CN221683245U - Noise reduction type glass fiber reinforced plastic fan - Google Patents
Noise reduction type glass fiber reinforced plastic fan Download PDFInfo
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Abstract
本实用新型公开了一种降噪型玻璃钢风机,属于通风设备技术领域,包括壳体和机架,所述壳体固定设置在机架上;所述壳体上开设有进风口和出风口,所述进风口上固定设置有对接软圈,所述对接软圈上远离壳体的位置固定设置有对接法兰;所述机架上固定设置有转动电机,所述壳体上转动设置有连接装置,所述连接装置固定设置在转动电机的输出轴上,所述连接装置上固定设置有扇叶,所述扇叶远离转动电机的输出轴的位置上开设有锯齿形缺口,所述锯齿形缺口开设有多个;所述扇叶设置有多个,多个所述扇叶上远离连接装置的位置固定设置有保持环;所述壳体的截面呈圆弧状,本实用新型具有减小噪音的优点。
The utility model discloses a noise-reducing glass fiber reinforced plastic fan, which belongs to the technical field of ventilation equipment, and comprises a shell and a frame, wherein the shell is fixedly arranged on the frame; an air inlet and an air outlet are provided on the shell, a docking soft ring is fixedly arranged on the air inlet, and a docking flange is fixedly arranged on the docking soft ring at a position away from the shell; a rotating motor is fixedly arranged on the frame, a connecting device is rotatably provided on the shell, the connecting device is fixedly arranged on the output shaft of the rotating motor, a fan blade is fixedly arranged on the connecting device, a sawtooth-shaped notch is provided at a position of the fan blade away from the output shaft of the rotating motor, and a plurality of sawtooth-shaped notches are provided; a plurality of fan blades are provided, and retaining rings are fixedly arranged at positions of the plurality of fan blades away from the connecting device; the cross section of the shell is arc-shaped, and the utility model has the advantage of reducing noise.
Description
技术领域Technical Field
本实用新型涉及通风设备技术领域,具体为一种降噪型玻璃钢风机。The utility model relates to the technical field of ventilation equipment, in particular to a noise reduction type glass fiber reinforced plastic fan.
背景技术Background Art
玻璃钢风机,由于其耐腐蚀、抗老化和高效节能的特点,广泛应用于各种行业。特别是在环保、建筑、工业和农业领域,它都是通风、除尘等方面的理想选择。FRP fans are widely used in various industries due to their corrosion resistance, anti-aging and high efficiency and energy saving. Especially in the fields of environmental protection, construction, industry and agriculture, they are ideal for ventilation and dust removal.
现有的玻璃钢风机和铁皮风机在设计和功能上存在显著的差异。玻璃钢是一种由玻璃纤维和有机高分子材料复合而成的复合材料,这种独特的组合使得玻璃钢具备了重量轻、强度高、耐腐蚀等显著特点。相较于传统的铁皮风机,玻璃钢风机更加适应各种复杂的环境条件,无论是潮湿、腐蚀性气体还是高温环境,它都能保持稳定的运行性能。There are significant differences in design and function between existing FRP fans and iron fans. FRP is a composite material composed of glass fiber and organic polymer materials. This unique combination makes FRP have significant characteristics such as light weight, high strength and corrosion resistance. Compared with traditional iron fans, FRP fans are more adaptable to various complex environmental conditions. Whether it is humid, corrosive gas or high temperature environment, it can maintain stable operating performance.
但是现有的玻璃钢风机在进行使用时,由于自身结构设计的不合理,导致在使用过程中部件之间发生振动,造成噪音较大的缺陷。However, the existing FRP fans have the defect of vibrating between components and causing high noise during use due to the unreasonable structural design.
基于此,本实用新型设计了一种降噪型玻璃钢风机,以解决上述问题。Based on this, the utility model designs a noise reduction type glass fiber reinforced plastic fan to solve the above problems.
实用新型内容Utility Model Content
本实用新型的目的在于提供一种降噪型玻璃钢风机,以解决上述技术问题。The utility model aims to provide a noise-reducing glass fiber reinforced plastic fan to solve the above-mentioned technical problems.
