CN221538487U - Reciprocating laser arc composite welder - Google Patents
Reciprocating laser arc composite welder Download PDFInfo
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- CN221538487U CN221538487U CN202323581722.4U CN202323581722U CN221538487U CN 221538487 U CN221538487 U CN 221538487U CN 202323581722 U CN202323581722 U CN 202323581722U CN 221538487 U CN221538487 U CN 221538487U
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- 239000002131 composite material Substances 0.000 title abstract description 9
- 238000003466 welding Methods 0.000 claims abstract description 66
- 230000005540 biological transmission Effects 0.000 claims description 16
- 230000003014 reinforcing effect Effects 0.000 claims description 11
- 238000000034 method Methods 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
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- 238000010438 heat treatment Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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Abstract
本实用新型公开了一种往复式激光电弧复合焊接器,具体涉及激光电弧焊接器技术领域,包括用于支撑的支撑框,所述支撑框上设置有往复式焊接组件,所述复式焊接组件包括设置在支撑框内用于支撑的工作台,所述工作台的一侧设置有安装在支撑框上用于支撑的横板。本实用新型能够实现对工作台的X、Y和Z等方向进行调节,提高装置在使用时的便捷性,现以激光焊接器为中心将电弧焊枪由其一侧移到激光焊接器的另一侧,保证复合热源先后顺序不变且电弧焊枪与激光焊接器的热源及堆焊墙体在同一直线上,实现墙体的往复式堆积从而进行墙体高度方向的补偿补偿,缓解墙体堆积过程中往一边塌陷造成的墙体倾斜的现象。
The utility model discloses a reciprocating laser arc composite welder, which specifically relates to the technical field of laser arc welders, including a support frame for support, a reciprocating welding assembly is arranged on the support frame, and the composite welding assembly includes a workbench arranged in the support frame for support, and a horizontal plate installed on the support frame for support is arranged on one side of the workbench. The utility model can adjust the X, Y and Z directions of the workbench to improve the convenience of the device when in use. Now, with the laser welder as the center, the arc welding gun is moved from one side to the other side of the laser welder to ensure that the sequence of the composite heat source remains unchanged and the arc welding gun and the heat source of the laser welder and the surfacing wall are in the same straight line, so as to realize the reciprocating stacking of the wall and compensate for the height direction of the wall, and alleviate the phenomenon of wall tilting caused by collapse to one side during the wall stacking process.
Description
技术领域Technical Field
本实用新型涉及激光电弧焊接器技术领域,更具体地说,本实用新型涉及一种往复式激光电弧复合焊接器。The utility model relates to the technical field of laser arc welders, and more specifically, to a reciprocating laser arc composite welder.
背景技术Background Art
激光电弧复合焊接器是一种结合了激光焊接和电弧焊接技术的焊接设备。它利用激光束和电弧作为热源,将两种热源同时应用在焊接过程中,以达到更高的焊接质量和效率;Laser arc hybrid welder is a welding device that combines laser welding and arc welding technology. It uses laser beam and arc as heat sources, and applies both heat sources simultaneously in the welding process to achieve higher welding quality and efficiency.
利用激光束进行初次预热,然后通过电弧进行最终加热和熔化,从而实现更好的焊接效果。激光预热可以减小焊缝的宽度和热影响区,提高焊接质量;电弧焊接可以提供足够的焊接能量,确保焊接接头的牢固性和密封性。The laser beam is used for initial preheating, and then the arc is used for final heating and melting, so as to achieve better welding effect. Laser preheating can reduce the width of the weld and the heat-affected zone, and improve the welding quality; arc welding can provide sufficient welding energy to ensure the firmness and sealing of the welded joint.
激光电弧复合焊接器在航空航天、汽车制造、电子设备制造等领域具有广泛的应用前景。它可以实现高效、高质量的焊接,提高生产效率和产品质量。Laser arc hybrid welder has broad application prospects in aerospace, automobile manufacturing, electronic equipment manufacturing and other fields. It can achieve efficient and high-quality welding and improve production efficiency and product quality.
