CN221680385U - A capstan grinder for electric power engineering - Google Patents
A capstan grinder for electric power engineering Download PDFInfo
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Abstract
Description
技术领域Technical Field
本实用新型涉及绞磨机技术领域,更具体地说,本实用新型涉及一种电力工程的绞磨机。The utility model relates to the technical field of capstan grinders, and more specifically, to a capstan grinder for electric power engineering.
背景技术Background Art
机动绞磨是架设空中高压输电线路及铺设地下电缆时必备的紧线、立杆等施工工具,能在各种复杂环境下顺利方便的架设导线起重、牵引或紧线,在输电线施工以及检修时,需要进行金具、瓷瓶、放线滑车、工器具的提升作业及大绳、拉线的调整以及滑车组的伸展作业,上述作业过程中都需要使用绞磨机做牵引工具,但是在施工过程中,经常会出现线盘内一侧绕线过多使得线缆缠绕到外侧,导致收线失败。The motorized capstan is an essential construction tool for tightening wires and erecting poles when erecting overhead high-voltage transmission lines and laying underground cables. It can smoothly and conveniently erect conductors for lifting, pulling or tightening wires in various complex environments. During the construction and maintenance of transmission lines, it is necessary to lift hardware, porcelain bottles, wire-laying pulleys, and tools, adjust large ropes and pulleys, and extend pulley groups. The capstan needs to be used as a traction tool during the above operations. However, during the construction process, too much wire is often wound on one side of the reel, causing the cable to be entangled to the outside, resulting in a failure to reel in.
公告号为CN212893167U的实用新型公开了一种用于电力工程的绞磨机,绞磨机在工作过程中,线盘上缠绕电缆进行收线,电缆随着转轴的转动绕在线盘上的厚度增加,此时,操作人员给伸缩装置通电,伸缩装置启动,伸缩装置带动支撑板运动,支撑板带动固定座运动,固定座带动线盘运动,线盘运动带动电缆运动,电缆在线盘内改变缠绕位置,有效的避免了电缆在线盘单侧缠绕过多导致线圈太厚,出现侧滑。The utility model with announcement number CN212893167U discloses a capstan for power engineering. During the operation of the capstan, the cable is wound on the drum for winding. The thickness of the cable wound on the drum increases with the rotation of the rotating shaft. At this time, the operator energizes the telescopic device, the telescopic device starts, the telescopic device drives the support plate to move, the support plate drives the fixed seat to move, the fixed seat drives the drum to move, the movement of the drum drives the cable to move, the cable changes its winding position in the drum, and effectively avoids the cable being wound too much on one side of the drum, resulting in the coil being too thick and causing side slip.
上述绞磨机在使用时,转轴的一端与动力机构连接,转轴的另一端与设置在固定座上的支架连接,通过动力机构带动线盘转动,当动力机构出现故障时,线盘在线缆的重力带动下快速的反向转动,存在一定的安全隐患。When the above-mentioned capstan is in use, one end of the rotating shaft is connected to the power mechanism, and the other end of the rotating shaft is connected to the bracket arranged on the fixed seat. The wire drum is driven to rotate by the power mechanism. When the power mechanism fails, the wire drum rotates rapidly in the opposite direction under the drive of the gravity of the cable, which poses certain safety hazards.
