CN221530191U - Battery cell - Google Patents
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- CN221530191U CN221530191U CN202322903731.4U CN202322903731U CN221530191U CN 221530191 U CN221530191 U CN 221530191U CN 202322903731 U CN202322903731 U CN 202322903731U CN 221530191 U CN221530191 U CN 221530191U
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Abstract
Description
技术领域Technical Field
本实用新型涉及电池领域,具体涉及电池。The utility model relates to the field of batteries, in particular to batteries.
背景技术Background Art
电池作为提供电能的装置之一,在不断的发展。为了增加电池的容量,电池壳体内通常容纳有多个电芯(一般为两个以上)。其中,电芯可以通过卷芯卷绕或者叠片形成。多个电芯放入壳体之前需将电芯的极耳焊接在一起,然后将焊在一起的极耳与转接片焊接固定,再将转接片与盖板上的极柱进行焊接,最后将电芯放入至壳体内并将盖板与壳体进行焊接,从而形成成品电池。因此,电芯入壳前需要进行多次焊接,焊接产生的焊渣容易进入电芯内部,造成电芯短路不良,产生安全隐患。As one of the devices for providing electrical energy, the battery is constantly developing. In order to increase the capacity of the battery, a plurality of battery cells (generally more than two) are usually contained in the battery casing. Among them, the battery cell can be formed by winding a core or stacking. Before placing multiple battery cells into the casing, the tabs of the battery cells need to be welded together, and then the welded tabs and the adapter are welded and fixed, and then the adapter is welded to the poles on the cover plate, and finally the battery cell is placed into the casing and the cover plate is welded to the casing to form a finished battery. Therefore, multiple welding is required before the battery cell is placed into the casing, and the welding slag produced by welding can easily enter the interior of the battery cell, causing the battery cell to short-circuit poorly and create safety hazards.
实用新型内容Utility Model Content
有鉴于此,本实用新型提供了一种电池,以解决现有技术中的电芯入壳前需要进行多次焊接,焊接产生的焊渣容易进入电芯内部,造成电芯短路不良,产生安全隐患的问题。In view of this, the utility model provides a battery to solve the problem in the prior art that multiple welding is required before the battery cell is put into the shell, and the welding slag generated by the welding easily enters the interior of the battery cell, causing the battery cell to short-circuit and create a safety hazard.
本实用新型提供了一种电池,包括:外壳,具有容纳空间;电芯,对应所述容纳空间设置,所述电芯包括多层极耳;极柱组件,设置于所述外壳上,所述极柱组件包括极柱本体,所述极柱本体与多层所述极耳铆接固定或者是冲压连接。The utility model provides a battery, comprising: a shell with a containing space; a battery core, arranged corresponding to the containing space, the battery core comprising multiple layers of pole ears; a pole assembly, arranged on the shell, the pole assembly comprising a pole body, the pole body and the multiple layers of the pole ears are riveted and fixed or stamped.
有益效果:将多层极耳与极柱本体进行铆接固定或者是冲压连接,无需将多层极耳进行预先焊接,并且无需将焊接后的极耳与转接片进行焊接,并通过转接片与极柱本体进行焊接,简化了多层极耳与极柱本体的连接步骤,节省了极耳单独预焊设备、极耳与转接片焊接设备,降低了设备成本,简化了生产工艺,并且省去了转接片,简化了电池的整体结构,多层极耳与极柱本体之间无需采用焊接方式进行连接,避免产生焊渣,保证电芯内部的洁净度,避免产生安全隐患。Beneficial effects: The multi-layer pole ear is fixed to the pole body by riveting or stamping, and there is no need to pre-weld the multi-layer pole ear, and there is no need to weld the welded pole ear to the adapter plate, and the pole body is welded through the adapter plate, which simplifies the connection steps between the multi-layer pole ear and the pole body, saves the separate pre-welding equipment for the pole ear and the welding equipment for the pole ear and the adapter plate, reduces the equipment cost, simplifies the production process, and eliminates the adapter plate, simplifies the overall structure of the battery, and there is no need to use welding to connect the multi-layer pole ear and the pole body, so as to avoid the generation of welding slag, ensure the cleanliness of the battery cell, and avoid safety hazards.
在一种可选的实施方式中,所述电池还包括保护片,所述保护片设置于多层所述极耳背离所述极柱本体的一面,所述保护片连同多层所述极耳与所述极柱本体铆接固定或者是冲压连接。In an optional embodiment, the battery further comprises a protective sheet, which is arranged on a side of the multi-layered pole tabs away from the pole body, and the protective sheet together with the multi-layered pole tabs are riveted or stamped to the pole body.