其中,经检索发现,专利申请号为CN202021713026.8的实用新型专利公开了一种脉冲激光器与电弧焊接复合焊接设备,包括底座,底座顶端的两侧均设有与其相配合的支撑架,支撑架互相靠近的一侧设有与其相配合的配合板,配合板的一侧设有与其相配合的安装架,安装架侧壁的内部设有与其相配合的安装槽,安装架的内部设有与其相配合的焊接固定架,焊接固定架的底端设有与其相配合的焊接器,配合板远离安装架的一侧贯穿设有与支撑架相配合的旋转调节杆,底座的顶端设有与其相配合的加工台,加工台顶端的两侧均设有与其相配合的安装固定架;Among them, it was found through search that the utility model patent with patent application number CN202021713026.8 discloses a pulse laser and arc welding composite welding equipment, including a base, both sides of the top of the base are provided with supporting frames matching therewith, the side of the supporting frames close to each other is provided with a matching plate matching therewith, one side of the matching plate is provided with a mounting frame matching therewith, the inside of the side wall of the mounting frame is provided with a mounting groove matching therewith, the inside of the mounting frame is provided with a welding fixing frame matching therewith, the bottom end of the welding fixing frame is provided with a welder matching therewith, a rotating adjustment rod matching therewith the supporting frame is penetrated through the side of the matching plate away from the mounting frame, a processing table matching therewith is provided at the top of the base, and mounting fixing frames matching therewith are provided on both sides of the top of the processing table;
该结构在使用时,通过旋转调节杆来使配合板通过伸缩调节杆的轴线限制进行伸缩拉动调整,当拉伸距离脱离伸缩调节杆后,还能够通过旋转调节杆使配合板带动安装架进行旋转,从而调整便于焊接的角度,但是该结构在使用时过于复杂,无法保证复合热源先后顺序不变且焊枪与激光器热源及堆焊墙体在同一直线上,在使用时不够便捷。When this structure is in use, the adjusting rod is rotated to allow the matching plate to be telescopically pulled and adjusted through the axis limit of the telescopic adjusting rod. When the stretching distance is out of the telescopic adjusting rod, the matching plate can also drive the mounting frame to rotate by rotating the adjusting rod, thereby adjusting the angle for welding. However, this structure is too complicated to use, and it is impossible to ensure that the sequence of the composite heat source remains unchanged and that the welding gun, the laser heat source and the surfacing wall are in the same straight line. It is not convenient to use.
实用新型内容Utility Model Content
为了克服现有技术的上述缺陷,本实用新型提供一种往复式激光电弧复合焊接器,旨在解决上述背景技术中提出的问题。In order to overcome the above-mentioned defects of the prior art, the utility model provides a reciprocating laser arc hybrid welder, aiming to solve the problems raised in the above-mentioned background technology.
本实用新型是这样实现的,本实用新型提供如下技术方案:一种往复式激光电弧复合焊接器,包括用于支撑的支撑框,所述支撑框上设置有往复式焊接组件;The utility model is implemented in this way. The utility model provides the following technical solutions: a reciprocating laser arc hybrid welder, comprising a support frame for supporting, and a reciprocating welding assembly is arranged on the support frame;
所述复式焊接组件包括设置在支撑框内用于支撑的工作台,所述工作台的一侧设置有安装在支撑框上用于支撑的横板;The duplex welding assembly comprises a workbench arranged in a support frame for support, and a horizontal plate installed on the support frame for support is arranged on one side of the workbench;
所述横板上设置有用于激光焊接的激光焊接器,所述激光焊接器上设置有用于焊接的激光焊枪;The horizontal plate is provided with a laser welder for laser welding, and the laser welder is provided with a laser welding gun for welding;
所述激光焊接器的外侧设置有安装在横板上的滑轨,所述滑轨上设置有滑块;The outer side of the laser welder is provided with a slide rail installed on the horizontal plate, and the slide rail is provided with a slider;
所述滑块的外侧设置有用于支撑的连接板,所述连接板的一端设置有用于电弧焊接的电弧焊枪,所述连接板的底部设置有与连接板可拆卸连接的旋转座,所述旋转座的输出端延伸至电弧焊枪上并与电弧焊枪可拆卸连接;A connecting plate for support is arranged on the outer side of the sliding block, an arc welding gun for arc welding is arranged at one end of the connecting plate, a rotating seat detachably connected to the connecting plate is arranged at the bottom of the connecting plate, and an output end of the rotating seat extends to the arc welding gun and is detachably connected to the arc welding gun;
可以看出,上述技术方案中,通过滑块沿着滑轨的导向在滑轨上位移,对电弧焊枪的位置进行调节,实现以激光焊接器为中心将电弧焊枪由其一侧移到激光焊接器的另一侧,保证热源先后顺序不变且电弧焊枪与激光焊接器的热源及堆焊墙体在同一直线上,实现墙体的往复式堆积从而进行补偿,缓解墙体堆积过程中往一边塌陷造成的墙体倾斜的现象。It can be seen that in the above technical solution, the position of the arc welding gun is adjusted by displacing the slider on the slide rail along the guide of the slide rail, so as to realize moving the arc welding gun from one side of the laser welder to the other side of the laser welder with the laser welder as the center, thereby ensuring that the sequence of heat sources remains unchanged and that the heat sources of the arc welding gun and the laser welder and the surfacing wall are in the same straight line, thereby realizing reciprocating stacking of the wall for compensation and alleviating the phenomenon of wall tilting caused by collapse to one side during the wall stacking process.
