的端面接触产生硬性摩擦,导致两者产生相对磨损。The second thrust bearing 800 between the main gear 100 and the sub gear 200 can ensure that the sub gear 200 can rotate smoothly relative to the main gear 100 without generating hard friction due to direct contact with the end surface of the main gear 100, resulting in relative wear between the two.
主齿轮100和副齿轮200可以为直齿齿轮或斜齿齿轮,相应的和其啮合配合的啮合部件也对应为直齿或斜齿。The main gear 100 and the secondary gear 200 may be spur gears or helical gears, and the corresponding meshing parts meshing therewith may also be spur gears or helical gears.
所述副齿轮200上形成有第一凸起部210;The secondary gear 200 is formed with a first protrusion 210;
第一凸起部210形成在副齿轮200远离主齿轮100的端面上,沿着主齿轮100的轴线方向延伸布置;The first protrusion 210 is formed on the end surface of the secondary gear 200 away from the main gear 100 and is extended along the axis direction of the main gear 100;
传动部件300,与所述主齿轮100连接,沿着主齿轮100轴向延伸布置;The transmission component 300 is connected to the main gear 100 and is arranged to extend axially along the main gear 100;
传动部件300可以为传动轴或传动杆,其插装固定在所述主齿轴120内,沿着主齿轮100轴轴向设置,或者直接与主齿轮100一体成型。The transmission component 300 may be a transmission shaft or a transmission rod, which is inserted and fixed in the main gear shaft 120 and arranged axially along the main gear 100 , or is directly formed integrally with the main gear 100 .
调节部件400,与所述传动部件300配合,至少能够相对所述传动部件300做直线移动;The adjusting component 400 cooperates with the transmission component 300 and can at least move linearly relative to the transmission component 300;
滑动部件500,其上方形成有第二凸起部510,其用于和第一凸起部210配合。The sliding component 500 has a second protrusion 510 formed on its upper portion, which is used to cooperate with the first protrusion 210 .
所述滑动部件500与所述主齿轴120滑动连接。The sliding component 500 is slidably connected to the main gear shaft 120 .
在本申请的一些实施例中,滑动部件500为滑动环,其可沿着主齿轴120滑动,即沿着主齿轮100的轴线方向滑动。In some embodiments of the present application, the sliding component 500 is a sliding ring, which can slide along the main gear shaft 120 , that is, slide along the axial direction of the main gear 100 .
为实现滑动部件500相对主齿轴120的滑动,在滑动部件500和主齿轴120之间设置有滑动结构。In order to achieve the sliding of the sliding component 500 relative to the main gear shaft 120 , a sliding structure is provided between the sliding component 500 and the main gear shaft 120 .
滑动结构包括设置在滑动部件500上的滑动键以及设置在主齿轴120上的滑动槽,滑动槽沿着主齿轴120的轴线开设,滑动部件500可通过滑动键沿着滑动槽滑动,以保证其只能沿着主齿轮100的轴线方向滑动。The sliding structure includes a sliding key arranged on the sliding component 500 and a sliding groove arranged on the main gear shaft 120. The sliding groove is opened along the axis of the main gear shaft 120. The sliding component 500 can slide along the sliding groove through the sliding key to ensure that it can only slide along the axial direction of the main gear 100.
在本申请的一些实施例中,第一凸起部210和第二凸起部510中至少其中一个凸起部为偏心的。In some embodiments of the present application, at least one of the first protrusion 210 and the second protrusion 510 is eccentric.
将第一凸起部210和第二凸起部510中的至少一个设置成偏心,可保证在滑动部件500沿着主齿轮100轴向滑动时,第二凸起部510能够挤压第一凸起部210并施加给第一凸起部210和副齿轮200一转动扭矩以使得第一凸起部210和与所述第一凸起部210一体的副齿轮200相对主齿轮100发生转动。By arranging at least one of the first protrusion 210 and the second protrusion 510 to be eccentric, it can be ensured that when the sliding component 500 slides axially along the main gear 100, the second protrusion 510 can squeeze the first protrusion 210 and apply a rotational torque to the first protrusion 210 and the sub-gear 200 so that the first protrusion 210 and the sub-gear 200 integrated with the first protrusion 210 rotate relative to the main gear 100.