有益效果:利用保护片在多层极耳背离极柱本体的一面对极耳进行保护,避免在铆接过程或者是冲压过程中作用力直接施加于极耳上,避免极耳发生损伤。Beneficial effect: The protective sheet is used to protect the multi-layer tab on the side away from the pole body, so as to avoid the force being directly applied to the tab during the riveting process or the stamping process, thereby avoiding damage to the tab.
在一种可选的实施方式中,所述电池还包括铆接件,所述铆接件的一端与所述极柱本体连接,所述铆接件的另一端固定于所述保护片背离所述极耳的一面。In an optional embodiment, the battery further comprises a rivet, one end of which is connected to the pole body, and the other end of which is fixed to a side of the protective sheet away from the pole ear.
有益效果:利用铆接件将极柱本体、多层极耳以及保护片进行连接固定,连接方式简单可靠,并且减小极柱本体、多层极耳以及保护片在连接过程中产生的变形,保证电池的完整性。Beneficial effect: The pole body, the multi-layer pole ear and the protective sheet are connected and fixed by using rivets. The connection method is simple and reliable, and the deformation of the pole body, the multi-layer pole ear and the protective sheet during the connection process is reduced, thereby ensuring the integrity of the battery.
在一种可选的实施方式中,所述铆接件包括连接段和承托段,所述连接段与所述承托段连接,所述连接段与所述承托段呈夹角设置以使所述铆接件形成折弯结构,所述连接段与所述极柱本体连接,多层所述极耳和所述保护片位于所述极柱本体和所述承托段之间。In an optional embodiment, the rivet includes a connecting section and a supporting section, the connecting section is connected to the supporting section, the connecting section and the supporting section are arranged at an angle so that the rivet forms a bending structure, the connecting section is connected to the pole body, and the multiple layers of the pole ears and the protective sheet are located between the pole body and the supporting section.
在一种可选的实施方式中,所述铆接件包括铆入端、插接柱和固定端,所述插接柱连接于所述铆入端和所述固定端之间,所述铆入端铆入所述极柱本体内,所述插接柱贯穿所述保护片并与多层所述极耳相对应,所述固定端固定于所述保护片背离所述极耳的一面。In an optional embodiment, the rivet includes a riveted end, an insert post and a fixed end, the insert post is connected between the riveted end and the fixed end, the riveted end is riveted into the pole body, the insert post passes through the protective sheet and corresponds to the multiple layers of the pole ear, and the fixed end is fixed to a side of the protective sheet away from the pole ear.
在一种可选的实施方式中,所述极柱本体、多层所述极耳和所述保护片同时冲压形成冲压变形区,所述极柱本体、多层所述极耳和所述保护片在所述冲压变形区连接设置。In an optional embodiment, the pole body, the multiple layers of the pole tabs and the protection sheet are stamped simultaneously to form a stamping deformation zone, and the pole body, the multiple layers of the pole tabs and the protection sheet are connected and arranged in the stamping deformation zone.
有益效果:通过对极柱本体、多层极耳以及保护片同时进行冲压,从而形成冲压变形区,使极柱本体、多层极耳以及保护片在冲压变形区处进行连接,连接方式简单,便于加工。Beneficial effect: By stamping the pole body, the multi-layer pole ear and the protection sheet at the same time, a stamping deformation zone is formed, so that the pole body, the multi-layer pole ear and the protection sheet are connected at the stamping deformation zone, and the connection method is simple and easy to process.
在一种可选的实施方式中,所述外壳开设有注液孔,所述注液孔与所述容纳空间相连通;和/或,所述极柱本体开设有注液孔,所述保护片开设有连通孔,所述注液孔通过所述连通孔与所述容纳空间相连通。In an optional embodiment, the shell is provided with a liquid injection hole, which is connected to the accommodating space; and/or the pole body is provided with a liquid injection hole, the protective sheet is provided with a connecting hole, and the liquid injection hole is connected to the accommodating space through the connecting hole.
在一种可选的实施方式中,所述外壳包括壳体和盖板,所述壳体具有开口,所述盖板对应所述开口设置,所述壳体和所述盖板围合形成所述容纳空间,所述极柱组件对应所述壳体和/或所述盖板设置。In an optional embodiment, the housing includes a shell and a cover plate, the shell has an opening, the cover plate is arranged corresponding to the opening, the shell and the cover plate enclose the accommodating space, and the pole assembly is arranged corresponding to the shell and/or the cover plate.
在一种可选的实施方式中,所述盖板和所述壳体焊接设置,所述极柱组件和所述盖板焊接设置,所述盖板和所述壳体的焊接位置与所述极柱组件和所述盖板的焊接位置同侧设置。In an optional embodiment, the cover plate and the shell are welded, the pole assembly and the cover plate are welded, and the welding position of the cover plate and the shell is arranged on the same side as the welding position of the pole assembly and the cover plate.
