CN221676307U - A chain link welding device - Google Patents
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- CN221676307U CN221676307U CN202321799011.1U CN202321799011U CN221676307U CN 221676307 U CN221676307 U CN 221676307U CN 202321799011 U CN202321799011 U CN 202321799011U CN 221676307 U CN221676307 U CN 221676307U
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Abstract
本实用新型属于焊接设备领域,尤其是一种接链环焊接装置,包括支撑箱、焊接机构和U形放置板,所述支撑箱的顶部固定安装有两个竖板,两个竖板的顶部固定安装有同一个横板,且焊接机构安装在横板的底部上,所述竖板的一侧固定安装有控制箱,且U形放置板转动安装在两个控制箱之间,控制箱的一侧内壁上转动安装有与U形放置板固定连接的转动轴,所述控制箱的一侧内壁上滑动安装有升降板,升降板的顶部固定安装有齿条板。本实用新型设计合理,通过U形放置板便于对接链环进行固定放置,且U形放置板能够驱动接链环进行旋转,从而实现对接链环的不同位置进行焊接的目的,能够提高焊接效率。
The utility model belongs to the field of welding equipment, in particular to a chain link welding device, including a support box, a welding mechanism and a U-shaped placement plate, two vertical plates are fixedly installed on the top of the support box, the top of the two vertical plates is fixedly installed with the same horizontal plate, and the welding mechanism is installed on the bottom of the horizontal plate, a control box is fixedly installed on one side of the vertical plate, and the U-shaped placement plate is rotatably installed between the two control boxes, a rotating shaft fixedly connected to the U-shaped placement plate is rotatably installed on the inner wall of one side of the control box, a lifting plate is slidably installed on the inner wall of one side of the control box, and a rack plate is fixedly installed on the top of the lifting plate. The utility model has a reasonable design, and the U-shaped placement plate is used to facilitate the fixed placement of the docking chain link, and the U-shaped placement plate can drive the chain link to rotate, thereby achieving the purpose of welding different positions of the docking chain link, and can improve welding efficiency.
Description
技术领域Technical Field
本实用新型涉及焊接设备技术领域,尤其涉及一种接链环焊接装置。The utility model relates to the technical field of welding equipment, in particular to a chain link welding device.
背景技术Background Art
接链环的两个半环通过卡合齿和卡合槽相互扣合连接在一起,承载连接的两个链条之间的拉力。The two half rings of the connecting chain ring are buckled and connected together through the snap-fit teeth and the snap-fit grooves to bear the tension between the two connected chains.
目前,公告号为CN207989652U的中国专利公告的一种弧齿接链环,属于接链环领域,包括:两个U形的半环;设于所述半环第一端外侧的弧形卡合齿,在所述卡合齿弧形轴的轴向上,所述卡合齿中部的齿高小于所述卡合齿端部的齿高;设于所述半环第二端的内侧并用于与另一所述半环上的所述卡合齿扣合的卡合槽,所述卡合槽的槽底面与所述卡合齿的齿顶面贴合。At present, a Chinese patent announcement with announcement number CN207989652U discloses an arc-toothed chain ring, which belongs to the field of chain rings and includes: two U-shaped half rings; an arc-shaped engaging tooth arranged on the outer side of the first end of the half ring, wherein the tooth height of the middle part of the engaging tooth is smaller than the tooth height of the end part of the engaging tooth in the axial direction of the arc-shaped axis of the engaging tooth; an engaging groove arranged on the inner side of the second end of the half ring and used for engaging with the engaging tooth on the other half ring, wherein the bottom surface of the engaging groove is in contact with the tooth top surface of the engaging tooth.
在实际生产中发现在接链环加工或使用中,一部分带有焊接对半环进行固定,而传统的焊接方式采用人工焊接,需要人工改变焊接位置对半环进行焊接,不仅增加了人工的工作强度,且焊接点存在差异或偏差,影响接链环焊接的焊接效率和质量,因此我们提出了一种接链环焊接装置用于解决上述问题。In actual production, it is found that during the processing or use of the chain link, a part of the half ring is fixed with welding, and the traditional welding method adopts manual welding, which requires manual changing of the welding position to weld the half ring, which not only increases the manual work intensity, but also there are differences or deviations in the welding points, which affects the welding efficiency and quality of the chain link. Therefore, we propose a chain link welding device to solve the above problems.