弹性推移组件600,布置在调节部件400和所述滑动部件500之间,能够施加弹性预载力到所述滑动部件500,在调节调节部件400时被推动移动以改变其对滑动部件500的弹性预载力;The elastic push assembly 600 is arranged between the adjusting component 400 and the sliding component 500, and can apply an elastic preload force to the sliding component 500, and is pushed to move when the adjusting component 400 is adjusted to change its elastic preload force on the sliding component 500;
弹性推移组件600主要用于施加弹性预载力到滑动部件500。The elastic push assembly 600 is mainly used to apply an elastic preload force to the sliding component 500 .
弹性元件700,布置在所述滑动部件500和副齿轮200之间;An elastic element 700 is arranged between the sliding component 500 and the pinion 200;
弹性元件700可以为碟簧或弹簧,其压缩在滑动部件500和副齿轮200之间位置处。The elastic element 700 may be a disc spring or a spring, which is compressed between the sliding member 500 and the pinion gear 200 .
通过弹性元件700的设置,可分别给滑动部件500和副齿轮200一个反向作用弹性力,使得副齿轮200能够保持和主齿轮100配合紧密;By setting the elastic element 700, a reverse elastic force can be applied to the sliding component 500 and the secondary gear 200, so that the secondary gear 200 can maintain a tight fit with the main gear 100.
通过弹性元件700给滑动部件500一个反向弹性力,通过弹性元件700和弹性推移组件600配合可使得滑动部件500能够保持在预设位置处;The elastic element 700 provides a reverse elastic force to the sliding component 500, and the sliding component 500 can be kept at a preset position by the cooperation of the elastic element 700 and the elastic push assembly 600;
若单一设置弹性推移组件600,滑动部件500则会在弹性推移组件600的作用下直接插入到2个第一凸起部210形成的凹陷部内部,无法继续进行调节;If only one elastic push assembly 600 is provided, the sliding member 500 will be directly inserted into the recessed portion formed by the two first protrusions 210 under the action of the elastic push assembly 600, and further adjustment cannot be performed;
此外,弹性元件700的设置还可在滑动部件500被弹性推移组件600推动时,提供一个反向作用力给滑动部件500,以保证滑动部件500均匀平稳的移动。In addition, the elastic element 700 can also provide a reverse force to the sliding component 500 when the sliding component 500 is pushed by the elastic push assembly 600, so as to ensure that the sliding component 500 moves evenly and smoothly.
其中,调节部件400移动时,弹性推移组件600被推动移动并推动滑动部件500移动使其通过第二凸起部510推动第一凸起部210带动所述副齿轮200相对所述主齿轮100旋转。When the adjusting component 400 moves, the elastic push assembly 600 is pushed to move and pushes the sliding component 500 to move so that the second protrusion 510 pushes the first protrusion 210 to drive the auxiliary gear 200 to rotate relative to the main gear 100.
当需要进行调节时,可作用力到调节部件400,使其相对传动部件300直线移动,进而压缩布置在调节部件400和滑动部件500之间的弹性推移组件600,改变弹性推移组件600对滑动部件500的弹性压缩力,并推动滑动部件500移动,滑动部件500沿着主齿轮100轴向移动,其上方的第二凸起部510也沿着轴向继续移动,在移动时其通过第二凸起部510压缩第一凸起部210,使得第一凸起部210和副齿轮200相对主齿轮100发生转动,副齿轮200相对主齿轮100转动一定角度后,则可通过其副啮合齿和主啮合齿分别抵靠在啮合部件的2个齿的相对侧面上,实现消隙效果,提升整个运动机构的跟随性和整个运动机构运动精度效果。When adjustment is required, force can be applied to the adjusting component 400 to make it move linearly relative to the transmission component 300, thereby compressing the elastic push component 600 arranged between the adjusting component 400 and the sliding component 500, changing the elastic compression force of the elastic push component 600 on the sliding component 500, and pushing the sliding component 500 to move. The sliding component 500 moves axially along the main gear 100, and the second protrusion 510 above it also continues to move axially. When moving, it compresses the first protrusion 210 through the second protrusion 510, so that the first protrusion 210 and the sub-gear 200 rotate relative to the main gear 100. After the sub-gear 200 rotates a certain angle relative to the main gear 100, its sub-meshing teeth and main meshing teeth can respectively abut against the opposite sides of the two teeth of the meshing component, thereby achieving a backlash elimination effect, thereby improving the followability of the entire motion mechanism and the motion accuracy of the entire motion mechanism.