有益效果:两道焊接位置同侧设置,可以采用一台焊接设备先后进行,减少焊接设备,降低生产成本,并且方便焊接,提高生产效率。Beneficial effects: The two welding positions are set on the same side, and can be carried out successively with one welding device, which reduces welding equipment, reduces production costs, facilitates welding, and improves production efficiency.
在一种可选的实施方式中,所述极耳包括正极耳和负极耳,所述极柱本体包括第一极柱和第二极柱,所述正极耳与所述第一极柱连接,所述负极耳与所述第二极柱连接。In an optional embodiment, the electrode tab includes a positive electrode tab and a negative electrode tab, the electrode body includes a first electrode tab and a second electrode tab, the positive electrode tab is connected to the first electrode tab, and the negative electrode tab is connected to the second electrode tab.
在一种可选的实施方式中,所述电芯沿厚度方向并排设置有若干个,各所述电芯的相同极性的极耳对应设置,所述第一极柱和所述第二极柱均对应若干个所述电芯沿厚度方向的中间位置设置,各所述电芯的所述正极耳均与所述第一极柱连接,各所述电芯的所述负极耳均与所述第二极柱连接,各所述电芯的所述正极耳均对应所述电芯靠近所述第一极柱的一侧设置,各所述电芯的所述负极耳均对应所述电芯靠近所述第二极柱的一侧设置。In an optional embodiment, several battery cells are arranged side by side along the thickness direction, and the pole ears of the same polarity of each battery cell are arranged correspondingly, the first pole and the second pole are arranged corresponding to the middle positions of several battery cells along the thickness direction, the positive pole ear of each battery cell is connected to the first pole, and the negative pole ear of each battery cell is connected to the second pole, the positive pole ear of each battery cell is arranged corresponding to the side of the battery cell close to the first pole, and the negative pole ear of each battery cell is arranged corresponding to the side of the battery cell close to the second pole.
有益效果:在若干个电芯的极耳与同一极柱进行焊接时,使极耳向沿厚度方向的中间位置进行延伸,缩短极耳长度,减少物料浪费,降低生产成本。Beneficial effect: When the tabs of several battery cells are welded to the same pole, the tabs are extended to the middle position along the thickness direction, shortening the tab length, reducing material waste and reducing production costs.
在一种可选的实施方式中,所述极柱组件还包括绝缘件,所述绝缘件位于所述外壳和所述极柱本体之间。In an optional embodiment, the pole assembly further includes an insulating member, wherein the insulating member is located between the housing and the pole body.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本实用新型具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本实用新型的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
图1为本实用新型实施例的电池在厚度方向的内部结构示意图(图13中A-A的剖视结构示意图);FIG1 is a schematic diagram of the internal structure of a battery in the thickness direction of an embodiment of the utility model (a schematic diagram of the cross-sectional structure along line A-A in FIG13 );
图2为本实用新型实施例的电芯与极柱本体的连接结构示意图;FIG2 is a schematic diagram of the connection structure between the battery cell and the pole body according to an embodiment of the utility model;
图3为本实用新型实施例的极柱本体、多层极耳和保护片通过铆接件连接的第一种实施方式铆接前的结构示意图;3 is a schematic structural diagram of a first embodiment of the present invention in which a pole body, a multi-layer pole tab and a protective sheet are connected by a rivet before riveting;
图4为图3所示的极柱本体、多层极耳和保护片通过铆接件铆接后的结构示意图;FIG4 is a schematic diagram of the structure of the pole body, the multi-layer pole lug and the protection sheet shown in FIG3 after being riveted together by a riveting member;
图5为本实用新型实施例的极柱本体、多层极耳和保护片通过铆接件连接的第二种实施方式铆接前的结构示意图;FIG5 is a schematic structural diagram of a second embodiment of the present invention in which a pole body, a multi-layer pole tab and a protective sheet are connected by a rivet before riveting;
图6为图5所示的极柱本体、多层极耳和保护片通过铆接件铆接后的结构示意图;FIG6 is a schematic diagram of the structure of the pole body, the multi-layer pole lug and the protection sheet shown in FIG5 after being riveted together by a riveting member;