可选的,在一种可能的实施方式中,所述工作台远离横板的一侧设置有支撑的加强板,所述加强板的两端均滑动连接有安装在支撑框上的第一丝杆传动模组,所述加强板面向工作台的一侧设置有第二丝杆传动模组,所述第二丝杆传动模组上设置有位置可调的第三丝杆传动模组,所述工作台安装在第三丝杆传动模组上并与第三丝杆传动模组滑动连接,所述滑轨的竖截面形状设置为球状,所述滑轨与横板可拆卸连接,所述滑块与滑轨滑动连接,所述横板与支撑框可拆卸连接,所述激光焊接器与横板可拆卸连接;Optionally, in a possible implementation, a supporting reinforcing plate is provided on a side of the workbench away from the cross plate, both ends of the reinforcing plate are slidably connected to a first screw transmission module installed on the support frame, a second screw transmission module is provided on the side of the reinforcing plate facing the workbench, a position-adjustable third screw transmission module is provided on the second screw transmission module, the workbench is installed on the third screw transmission module and is slidably connected to the third screw transmission module, the vertical cross-sectional shape of the slide rail is set to be spherical, the slide rail is detachably connected to the cross plate, the slider is slidably connected to the slide rail, the cross plate is detachably connected to the support frame, and the laser welder is detachably connected to the cross plate;
可以看出,上述技术方案中,物料放置在工作台上,通过第一丝杆传动模组驱动加强板最先在第一丝杆传动模组上平滑,通过第二丝杆传动模组驱动第三丝杆传动模组带动工作台在第二丝杆传动模组上平滑,通过第三丝杆传动模组驱动工作台在第三丝杆传动模组上平滑,能够实现对工作台的X、Y和Z等方向进行调节。It can be seen that in the above technical solution, the material is placed on the workbench, and the reinforcing plate is first smoothed on the first screw drive module by driving the first screw drive module, and the third screw drive module is driven by the second screw drive module to drive the workbench to be smooth on the second screw drive module, and the workbench is driven by the third screw drive module to be smooth on the third screw drive module, so that the X, Y and Z directions of the workbench can be adjusted.
本实用新型的技术效果和优点:Technical effects and advantages of the utility model:
通过设置复式焊接组件,与现有技术相比,整体设计简单,结构合理,通过各个结构的相应配合使用,能够实现对工作台的X、Y和Z等方向进行调节,提高装置在使用时的便捷性;By setting up a duplex welding assembly, compared with the prior art, the overall design is simple and the structure is reasonable. Through the corresponding coordination of various structures, the X, Y and Z directions of the workbench can be adjusted, thereby improving the convenience of the device when in use;
现以激光焊接器为中心将电弧焊枪由其一侧移到激光焊接器的另一侧,保证复合热源先后顺序不变且电弧焊枪与激光焊接器的热源及堆焊墙体在同一直线上,实现墙体的往复式堆积从而进行补偿,缓解墙体堆积过程中往一边塌陷造成的墙体倾斜的现象。Now, with the laser welder as the center, the arc welding gun is moved from one side to the other side of the laser welder to ensure that the sequence of the composite heat source remains unchanged and the heat sources of the arc welding gun and the laser welder and the surfacing wall are in the same straight line, so as to realize the reciprocating stacking of the wall and compensate for it, alleviating the phenomenon of wall tilt caused by collapse to one side during the wall stacking process.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本公开中的技术方案,下面将对本公开一些实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本公开的一些实施例的附图,对于本领域普通技术人员来讲,还可以根据这些附图获得其他的附图。此外,以下描述中的附图可以视作示意图,并非对本公开实施例所涉及的产品的实际尺寸、方法的实际流程、信号的实际时序等的限制。In order to more clearly illustrate the technical solutions in the present disclosure, the following briefly introduces the drawings required to be used in some embodiments of the present disclosure. Obviously, the drawings described below are only drawings of some embodiments of the present disclosure. For ordinary technicians in this field, other drawings can also be obtained based on these drawings. In addition, the drawings described below can be regarded as schematic diagrams, and are not limitations on the actual size of the product involved in the embodiments of the present disclosure, the actual process of the method, the actual timing of the signal, etc.
