CN221582894U - A sweeps collection frame for lathe sweeps guide is collected - Google Patents

Abstract

The application discloses a scrap collecting frame for guiding and collecting scraps of a machine tool. A guide mechanism is provided within the scrap collecting receptacle to urge the scrap toward the distal end of the inner bottom surface thereof. The guide mechanism comprises a front inclined plate and a rear inclined plate which are symmetrically arranged towards two sides in the sweeps collecting frame and are connected with each other, and filter meshes are uniformly distributed at the lower parts of the front inclined plate and the rear inclined plate. The guide mechanism that the sweeps collection frame had can order about to collect from the sweeps that the chip removal mouth whereabouts towards the sweeps collection frame inboard direction, and the problem that the waste material was piled up is collected to the sweeps collection frame department of solving the chip removal mouth below, under this to sweeps guide effect, can solve operating personnel and need frequent piling up the problem that the sweeps tiling, more time is used for the real-time observation to work piece processing simultaneously, and then can in time prevent the problem of lathe processing trouble, reduce work piece processing and lathe fault loss.

Description

A sweeps collection frame for lathe sweeps guide is collected

Technical Field

The application relates to the technical field of mechanical processing scrap collection, in particular to a scrap collection frame for guiding and collecting machine tool scraps.

Background

Continuous cutting of a workpiece by a tool during machining of the workpiece using a machine tool (e.g., a machine tool, a milling machine, etc.), continuous machining chips are produced, typically being discharged through a chip port on the back side of the machine tool, and a chip collection slot being positioned on the bottom side of the chip port to collect the discharged chips, as illustrated in figures 1-3 of the specification.

In order to realize continuous processing, the length and width of the used waste chip collecting groove are larger than that of the chip discharging port, and the waste chip collecting groove has a certain depth and can collect waste chips with more capacity, so that continuous processing of the machine tool is realized. Because the scrap collecting receptacle is usually fixed in position and the chip outlet is usually located above the center of the scrap collecting receptacle, during the scrap collecting process, the scrap is gradually accumulated in the middle of the scrap collecting receptacle, and the scrap is normally turned over to the ground outside the scrap collecting receptacle when the accumulation height is too high, so that the scrap is manually cleaned, during the processing process, when the accumulation height of the scrap is relatively high, the accumulated scrap is dispersed towards the two sides of the scrap collecting receptacle by an operator (as shown in fig. 4-5 of the specification) by using tools such as iron hooks, so that the accumulation height of the scrap is reduced, and the scrap is tiled to the whole inner cavity of the scrap collecting receptacle, so that a larger scrap collecting amount is obtained.

The active tiling operation of the scraps during the processing at present can occupy the time of workpiece processing and the physical burden of operators, and when a machine tool is processing a workpiece and fails, the machine tool cannot be stopped in time, so that the problems of workpiece processing abandonment, tool setting, machine tool damage and the like are caused. And when the operator can not effectively perform tiling treatment of accumulated scraps in time, the continuously increased scraps still have the problem of turning to the ground outside the scraps collecting tank.

Disclosure of Invention

In view of the above problems, the present application aims to provide a scrap collecting frame for guiding and collecting scraps of a machine tool, which solves the problem that scraps are easy to accumulate at the scrap collecting frame below a chip discharge port, and the problem that operators need to frequently stack and tile the scraps, and meanwhile, more time is required for real-time observation of workpiece processing, so that the problem of machine tool processing faults can be prevented in time, and workpiece processing and machine tool fault losses are reduced.

In order to achieve the above purpose, the technical scheme adopted by the application is as follows: a scrap collecting receptacle for guided collection of scrap from a machine tool, the machine tool including a chip port, the scrap collecting receptacle being positioned below the chip port, characterized in that: a guide mechanism is provided within the scrap collecting receptacle to urge the scrap toward the distal end of the inner bottom surface thereof.

Preferably, the guide mechanism comprises a front inclined plate and a rear inclined plate which are symmetrically arranged towards two sides in the scrap collecting frame and are connected with each other.

Preferably, the chip removal port corresponds to the surface of the rear inclined plate vertically and is close to the joint of the front inclined plate and the rear inclined plate.

Preferably, the front inclined plate and the rear inclined plate are both arranged to face the cambered surface structure of the width direction of the scrap collecting box.

Preferably, the lower parts of the front inclined plate and the rear inclined plate are uniformly distributed with filter meshes.