实用新型内容Utility Model Content
本实用新型的目的是为了解决现有技术中存在的缺点,而提出的一种接链环焊接装置。The utility model aims to solve the shortcomings in the prior art and proposes a chain link welding device.
为了实现上述目的,本实用新型采用了如下技术方案:In order to achieve the above purpose, the utility model adopts the following technical solutions:
一种接链环焊接装置,包括支撑箱、焊接机构和U形放置板,所述支撑箱的顶部固定安装有两个竖板,两个竖板的顶部固定安装有同一个横板,且焊接机构安装在横板的底部上;A chain link welding device comprises a support box, a welding mechanism and a U-shaped placement plate, wherein two vertical plates are fixedly installed on the top of the support box, a same horizontal plate is fixedly installed on the top of the two vertical plates, and the welding mechanism is installed on the bottom of the horizontal plate;
所述竖板的一侧固定安装有控制箱,且U形放置板转动安装在两个控制箱之间,控制箱的一侧内壁上转动安装有与U形放置板固定连接的转动轴,所述控制箱的一侧内壁上滑动安装有升降板,升降板的顶部固定安装有齿条板,转动轴的一端延伸至控制箱并固定安装有转动齿轮,且齿条板与转动齿轮相啮合。A control box is fixedly installed on one side of the vertical plate, and the U-shaped placing plate is rotatably installed between the two control boxes, a rotating shaft fixedly connected to the U-shaped placing plate is rotatably installed on the inner wall of one side of the control box, a lifting plate is slidably installed on the inner wall of one side of the control box, a rack plate is fixedly installed on the top of the lifting plate, one end of the rotating shaft extends to the control box and is fixedly installed with a rotating gear, and the rack plate is meshed with the rotating gear.
优选的,所述支撑箱的顶部转动安装有螺纹杆,螺纹杆的顶端延伸至控制箱内,且升降板螺纹套设在螺纹杆上。Preferably, a threaded rod is rotatably mounted on the top of the support box, the top end of the threaded rod extends into the control box, and the lifting plate is threadedly sleeved on the threaded rod.
优选的,所述支撑箱内安装有驱动机构,驱动机构与两个螺纹杆之间设有传动机构。Preferably, a driving mechanism is installed in the supporting box, and a transmission mechanism is provided between the driving mechanism and the two threaded rods.
优选的,所述驱动机构包括驱动电机和驱动轴,驱动电机固定安装在支撑箱的一侧内壁上,驱动电机的输出轴上固定安装有驱动轴,驱动轴的一端转动安装在支撑箱的内壁上。Preferably, the driving mechanism includes a driving motor and a driving shaft, the driving motor is fixedly mounted on an inner wall of one side of the supporting box, the driving shaft is fixedly mounted on the output shaft of the driving motor, and one end of the driving shaft is rotatably mounted on the inner wall of the supporting box.
优选的,所述传动机构包括主动锥齿轮和从动锥齿轮,所述主动锥齿轮固定安装在驱动轴上,从动锥齿轮固定安装在螺纹杆的底端上,主动锥齿轮与对应的从动锥齿轮相啮合。Preferably, the transmission mechanism comprises a driving bevel gear and a driven bevel gear, wherein the driving bevel gear is fixedly mounted on the driving shaft, and the driven bevel gear is fixedly mounted on the bottom end of the threaded rod, and the driving bevel gear is meshed with the corresponding driven bevel gear.
优选的,所述U形放置板的后侧安装有定位座,定位座上设有夹持机构。Preferably, a positioning seat is installed on the rear side of the U-shaped placement plate, and a clamping mechanism is provided on the positioning seat.
优选的,所述夹持机构包括移动槽、L形夹板、丝杆和把手,所述移动槽开设在定位座上前侧上,L形夹板滑动安装在移动槽内,丝杆转动安装在两个移动槽相互远离的一侧内壁上,L形夹板螺纹套设在丝杆上,丝杆的一端延伸至定位座的外侧并固定安装有把手。Preferably, the clamping mechanism includes a movable groove, an L-shaped clamping plate, a screw rod and a handle, the movable groove is opened on the front side of the positioning seat, the L-shaped clamping plate is slidably installed in the movable groove, the screw rod is rotatably installed on the inner wall of the two movable grooves away from each other, the L-shaped clamping plate is threadedly sleeved on the screw rod, and one end of the screw rod extends to the outside of the positioning seat and is fixedly installed with a handle.
