CN221648525U - A closed conveying device for biomass fuel blending - Google Patents
A closed conveying device for biomass fuel blending Download PDFInfo
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- 239000002028 Biomass Substances 0.000 title claims abstract description 32
- 239000000446 fuel Substances 0.000 title claims abstract description 29
- 238000002156 mixing Methods 0.000 title claims abstract description 25
- 238000010304 firing Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 abstract description 11
- 238000002485 combustion reaction Methods 0.000 abstract description 5
- 238000000034 method Methods 0.000 description 7
- 230000006835 compression Effects 0.000 description 4
- 238000007906 compression Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 3
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 3
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 240000004282 Grewia occidentalis Species 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
Description
技术领域Technical Field
本实用新型涉及锅炉掺烧技术领域,尤其涉及一种生物质燃料掺烧封闭式输送装置。The utility model relates to the technical field of boiler blending, and in particular to a closed conveying device for blending biomass fuel.
背景技术Background Art
现阶段国内外针对燃煤电站锅炉实施的生物质掺烧技术主要采用气力输送方式,气力输送分为稀相输送及浓相输送。但因生物质燃料密度较低,采用浓相输送往往会存在输送效率低等问题,为此,国内外针对生物质燃料输送往往采用稀相输送,输送物料料气比一般控制在3-8左右,而采用气力输送方式实现生物质燃料的掺烧过程虽然是可行的,也是现阶段最常用的方式,但该技术仍然存在如下缺陷:At present, the biomass blending technology implemented for coal-fired power plant boilers at home and abroad mainly adopts pneumatic conveying, which is divided into dilute phase conveying and dense phase conveying. However, due to the low density of biomass fuel, dense phase conveying often has problems such as low conveying efficiency. For this reason, dilute phase conveying is often used for biomass fuel transportation at home and abroad, and the material-gas ratio of the conveyed material is generally controlled at around 3-8. Although it is feasible to use pneumatic conveying to achieve the blending process of biomass fuel, and it is also the most commonly used method at this stage, this technology still has the following defects:
1、生物质掺烧系统往往是在现有锅炉机组基础上进行改造,因建设场地限制等因素,生物质储仓等存放生物质燃料的装置距离锅炉机组距离较远,最远可能超过300m,较长的输送距离势必会增加气力输送运行阻力,增加系统运行费用;1. The biomass blending system is often modified on the basis of the existing boiler unit. Due to factors such as construction site restrictions, the biomass storage bin and other biomass fuel storage devices are far away from the boiler unit, and the farthest distance may exceed 300m. The long transportation distance is bound to increase the pneumatic transportation operation resistance and increase the system operation cost;
2、因输送距离较长,管道阻力较大,需选用压头较高的风机来提供动力,此时卸料阀的密封性非常重要,若密封不好会造成输送风泄漏,严重的还会影响系统下料;2. Due to the long conveying distance and large pipeline resistance, a fan with a higher pressure head is required to provide power. At this time, the sealing of the discharge valve is very important. If the sealing is not good, it will cause the conveying air to leak, and seriously affect the system unloading;
3、气力输送系统运行时需保持较高的输送风速,否则会造成输送管道堵塞等情况,但因气力输送管道较长,较难判断堵塞位置,当出现系统堵塞时,较难处理;尤其是生物质物料水分含量较高及粒径较大时,出现管路堵塞的概率会大幅度增加;3. The pneumatic conveying system needs to maintain a high conveying wind speed during operation, otherwise it will cause the conveying pipeline to be blocked. However, since the pneumatic conveying pipeline is long, it is difficult to determine the location of the blockage. When the system is blocked, it is difficult to handle. Especially when the moisture content of the biomass material is high and the particle size is large, the probability of pipeline blockage will increase significantly.
4、气力输送流速较高时,会对管道造成较严重的磨损,尤其是弯头等区域,输送系统各弯头、阀门等均需采用耐磨物料,如耐磨陶瓷弯头,陶瓷阀门等,会极大增加系统的投资成本;4. When the pneumatic conveying velocity is high, it will cause serious wear on the pipeline, especially in the elbow and other areas. All elbows and valves in the conveying system need to use wear-resistant materials, such as wear-resistant ceramic elbows and ceramic valves, which will greatly increase the investment cost of the system.