图1为本实用新型整体结构主视图。Fig. 1 is a front view of the overall structure of the utility model.
图2为本实用新型横板上各个结构的主视图。FIG. 2 is a front view of each structure on the transverse plate of the present invention.
图3为本实用新型横板、激光焊接器和激光焊枪的主视图。FIG3 is a front view of the horizontal plate, the laser welder and the laser welding gun of the utility model.
图4为本实用新型滑轨和滑块的主视图。FIG. 4 is a front view of the slide rail and the slider of the utility model.
附图标记为:1、支撑框;2、工作台;3、横板;4、激光焊接器;5、激光焊枪;6、滑轨;7、滑块;8、连接板;9、旋转座;10、电弧焊枪;11、加强板;12、第一丝杆传动模组;13、第二丝杆传动模组;14、第三丝杆传动模组。The accompanying drawings are marked as follows: 1. support frame; 2. workbench; 3. cross plate; 4. laser welder; 5. laser welding gun; 6. slide rail; 7. slider; 8. connecting plate; 9. rotating seat; 10. arc welding gun; 11. reinforcement plate; 12. first screw transmission module; 13. second screw transmission module; 14. third screw transmission module.
实施方式Implementation
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
如附图1-4所示的一种往复式激光电弧复合焊接器,通过支撑框1上设置的复式焊接组件,通过滑块7沿着滑轨6的导向在滑轨6上位移,对电弧焊枪10的位置进行调节,实现以激光焊接器4为中心将电弧焊枪10由其一侧移到激光焊接器4的另一侧,保证热源先后顺序不变且电弧焊枪10与激光焊接器4的热源及堆焊墙体在同一直线上,实现墙体的往复式堆积从而进行补偿,缓解墙体堆积过程中往一边塌陷造成的墙体倾斜的现象,且组件的具体结构设置如下;As shown in Figures 1-4, a reciprocating laser arc hybrid welder is provided with a composite welding assembly on a support frame 1, and a slider 7 is displaced on a slide rail 6 along the guide of a slide rail 6 to adjust the position of an arc welding gun 10, so as to realize moving the arc welding gun 10 from one side of the laser welder 4 to the other side of the laser welder 4 with the laser welder 4 as the center, ensuring that the sequence of heat sources remains unchanged and that the arc welding gun 10 and the heat sources of the laser welder 4 and the surfacing wall are in the same straight line, so as to realize reciprocating accumulating of the wall and thereby compensate, and alleviate the phenomenon of wall tilting caused by the wall collapsing to one side during accumulating, and the specific structural arrangement of the assembly is as follows;
复式焊接组件包括设置在支撑框1内用于支撑的工作台2,工作台2的一侧设置有安装在支撑框1上用于支撑的横板3;The duplex welding assembly comprises a workbench 2 arranged in a support frame 1 for support, and a horizontal plate 3 installed on the support frame 1 for support is arranged on one side of the workbench 2;
横板3上设置有用于激光焊接的激光焊接器4,激光焊接器4上设置有用于焊接的激光焊枪5;A laser welder 4 for laser welding is arranged on the horizontal plate 3, and a laser welding gun 5 for welding is arranged on the laser welder 4;
激光焊接器4的外侧设置有安装在横板3上的滑轨6,滑轨6上设置有滑块7;The outer side of the laser welder 4 is provided with a slide rail 6 mounted on the horizontal plate 3, and a slider 7 is provided on the slide rail 6;
滑块7的外侧设置有用于支撑的连接板8,连接板8的一端设置有用于电弧焊接的电弧焊枪10,连接板8的底部设置有与连接板8可拆卸连接的旋转座9,旋转座9的输出端延伸至电弧焊枪10上并与电弧焊枪10可拆卸连接;A connecting plate 8 for support is arranged on the outer side of the slide block 7, an arc welding gun 10 for arc welding is arranged at one end of the connecting plate 8, a rotating seat 9 detachably connected to the connecting plate 8 is arranged at the bottom of the connecting plate 8, and an output end of the rotating seat 9 extends to the arc welding gun 10 and is detachably connected to the arc welding gun 10;
工作台2远离横板3的一侧设置有支撑的加强板11,加强板11的两端均滑动连接有安装在支撑框1上的第一丝杆传动模组12,加强板11面向工作台2的一侧设置有第二丝杆传动模组13,第二丝杆传动模组13上设置有位置可调的第三丝杆传动模组14,工作台2安装在第三丝杆传动模组14上并与第三丝杆传动模组14滑动连接,滑轨6的竖截面形状设置为球状,滑轨6与横板3可拆卸连接,滑块7与滑轨6滑动连接,横板3与支撑框1可拆卸连接,激光焊接器4与横板3可拆卸连接。A supporting reinforcing plate 11 is provided on the side of the workbench 2 away from the cross plate 3, and both ends of the reinforcing plate 11 are slidably connected with a first screw transmission module 12 installed on the support frame 1, and a second screw transmission module 13 is provided on the side of the reinforcing plate 11 facing the workbench 2, and a third screw transmission module 14 with adjustable position is provided on the second screw transmission module 13, the workbench 2 is installed on the third screw transmission module 14 and is slidably connected to the third screw transmission module 14, the vertical cross-sectional shape of the slide rail 6 is set to be spherical, the slide rail 6 is detachably connected to the cross plate 3, the slider 7 is slidably connected to the slide rail 6, the cross plate 3 is detachably connected to the support frame 1, and the laser welder 4 is detachably connected to the cross plate 3.
