CN221680998U - A fermentation mixer - Google Patents
A fermentation mixer Download PDFInfo
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- CN221680998U CN221680998U CN202323297441.6U CN202323297441U CN221680998U CN 221680998 U CN221680998 U CN 221680998U CN 202323297441 U CN202323297441 U CN 202323297441U CN 221680998 U CN221680998 U CN 221680998U
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- 238000000855 fermentation Methods 0.000 title claims abstract description 43
- 230000004151 fermentation Effects 0.000 title claims abstract description 43
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 64
- 238000009413 insulation Methods 0.000 claims abstract description 21
- 238000003756 stirring Methods 0.000 claims description 23
- 238000004321 preservation Methods 0.000 claims description 17
- 239000003337 fertilizer Substances 0.000 abstract description 32
- 238000004064 recycling Methods 0.000 abstract 1
- 230000001580 bacterial effect Effects 0.000 description 3
- 230000000813 microbial effect Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 238000009395 breeding Methods 0.000 description 1
- 230000001488 breeding effect Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 244000005700 microbiome Species 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Fertilizers (AREA)
Abstract
本实用新型公开了一种发酵混合机,包括底板,所述底板上表面一侧通过支撑脚固定安装有混合桶,所述混合桶内顶壁中心转动连接有主轴,所述主轴顶端表面固定有两个对称的横杆。本实用新型中,设置混合桶、夹套、保温箱、回水管、第一水泵、第二水泵和喷头,当混合桶内部有肥料混合发酵,在发酵快结束时,可以通过第一水泵将保温箱内的水抽入夹套内,利用发酵产生的热量加热水,并将加热后的水储存在保温箱内部,当进行下一批肥料发酵时,可以通过第二水泵将保温箱内的水抽出,并通过喷头喷洒在混合桶内部,为肥料发酵提供一个启动温度,加速发酵,实现对发酵产生的热量的回收利用。
The utility model discloses a fermentation mixer, including a bottom plate, a mixing barrel is fixedly installed on one side of the upper surface of the bottom plate through supporting feet, a main shaft is rotatably connected to the center of the top wall of the mixing barrel, and two symmetrical cross bars are fixed on the top surface of the main shaft. In the utility model, a mixing barrel, a jacket, an insulation box, a return pipe, a first water pump, a second water pump and a nozzle are provided. When there is fertilizer mixed fermentation inside the mixing barrel, when the fermentation is about to end, the water in the insulation box can be pumped into the jacket through the first water pump, and the water is heated by the heat generated by the fermentation, and the heated water is stored inside the insulation box. When the next batch of fertilizers is fermented, the water in the insulation box can be pumped out by the second water pump and sprayed inside the mixing barrel through the nozzle, so as to provide a starting temperature for the fertilizer fermentation, accelerate the fermentation, and realize the recycling of the heat generated by the fermentation.
Description
技术领域Technical Field
本实用新型涉及肥料发酵技术领域,尤其涉及一种发酵混合机。The utility model relates to the technical field of fertilizer fermentation, in particular to a fermentation mixer.
背景技术Background Art
微生物肥料俗称细菌肥料,简称菌肥。它是从土壤中分离出有益微生物,经过人工选育和繁育后制成的菌剂。微生物肥料属于一种辅助性肥料。微生物肥料发酵需要用到发酵混合机,通过混合机对肥料的原料进行搅拌混合,从而提高发酵的效率。但是现有的发酵混合机存在以下缺点:Microbial fertilizer is commonly known as bacterial fertilizer, or bacterial fertilizer for short. It is a bacterial agent made by separating beneficial microorganisms from the soil and artificially selecting and breeding them. Microbial fertilizer is a kind of auxiliary fertilizer. The fermentation of microbial fertilizer requires a fermentation mixer, which mixes the raw materials of the fertilizer to improve the fermentation efficiency. However, the existing fermentation mixer has the following disadvantages:
通常现有的发酵混合机均采用单搅拌杆方式对肥料进行搅拌混合,在短时间内很难充分混合,导致混合效率不高。其次,为了加速肥料发酵,一般在搅拌前会向肥料中添加30-40°的水作为肥料发酵的启动温度,从而提高发酵效率,后续肥料混合发酵过程中会产生热量,而该热量不能被回收利用,造成浪费。因此,本实用新型提出一种发酵混合机。Generally, existing fermentation mixers use a single stirring rod to stir and mix fertilizers, which is difficult to fully mix in a short time, resulting in low mixing efficiency. Secondly, in order to accelerate fertilizer fermentation, 30-40° water is generally added to the fertilizer before stirring as the starting temperature of fertilizer fermentation, thereby improving the fermentation efficiency. Heat is generated during the subsequent fertilizer mixing and fermentation process, and the heat cannot be recycled, resulting in waste. Therefore, the utility model proposes a fermentation mixer.