对于与消隙齿轮组件配合的不同的齿间隙的啮合部件,在使用时,可根据实际的齿间隙间隙调节,调节时主要通过调节部件400动作来改变弹性推移组件600对滑动部件500的弹性作用力来实现,如若两齿间的齿间距较小时,可使得调节部件400移动较小距离,带动滑动部件500移动较小距离,进而使得副齿轮200的旋转小角度来保证主啮合齿和副啮合齿分别抵靠在啮合部件的两个齿的相对侧面上;For meshing components with different tooth gaps that cooperate with the backlash-eliminating gear assembly, when in use, the gap can be adjusted according to the actual tooth gap. The adjustment is mainly achieved by changing the elastic force of the elastic push assembly 600 on the sliding component 500 through the action of the adjusting component 400. If the tooth spacing between the two teeth is small, the adjusting component 400 can be moved a small distance, driving the sliding component 500 to move a small distance, thereby making the secondary gear 200 rotate a small angle to ensure that the main meshing teeth and the secondary meshing teeth are respectively against the opposite sides of the two teeth of the meshing component;
若两齿间的齿间距较大时,可通过调节部件400作用力到弹性推移组件600,改变弹性推移组件600对滑动部件500的弹性力,使得滑动部件500移动较大距离,挤压第一凸起部210,使得副齿轮200旋转较大角度来保证主啮合齿和副啮合齿分别抵靠在啮合部件的两个齿的相对侧面上即可。If the tooth spacing between the two teeth is large, the elastic force of the elastic push component 600 on the sliding component 500 can be changed by adjusting the component 400 to move the sliding component 500 a larger distance, squeeze the first protrusion 210, and rotate the auxiliary gear 200 by a larger angle to ensure that the main meshing teeth and the auxiliary meshing teeth are respectively against the opposite sides of the two teeth of the meshing component.
本实施例中的消隙齿轮组件,在使用时,根据与其配合的啮合部件的两个齿之间的间距不同,可通过调节调节部件400作用力到弹性推移组件600改变对滑动部件500的弹性力进行调节,通过改变弹性推移组件600对滑动部件500的弹性压缩力来改变滑动部件500施加给副齿轮200的扭矩即可实现调节,使其能够适配不同齿间距的啮合部件,通用性好。The anti-backlash gear assembly in this embodiment, when in use, can be adjusted by adjusting the force of the adjusting component 400 to the elastic push component 600 to change the elastic force of the sliding component 500 according to the different spacings between the two teeth of the meshing component that cooperates with it. The adjustment can be achieved by changing the elastic compression force of the elastic push component 600 on the sliding component 500 to change the torque applied by the sliding component 500 to the sub-gear 200, so that it can adapt to meshing components with different tooth spacings and has good versatility.
本实施例中的消隙齿轮组件,在结构设置上,采用一个主齿轮100和与主齿轮100配合的副齿轮200,同时在主齿轮100上连接传动部件300和调节部件400,在滑动部件500和调节部件400之间设置弹性推移组件600,调节时,只需要操作调节部件400,改变弹性推移组件600对滑动部件500弹性力,以使得滑动部件500沿主齿轮100轴向移动挤压第一凸起部210即可,整个消隙齿轮组件构成部件数量少,结构简单;The anti-backlash gear assembly in this embodiment adopts a main gear 100 and a sub-gear 200 matched with the main gear 100 in terms of structural setting. At the same time, a transmission component 300 and an adjustment component 400 are connected to the main gear 100, and an elastic push component 600 is arranged between the sliding component 500 and the adjustment component 400. When adjusting, it is only necessary to operate the adjustment component 400 to change the elastic force of the elastic push component 600 on the sliding component 500 so that the sliding component 500 moves axially along the main gear 100 to squeeze the first protrusion 210. The entire anti-backlash gear assembly has a small number of components and a simple structure.