图7为本实用新型实施例的极柱本体、多层极耳和保护片通过冲压连接的冲压前的结构示意图;FIG7 is a schematic structural diagram of a pole body, a multi-layer pole ear and a protection sheet before being connected by stamping according to an embodiment of the utility model;
图8为图7所示的极柱本体、多层极耳和保护片冲压连接后的结构示意图;FIG8 is a schematic diagram of the structure of the pole body, the multi-layer pole ear and the protection sheet shown in FIG7 after being connected by punching;
图9为图5中极柱本体开设有注液孔、保护片开设有连通孔的结构示意图;FIG9 is a schematic diagram of the structure in which the pole body in FIG5 is provided with a liquid injection hole and the protective sheet is provided with a connecting hole;
图10为图6中极柱本体开设有注液孔、保护片开设有连通孔的结构示意图;FIG10 is a schematic diagram of the structure in which the pole body in FIG6 is provided with a liquid injection hole and the protective sheet is provided with a connecting hole;
图11为图7中极柱本体开设有注液孔、保护片开设有连通孔的结构示意图;FIG11 is a schematic diagram of the structure in which the pole body in FIG7 is provided with a liquid injection hole and the protective sheet is provided with a connecting hole;
图12为图8中极柱本体开设有注液孔、保护片开设有连通孔的结构示意图;FIG12 is a schematic diagram of the structure in which the pole body in FIG8 is provided with a liquid injection hole and the protective sheet is provided with a connecting hole;
图13为本实用新型实施例的电池当注液孔开设于第一极柱上时的俯视结构示意图;13 is a schematic diagram of a top view of the structure of a battery according to an embodiment of the utility model when the liquid injection hole is opened on the first pole;
图14为本实用新型实施例的电池当注液孔开设于盖板上时的俯视结构示意图;FIG14 is a schematic diagram of a top view of the structure of a battery according to an embodiment of the utility model when the liquid injection hole is provided on the cover plate;
图15为本实用新型实施例的电池当盖板呈异形结构时在厚度方向的内部结构示意图;FIG15 is a schematic diagram of the internal structure of a battery in the thickness direction when the cover plate is in a special-shaped structure according to an embodiment of the utility model;
图16为本实用新型实施例的极柱本体、多层极耳和保护片通过铆接件连接的第三种实施方式铆接后的结构示意图;FIG16 is a schematic structural diagram of a third embodiment of the present invention in which a pole body, a multi-layer pole tab and a protection sheet are connected by a rivet after riveting;
图17为图16的若干个铆接件与保护片的连接结构示意图。FIG. 17 is a schematic diagram of the connection structure of several riveted parts and the protective sheet in FIG. 16 .
附图标记说明:Description of reference numerals:
1、外壳;101、壳体;102、盖板;2、电芯;201、极耳;3、极柱组件;301、极柱本体;3011、第一极柱;3012、第二极柱;3013、铆入孔;302、基台;303、凸台;304、延伸台;4、保护片;401、连通孔;5、铆接件;501、连接段;502、承托段;503、铆入端;504、插接柱;505、固定端;6、冲压变形区;7、注液孔。1. Shell; 101. Shell; 102. Cover plate; 2. Battery cell; 201. Pole ear; 3. Pole assembly; 301. Pole body; 3011. First pole; 3012. Second pole; 3013. Rivet hole; 302. Base; 303. Boss; 304. Extension platform; 4. Protective sheet; 401. Connecting hole; 5. Riveted piece; 501. Connecting section; 502. Supporting section; 503. Riveted end; 504. Plug-in column; 505. Fixed end; 6. Stamping deformation zone; 7. Injection hole.
具体实施方式DETAILED DESCRIPTION
为使本实用新型实施例的目的、技术方案和优点更加清楚,下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the utility model.
下面结合图1至图15,描述本实用新型的实施例。The following describes an embodiment of the utility model in conjunction with Figures 1 to 15.
根据本实用新型的实施例,提供了一种电池,包括:外壳1、电芯2和极柱组件3。外壳1具有容纳空间,电芯2对应容纳空间设置。电芯2包括多层极耳201,极柱组件3设置于外壳1上,极柱组件3包括极柱本体301,极柱本体301与多层极耳201铆接固定或者是冲压连接。According to an embodiment of the utility model, a battery is provided, comprising: a housing 1, a battery cell 2 and a pole assembly 3. The housing 1 has a storage space, and the battery cell 2 is arranged corresponding to the storage space. The battery cell 2 includes a multi-layer pole lug 201, and the pole assembly 3 is arranged on the housing 1. The pole assembly 3 includes a pole body 301, and the pole body 301 is fixed to the multi-layer pole lug 201 by riveting or stamping.