实用新型内容Utility Model Content
为了克服现有技术的上述缺陷,本实用新型提供了一种电力工程的绞磨机,旨在解决上述背景技术中提出的问题。In order to overcome the above-mentioned defects of the prior art, the utility model provides a capstan grinder for electric power engineering, aiming to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:一种电力工程的绞磨机,包括安装架,所述安装架上活动设置有线盘,所述线盘的两侧分别活动设置有第一连接片和第二连接片,所述第二连接片的一侧设有转动组件,所述转动组件包括电机、第三转轴、蜗杆、第四转轴和蜗轮,所述电机固定安装在安装架的内部后侧,所述第三转轴的后端与电机输出轴端部固定连接,且第三转轴的前端与安装架通过轴承活动连接,所述蜗杆固定套设在第三转轴上,所述蜗轮固定套设在第四转轴上,所述第四转轴的一端与安装架通过轴承活动连接,且第四转轴的另一端与第二连接片固定连接。To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a capstan grinding machine for electric power engineering, comprising a mounting frame, a wire drum movably arranged on the mounting frame, a first connecting piece and a second connecting piece movably arranged on both sides of the wire drum, a rotating assembly is provided on one side of the second connecting piece, the rotating assembly comprises a motor, a third rotating shaft, a worm, a fourth rotating shaft and a worm wheel, the motor is fixedly mounted on the inner rear side of the mounting frame, the rear end of the third rotating shaft is fixedly connected to the end of the motor output shaft, and the front end of the third rotating shaft is movably connected to the mounting frame through a bearing, the worm is fixedly sleeved on the third rotating shaft, and the worm wheel is fixedly sleeved on the fourth rotating shaft, one end of the fourth rotating shaft is movably connected to the mounting frame through a bearing, and the other end of the fourth rotating shaft is fixedly connected to the second connecting piece.
进一步的,所述第一连接片和第二连接片上均设置有多个固定螺栓,且线盘与第二连接片以及第一连接片之间分别通过多个固定螺栓相固定。Furthermore, a plurality of fixing bolts are disposed on the first connecting plate and the second connecting plate, and the wire drum is fixed to the second connecting plate and the first connecting plate respectively by the plurality of fixing bolts.
可以看出,上述技术方案中,通过多个固定螺栓解除线盘与第一连接片、线盘与第二连接片之间的固定,对线盘进行拆卸更换,同理对线盘进行安装。It can be seen that in the above technical solution, the fixation between the wire drum and the first connecting piece, and between the wire drum and the second connecting piece is released by a plurality of fixing bolts, and the wire drum is disassembled and replaced, and the wire drum is installed similarly.
进一步的,所述安装架的内部固定连接有两个第一网孔板和两个第二网孔板,且两个第二网孔板位于两个第一网孔板之间。Furthermore, two first mesh plates and two second mesh plates are fixedly connected inside the mounting frame, and the two second mesh plates are located between the two first mesh plates.
进一步的,所述安装架的内部另一侧通过轴承活动连接有第二转轴,所述第二转轴的一端固定安装有扇叶。Furthermore, a second rotating shaft is movably connected to the other side of the interior of the mounting frame via a bearing, and a fan blade is fixedly mounted on one end of the second rotating shaft.
进一步的,所述第二转轴上设有传动组件,所述传动组件包括第一转轴、第一柱齿轮和第二柱齿轮。Furthermore, a transmission assembly is disposed on the second rotating shaft, and the transmission assembly includes a first rotating shaft, a first column gear and a second column gear.
进一步的,所述第一转轴的一端与安装架内部一侧通过轴承活动连接,且第一转轴的另一端与第一连接片固定连接,所述第一柱齿轮固定套设在第一转轴上。Furthermore, one end of the first rotating shaft is movably connected to one side of the interior of the mounting frame via a bearing, and the other end of the first rotating shaft is fixedly connected to the first connecting piece, and the first column gear is fixedly sleeved on the first rotating shaft.
进一步的,所述安装架的底端固定连接有底座。Furthermore, the bottom end of the mounting frame is fixedly connected to a base.
可以看出,上述技术方案中,通过设置底座,方便对安装架进行支撑。It can be seen that in the above technical solution, by providing a base, it is convenient to support the mounting frame.