在结构设置上,传动部件300沿主齿轮100轴向延伸,调节部件400、弹性推移组件600和滑动部件500 依次布置在传动部件300上,沿着主齿轮100轴向布置,所有部件基本沿主齿轮100的轴向设置,整体结构布置紧凑,占用空间小,且所采用的部件结构均为常规容易采购部件,整体成本低。In terms of structural setting, the transmission component 300 extends axially along the main gear 100, and the adjustment component 400, the elastic push component 600 and the sliding component 500 are arranged in sequence on the transmission component 300 and arranged axially along the main gear 100. All components are basically arranged axially along the main gear 100. The overall structure is compact and occupies a small space. The component structures used are all conventional and easy-to-purchase components, and the overall cost is low.
为实现滑动部件500在沿着主齿轮100轴向滑动时均匀平稳的施加扭矩到副齿轮200,在设置时,将第一凸起部210设置多个,沿着副齿轮200的周向均匀布置,在相邻的两个第一凸起部210之间形成有所述插装间隙,多个第一凸起部210之间形成多个插装间距;In order to achieve that the sliding component 500 applies torque to the sub-gear 200 evenly and smoothly when sliding along the axial direction of the main gear 100, a plurality of first protrusions 210 are provided, and are evenly arranged along the circumference of the sub-gear 200, and the insertion gap is formed between two adjacent first protrusions 210, and a plurality of insertion spacings are formed between the plurality of first protrusions 210;
第二凸起部510也相应的布置有多个,沿着所述滑动部件500周向均匀布置,在滑动部件500移动到副齿轮200位置处时,其上方的多个第二凸起分别插装到多个第一凸起部210形成的多个插装间隙内并通过第二凸起部510的面和第一凸起部210的面接触。There are also multiple second protrusions 510 arranged accordingly, which are evenly arranged along the circumference of the sliding component 500. When the sliding component 500 moves to the position of the sub-gear 200, the multiple second protrusions above it are respectively inserted into the multiple insertion gaps formed by the multiple first protrusions 210 and contact the surfaces of the second protrusions 510 and the first protrusions 210.
在调节时,可通过多个第二凸起分别挤压与多个第一凸起,以使得副齿轮200在周向各个位置处均受到扭转力,使其平稳的转动。During adjustment, the plurality of second protrusions can be respectively pressed against the plurality of first protrusions, so that the sub-gear 200 is subjected to torsional force at each circumferential position, so that it rotates smoothly.
在本申请的一些实施例中,在所述传动部件300上形成有螺纹传动部,调节部件400上形成有内螺纹配合部,所述调节部件400旋拧在所述传动部件300上。In some embodiments of the present application, a threaded transmission portion is formed on the transmission component 300 , an internal threaded matching portion is formed on the adjustment component 400 , and the adjustment component 400 is screwed onto the transmission component 300 .
传动部件300为传动螺杆,其插装在主齿轮100的主齿轴120内实现和主齿轮100之间的连接固定,所述螺纹传动部为设置在所述传动部件300上的外螺纹。The transmission component 300 is a transmission screw, which is inserted into the main gear shaft 120 of the main gear 100 to achieve connection and fixation with the main gear 100 . The threaded transmission part is an external thread provided on the transmission component 300 .
调节部件400为调节螺帽,内螺纹配合部为形成在调节螺帽内的内螺纹,在配合时,调节螺帽通过内螺纹旋拧固定在传动螺杆上。The adjusting component 400 is an adjusting nut, and the internal thread matching portion is an internal thread formed in the adjusting nut. When matched, the adjusting nut is screwed and fixed on the transmission screw through the internal thread.
调节时,可通过旋拧调节螺帽,使其沿着传动部件300做螺旋直线移动,压缩位于调节部件400和滑动部件500之间的弹性推移组件600,通过弹性推移组件600来压缩滑动部件500,使其沿着主齿轮100的轴向移动。During adjustment, the adjusting nut can be screwed to make it move in a spiral line along the transmission component 300, compressing the elastic push component 600 located between the adjusting component 400 and the sliding component 500, and the sliding component 500 is compressed by the elastic push component 600 to move along the axial direction of the main gear 100.
在本申请的一些实施例中,所述第一凸起部210具有第一配合面211,所述第二凸起部510具有和所述第一配合面211接触配合的第二配合面511,所述第一配合面211和所述第二配合面511为弧形面或斜面。In some embodiments of the present application, the first protrusion 210 has a first mating surface 211, and the second protrusion 510 has a second mating surface 511 that contacts and mates with the first mating surface 211, and the first mating surface 211 and the second mating surface 511 are arcuate surfaces or inclined surfaces.