将多层极耳201与极柱本体301进行铆接固定或者是冲压连接,无需将多层极耳201进行预先焊接,并且无需将焊接后的极耳201与转接片进行焊接,并通过转接片与极柱本体301进行焊接,简化了多层极耳201与极柱本体301的连接步骤,节省了极耳单独预焊设备、极耳与转接片焊接设备,降低了设备成本,简化了生产工艺,并且省去了转接片,简化了电池的整体结构,多层极耳201与极柱本体301之间无需采用焊接方式进行连接,避免产生焊渣,保证电芯2内部的洁净度,避免产生安全隐患。The multi-layer pole ear 201 is fixed to the pole body 301 by riveting or stamping. There is no need to pre-weld the multi-layer pole ear 201, and there is no need to weld the welded pole ear 201 to the adapter plate. The pole body 301 is welded through the adapter plate, which simplifies the connection steps between the multi-layer pole ear 201 and the pole body 301, saves separate pole ear pre-welding equipment and pole ear and adapter plate welding equipment, reduces equipment costs, simplifies the production process, eliminates the adapter plate, simplifies the overall structure of the battery, and does not need to be connected by welding between the multi-layer pole ear 201 and the pole body 301, thereby avoiding the generation of welding slag, ensuring the cleanliness of the inside of the battery cell 2, and avoiding safety hazards.
值得说明的是,在相关技术中,通常采用转接片将极耳201与极柱本体301进行过渡连接,具体的,卷绕或者叠片形成的电芯2具有多层极耳201,多层极耳201为分层设置,也即,每层极耳201为独立状态,相邻极耳201之间没有连接。因此,在相关技术中,需要先将多层极耳201进行预焊,使多层极耳201连接为一体,然后,将连为一体的极耳201与转接片的一侧进行焊接,之后,将转接片的另一侧与极柱本体301进行焊接。因此,在极耳201与极柱本体301连接过程中,至少需要进行三道焊接工序,导致极耳201与极柱本体301的连接工序复杂,加工效率低。并且,在焊接过程中会产生焊渣,若是焊渣进入电芯2内部,会产生安全隐患。因此,为了防止焊渣进入电芯2内部,需要采取额外的防护措施,例如在超声波焊或激光焊接过程中进行除尘、增加防护板、焊印处贴胶、焊印点胶固化等,进一步导致加工工序繁杂。It is worth noting that, in the related art, a transfer sheet is usually used to transitionally connect the pole ear 201 with the pole body 301. Specifically, the battery cell 2 formed by winding or lamination has multiple layers of pole ears 201, and the multiple layers of pole ears 201 are arranged in layers, that is, each layer of pole ears 201 is in an independent state, and there is no connection between adjacent pole ears 201. Therefore, in the related art, it is necessary to pre-weld the multiple layers of pole ears 201 first, so that the multiple layers of pole ears 201 are connected as one, and then the pole ears 201 connected as one are welded to one side of the transfer sheet, and then the other side of the transfer sheet is welded to the pole body 301. Therefore, in the process of connecting the pole ear 201 with the pole body 301, at least three welding processes are required, resulting in a complex connection process between the pole ear 201 and the pole body 301 and low processing efficiency. In addition, welding slag will be generated during the welding process. If the welding slag enters the interior of the battery cell 2, it will cause safety hazards. Therefore, in order to prevent welding slag from entering the interior of the battery cell 2, additional protective measures need to be taken, such as dust removal during ultrasonic welding or laser welding, adding protective plates, sticking glue on weld marks, and curing weld marks, which further complicates the processing procedures.
在本实施例中,通过机械连接工艺(铆接或冲压连接)将多层极耳201直接与极柱本体301进行连接,代替了焊接工艺,避免产生焊渣,因此也无需采取额外的防护措施,使生产工艺得到简化,从而使生产效率大幅度提升。In this embodiment, the multilayer pole ear 201 is directly connected to the pole body 301 by a mechanical connection process (riveting or stamping connection), replacing the welding process to avoid the generation of welding slag. Therefore, there is no need to take additional protective measures, so that the production process is simplified, thereby greatly improving production efficiency.
在一个实施例中,如图1至图12所示,电池还包括保护片4,保护片4设置于多层极耳201背离极柱本体301的一面,保护片4连同多层极耳201与极柱本体301铆接固定或者是冲压连接。利用保护片4在多层极耳201背离极柱本体301的一面对极耳201进行保护,避免在铆接过程或者是冲压过程中作用力直接施加于极耳201上,避免极耳201发生损伤。In one embodiment, as shown in FIGS. 1 to 12 , the battery further includes a protective sheet 4, which is disposed on a side of the multi-layered pole tab 201 away from the pole body 301, and the protective sheet 4, together with the multi-layered pole tab 201, is riveted or stamped to the pole body 301. The protective sheet 4 is used to protect the pole tab 201 on the side of the multi-layered pole tab 201 away from the pole body 301, so as to prevent the force from being directly applied to the pole tab 201 during the riveting process or the stamping process, and to prevent the pole tab 201 from being damaged.