优选的,所述丝杆上设有旋向相反的两个外螺纹,L形夹板上开设有内螺纹孔,且外螺纹与对应的内螺纹孔相啮合。Preferably, the screw rod is provided with two external threads with opposite rotation directions, the L-shaped clamping plate is provided with an internal threaded hole, and the external thread is meshed with the corresponding internal threaded hole.
本实用新型的有益效果:Beneficial effects of the utility model:
1、当对接链环的进行焊接时,将接链环放置到U形放置板进行放置的目的,通过把手、丝杆、L形夹板的配合,两个L形夹板的移动方向相反,L形夹板能够实现把接链环压紧固定安装在U形放置板上的目的;1. When welding the butt-jointed chain rings, place the chain rings on the U-shaped placement plate for placement. Through the cooperation of the handle, the screw rod, and the L-shaped clamping plate, the two L-shaped clamping plates move in opposite directions, and the L-shaped clamping plate can achieve the purpose of pressing and fixing the chain rings on the U-shaped placement plate;
2、通过焊接机构能够对固定的接链环进行焊接,通过驱动机构和传动机构的配合下,驱动轴能够带动两个螺纹杆进行转动,螺纹杆能够驱动升降板和齿条板进行移动,齿条板能够驱动转动齿轮、转动轴和U形放置板进行转动,U形放置板能够带动接链环进行旋转,从而实现对接链环的不同位置进行焊接的目的,能够提高焊接效率。2. The fixed connecting link can be welded through the welding mechanism. With the cooperation of the driving mechanism and the transmission mechanism, the driving shaft can drive the two threaded rods to rotate, the threaded rods can drive the lifting plate and the rack plate to move, the rack plate can drive the rotating gear, the rotating shaft and the U-shaped placement plate to rotate, and the U-shaped placement plate can drive the connecting link to rotate, thereby achieving the purpose of welding at different positions of the connecting link, which can improve the welding efficiency.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型提出的一种接链环焊接装置的立体结构示意图;FIG1 is a schematic diagram of the three-dimensional structure of a chain link welding device proposed by the present invention;
图2为本实用新型提出的一种接链环焊接装置的主视结构示意图;FIG2 is a schematic diagram of the front view of a chain link welding device proposed by the present invention;
图3为本实用新型提出的一种接链环焊接装置的A部分结构示意图;FIG3 is a schematic structural diagram of part A of a chain link welding device proposed by the present invention;
图4为本实用新型提出的一种接链环焊接装置的B部分结构示意图。FIG. 4 is a schematic structural diagram of part B of a chain link welding device proposed by the present invention.
图中:1、支撑箱;2、竖板;3、横板;4、焊接机构;5、控制箱;6、U形放置板;7、转动轴;8、转动齿轮;9、升降板;10、齿条板;11、螺纹杆;12、驱动轴;13、驱动电机;14、传动机构;15、定位座;16、移动槽;17、L形夹板;18、丝杆;19、把手。In the figure: 1. support box; 2. vertical plate; 3. horizontal plate; 4. welding mechanism; 5. control box; 6. U-shaped placement plate; 7. rotating shaft; 8. rotating gear; 9. lifting plate; 10. rack plate; 11. threaded rod; 12. driving shaft; 13. driving motor; 14. transmission mechanism; 15. positioning seat; 16. moving groove; 17. L-shaped clamping plate; 18. screw rod; 19. handle.