在滑动部件500受力发生轴向移动时,其可通过第二配合面511挤压和其接触配合的第一配合面211,进而挤压副齿轮200。When the sliding component 500 is subjected to force and moves axially, it can press the first matching surface 211 in contact with it through the second matching surface 511 , thereby pressing the sub-gear 200 .
两者接触配合的面为弧形面或者斜面均可。The contacting surfaces of the two can be arcuate surfaces or inclined surfaces.
在本申请的一些实施例中,所述弹性推移组件600包括有沿着传动部件300的轴向方向依次布置的第一垫片部件610、第一推力轴承620、导向套630、以及套设在导向套630上的弹性件640和第二垫片部件650。In some embodiments of the present application, the elastic push assembly 600 includes a first gasket component 610, a first thrust bearing 620, a guide sleeve 630, and an elastic member 640 and a second gasket component 650 arranged in sequence along the axial direction of the transmission component 300.
所述弹性件640为碟簧或弹簧。The elastic member 640 is a disc spring or a spring.
在本申请的一些实施例中,所述第一垫片部件610、所述第一推力轴承620和所述导向套630装配在所述传动部件300上。In some embodiments of the present application, the first gasket component 610 , the first thrust bearing 620 , and the guide sleeve 630 are assembled on the transmission component 300 .
在装配时,第一垫片部件610、第一推力轴承620和第一导向套630依次套设在传动部件300上。During assembly, the first gasket component 610 , the first thrust bearing 620 and the first guide sleeve 630 are sequentially sleeved on the transmission component 300 .
第一导向套630包括有套本体631和从套本体631上周圈延伸形成的环形凸起部632,在所述环形凸起部632的边缘形成有沿其周向布置的边缘凸起部633,在环形凸起部632、边缘凸起部633和第一垫片部件610之间形成有放置空间,在所述放置空间内设置有所述第一推力轴承620。The first guide sleeve 630 includes a sleeve body 631 and an annular protrusion 632 extending from the upper circumference of the sleeve body 631, and an edge protrusion 633 arranged along the circumference is formed at the edge of the annular protrusion 632, and a placement space is formed between the annular protrusion 632, the edge protrusion 633 and the first gasket component 610, and the first thrust bearing 620 is arranged in the placement space.
在第一导向套630上套设有所述弹性件640和第二垫片部件650。The elastic member 640 and the second gasket member 650 are sleeved on the first guide sleeve 630 .
弹性件640一端抵靠在环形凸起部632上,一端抵靠在所述第二垫片部件650上。One end of the elastic member 640 abuts against the annular protrusion 632 , and the other end abuts against the second gasket component 650 .
在本申请的一些实施例中,所述滑动部件500上形成有卡合部520,所述第二垫片部件650抵靠在所述卡合部520处。In some embodiments of the present application, a snap-fit portion 520 is formed on the sliding component 500 , and the second gasket component 650 abuts against the snap-fit portion 520 .
卡合部520为形成在滑动部件500上的卡合面,第二垫片部件650抵靠在所述卡合面上。The engaging portion 520 is an engaging surface formed on the sliding component 500 , and the second gasket component 650 abuts against the engaging surface.
在作用力到调节部件400时,调节部件400直线移动,施加作用力到第一垫片部件610、第一推力轴承620和第一导向套630,第一导向套630传动作用力到弹性件640和第二垫片部件650,通过第二垫片部件650传递作用力到滑动部件500,使其移动。When the force is applied to the adjusting component 400, the adjusting component 400 moves linearly, applying the force to the first gasket component 610, the first thrust bearing 620 and the first guide sleeve 630. The first guide sleeve 630 transmits the force to the elastic member 640 and the second gasket component 650, and transmits the force to the sliding component 500 through the second gasket component 650, causing it to move.
以上实施例仅用以说明本实用新型的技术方案,而非对其进行限制;尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的普通技术人员来说,依然可以对前述实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或替换,并不使相应技术方案的本质脱离本实用新型所要求保护的技术方案的精神和范围。The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the above embodiments, it is still possible for a person skilled in the art to modify the technical solutions described in the above embodiments, or to replace some of the technical features therein with equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions claimed to be protected by the present invention.
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