在一个实施例中,如图3至图6所示,电池还包括铆接件5,铆接件5的一端极柱本体301连接,铆接件5的另一端固定于保护片4背离极耳201的一面。利用铆接件5将极柱本体301、多层极耳201以及保护片4进行连接固定,连接方式简单可靠,并且减小极柱本体301、多层极耳201以及保护片4在连接过程中产生的变形,保证电池的完整性。In one embodiment, as shown in FIGS. 3 to 6 , the battery further includes a rivet 5, one end of the rivet 5 is connected to the pole body 301, and the other end of the rivet 5 is fixed to the side of the protective sheet 4 away from the pole lug 201. The pole body 301, the multi-layer pole lug 201 and the protective sheet 4 are connected and fixed by the rivet 5, and the connection method is simple and reliable, and the deformation of the pole body 301, the multi-layer pole lug 201 and the protective sheet 4 during the connection process is reduced, thereby ensuring the integrity of the battery.
值得说明的是,请参阅图1至图6,极柱本体301、多层极耳201以及保护片4沿电池的高度方向层叠设置,通过设置铆接件5,将极柱本体301、多层极耳201以及保护片4在高度方向上进行固定。It is worth noting that, referring to Figures 1 to 6, the pole body 301, the multi-layer pole tab 201 and the protection sheet 4 are stacked along the height direction of the battery, and the pole body 301, the multi-layer pole tab 201 and the protection sheet 4 are fixed in the height direction by setting the rivet 5.
在一个实施例中,如图1、图2、图5和图6所示,铆接件5包括铆入端503、插接柱504和固定端505,插接柱504连接于铆入端503和固定端505之间,铆入端503铆入极柱本体301内,插接柱504贯穿多层极耳201和保护片4,固定端505固定于保护片4背离极耳201的一面。In one embodiment, as shown in Figures 1, 2, 5 and 6, the rivet 5 includes a riveted end 503, a plug-in post 504 and a fixed end 505, the plug-in post 504 is connected between the riveted end 503 and the fixed end 505, the riveted end 503 is riveted into the pole body 301, the plug-in post 504 penetrates the multi-layer pole ear 201 and the protective sheet 4, and the fixed end 505 is fixed to the side of the protective sheet 4 away from the pole ear 201.
需要说明的是,请参阅图5和图6,在铆接前,将多层极耳201与保护片4层叠设置于极柱本体301的下侧,采用外力压入铆接件5,使铆接件5的上端铆入极柱本体301内部形成铆入端503,铆接件5的下端按压变形形成固定端505,对保护片4进行固定。It should be noted that, referring to Figures 5 and 6, before riveting, the multi-layer pole ear 201 and the protective sheet 4 are stacked on the lower side of the pole body 301, and the rivet 5 is pressed in by external force so that the upper end of the rivet 5 is riveted into the interior of the pole body 301 to form a riveted end 503, and the lower end of the rivet 5 is pressed and deformed to form a fixed end 505 to fix the protective sheet 4.
作为可替代的实施方式,如图16所示,电芯2沿厚度方向并排设置有两个,两个电芯2对应的两个极耳201与同一极柱本体301进行连接,两个极耳201相对间隔设置,极柱本体301开设有铆入孔3013,插接柱504贯穿保护片4并由两个极耳201之间插入铆入孔3013内,在外力作用下,使插接柱504插入铆入孔3013内的一端产生变形从而形成铆入端503。具体的,铆接件5可以为压铆螺柱,压铆螺柱中心开设有螺纹孔,使用压铆工装与螺纹孔螺纹连接,在压铆工装的作用下使压铆螺柱插入铆入孔3013的一端发生变形实现铆接。需要进一步说明的是,如图17所示,沿极耳201的宽度方向间隔设置有若干个铆接件5。As an alternative embodiment, as shown in FIG. 16 , two battery cells 2 are arranged side by side in the thickness direction, and the two pole tabs 201 corresponding to the two battery cells 2 are connected to the same pole body 301. The two pole tabs 201 are arranged at a relative interval, and the pole body 301 is provided with a rivet hole 3013. The plug-in column 504 penetrates the protective sheet 4 and is inserted into the rivet hole 3013 between the two pole tabs 201. Under the action of external force, the end of the plug-in column 504 inserted into the rivet hole 3013 is deformed to form a riveted end 503. Specifically, the rivet member 5 can be a pressure riveted stud, and a threaded hole is opened in the center of the pressure riveted stud. The pressure riveting tool is used to thread the threaded hole. Under the action of the pressure riveting tool, the end of the pressure riveted stud inserted into the rivet hole 3013 is deformed to achieve riveting. It should be further explained that, as shown in FIG. 17 , a plurality of rivet members 5 are arranged at intervals along the width direction of the pole tab 201.