为实现上述目的,本实用新型提供如下技术方案:包括壳体和机架,所述壳体固定设置在机架上;所述壳体上开设有进风口和出风口,所述进风口上固定设置有对接软圈,所述对接软圈上远离壳体的位置固定设置有对接法兰;所述机架上固定设置有转动电机,所述壳体上转动设置有连接装置,所述连接装置固定设置在转动电机的输出轴上,所述连接装置上固定设置有扇叶,所述扇叶远离转动电机的输出轴的位置上开设有锯齿形缺口,所述锯齿形缺口开设有多个;所述扇叶设置有多个,多个所述扇叶上远离连接装置的位置固定设置有保持环;所述壳体的截面呈圆弧状。To achieve the above-mentioned purpose, the utility model provides the following technical solutions: comprising a shell and a frame, the shell is fixedly arranged on the frame; the shell is provided with an air inlet and an air outlet, the air inlet is fixedly provided with a docking soft ring, and a docking flange is fixedly provided on the docking soft ring at a position away from the shell; a rotating motor is fixedly arranged on the frame, a connecting device is rotatably arranged on the shell, the connecting device is fixedly arranged on the output shaft of the rotating motor, a fan blade is fixedly arranged on the connecting device, a sawtooth-shaped notch is provided at a position of the fan blade away from the output shaft of the rotating motor, and a plurality of sawtooth-shaped notches are provided; a plurality of fan blades are provided, and retaining rings are fixedly provided at positions of the plurality of fan blades away from the connecting device; the cross-section of the shell is arc-shaped.
优选的,所述壳体上固定设置有连接螺栓,所述机架上开设有通过孔,所述连接螺栓穿过通过孔后螺纹连接有固定螺母。Preferably, a connecting bolt is fixedly provided on the shell, a through hole is opened on the frame, and the connecting bolt passes through the through hole and is threadedly connected with a fixing nut.
优选的,所述连接螺栓上套设有减震胶圈,所述减震胶圈抵紧在壳体和机架之间。Preferably, a shock-absorbing rubber ring is sleeved on the connecting bolt, and the shock-absorbing rubber ring is tightly pressed between the shell and the frame.
优选的,所述机架上固定设置有安装台,所述安装台上固定设置有减震垫,所述转动电机放置在减震垫上;所述转动电机上开设有安装孔,所述安装孔开设有多个,所述安装台上开设有与安装孔对应的让位孔,所述安装孔中放置有安装螺栓,所述安装螺栓依次穿过安装孔和让位孔后螺纹连接有安装螺母,所述安装螺母抵紧在安装台上。Preferably, a mounting platform is fixedly provided on the frame, a shock-absorbing pad is fixedly provided on the mounting platform, and the rotating motor is placed on the shock-absorbing pad; a mounting hole is provided on the rotating motor, and a plurality of mounting holes are provided, and a clearance hole corresponding to the mounting hole is provided on the mounting platform, and mounting bolts are placed in the mounting holes, and the mounting bolts pass through the mounting hole and the clearance hole in sequence and are threadedly connected with mounting nuts, and the mounting nuts are pressed tightly against the mounting platform.
优选的,所述连接装置包括连接杆和连接板,所述连接板固定设置在连接杆上,所述连接杆转动设置在壳体上,所述扇叶固定设置在连接板上,所述连接杆和转动电机的输出轴之间连接有弹性联轴器。Preferably, the connecting device includes a connecting rod and a connecting plate, the connecting plate is fixedly arranged on the connecting rod, the connecting rod is rotatably arranged on the shell, the fan blades are fixedly arranged on the connecting plate, and an elastic coupling is connected between the connecting rod and the output shaft of the rotating motor.
综上所述,本申请具有以下有益技术效果:通过改造扇叶,使得扇叶具有锯齿形缺口之后,在运转的过程中产生的噪音较小,同时将壳体设计为圆弧状使得壳体中的气流流向更加顺畅,降低风机运转过程中产生的风噪;在运动装置与固定的零部件之间添加减震装置,阻断由于运动装置运行过程中产生的振动向固定的部件进行传递,从而阻断产生噪音的成因,使得该风机具有减小噪音的优点。In summary, the present application has the following beneficial technical effects: by modifying the fan blades so that they have a serrated notch, the noise generated during operation is smaller, and at the same time, the shell is designed to be an arc shape so that the airflow in the shell flows more smoothly, thereby reducing the wind noise generated during the operation of the fan; a shock-absorbing device is added between the moving device and the fixed parts to block the vibration generated during the operation of the moving device from being transmitted to the fixed parts, thereby blocking the cause of the noise, so that the fan has the advantage of reducing noise.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本实用新型实施例的技术方案,下面将对实施例描述所需要使用的附图作简单的介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
图1为本实施例壳体结构示意图;FIG1 is a schematic diagram of the housing structure of this embodiment;
图2为本实施例弹性联轴器安装示意图;FIG2 is a schematic diagram of the installation of the elastic coupling of this embodiment;
图3为本实施例扇叶结构示意图;FIG3 is a schematic diagram of the fan blade structure of this embodiment;
图4为本实施例固定螺母安装示意图。FIG. 4 is a schematic diagram of the installation of the fixing nut in this embodiment.