5、因燃煤电站锅炉较大,为保证锅炉燃烧稳定,需要设置多个输送管道,如四角切圆锅炉每一层需要至少配置2个或4个燃烧器,前后墙对冲锅炉每一层燃烧器均需按照一定数量进行配置,进一步增加了系统的投资成本;5. Since the boilers of coal-fired power plants are relatively large, multiple delivery pipelines need to be set up to ensure stable combustion of the boilers. For example, each layer of a four-corner tangential boiler needs to be equipped with at least 2 or 4 burners, and each layer of a front and rear wall-hedge boiler needs to be equipped with a certain number of burners, which further increases the investment cost of the system;
6、因生物质燃料挥发分较高,采用气力输送过程需尽量降低输送风温,为此需要增设空气冷却将高压风机产生的高温空气冷却,此过程一方面会增加投资及系统运行成本,另一方面当冷却器发生泄漏时,会使冷却器内的水进入输送空气中,进而与生物质燃料混合后会极大地增加输送系统堵塞风险,影响系统安全稳定运行。6. Due to the high volatile content of biomass fuel, the pneumatic conveying process needs to reduce the conveying air temperature as much as possible. For this reason, it is necessary to add air cooling to cool the high-temperature air generated by the high-pressure fan. On the one hand, this process will increase the investment and system operating costs. On the other hand, when the cooler leaks, the water in the cooler will enter the conveying air, and then after mixing with the biomass fuel, it will greatly increase the risk of blockage in the conveying system and affect the safe and stable operation of the system.
针对上述问题,公告号为CN117722694A的中国专利提出名称为一种生物质掺烧燃料输送系统以及生物质掺烧系统的专利,该专利包括多级封闭式输送装置,各级封闭式输送装置沿燃料储仓至锅炉的燃烧器的一次风管道方向依次串联,第一级的封闭式输送装置的进料口与燃料储仓的出料口连通,最末级的封闭式输送装置的出料口与锅炉的燃烧器的一次风管道连通,在上述生物质掺烧燃料输送系统中采用多级串联的封闭式输送装置代替气力输送进行生物质燃料的远距离输送,通过多级封闭式输送装置依次串联可以实现物料长距离输送,不会像气力输送装置一样产生距离越长,阻力越大的问题;然而由于第二卸料系统的出料口与锅炉的燃烧器的一次风管道连通,而锅炉的燃烧器口处容易因为高温导致热气沿着一次风管道反灌,进而促使锅炉的燃烧器与一次风管道连接处出现受堵或落料缓慢的隐患。In response to the above problems, a Chinese patent with announcement number CN117722694A proposes a patent named a biomass blending fuel delivery system and a biomass blending system. The patent includes a multi-stage closed conveying device, and the closed conveying devices of each stage are connected in series in the direction of the primary air duct from the fuel storage bin to the boiler burner. The feed port of the first-stage closed conveying device is connected with the discharge port of the fuel storage bin, and the discharge port of the last-stage closed conveying device is connected with the primary air duct of the boiler burner. In the above-mentioned biomass blending fuel delivery system, a multi-stage series of closed conveying devices is used instead of pneumatic conveying to carry out long-distance transportation of biomass fuel. The multi-stage closed conveying devices are connected in series in sequence to achieve long-distance transportation of materials, and the problem of greater resistance as the longer the distance is, which will not occur like the pneumatic conveying device; however, since the discharge port of the second unloading system is connected with the primary air duct of the boiler burner, the burner port of the boiler is prone to cause hot gas to be backflowed along the primary air duct due to high temperature, thereby causing the connection between the boiler burner and the primary air duct to be blocked or the hidden danger of slow material dropping.
因此,有必要在CN117722694A专利的基础下提供一种新的生物质燃料掺烧封闭式输送装置解决上述技术问题。Therefore, it is necessary to provide a new biomass fuel blending closed conveying device based on the CN117722694A patent to solve the above technical problems.
实用新型内容Utility Model Content
为解决上述技术问题,本实用新型提供一种生物质燃料掺烧封闭式输送装置。In order to solve the above technical problems, the utility model provides a closed conveying device for biomass fuel blending.