作为可替代的实施方式,如图3和图4所示,铆接件5包括连接段501和承托段502,连接段501与承托段502连接,连接段501与承托段502呈夹角设置以使铆接件5形成折弯结构,连接段501与极柱本体301连接,多层极耳201和保护片4位于极柱本体301和承托段502之间。As an alternative embodiment, as shown in Figures 3 and 4, the rivet 5 includes a connecting section 501 and a supporting section 502, the connecting section 501 is connected to the supporting section 502, the connecting section 501 and the supporting section 502 are arranged at an angle so that the rivet 5 forms a bending structure, the connecting section 501 is connected to the pole body 301, and the multi-layer pole ear 201 and the protective sheet 4 are located between the pole body 301 and the supporting section 502.
需要说明的是,请参阅图3,在铆接前,铆接件5的连接段501和承托段502可呈直线设置(当然,也可以呈一定角度的钝角设置,便于多层极耳201与保护片4层叠设置于极柱本体301的下侧);请参阅图4,在铆接时,对承托段502进行弯折,使承托段502靠近保护片4的下侧面,并最终与保护片4的下侧面贴合连接,因此,通过铆接件5的折弯变形,将多层极耳201与保护片4夹持固定于极柱本体301和承托段502之间。It should be noted that, please refer to Figure 3, before riveting, the connecting section 501 and the supporting section 502 of the rivet 5 can be arranged in a straight line (of course, they can also be arranged at an obtuse angle of a certain angle, so that the multi-layer pole ear 201 and the protective sheet 4 are stacked on the lower side of the pole body 301); please refer to Figure 4, when riveting, the supporting section 502 is bent so that the supporting section 502 is close to the lower side of the protective sheet 4, and finally fits and connects with the lower side of the protective sheet 4. Therefore, through the bending deformation of the rivet 5, the multi-layer pole ear 201 and the protective sheet 4 are clamped and fixed between the pole body 301 and the supporting section 502.
作为可替代的实施方式,如图7和图8所示,极柱本体301、多层极耳201和保护片4同时冲压形成冲压变形区6,极柱本体301、多层极耳201和保护片4在冲压变形区6连接设置。通过对极柱本体301、多层极耳201以及保护片4同时进行冲压,从而形成冲压变形区6,使极柱本体301、多层极耳201以及保护片4在冲压变形区6处进行连接,连接方式简单,便于加工。As an alternative embodiment, as shown in Figures 7 and 8, the pole body 301, the multi-layer pole tab 201 and the protection sheet 4 are simultaneously stamped to form a stamping deformation zone 6, and the pole body 301, the multi-layer pole tab 201 and the protection sheet 4 are connected and arranged in the stamping deformation zone 6. By stamping the pole body 301, the multi-layer pole tab 201 and the protection sheet 4 simultaneously to form the stamping deformation zone 6, the pole body 301, the multi-layer pole tab 201 and the protection sheet 4 are connected in the stamping deformation zone 6, and the connection method is simple and easy to process.
需要说明的是,请参阅图7和图8,在冲压前,将多层极耳201与保护片4层叠设置于极柱本体301的下侧,由极柱本体301上侧向下进行冲压,通过冲压将极柱本体301、多层极耳201与保护片4进行连接。It should be noted that, referring to Figures 7 and 8, before stamping, the multi-layer tabs 201 and the protective sheet 4 are stacked on the lower side of the pole body 301, and stamping is performed downward from the upper side of the pole body 301 to connect the pole body 301, the multi-layer tabs 201 and the protective sheet 4 by stamping.
在一个实施例中,如图1、图2以及图9至图15所示,外壳1和/或极柱本体301开设有注液孔7,注液孔7与容纳空间相连通。In one embodiment, as shown in FIG. 1 , FIG. 2 and FIG. 9 to FIG. 15 , the housing 1 and/or the pole body 301 is provided with a liquid injection hole 7 , and the liquid injection hole 7 is communicated with the accommodation space.
值得说明的是,注液孔7可以开设于外壳1上,也可以开设于极柱本体301上,也可以在外壳1和极柱本体301上均开设注液孔7,具体开设位置和数量可以根据需要具体设置。It is worth noting that the injection hole 7 can be provided on the shell 1, or on the pole body 301, or on both the shell 1 and the pole body 301. The specific location and number of the holes can be set as required.
在一个实施例中,如图1以及图13至图15所示,外壳1包括壳体101和盖板102,壳体101具有开口,盖板102对应开口设置,壳体101和盖板102围合形成容纳空间,极柱组件3对应壳体101和/或盖板102设置。In one embodiment, as shown in Figures 1 and 13 to 15, the housing 1 includes a shell 101 and a cover plate 102, the shell 101 has an opening, the cover plate 102 is arranged corresponding to the opening, the shell 101 and the cover plate 102 are enclosed to form a accommodating space, and the pole assembly 3 is arranged corresponding to the shell 101 and/or the cover plate 102.