根据上述结构在使用时,在使用时,工作人员将装置安装在指定的位置处,在对物料进行焊接时,物料放置在工作台2上,通过第一丝杆传动模组12驱动加强板11最先在第一丝杆传动模组12上平滑,通过第二丝杆传动模组13驱动第三丝杆传动模组14带动工作台2在第二丝杆传动模组13上平滑,通过第三丝杆传动模组14驱动工作台2在第三丝杆传动模组14上平滑,能够实现对工作台2的X、Y和Z等方向进行调节;According to the above structure, when in use, the staff installs the device at a designated position, and when welding the material, the material is placed on the workbench 2, and the reinforcing plate 11 is firstly smoothed on the first screw drive module 12 by driving the first screw drive module 12, and the third screw drive module 14 is driven by the second screw drive module 13 to drive the workbench 2 to be smoothed on the second screw drive module 13, and the workbench 2 is driven by the third screw drive module 14 to be smoothed on the third screw drive module 14, so that the X, Y and Z directions of the workbench 2 can be adjusted;
同时通过滑块7沿着滑轨6的导向在滑轨6上位移,对电弧焊枪10的位置进行调节,实现以激光焊接器4为中心将电弧焊枪10由其一侧移到激光焊接器4的另一侧,保证热源先后顺序不变且电弧焊枪10与激光焊接器4的热源及堆焊墙体在同一直线上,实现墙体的往复式堆积从而进行补偿,缓解墙体堆积过程中往一边塌陷造成的墙体倾斜的现象。At the same time, the slider 7 is displaced on the slide rail 6 along the guide of the slide rail 6 to adjust the position of the arc welding gun 10, so that the arc welding gun 10 is moved from one side of the laser welder 4 to the other side of the laser welder 4 with the laser welder 4 as the center, ensuring that the sequence of heat sources remains unchanged and the arc welding gun 10 and the heat source of the laser welder 4 and the surfacing wall are in the same straight line, realizing reciprocating stacking of the wall to compensate and alleviate the phenomenon of wall tilting caused by collapse to one side during the wall stacking process.
区别于现有技术的情况,本申请公开了一种往复式激光电弧复合焊接器,通过滑块7沿着滑轨6的导向在滑轨6上位移,对电弧焊枪10的位置进行调节,实现以激光焊接器4为中心将电弧焊枪10由其一侧移到激光焊接器4的另一侧,保证热源先后顺序不变且电弧焊枪10与激光焊接器4的热源及堆焊墙体在同一直线上,实现墙体的往复式堆积从而进行补偿,缓解墙体堆积过程中往一边塌陷造成的墙体倾斜的现象。Different from the prior art, the present application discloses a reciprocating laser arc hybrid welder, in which the slider 7 is displaced on the slide rail 6 along the guide of the slide rail 6 to adjust the position of the arc welding gun 10, so as to move the arc welding gun 10 from one side of the laser welder 4 to the other side of the laser welder 4 with the laser welder 4 as the center, thereby ensuring that the sequence of heat sources remains unchanged and that the arc welding gun 10 and the heat source of the laser welder 4 and the surfacing wall are in the same straight line, thereby realizing reciprocating stacking of the wall for compensation and alleviating the phenomenon of wall tilting caused by collapse to one side during the wall stacking process.
以上仅为本实用新型的优选实施例而已,并不用于限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
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