实用新型内容Utility Model Content
本实用新型的目的是解决现有技术中存在的缺点,而提出的一种发酵混合机。The utility model aims to solve the shortcomings in the prior art and proposes a fermentation mixer.
为了实现上述目的,本实用新型采用了如下技术方案:一种发酵混合机,包括底板,所述底板上表面一侧通过支撑脚固定安装有混合桶,所述混合桶内顶壁中心转动连接有主轴,所述主轴顶端表面固定有两个对称的横杆,两个所述横杆远离主轴一端通过轴承转动连接有竖直的侧轴,所述主轴和侧轴表面均固定连接有搅拌叶,所述混合桶上表面固定安装有电机,且电机驱动端与主轴顶端固定连接,所述混合桶内顶壁固定连接有内齿环,所述侧轴顶端固定连接有与内齿环啮合的齿轮,所述混合桶外侧壁固定连接有夹套,所述底板上表面固定有保温箱,所述保温箱顶部与夹套底端共同固定连接有回水管,所述底板上表面固定有连接夹套和保温箱的第一水泵,所述混合桶内侧壁顶端固定连接有喷头,所述保温箱顶部安装有连接喷头和保温箱的第二水泵。In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a fermentation mixer, comprising a bottom plate, a mixing barrel is fixedly installed on one side of the upper surface of the bottom plate through a supporting foot, a main shaft is rotatably connected to the center of the inner top wall of the mixing barrel, two symmetrical cross bars are fixed on the top surface of the main shaft, and the two cross bars are rotatably connected to a vertical side shaft through a bearing at one end away from the main shaft, stirring blades are fixedly connected to the surfaces of the main shaft and the side shaft, a motor is fixedly installed on the upper surface of the mixing barrel, and the motor driving end is fixedly connected to the top of the main shaft, an inner gear ring is fixedly connected to the inner top wall of the mixing barrel, a gear meshing with the inner gear ring is fixedly connected to the top of the side shaft, a jacket is fixedly connected to the outer wall of the mixing barrel, an insulation box is fixedly installed on the upper surface of the bottom plate, a return pipe is fixedly connected to the top of the insulation box and the bottom end of the jacket, a first water pump connecting the jacket and the insulation box is fixedly installed on the upper surface of the bottom plate, a nozzle is fixedly connected to the top of the inner side wall of the mixing barrel, and a second water pump connecting the nozzle and the insulation box is installed on the top of the insulation box.
进一步的,所述主轴表面的搅拌叶和侧轴表面的搅拌叶方向相反。Furthermore, the stirring blades on the main shaft surface and the stirring blades on the side shaft surface are in opposite directions.
进一步的,所述混合桶顶端一侧固定连接有加料斗。Furthermore, a feeding hopper is fixedly connected to one side of the top of the mixing barrel.
进一步的,所述第一水泵进水口通过管道与保温箱底端连通,所述第一水泵出水口通过管道与夹套底部连通。Furthermore, the water inlet of the first water pump is connected to the bottom of the heat preservation box through a pipeline, and the water outlet of the first water pump is connected to the bottom of the jacket through a pipeline.
进一步的,所述回水管中部固定连接有阀门。Furthermore, a valve is fixedly connected to the middle of the return pipe.
进一步的,所述第二水泵进水口通过管道与保温箱底部连通,所述第二水泵出水口通过管道与喷头连接。Furthermore, the water inlet of the second water pump is connected to the bottom of the heat preservation box through a pipe, and the water outlet of the second water pump is connected to the nozzle through a pipe.