本实用新型的技术效果和优点:Technical effects and advantages of the utility model:
1、本实用新型通过电机工作带动第三转轴转动,从而带动蜗杆转动,由于蜗杆与蜗轮相啮合,故蜗杆可以带动蜗轮转动,从而带动第四转轴转动,进而带动第二连接片转动,第二连接片又可以带动线盘转动,对电缆进行收线,由于蜗轮无法带动蜗杆转动,故线盘无法在线缆的重力作用下发生转动,结构简单,具有紧急制动的功能,避免出现安全事故;1. The utility model drives the third rotating shaft to rotate through the operation of the motor, thereby driving the worm to rotate. Since the worm is meshed with the worm wheel, the worm can drive the worm wheel to rotate, thereby driving the fourth rotating shaft to rotate, and then driving the second connecting piece to rotate. The second connecting piece can drive the wire drum to rotate, and the cable is wound. Since the worm wheel cannot drive the worm to rotate, the wire drum cannot rotate under the gravity of the cable. The structure is simple and has the function of emergency braking to avoid safety accidents.
2、本实用新型通过线盘可以带动第一连接片转动,从而带动第一转轴转动,进而带动第一柱齿轮转动,由于第一柱齿轮与第二柱齿轮相啮合,且第一柱齿轮为大柱齿轮,第二柱齿轮为小柱齿轮,故第一柱齿轮可以带动第二柱齿轮加速转动,从而带动第二转轴转动,进而带动扇叶转动,外部空气通过第一网孔板进入安装架内,并通过第二网孔板排出,对线缆和电机进行散热,结构简单,使用方便。2. The utility model can drive the first connecting plate to rotate through the wire drum, thereby driving the first rotating shaft to rotate, and then driving the first column gear to rotate. Since the first column gear is meshed with the second column gear, and the first column gear is a large column gear and the second column gear is a small column gear, the first column gear can drive the second column gear to rotate faster, thereby driving the second rotating shaft to rotate, and then driving the fan blades to rotate. External air enters the mounting frame through the first mesh plate and is discharged through the second mesh plate to dissipate heat to the cable and the motor. The structure is simple and easy to use.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
本说明书所绘示的结构、比例、大小等,均仅用以配合说明书所揭示的内容,以供熟悉此技术的人士了解与阅读,并非用以限定本实用新型可实施的限定条件,故不具技术上的实质意义,任何结构的修饰、比例关系的改变或大小的调整,在不影响本实用新型所能产生的功效及所能达成的目的下,均应仍落在本实用新型所揭示的技术内容得能涵盖的范围内。The structures, proportions, sizes, etc. illustrated in this specification are only used to match the contents disclosed in the specification so as to facilitate understanding and reading by persons familiar with the technology. They are not used to limit the conditions under which the present invention can be implemented, and therefore have no substantial technical significance. Any structural modification, change in proportion or adjustment in size shall still fall within the scope of the technical contents disclosed in the present invention without affecting the effects and purposes that can be achieved by the present invention.
图1为本实用新型一种电力工程的绞磨机的整体结构示意图;FIG1 is a schematic diagram of the overall structure of a capstan grinder for electric power engineering according to the present invention;
图2为本实用新型一种电力工程的绞磨机的整体结构仰视图;FIG2 is a bottom view of the overall structure of a capstan grinder for electric power engineering according to the present invention;
图3为本实用新型一种电力工程的绞磨机的安装架剖视与转动组件装配结构示意图;FIG3 is a cross-sectional view of a mounting frame and a schematic diagram of the assembly structure of a rotating assembly of a capstan grinder for power engineering according to the utility model;
图4为本实用新型一种电力工程的绞磨机的转动组件与固定螺栓装配结构示意图;FIG4 is a schematic diagram of the assembly structure of the rotating assembly and the fixing bolts of a capstan grinder for electric power engineering according to the utility model;
图中:1、安装架;2、底座;3、第一网孔板;4、第二网孔板;5、线盘;6、第一连接片;7、第二连接片;8、转动组件;9、固定螺栓;10、第一转轴;11、第一柱齿轮;12、第二转轴;13、第二柱齿轮;14、扇叶;801、电机;802、第三转轴;803、蜗杆;804、第四转轴;805、蜗轮。In the figure: 1. mounting frame; 2. base; 3. first mesh plate; 4. second mesh plate; 5. wire drum; 6. first connecting plate; 7. second connecting plate; 8. rotating assembly; 9. fixing bolt; 10. first rotating shaft; 11. first column gear; 12. second rotating shaft; 13. second column gear; 14. fan blade; 801. motor; 802. third rotating shaft; 803. worm; 804. fourth rotating shaft; 805. worm wheel.