本实用新型提供的生物质燃料掺烧封闭式输送装置包括一次风管道,所述一次风管道上安装有助气筒,且所述助气筒中设置有用于为一次风管道间歇性发射空气炮的气炮组件;The biomass fuel blending closed conveying device provided by the utility model comprises a primary air duct, an air-assisting cylinder is installed on the primary air duct, and an air cannon assembly for intermittently firing an air cannon for the primary air duct is arranged in the air-assisting cylinder;
其中所述气炮组件包括弹性褶皱气囊,所述弹性褶皱气囊的前端面固定安装有电磁排气阀,且所述弹性褶皱气囊的尾部固定安装有压气板,所述压气板上安装有与助气筒内筒壁弹性连接的弹簧,所述助气筒上安装有气泵,且所述气泵的输出端通过导管与弹性褶皱气囊的进气口连通。The air gun assembly includes an elastic pleated airbag, a solenoid exhaust valve is fixedly installed on the front end surface of the elastic pleated airbag, and an air pressure plate is fixedly installed on the rear end of the elastic pleated airbag, a spring elastically connected to the inner wall of the air-assisting cylinder is installed on the air pressure plate, an air pump is installed on the air-assisting cylinder, and the output end of the air pump is connected to the air inlet of the elastic pleated airbag through a conduit.
优选的,所述助气筒靠近筒口处固定嵌合有环形板,所述环形板的内板壁与弹性褶皱气囊安装有电磁排气阀的囊壁固定连接,且所述电磁排气阀位于环形板的环腔中。Preferably, an annular plate is fixedly embedded in the air-assisting cylinder near the cylinder mouth, the inner plate wall of the annular plate is fixedly connected to the bag wall of the elastic pleated airbag equipped with an electromagnetic exhaust valve, and the electromagnetic exhaust valve is located in the annular cavity of the annular plate.
优选的,所述弹簧的一端与助气筒的内筒壁固定连接,且所述弹簧的另一端与压气板固定连接。Preferably, one end of the spring is fixedly connected to the inner cylinder wall of the air-assisting cylinder, and the other end of the spring is fixedly connected to the air compression plate.
优选的,所述助气筒的筒口通过法兰与一次风管道的一端固定连接。Preferably, the mouth of the air-assisting cylinder is fixedly connected to one end of the primary air duct via a flange.
优选的,所述一次风管道靠近助气筒的一侧安装有变频卸料阀。Preferably, a variable frequency discharge valve is installed on one side of the primary air duct close to the air-assisting cylinder.
优选的,所述一次风管道上安装有与一次风管道内部容腔连通的环形罩,且所述环形罩靠近助气筒的一侧固定嵌合有内环板,所述环形罩上安装有进风管。Preferably, an annular cover connected to the internal volume of the primary air duct is installed on the primary air duct, and an inner ring plate is fixedly engaged on the side of the annular cover close to the air-assisting cylinder, and an air inlet pipe is installed on the annular cover.
优选的,所述环形罩位于变频卸料阀和助气筒之间的一次风管道上。Preferably, the annular cover is located on the primary air duct between the variable frequency discharge valve and the air-assisting cylinder.
与相关技术相比较,本实用新型提供的生物质燃料掺烧封闭式输送装置具有如下有益效果:Compared with the related art, the biomass fuel blending closed conveying device provided by the utility model has the following beneficial effects:
本实用新型开启气泵对弹性褶皱气囊进行充气,而由于弹性褶皱气囊的前端面有着环形板的限制,因此弹性褶皱气囊在充气膨胀后抵合压气板并使得弹簧压缩,直到弹性褶皱气囊膨胀到预定程度后,开启电磁排气阀后,此时弹性褶皱气囊快速排气并且在压缩弹簧的弹力作用下,使得弹性褶皱气囊内的气体快速冲向一次风管道内,随后关闭电磁排气阀后再开启气泵进行充气,以此往复,配合气力输送系统中的气体,从而使得一次风管道内每隔一段时间就会有一段气流增强的时间段对物料进行冲击,大大压制了锅炉内燃烧器口处因为高温而导致热气沿着一次风管道处反灌的气流,消除了锅炉的燃烧器与一次风管道连接处出现受堵或落料缓慢的隐患。The utility model starts the air pump to inflate the elastic pleated airbag. Since the front end surface of the elastic pleated airbag is restricted by the annular plate, the elastic pleated airbag abuts against the air pressure plate and compresses the spring after inflation. After the elastic pleated airbag expands to a predetermined degree, the electromagnetic exhaust valve is opened. At this time, the elastic pleated airbag is quickly exhausted and under the elastic force of the compression spring, the gas in the elastic pleated airbag quickly rushes into the primary air duct. Then the electromagnetic exhaust valve is closed and the air pump is turned on again for inflation. This reciprocating process cooperates with the gas in the pneumatic conveying system, so that there is a period of time of enhanced airflow in the primary air duct at regular intervals to impact the material, which greatly suppresses the airflow of hot gas backflowing along the primary air duct due to the high temperature at the burner port in the boiler, and eliminates the hidden dangers of blockage or slow material dropping at the connection between the boiler burner and the primary air duct.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型提供的生物质燃料掺烧封闭式输送装置的一种较佳实施例的结构示意图;FIG1 is a schematic structural diagram of a preferred embodiment of a closed type conveying device for blending biomass fuel provided by the utility model;
图2为图1所示的剖视结构示意图;FIG2 is a schematic cross-sectional view of the structure shown in FIG1 ;
图3为图2所示助气筒内气炮组件的结构示意图;FIG3 is a schematic diagram of the structure of the gas gun assembly in the gas cylinder shown in FIG2;
图4为图1所示一次风管道的结构示意图;FIG4 is a schematic structural diagram of the primary air duct shown in FIG1 ;
图5为图4所示一次风管道的剖视结构示意图。FIG. 5 is a schematic cross-sectional structural diagram of the primary air duct shown in FIG. 4 .