进一步的,所述混合桶底壁呈倾斜设计,且混合桶底部开设有排料口,所述排料口一侧通过铰链转动连接有底盖,所述底盖远离铰链的一侧通过锁扣与混合桶固定连接。Furthermore, the bottom wall of the mixing barrel is designed to be inclined, and a discharge port is provided at the bottom of the mixing barrel. One side of the discharge port is rotatably connected to a bottom cover via a hinge, and the side of the bottom cover away from the hinge is fixedly connected to the mixing barrel via a lock.
本实用新型的有益效果:Beneficial effects of the utility model:
1、本实用新型在使用时,该一种发酵混合机,设置混合桶、夹套、保温箱、回水管、第一水泵、第二水泵和喷头,当混合桶内部有肥料混合发酵,在发酵快结束时,可以通过第一水泵将保温箱内的水抽入夹套内,利用发酵产生的热量加热水,并将加热后的水储存在保温箱内部,当进行下一批肥料发酵时,可以通过第二水泵将保温箱内的水抽出,并通过喷头喷洒在混合桶内部,为肥料发酵提供一个启动温度,加速发酵,实现对发酵产生的热量的回收利用。1. When the utility model is in use, the fermentation mixer is provided with a mixing barrel, a jacket, an insulation box, a return pipe, a first water pump, a second water pump and a nozzle. When fertilizers are mixed and fermented in the mixing barrel, when the fermentation is about to end, the water in the insulation box can be pumped into the jacket by the first water pump, and the water is heated by the heat generated by the fermentation, and the heated water is stored in the insulation box. When the next batch of fertilizers is fermented, the water in the insulation box can be pumped out by the second water pump and sprayed into the mixing barrel by the nozzle, so as to provide a starting temperature for the fertilizer fermentation, accelerate the fermentation, and realize the recovery and utilization of the heat generated by the fermentation.
2、本实用新型在使用时,该一种发酵混合机,设置主轴、横杆、侧轴、搅拌叶、齿轮、内齿环和电机,通过电机带动主轴和多个侧轴同步且反向转动,使得搅拌叶能快速对肥料充分搅拌,提高发酵效率。2. When the utility model is in use, the fermentation mixer is provided with a main shaft, a cross bar, a side shaft, stirring blades, gears, an internal gear ring and a motor. The motor drives the main shaft and multiple side shafts to rotate synchronously and in opposite directions, so that the stirring blades can quickly and fully stir the fertilizer, thereby improving the fermentation efficiency.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本实用新型的技术方案,下面将对具体实施方式描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solution of the present invention, the following is a brief introduction to the drawings required for use in the description of the specific implementation methods. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
图1:本实用新型的整体立体图;Figure 1: an overall stereogram of the utility model;
图2:本实用新型的整体剖视图;Figure 2: Overall cross-sectional view of the utility model;
图3:本实用新型的齿轮与内齿环啮合示意图;Figure 3: Schematic diagram of the meshing of the gear and the internal gear ring of the present invention;
图4:本实用新型的图2中A处放大图。Figure 4: An enlarged view of point A in Figure 2 of the present invention.
附图标记如下:The reference numerals are as follows:
1、底板;2、混合桶;3、主轴;4、横杆;5、侧轴;6、搅拌叶;7、齿轮;8、内齿环;9、电机;10、加料斗;11、夹套;12、保温箱;13、回水管;14、第一水泵;15、第二水泵;16、喷头;17、底盖。1. Bottom plate; 2. Mixing barrel; 3. Main shaft; 4. Cross bar; 5. Side shaft; 6. Stirring blade; 7. Gear; 8. Internal gear ring; 9. Motor; 10. Feeding hopper; 11. Jacket; 12. Insulation box; 13. Return pipe; 14. First water pump; 15. Second water pump; 16. Sprinkler; 17. Bottom cover.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