具体实施方式DETAILED DESCRIPTION
以下由特定的具体实施例说明本实用新型的实施方式,熟悉此技术的人士可由本说明书所揭露的内容轻易地了解本实用新型的其他优点及功效,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following is a specific embodiment of the present invention. People familiar with the technology can easily understand the other advantages and functions of the present invention from the contents disclosed in this specification. Obviously, the described embodiment is a part of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
参照说明书附图1-4,该实施例的一种电力工程的绞磨机,包括安装架1,安装架1上活动设置有线盘5,线盘5的两侧分别活动设置有第一连接片6和第二连接片7,第二连接片7的一侧设有转动组件8,转动组件8包括电机801、第三转轴802、蜗杆803、第四转轴804和蜗轮805,电机801固定安装在安装架1的内部后侧,第三转轴802的后端与电机801输出轴端部固定连接,且第三转轴802的前端与安装架1通过轴承活动连接,蜗杆803固定套设在第三转轴802上,蜗轮805固定套设在第四转轴804上,第四转轴804的一端与安装架1通过轴承活动连接,且第四转轴804的另一端与第二连接片7固定连接。With reference to Figures 1-4 of the specification, a capstan grinder for an electric power engineering project of this embodiment comprises a mounting frame 1, on which a wire drum 5 is movably arranged, on both sides of which a first connecting piece 6 and a second connecting piece 7 are movably arranged, respectively, a rotating assembly 8 is provided on one side of the second connecting piece 7, the rotating assembly 8 comprises a motor 801, a third rotating shaft 802, a worm 803, a fourth rotating shaft 804 and a worm wheel 805, the motor 801 is fixedly mounted on the inner rear side of the mounting frame 1, the rear end of the third rotating shaft 802 is fixedly connected to the end of the output shaft of the motor 801, and the front end of the third rotating shaft 802 is movably connected to the mounting frame 1 through a bearing, the worm 803 is fixedly sleeved on the third rotating shaft 802, the worm wheel 805 is fixedly sleeved on the fourth rotating shaft 804, one end of the fourth rotating shaft 804 is movably connected to the mounting frame 1 through a bearing, and the other end of the fourth rotating shaft 804 is fixedly connected to the second connecting piece 7.
进一步的,第一连接片6和第二连接片7上均设置有多个固定螺栓9,且线盘5与第二连接片7以及第一连接片6之间分别通过多个固定螺栓9相固定,通过多个固定螺栓9解除线盘5与第一连接片6、线盘5与第二连接片7之间的固定,对线盘5进行拆卸更换,同理对线盘5进行安装。Furthermore, a plurality of fixing bolts 9 are provided on the first connecting plate 6 and the second connecting plate 7, and the wire drum 5 and the second connecting plate 7 and the first connecting plate 6 are respectively fixed by the plurality of fixing bolts 9. The plurality of fixing bolts 9 are used to release the fixation between the wire drum 5 and the first connecting plate 6, and between the wire drum 5 and the second connecting plate 7, and the wire drum 5 is disassembled and replaced, and the wire drum 5 is installed similarly.
进一步的,安装架1的内部固定连接有两个第一网孔板3和两个第二网孔板4,且两个第二网孔板4位于两个第一网孔板3之间,安装架1的内部另一侧通过轴承活动连接有第二转轴12,第二转轴12的一端固定安装有扇叶14,第二转轴12上设有传动组件,传动组件包括第一转轴10、第一柱齿轮11和第二柱齿轮13,第一转轴10的一端与安装架1内部一侧通过轴承活动连接,且第一转轴10的另一端与第一连接片6固定连接,第一柱齿轮11固定套设在第一转轴10上。Furthermore, two first mesh plates 3 and two second mesh plates 4 are fixedly connected inside the mounting frame 1, and the two second mesh plates 4 are located between the two first mesh plates 3. The other side of the interior of the mounting frame 1 is movably connected with a second rotating shaft 12 through a bearing, and a fan blade 14 is fixedly installed at one end of the second rotating shaft 12. A transmission assembly is provided on the second rotating shaft 12, and the transmission assembly includes a first rotating shaft 10, a first column gear 11 and a second column gear 13. One end of the first rotating shaft 10 is movably connected to one side of the interior of the mounting frame 1 through a bearing, and the other end of the first rotating shaft 10 is fixedly connected to the first connecting plate 6, and the first column gear 11 is fixedly sleeved on the first rotating shaft 10.