The beneficial effects of the application are as follows: the guide mechanism that this sweeps is collected frame has can order about to collect from the sweeps that the chip removal mouth whereabouts towards the sweeps and collect the inboard direction of frame, and the problem that the waste material was piled up is collected to the sweeps of solving the chip removal mouth below in frame department, under this to sweeps guide effect, can solve operating personnel and need frequent problem that piles up the sweeps tiling, more time is used for the real-time observation to work piece processing simultaneously, and then can in time prevent the problem of lathe processing trouble, reduce work piece processing and lathe fault loss.

Drawings

Fig. 1 is a schematic diagram of the position structure of a chip removal port and a waste chip collecting frame on the back side of an airport.

Fig. 2 is an enlarged view of the structure at a in fig. 1.

Fig. 3 is a side view of fig. 2 (a scrap drop and accumulation illustration).

Fig. 4 is a diagram showing the operator tiling the piled waste material on both sides (left side is piled before tiling, right side is tiled after tiling).

Fig. 5 is a diagram illustrating a plurality of tiling operations performed on the basis of fig. 4.

Fig. 6 is a view showing the internal structure of the scrap collecting receptacle according to the present application.

Fig. 7 is a state of falling contact of the scraps in the scrap collecting receptacle of the present application.

Fig. 8 is a diagram illustrating the effect of the application in that the scraps in fig. 7 slide down toward both sides.

Fig. 9 is a view showing the falling contact position (corresponding to the vertical direction of the rear inclined plate) of the sweeps and the dispersion toward both sides.

Fig. 10 is a cross-sectional view of the front swash plate (rear swash plate) of the present application.

Fig. 11 is a top view of the scrap collecting receptacle of the present application.

Detailed Description

In order to enable those skilled in the art to better understand the technical solution of the present application, the technical solution of the present application is further described below with reference to the accompanying drawings and examples.

A scrap collecting receptacle for guided collection of scrap in a machine tool, the machine tool comprising a scrap opening 1, the scrap collecting receptacle 2 being positioned below the scrap opening 1, the scrap being continuously produced during machining of the machine tool being discharged through the scrap opening 1 into the scrap collecting receptacle 2 for collection.

In order to solve the problems that operators are required to continuously stack the scraps during the current scrap collection, and workpieces are manually processed during the scrap operation, the application is characterized in that a guide mechanism for driving the scraps to be collected towards the far end of the inner bottom surface of the scrap collection frame 2 is arranged in the scrap collection frame 2. The guide mechanism can drive the scraps falling from the chip discharge port 1 to be collected towards the directions of the two sides in the scrap collecting frame 2, solves the problem that scraps are easy to accumulate at the scrap collecting frame below the chip discharge port 1, can solve the problem that operators need to frequently accumulate the scraps for tiling under the guide effect of the scraps, and simultaneously is used for observing the workpiece processing in real time, so that the problem of machine tool processing faults can be prevented in time, and the workpiece processing and machine tool fault losses are reduced.

Specifically, as shown in fig. 6 to 7, the guide mechanism includes a front inclined plate 31 and a rear inclined plate 32 which are symmetrically disposed toward both sides and are connected to each other in the scrap collecting receptacle 2. The sweeps that processing produced fall behind from chip discharge mouth 1 to the border position department of preceding side inclined plate 31 and back side inclined plate 32, then under both inclined plane structures and sweeps body gravity effect, slide (as shown in fig. 8) towards sweeps collection frame 2 both ends bottom direction on preceding side inclined plate 31 and back side inclined plate 32 to effectively solve the accumulational problem of sweeps, reduce the operating frequency that the operating personnel frequently tiling to piling up the sweeps, improve the real-time observation of work piece processing. And as shown in fig. 9, after the scraps on both sides of the scrap collecting frame 2 are increased to a certain height, the scraps are accumulated at the middle position, so that the active guiding effect on scrap collection is realized.

Since the cooling liquid is sprayed to reduce the temperature of the contact position between the tool and the workpiece during the mechanical processing, the cooling liquid which is sprayed and subjected to the cooling effect is discharged from the chip discharge port 1 along with the scraps, and the chip discharge port 1 is of an inclined structure and faces the front inclined plate 31, so that the impact generated when the cooling liquid flows downwards drives more scraps to be collected into the scrap collecting receptacle 2 on the front inclined plate 31 side, and the scrap collecting receptacle on the rear inclined plate 32 side is less, and therefore, in order to realize the scrap collecting receptacle of substantially equal size on both sides of the scrap collecting receptacle 2, the chip discharge port 1 vertically corresponds to the surface of the rear inclined plate 32 and is close to the junction of the front inclined plate 31 and the rear inclined plate 32, as shown in fig. 9. With this configuration, the collection amount in the scrap collecting receptacle 2 on the rear inclined plate 32 side can be increased, so that the scrap collection amount in the scrap collecting receptacle 2 can be further increased by achieving a substantially equivalent scrap collection on both sides in the scrap collecting receptacle 2.