如图1-图4所示,涉及一种发酵混合机,包括底板1,底板1上表面一侧通过支撑脚固定安装有混合桶2,混合桶2内顶壁中心转动连接有主轴3,主轴3顶端表面固定有两个对称的横杆4,两个横杆4远离主轴3一端通过轴承转动连接有竖直的侧轴5,主轴3和侧轴5表面均固定连接有搅拌叶6,混合桶2上表面固定安装有电机9,且电机9驱动端与主轴3顶端固定连接,混合桶2内顶壁固定连接有内齿环8,侧轴5顶端固定连接有与内齿环8啮合的齿轮7,混合桶2外侧壁固定连接有夹套11,底板1上表面固定有保温箱12,保温箱12顶部与夹套11底端共同固定连接有回水管13,底板1上表面固定有连接夹套11和保温箱12的第一水泵14,混合桶2内侧壁顶端固定连接有喷头16,保温箱12顶部安装有连接喷头16和保温箱12的第二水泵15。As shown in Figures 1 to 4, a fermentation mixer is disclosed, comprising a bottom plate 1, a mixing barrel 2 is fixedly mounted on one side of the upper surface of the bottom plate 1 through a supporting foot, a main shaft 3 is rotatably connected to the center of the inner top wall of the mixing barrel 2, two symmetrical cross bars 4 are fixed to the top surface of the main shaft 3, and the two cross bars 4 are rotatably connected to a vertical side shaft 5 at one end away from the main shaft 3 through a bearing, stirring blades 6 are fixedly connected to the surfaces of the main shaft 3 and the side shaft 5, a motor 9 is fixedly mounted on the upper surface of the mixing barrel 2, and the driving end of the motor 9 is fixedly connected to the top of the main shaft 3, and the mixing barrel 2 An inner gear ring 8 is fixedly connected to the inner top wall, a gear 7 meshing with the inner gear ring 8 is fixedly connected to the top of the side shaft 5, a jacket 11 is fixedly connected to the outer wall of the mixing barrel 2, an insulation box 12 is fixed to the upper surface of the bottom plate 1, a return pipe 13 is fixedly connected to the top of the insulation box 12 and the bottom of the jacket 11, a first water pump 14 connecting the jacket 11 and the insulation box 12 is fixed to the upper surface of the bottom plate 1, a nozzle 16 is fixedly connected to the top of the inner wall of the mixing barrel 2, and a second water pump 15 connecting the nozzle 16 and the insulation box 12 is installed on the top of the insulation box 12.
如图2所示,主轴3表面的搅拌叶6和侧轴5表面的搅拌叶6方向相反。As shown in FIG. 2 , the stirring blades 6 on the surface of the main shaft 3 and the stirring blades 6 on the surface of the side shaft 5 are in opposite directions.
当电机9带动主轴3转动时,主轴3表面的搅拌叶6会对肥料进行搅拌混合,与此同时,横杆4会带动侧轴5公转,由于侧轴5顶部的齿轮7与内齿环8啮合,所以侧轴5还会带动其表面的搅拌叶6自转,利用主轴3和侧轴5表面的搅拌叶6对肥料进行快速充分混合。When the motor 9 drives the main shaft 3 to rotate, the stirring blades 6 on the surface of the main shaft 3 will stir and mix the fertilizer. At the same time, the cross bar 4 will drive the side shaft 5 to revolve. Since the gear 7 on the top of the side shaft 5 is meshed with the inner gear ring 8, the side shaft 5 will also drive the stirring blades 6 on its surface to rotate. The fertilizer is quickly and fully mixed by the stirring blades 6 on the surface of the main shaft 3 and the side shaft 5.
如图1和图2所示,混合桶2顶端一侧固定连接有加料斗10。As shown in FIG. 1 and FIG. 2 , a feeding hopper 10 is fixedly connected to one side of the top of the mixing barrel 2 .
通过加料斗10方便向混合桶2内部添加肥料原料。The feeding hopper 10 is used to conveniently add fertilizer raw materials into the mixing barrel 2 .
如图2所示,第一水泵14进水口通过管道与保温箱12底端连通,第一水泵14出水口通过管道与夹套11底部连通。As shown in FIG. 2 , the water inlet of the first water pump 14 is connected to the bottom end of the heat preservation box 12 through a pipeline, and the water outlet of the first water pump 14 is connected to the bottom end of the jacket 11 through a pipeline.
通过第一水泵14可以将保温箱12内的水抽入夹套11中,利用肥料产生的热量对夹套11中的水进行加热,实现热量回收。The water in the heat preservation box 12 can be pumped into the jacket 11 by the first water pump 14, and the heat generated by the fertilizer can be used to heat the water in the jacket 11 to achieve heat recovery.
如图2所示,回水管13中部固定连接有阀门。As shown in FIG. 2 , a valve is fixedly connected to the middle of the return pipe 13 .