其中,线盘5可以带动第一连接片6转动,从而带动第一转轴10转动,进而带动第一柱齿轮11转动,由于第一柱齿轮11与第二柱齿轮13相啮合,且第一柱齿轮11为大柱齿轮,第二柱齿轮13为小柱齿轮,故第一柱齿轮11可以带动第二柱齿轮13加速转动,从而带动第二转轴12转动,进而带动扇叶14转动,外部空气通过第一网孔板3进入安装架1内,并通过第二网孔板4排出,对线缆和电机801进行散热,结构简单,使用方便。Among them, the wire drum 5 can drive the first connecting plate 6 to rotate, thereby driving the first rotating shaft 10 to rotate, and then driving the first column gear 11 to rotate. Since the first column gear 11 is meshed with the second column gear 13, and the first column gear 11 is a large column gear, and the second column gear 13 is a small column gear, the first column gear 11 can drive the second column gear 13 to accelerate rotation, thereby driving the second rotating shaft 12 to rotate, and then driving the fan blades 14 to rotate. External air enters the mounting frame 1 through the first mesh plate 3 and is discharged through the second mesh plate 4 to dissipate heat to the cable and the motor 801. The structure is simple and easy to use.
进一步的,安装架1的底端固定连接有底座2,通过设置底座2,方便对安装架1进行支撑。Furthermore, the bottom end of the mounting frame 1 is fixedly connected with a base 2, and the mounting frame 1 is conveniently supported by providing the base 2.
本实施例的使用方法为:The method of using this embodiment is:
在使用时,线盘5上缠绕有电缆,启动电机801,电机801工作带动第三转轴802转动,从而带动蜗杆803转动,由于蜗杆803与蜗轮805相啮合,故蜗杆803可以带动蜗轮805转动,从而带动第四转轴804转动,进而带动第二连接片7转动,第二连接片7又可以带动线盘5转动,对电缆进行收线,由于蜗轮805无法带动蜗杆803转动,故线盘5无法在线缆的重力作用下发生转动,结构简单,具有紧急制动的功能,避免出现安全事故。When in use, a cable is wound around the cable drum 5, and the motor 801 is started. The motor 801 drives the third shaft 802 to rotate, thereby driving the worm 803 to rotate. Since the worm 803 is meshed with the worm wheel 805, the worm 803 can drive the worm wheel 805 to rotate, thereby driving the fourth shaft 804 to rotate, and then driving the second connecting piece 7 to rotate. The second connecting piece 7 can drive the cable drum 5 to rotate to reel in the cable. Since the worm wheel 805 cannot drive the worm 803 to rotate, the cable drum 5 cannot rotate under the gravity of the cable. The structure is simple and has the function of emergency braking to avoid safety accidents.
说明书中未作详细描述的内容均属于本领域技术人员公知的现有技术,且各电器的型号参数不作具体限定,使用常规设备即可定,本技术方案中,未提及到的电器控制元件由于属于现有技术,因而图中未进行示出,在此也不再进行叙述。The contents not described in detail in the specification belong to the prior art known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited and can be determined using conventional equipment. In this technical solution, the electrical control components not mentioned are not shown in the figure because they belong to the prior art and will not be described here.
以上仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims (7)
Priority Applications (1)
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CN202420185711.XU CN221680385U (en) | 2024-01-25 | 2024-01-25 | A capstan grinder for electric power engineering |
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