具体实施方式DETAILED DESCRIPTION
下面将结合具体实施例对本实用新型的技术方案进行清楚、完整地描述。显然,所描述的实施例仅仅是本实用新型的一部分实施例,而不是全部的实施例。基于本实用新型的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solution of the utility model will be described clearly and completely below in conjunction with specific embodiments. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
参照图1-4,一种接链环焊接装置,包括支撑箱1、焊接机构4和U形放置板6,支撑箱1的顶部固定安装有两个竖板2,两个竖板2的顶部固定安装有同一个横板3,且焊接机构4安装在横板3的底部上,竖板2的一侧固定安装有控制箱5,且U形放置板6转动安装在两个控制箱5之间,控制箱5的一侧内壁上转动安装有与U形放置板6固定连接的转动轴7,控制箱5的一侧内壁上滑动安装有升降板9,需要说明的是,控制箱5的内壁上开设有导向槽,且升降板9与导向槽滑动连接,升降板9的顶部固定安装有齿条板10,转动轴7的一端延伸至控制箱5并固定安装有转动齿轮8,且齿条板10与转动齿轮8相啮合,更具体而言,控制箱5的内壁上开设有转动孔,且转动轴7与转动孔转动连接,齿条板10的移动能够带动转动齿轮8进行转动。Referring to Figures 1-4, a chain link welding device includes a support box 1, a welding mechanism 4 and a U-shaped placement plate 6. Two vertical plates 2 are fixedly installed on the top of the support box 1, and the same horizontal plate 3 is fixedly installed on the top of the two vertical plates 2, and the welding mechanism 4 is installed on the bottom of the horizontal plate 3. A control box 5 is fixedly installed on one side of the vertical plate 2, and the U-shaped placement plate 6 is rotatably installed between the two control boxes 5. A rotating shaft 7 fixedly connected to the U-shaped placement plate 6 is rotatably installed on the inner wall of one side of the control box 5, and a lifting plate 9 is slidably installed on the inner wall of one side of the control box 5. It should be noted that a guide groove is opened on the inner wall of the control box 5, and the lifting plate 9 is slidably connected to the guide groove. A rack plate 10 is fixedly installed on the top of the lifting plate 9, one end of the rotating shaft 7 extends to the control box 5 and is fixedly installed with a rotating gear 8, and the rack plate 10 is meshed with the rotating gear 8. More specifically, a rotating hole is opened on the inner wall of the control box 5, and the rotating shaft 7 is rotatably connected to the rotating hole. The movement of the rack plate 10 can drive the rotating gear 8 to rotate.
本实施例中,支撑箱1的顶部转动安装有螺纹杆11,螺纹杆11的顶端延伸至控制箱5内,且升降板9螺纹套设在螺纹杆11上,控制箱5内安装有稳定座,且螺纹杆11的顶端转动安装在稳定座上。In this embodiment, a threaded rod 11 is rotatably installed on the top of the support box 1, the top end of the threaded rod 11 extends into the control box 5, and the lifting plate 9 is threadedly sleeved on the threaded rod 11, a stabilizing seat is installed in the control box 5, and the top end of the threaded rod 11 is rotatably installed on the stabilizing seat.
本实施例中,支撑箱1内安装有驱动机构,驱动机构与两个螺纹杆11之间设有传动机构14,驱动机构包括驱动电机13和驱动轴12,驱动电机13固定安装在支撑箱1的一侧内壁上,驱动电机13的输出轴上固定安装有驱动轴12,驱动轴12的一端转动安装在支撑箱1的内壁上,传动机构14包括主动锥齿轮和从动锥齿轮,主动锥齿轮固定安装在驱动轴12上,从动锥齿轮固定安装在螺纹杆11的底端上,主动锥齿轮与对应的从动锥齿轮相啮合,通过驱动机构和传动机构的配合下,驱动电机13能够同时驱动两个螺纹杆11进行同步转动。In this embodiment, a driving mechanism is installed in the support box 1, and a transmission mechanism 14 is provided between the driving mechanism and the two threaded rods 11. The driving mechanism includes a driving motor 13 and a driving shaft 12. The driving motor 13 is fixedly mounted on an inner wall of one side of the support box 1, and the driving shaft 12 is fixedly mounted on the output shaft of the driving motor 13. One end of the driving shaft 12 is rotatably mounted on the inner wall of the support box 1. The transmission mechanism 14 includes an active bevel gear and a driven bevel gear. The active bevel gear is fixedly mounted on the driving shaft 12, and the driven bevel gear is fixedly mounted on the bottom end of the threaded rod 11. The active bevel gear is meshed with the corresponding driven bevel gear. Through the cooperation of the driving mechanism and the transmission mechanism, the driving motor 13 can simultaneously drive the two threaded rods 11 to rotate synchronously.