Since the length and width dimensions of the scrap collecting receptacle 2 are both larger than those of the scrap discharge opening 1, it makes the scrap collecting receptacle 2 collect a larger amount of scrap to increase the continuous processing time of the machine tool, so that the scrap falling from the scrap discharge opening can not be collected by filling the scrap on the width side of the scrap collecting receptacle 2 after the scrap is linearly slid down by the front inclined plate 31 and the rear inclined plate 32, and as shown in fig. 10, the front inclined plate 31 and the rear inclined plate 32 are each provided as an arc surface structure facing the width direction of the scrap collecting receptacle 2. When the waste falls along the surface length directions of the front inclined plate 31 and the rear inclined plate 32, the waste also slides towards the two sides of the width direction by the cambered surface structure, so that equal filling and accumulation are realized in the waste collecting frame 2, and the collection amount of waste in the waste collecting frame is further increased.

In order to filter and discharge the coolant mixed with the scraps, as shown in fig. 11, filter mesh holes 3a are uniformly formed in the lower portions of the front inclined plate 31 and the rear inclined plate 32. When the scraps slide down and accumulate along the front inclined plate 31 and the rear inclined plate 32, the scraps and the cooling liquid are filtered through the filtering hole net 3a at the position, the filtered cooling liquid is stored in the scraps collecting frame 2 below the front inclined plate 31 and the rear inclined plate 32, and a liquid outlet can be arranged on one side of the scraps collecting frame 2 to re-discharge the filtered cooling liquid into a cooling liquid system of the machine tool for recycling.

The filter mesh 3a is not provided on the upper sides of the front inclined plate 31 and the rear inclined plate 32, and functions as: on the upper side surfaces of the closed front inclined plate 31 and the rear inclined plate 32 without holes, the state that the cooling liquid and the scraps are mixed is still maintained, and under the action of the cooling liquid on the surface lubrication of the front inclined plate 31 and the rear inclined plate 32, the downward sliding accumulation action of the scraps on the surfaces of the front inclined plate 31 and the rear inclined plate 32 is easier to realize.

The principle of the application is as follows: when the scraps are collected through the scraps collecting frame 2, the scraps produced by processing fall to the joint position of the front inclined plate 31 and the rear inclined plate 32 from the scraps discharging port 1, then under the action of gravity of the inclined structures of the front inclined plate 31 and the rear inclined plate 32 and the surface lubrication action of mixed cooling liquid on the surfaces of the front inclined plate 31 and the rear inclined plate 32, the mixed cooling liquid slides down towards the bottoms and the width directions of the two ends of the scraps collecting frame 2 on the front inclined plate 31 and the rear inclined plate 32, a collecting process from the two sides of the scraps collecting frame 2 towards the middle position is formed, and the mixed cooling liquid is recycled after being filtered and discharged from the filtering mesh 3a, so that the problem of accumulation of the scraps is effectively solved, the operation frequency of frequent tiling the accumulated scraps by operators is reduced, and the time of real-time observation of workpiece processing is improved.

The foregoing has shown and described the basic principles, principal features and advantages of the application. The present application is subject to various changes and modifications without departing from the spirit and scope thereof, and such changes and modifications fall within the scope of the application as hereinafter claimed.

Claims (4)

1. A scrap collecting receptacle for guided collection of scrap of a machine tool, the machine tool comprising a chip port (1), the scrap collecting receptacle (2) being placed below the chip port (1), characterized in that: a guide mechanism for driving the scraps to be collected towards the far end of the inner bottom surface of the scraps collecting frame (2) is arranged in the scraps collecting frame;

The guiding mechanism comprises a front inclined plate (31) and a rear inclined plate (32) which are symmetrically arranged towards two sides in the sweeps collecting frame (2) and are connected.

2. The scrap collecting receptacle according to claim 1, wherein: the chip removal port (1) vertically corresponds to the surface of the rear inclined plate (32) and is close to the joint of the front inclined plate (31) and the rear inclined plate (32).

3. The scrap collecting receptacle according to claim 2, wherein: the front inclined plate (31) and the rear inclined plate (32) are both arranged to face the cambered surface structure of the width direction of the scrap collecting frame (2).

4. A scrap collecting receptacle according to claim 3, wherein: the lower parts of the front inclined plate (31) and the rear inclined plate (32) are uniformly provided with filter meshes (3 a).