附图中,各标号所代表的部件列表如下:In the accompanying drawings, the components represented by the reference numerals are listed as follows:
1、壳体;2、机架;3、连接螺栓;5、固定螺母;6、减震胶圈;7、进风口;8、出风口;9、对接软圈;10、对接法兰;11、安装台;12、减震垫;13、转动电机;14、安装螺栓;15、安装螺母;16、连接装置;17、连接杆;18、连接板;19、弹性联轴器;20、扇叶;21、锯齿形缺口;22、保持环。1. Shell; 2. Frame; 3. Connecting bolts; 5. Fixing nuts; 6. Shock-absorbing rubber ring; 7. Air inlet; 8. Air outlet; 9. Docking soft ring; 10. Docking flange; 11. Mounting table; 12. Shock-absorbing pad; 13. Rotating motor; 14. Mounting bolts; 15. Mounting nuts; 16. Connecting device; 17. Connecting rod; 18. Connecting plate; 19. Elastic coupling; 20. Fan blades; 21. Sawtooth notch; 22. Retaining ring.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整的描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
以下结合附图1—4对本申请作进一步详细说明。The present application is further described in detail below in conjunction with Figures 1-4.
一种降噪型玻璃钢风机,包括壳体1和机架2。A noise reduction glass fiber reinforced plastic fan comprises a shell 1 and a frame 2.
壳体1设置在机架2上,壳体1上固定设置有连接螺栓3,机架2上开设有通过孔(图中未示出),连接螺栓3穿过通过孔后螺纹连接有固定螺母5;连接螺栓3上套设有减震胶圈6,减震胶圈6抵紧在壳体1和机架2之间。The shell 1 is set on the frame 2, and a connecting bolt 3 is fixedly arranged on the shell 1. A through hole (not shown in the figure) is opened on the frame 2. The connecting bolt 3 passes through the through hole and is threadedly connected with a fixing nut 5; a shock-absorbing rubber ring 6 is sleeved on the connecting bolt 3, and the shock-absorbing rubber ring 6 is tightly pressed between the shell 1 and the frame 2.
壳体1上开设有进风口7和出风口8,壳体1的截面呈圆弧状;进风口7上固定设置有对接软圈9,对接软圈9上远离壳体1的位置固定设置有对接法兰10。The shell 1 is provided with an air inlet 7 and an air outlet 8, and the cross section of the shell 1 is in an arc shape; a docking soft ring 9 is fixedly provided on the air inlet 7, and a docking flange 10 is fixedly provided on the docking soft ring 9 at a position away from the shell 1.
机架2上固定设置有安装台11,安装台11上固定设置有减震垫12,减震垫12上放置有转动电机13;转动电机13上开设有安装孔(图中未示出),安装孔开设有四个;安装台11上开设有与安装孔对应的让位孔(图中未示出),安装孔中放置有安装螺栓14,安装螺栓14依次穿过安装孔和让位孔后螺纹连接有安装螺母15,安装螺母15抵紧在安装台11上。A mounting platform 11 is fixedly provided on the frame 2, a shock-absorbing pad 12 is fixedly provided on the mounting platform 11, a rotating motor 13 is placed on the shock-absorbing pad 12; a mounting hole (not shown in the figure) is provided on the rotating motor 13, and four mounting holes are provided; a clearance hole (not shown in the figure) corresponding to the mounting hole is provided on the mounting platform 11, a mounting bolt 14 is placed in the mounting hole, the mounting bolt 14 passes through the mounting hole and the clearance hole in turn, and is threadedly connected with a mounting nut 15, and the mounting nut 15 is pressed tightly against the mounting platform 11.
壳体1上转动设置有连接装置16,连接装置16固定设置在转动电机13的输出轴上;连接装置16包括连接杆17和连接板18,连接板18固定设置在连接杆17上,连接杆17转动设置在壳体1上,连接杆17和转动电机13的输出轴之间连接有弹性联轴器19。A connecting device 16 is rotatably provided on the housing 1, and the connecting device 16 is fixedly provided on the output shaft of the rotating motor 13; the connecting device 16 includes a connecting rod 17 and a connecting plate 18, and the connecting plate 18 is fixedly provided on the connecting rod 17, and the connecting rod 17 is rotatably provided on the housing 1, and an elastic coupling 19 is connected between the connecting rod 17 and the output shaft of the rotating motor 13.