图中标号:1、一次风管道;11、变频卸料阀;12、环形罩;121、内环板;13、进风管;2、助气筒;21、环形板;3、气炮组件;31、弹性褶皱气囊;32、电磁排气阀;33、压气板;34、弹簧;35、气泵。Numbers in the figure: 1, primary air duct; 11, variable frequency unloading valve; 12, annular cover; 121, inner ring plate; 13, air inlet pipe; 2, air cylinder; 21, annular plate; 3, air gun assembly; 31, elastic pleated airbag; 32, electromagnetic exhaust valve; 33, air pressure plate; 34, spring; 35, air pump.
具体实施方式DETAILED DESCRIPTION
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
以下结合具体实施例对本实用新型的具体实现进行详细描述。The specific implementation of the present utility model is described in detail below in conjunction with specific embodiments.
请参阅图1至图5,本实用新型实施例提供的一种生物质燃料掺烧封闭式输送装置,所述生物质燃料掺烧封闭式输送装置包括:一次风管道1、助气筒2以及气炮组件3。Please refer to Figures 1 to 5. An embodiment of the utility model provides a closed biomass fuel blending and conveying device, which includes: a primary air duct 1, an air assist cylinder 2 and an air gun assembly 3.
在本实用新型的实施例中,请参阅图1至图5,所述一次风管道1上安装有助气筒2,所述一次风管道1靠近助气筒2的一侧安装有变频卸料阀11,而所述一次风管道1上安装有与一次风管道1内部容腔连通的环形罩12,而所述环形罩12位于变频卸料阀11和助气筒2之间的一次风管道1上,且所述环形罩12靠近助气筒2的一侧固定嵌合有内环板121,所述环形罩12上安装有进风管13。In the embodiments of the utility model, please refer to Figures 1 to 5, an air-assisting cylinder 2 is installed on the primary air duct 1, a variable frequency discharge valve 11 is installed on the side of the primary air duct 1 close to the air-assisting cylinder 2, and an annular cover 12 connected to the internal volume of the primary air duct 1 is installed on the primary air duct 1, and the annular cover 12 is located on the primary air duct 1 between the variable frequency discharge valve 11 and the air-assisting cylinder 2, and an inner ring plate 121 is fixedly embedded on the side of the annular cover 12 close to the air-assisting cylinder 2, and an air inlet pipe 13 is installed on the annular cover 12.
需要说明的是:将CN117722694A专利中第二卸料系统的出料口与一次风管道1上的变频卸料阀11连通,而一次风管道1的出料口与锅炉的燃烧器的进料口连通,而进风管13与气力输送系统中的供气管道连通,而气体通过进风管13进入到助气筒2内后,将从变频卸料阀11落下的物料吹向燃烧器处。It should be noted that: the discharge port of the second discharge system in the CN117722694A patent is connected to the variable frequency discharge valve 11 on the primary air duct 1, and the discharge port of the primary air duct 1 is connected to the feed port of the boiler burner, and the air inlet pipe 13 is connected to the air supply pipe in the pneumatic conveying system. After the gas enters the air cylinder 2 through the air inlet pipe 13, the material falling from the variable frequency discharge valve 11 is blown to the burner.