本实施例中,U形放置板6的后侧安装有定位座15,定位座15上设有夹持机构,夹持机构包括移动槽16、L形夹板17、丝杆18和把手19,移动槽16开设在定位座15上前侧上,L形夹板滑动安装在移动槽16内,丝杆18转动安装在两个移动槽16相互远离的一侧内壁上,L形夹板17螺纹套设在丝杆18上,丝杆18的一端延伸至定位座15的外侧并固定安装有把手19,通过设置两个L形夹板17,L形夹板17能够实现对接链环进行夹持固定,丝杆18上设有旋向相反的两个外螺纹,L形夹板17上开设有内螺纹孔,且外螺纹与对应的内螺纹孔相啮合,由于丝杆18设有两个旋向的外螺纹,丝杆18的转动能够驱动两个L形夹板17进行移动,且两个L形夹板17的移动方向相反。The L-shaped clamping plate 17 is provided with a plurality of L-shaped clamping plates 18, and the L-shaped clamping plates 18 are provided with a plurality of L-shaped clamping plates 18. The L-shaped clamping plates 18 are provided with a plurality of L-shaped clamping plates 18, and the L-shaped clamping plates 18 are provided with a plurality of L-shaped clamping plates 18. The L-shaped clamping plates 18 are provided with a plurality of L-shaped clamping plates 18, and the L-shaped clamping plates 18 are provided with a plurality of L-shaped clamping plates 18.
本实用新型中,当对接链环的进行焊接时,将接链环放置到U形放置板6进行放置的目的,通过转动把手19和丝杆18,丝杆18能够带动两个L形夹板17进行移动,两个L形夹板17的移动方向相反,L形夹板17能够实现把接链环压紧固定安装在U形放置板6上的目的,通过焊接机构4能够对固定的接链环进行焊接,通过启动驱动电机13,驱动电机13能够带动驱动轴12进行转动,通过主动锥齿轮和从动锥齿轮的配合下,驱动轴12能够带动两个螺纹杆11进行转动,螺纹杆11能够驱动升降板9和齿条板10进行移动,齿条板10能够驱动转动齿轮8、转动轴7和U形放置板6进行转动,U形放置板6能够带动接链环进行旋转,从而实现对接链环的不同位置进行焊接的目的,能够提高焊接效率。The U-shaped placing plate 6 is used for placing the chain link when welding. The handle 19 and the screw rod 18 are rotated, and the screw rod 18 can drive the two L-shaped clamping plates 17 to move. The moving directions of the two L-shaped clamping plates 17 are opposite. The L-shaped clamping plates 17 can realize the purpose of pressing and fixing the chain link on the U-shaped placing plate 6. The fixed chain link can be welded by the welding mechanism 4. By starting the driving motor 13, the driving motor 13 can drive the driving shaft 12 to rotate. Through the cooperation of the active bevel gear and the driven bevel gear, the driving shaft 12 can drive the two threaded rods 11 to rotate. The threaded rod 11 can drive the lifting plate 9 and the rack plate 10 to move. The rack plate 10 can drive the rotating gear 8, the rotating shaft 7 and the U-shaped placing plate 6 to rotate. The U-shaped placing plate 6 can drive the chain link to rotate, thereby realizing the purpose of welding at different positions of the connecting chain link, which can improve the welding efficiency.
以上对本实用新型所提供的一种接链环焊接装置进行了详细介绍。本文中应用了具体实施例对本实用新型的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本实用新型的方法及其核心思想。应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以对本实用新型进行若干改进和修饰,这些改进和修饰也落入本实用新型权利要求的保护范围内。The above is a detailed introduction to a chain link welding device provided by the utility model. This article uses specific embodiments to explain the principle and implementation method of the utility model. The description of the above embodiments is only used to help understand the method and core idea of the utility model. It should be pointed out that for ordinary technicians in this technical field, without departing from the principle of the utility model, the utility model can also be improved and modified, and these improvements and modifications also fall within the scope of protection of the claims of the utility model.
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