连接板18上固定设置有扇叶20,扇叶20远离转动电机13的输出轴的位置上开设有锯齿形缺口21,锯齿形缺口21开设有多个;扇叶20设置有多个,多个扇叶20上远离连接板18的位置固定设置有保持环22。A fan blade 20 is fixedly provided on the connecting plate 18 , and a sawtooth notch 21 is provided at a position of the fan blade 20 away from the output shaft of the rotating motor 13 , and there are multiple sawtooth notches 21 ; there are multiple fan blades 20 , and retaining rings 22 are fixedly provided at positions of the multiple fan blades 20 away from the connecting plate 18 .
本实施例的实施原理为:在进行风机的安装时,将设备的出风管连接在对接法兰10上;随后在需要进行使用时,驱动转动电机13工作,转动电机13的输出轴带动弹性联轴器19转动,弹性联轴器19带动连接杆17转动,连接杆17带动连接板18转动,连接板18带动扇叶20进行转动,使得气流产生离心力后向远离扇叶20的方向运动,在壳体1中形成涡流后从出风口8流出,进气流从进风口7中流出;在风机运转的过程中,噪音的来源主要来自流动空气产生的风噪以及运动部件与固定部件之间因为振动导致的声响,通过扇叶20锯齿形缺口21的设置,以及可以截面呈现圆弧状的布置,使得气流在壳体1中的流动更加顺畅,以此降低风噪的产生;设置在壳体1与机架2之间的减震胶圈6,使得壳体1在运行的过程中所产生的振动,依靠减震胶圈6进行削减后,减少传递到机架2上,减少机架2出现振动产生噪音的情况,同时在转动电机13与机架2之间增设减震垫12,使得转动电机13在运转的过程中产生的振动被减震垫12进行吸收,减少转动电机13产生的振动传递到机架2上产生噪音的情况。The implementation principle of this embodiment is as follows: when installing the fan, connect the air outlet pipe of the equipment to the docking flange 10; then, when it is needed to be used, drive the rotating motor 13 to work, the output shaft of the rotating motor 13 drives the elastic coupling 19 to rotate, the elastic coupling 19 drives the connecting rod 17 to rotate, the connecting rod 17 drives the connecting plate 18 to rotate, and the connecting plate 18 drives the fan blades 20 to rotate, so that the airflow generates centrifugal force and moves in the direction away from the fan blades 20, forms a vortex in the housing 1 and then flows out from the air outlet 8, and the intake air flows out from the air inlet 7; during the operation of the fan, the source of noise mainly comes from the wind noise generated by the flowing air and the noise between the moving parts and the fixed parts due to The sound caused by vibration is reduced by setting the serrated notch 21 of the fan blade 20 and arranging the cross section in an arc shape, so that the airflow in the shell 1 flows more smoothly, thereby reducing the generation of wind noise; the shock-absorbing rubber ring 6 arranged between the shell 1 and the frame 2 reduces the vibration generated by the shell 1 during operation and is transmitted to the frame 2, thereby reducing the vibration and noise of the frame 2. At the same time, a shock-absorbing pad 12 is added between the rotating motor 13 and the frame 2, so that the vibration generated by the rotating motor 13 during operation is absorbed by the shock-absorbing pad 12, thereby reducing the vibration generated by the rotating motor 13. The situation of being transmitted to the frame 2 and generating noise is reduced.
通过改造扇叶20,使得扇叶20具有锯齿形缺口21之后,在运转的过程中产生的噪音较小,同时将壳体1设计为圆弧状使得壳体1中的气流流向更加顺畅,降低风机运转过程中产生的风噪;在运动装置与固定的零部件之间添加减震装置,阻断由于运动装置运行过程中产生的振动向固定的部件进行传递,从而阻断产生噪音的成因,使得该风机具有减小噪音的优点.By modifying the fan blade 20 so that the fan blade 20 has a sawtooth notch 21, the noise generated during operation is small. At the same time, the shell 1 is designed to be arc-shaped so that the airflow in the shell 1 flows more smoothly, reducing the wind noise generated during the operation of the fan. A shock-absorbing device is added between the moving device and the fixed parts to block the vibration generated during the operation of the moving device from being transmitted to the fixed parts, thereby blocking the cause of the noise, so that the fan has the advantage of reducing noise.
在本实用新型的描述中,需要理解的是,术语“同轴”、“底部”、“一端”、“顶部”、“中部”、“另一端”、“上”、“一侧”、“顶部”、“内”、“前部”、“中央”、“两端”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "both ends" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
在本实用新型中,除非另有明确的规定和限定,术语“安装”、“设置”、“连接”、“固定”、“旋接”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
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