当夹套11中的水加热完毕后,可以通过打开阀门,将夹套11中的水排回保温箱12中储存。本实施例中,保温箱12顶部设置加水口,可以向保温箱12内部加水。When the water in the jacket 11 is heated, the water in the jacket 11 can be discharged back to the heat preservation box 12 for storage by opening the valve. In this embodiment, a water inlet is provided at the top of the heat preservation box 12, and water can be added to the inside of the heat preservation box 12.
如图2所示,第二水泵15进水口通过管道与保温箱12底部连通,第二水泵15出水口通过管道与喷头16连接。As shown in FIG. 2 , the water inlet of the second water pump 15 is connected to the bottom of the heat preservation box 12 through a pipe, and the water outlet of the second water pump 15 is connected to the nozzle 16 through a pipe.
当在混合桶2内部进行下一批混合搅拌时,可以通过第二水泵15将保温箱12中的热水抽出,然后通过喷头16喷到混合桶2内部与下一批肥料混合,使得肥料达到发酵启动温度。When the next batch of mixing and stirring is carried out inside the mixing barrel 2, the hot water in the heat preservation box 12 can be pumped out by the second water pump 15, and then sprayed into the mixing barrel 2 through the nozzle 16 to mix with the next batch of fertilizers, so that the fertilizers reach the fermentation start temperature.
如图2所示,混合桶2底壁呈倾斜设计,且混合桶2底部开设有排料口,排料口一侧通过铰链转动连接有底盖17,底盖17远离铰链的一侧通过锁扣与混合桶2固定连接。As shown in FIG2 , the bottom wall of the mixing barrel 2 is inclined, and a discharge port is provided at the bottom of the mixing barrel 2. A bottom cover 17 is rotatably connected to one side of the discharge port via a hinge, and a side of the bottom cover 17 away from the hinge is fixedly connected to the mixing barrel 2 via a lock.
当发酵结束后,可以打开底盖17将发酵好的肥料排出。混合桶2底壁设计成倾斜式,更有利于肥料的排出。When fermentation is finished, the bottom cover 17 can be opened to discharge the fermented fertilizer. The bottom wall of the mixing barrel 2 is designed to be inclined, which is more conducive to the discharge of fertilizer.
工作原理:将肥料从加料斗10加入混合桶2内部,接着启动第二水泵15将保温箱12中的热水抽出,并通过喷头16喷洒在混合桶2内部与肥料混合,然后启动电机9带动主轴3和侧轴5同步转动,利用其表面的搅拌叶6对肥料快速混合搅拌,当发酵进入尾声时,通过第一水泵14将保温箱12中的水抽入夹套11中,利用发酵产生的热量加热水,发酵结束后,打开回水管13上的阀门,让夹套11中的热水回流到保温箱12中备用,最后打开底盖17将肥料排出即可。Working principle: Fertilizer is added into the mixing barrel 2 from the feeding hopper 10, and then the second water pump 15 is started to extract the hot water in the heat preservation box 12, and sprayed into the mixing barrel 2 through the nozzle 16 to mix with the fertilizer, and then the motor 9 is started to drive the main shaft 3 and the side shaft 5 to rotate synchronously, and the stirring blades 6 on the surface are used to quickly mix and stir the fertilizer. When the fermentation is coming to an end, the water in the heat preservation box 12 is pumped into the jacket 11 through the first water pump 14, and the heat generated by the fermentation is used to heat the water. After the fermentation is completed, the valve on the return pipe 13 is opened to allow the hot water in the jacket 11 to flow back to the heat preservation box 12 for standby use, and finally the bottom cover 17 is opened to discharge the fertilizer.
以上公开的本实用新型优选实施例只是用于帮助阐述本实用新型。优选实施例并没有详尽叙述所有的细节,也不限制该实用新型仅为的具体实施方式。显然,根据本说明书的内容,可作很多的修改和变化。本说明书选取并具体描述这些实施例,是为了更好地解释本实用新型的原理和实际应用,从而使所属技术领域技术人员能很好地理解和利用本实用新型。本实用新型仅受权利要求书及其全部范围和等效物的限制。The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to only specific implementation methods. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is only limited by the claims and their full scope and equivalents.
Claims (7)
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