在本实用新型的实施例中,请参阅图1至图5,所述助气筒2中设置有用于为一次风管道1间歇性发射空气炮的气炮组件3,而所述气炮组件3包括弹性褶皱气囊31,所述弹性褶皱气囊31的前端面固定安装有电磁排气阀32,且所述弹性褶皱气囊31的尾部固定安装有压气板33,所述压气板33上安装有与助气筒2内筒壁弹性连接的弹簧34,而所述弹簧34的一端与助气筒2的内筒壁固定连接,且所述弹簧34的另一端与压气板33固定连接,所述助气筒2上安装有气泵35,且所述气泵35的输出端通过导管与弹性褶皱气囊31的进气口连通,所述助气筒2靠近筒口处固定嵌合有环形板21,所述环形板21的内板壁与弹性褶皱气囊31安装有电磁排气阀32的囊壁固定连接,且所述电磁排气阀32位于环形板21的环腔中。In the embodiment of the utility model, referring to Figures 1 to 5, the air cannon assembly 3 for intermittently firing an air cannon for the primary air duct 1 is provided in the air assisting cylinder 2, and the air cannon assembly 3 includes an elastic pleated airbag 31, a front end surface of the elastic pleated airbag 31 is fixedly mounted with an electromagnetic exhaust valve 32, and a rear end of the elastic pleated airbag 31 is fixedly mounted with an air pressure plate 33, and a spring 34 elastically connected to the inner wall of the air assisting cylinder 2 is mounted on the air pressure plate 33, and one side of the spring 34 is fixedly mounted with an air pressure plate 33. The end of the air-assisting cylinder 2 is fixedly connected to the inner cylinder wall of the air-assisting cylinder 2, and the other end of the spring 34 is fixedly connected to the air compression plate 33. An air pump 35 is installed on the air-assisting cylinder 2, and the output end of the air pump 35 is connected to the air inlet of the elastic pleated airbag 31 through a conduit. The air-assisting cylinder 2 is fixedly embedded with an annular plate 21 near the cylinder mouth, and the inner plate wall of the annular plate 21 is fixedly connected to the bag wall of the elastic pleated airbag 31 on which an electromagnetic exhaust valve 32 is installed, and the electromagnetic exhaust valve 32 is located in the annular cavity of the annular plate 21.
需要说明的是:开启气泵35对弹性褶皱气囊31进行充气,而由于弹性褶皱气囊31的前端面有着环形板21的限制,因此弹性褶皱气囊31在充气膨胀后抵合压气板33并使得弹簧34压缩,直到弹性褶皱气囊31膨胀到预定程度后,开启电磁排气阀32后,此时弹性褶皱气囊31快速排气并且在压缩弹簧34的弹力作用下,使得弹性褶皱气囊31内的气体快速冲向一次风管道1内,随后关闭电磁排气阀32后再开启气泵35进行充气,以此往复,配合气力输送系统中的气体,从而使得一次风管道1内每隔一段时间就会有一段气流增强的时间段对物料进行冲击,大大压制了锅炉内燃烧器口处因为高温而导致热气沿着一次风管道处反灌的气流,消除了锅炉的燃烧器与一次风管道连接处出现受堵或落料缓慢的隐患;It should be noted that: the air pump 35 is turned on to inflate the elastic pleated airbag 31. Since the front end surface of the elastic pleated airbag 31 is restricted by the annular plate 21, the elastic pleated airbag 31 abuts against the pressure plate 33 and compresses the spring 34 after inflation. After the elastic pleated airbag 31 expands to a predetermined degree, the electromagnetic exhaust valve 32 is opened. At this time, the elastic pleated airbag 31 is quickly exhausted and under the elastic force of the compression spring 34, the gas in the elastic pleated airbag 31 quickly rushes into the primary air duct 1. Then, the electromagnetic exhaust valve 32 is closed and the air pump 35 is turned on again for inflation. This reciprocating process cooperates with the gas in the pneumatic conveying system, so that there is a period of time when the airflow is enhanced in the primary air duct 1 at regular intervals to impact the material, which greatly suppresses the airflow caused by the high temperature at the burner port in the boiler and the backflow of hot air along the primary air duct, and eliminates the hidden danger of blockage or slow material dropping at the connection between the burner and the primary air duct of the boiler.
还需要说明的是:所述助气筒2的筒口通过法兰与一次风管道1的一端固定连接,方便助气筒2的安装和拆卸。It should also be noted that the mouth of the air cylinder 2 is fixedly connected to one end of the primary air duct 1 via a flange, so as to facilitate the installation and removal of the air cylinder 2 .
本实用新型中涉及的电路以及控制均为现有技术,在此不进行过多赘述。The circuits and controls involved in the present invention are all prior art and will not be described in detail here.
以上所述仅为本实用新型的实施例,并非因此限制本实用新型的专利范围,凡是利用本实用新型说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其它相关的技术领域,均同理包括在本实用新型的专利保护范围内。The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
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