具体的,在本实施例中,如图1和图13所示,极柱组件3设置于盖板102上,注液孔7开设于极柱本体301上。Specifically, in this embodiment, as shown in FIG. 1 and FIG. 13 , the pole assembly 3 is disposed on the cover plate 102 , and the injection hole 7 is opened on the pole body 301 .
需要说明的是,正极柱为铝质极柱,注液孔7开设于正极柱内,也即正极柱采用中空结构。It should be noted that the positive electrode column is an aluminum electrode column, and the injection hole 7 is opened in the positive electrode column, that is, the positive electrode column adopts a hollow structure.
值得说明的是,请参阅图9至图12,保护片4上对应注液孔7开设有连通孔401,在注液时,电解液通过注液孔7和连通孔401进入容纳空间内。It is worth noting that, referring to FIGS. 9 to 12 , a connecting hole 401 is provided on the protection sheet 4 corresponding to the injection hole 7 . During injection, the electrolyte enters the containing space through the injection hole 7 and the connecting hole 401 .
作为可替代的实施方式,如图14所示,极柱组件3设置于盖板102上,注液孔7也开设于盖板102上。As an alternative embodiment, as shown in FIG. 14 , the pole assembly 3 is disposed on the cover plate 102 , and the injection hole 7 is also opened on the cover plate 102 .
当然,在其他可替代的实施方式中,极柱组件3也可以设置于壳体101上。Of course, in other alternative implementations, the pole assembly 3 may also be disposed on the housing 101 .
在一个实施例中,如图1以及图13至图15所示,盖板102和壳体101焊接设置,极柱组件3和盖板102焊接设置,盖板102和壳体101的焊接位置与极柱组件3和盖板102的焊接位置同侧设置。两道焊接位置同侧设置,可以采用一台焊接设备先后进行,减少焊接设备,降低生产成本,并且方便焊接,提高生产效率。In one embodiment, as shown in Fig. 1 and Fig. 13 to Fig. 15, the cover plate 102 and the housing 101 are welded, and the pole assembly 3 and the cover plate 102 are welded, and the welding position of the cover plate 102 and the housing 101 is arranged on the same side as the welding position of the pole assembly 3 and the cover plate 102. The two welding positions are arranged on the same side, and can be carried out successively with one welding device, which reduces the number of welding devices, reduces production costs, facilitates welding, and improves production efficiency.
需要说明的是,多层极耳201和保护片4与极柱本体301进行铆接固定或者是冲压连接后,一同装入壳体101中,之后再安装盖板102,使极柱本体301穿过盖板102,最后沿壳体101与盖板102的配合缝隙进行激光焊接,实现壳体101与盖板102的连接,沿盖板102与极柱组件3的配合缝隙进行激光焊接,实现盖板102与极柱组件3的连接。因此,极柱组件3与盖板102之间的焊接在电池的外部进行,焊接过程产生的焊渣不会进入电池内部,不会造成安全隐患。It should be noted that after the multi-layer pole lug 201 and the protective sheet 4 are riveted or stamped with the pole body 301, they are installed together in the housing 101, and then the cover plate 102 is installed, so that the pole body 301 passes through the cover plate 102, and finally laser welding is performed along the matching gap between the housing 101 and the cover plate 102 to achieve the connection between the housing 101 and the cover plate 102, and laser welding is performed along the matching gap between the cover plate 102 and the pole assembly 3 to achieve the connection between the cover plate 102 and the pole assembly 3. Therefore, the welding between the pole assembly 3 and the cover plate 102 is performed outside the battery, and the welding slag generated during the welding process will not enter the battery, and will not cause safety hazards.
值得说明的是,盖板102来料时不带有极柱组件3,可降低盖板102成本。It is worth noting that the cover plate 102 does not include the pole assembly 3 when it is supplied, which can reduce the cost of the cover plate 102 .
需要说明的是,如图1所示,盖板102可以为平板状;如图15所示,盖板102也可以为其他形状,可以为规则或者非规则形状。It should be noted that, as shown in FIG. 1 , the cover plate 102 may be in the shape of a flat plate; as shown in FIG. 15 , the cover plate 102 may also be in other shapes, such as a regular or irregular shape.
在一个实施例中,如图13和图14所示,极耳201包括正极耳201和负极耳201,极柱本体301包括第一极柱3011和第二极柱3012,正极耳201与第一极柱3011连接,负极耳201与第二极柱3012连接。In one embodiment, as shown in FIG. 13 and FIG. 14 , the electrode tab 201 includes a positive electrode tab 201 and a negative electrode tab 201 , the electrode body 301 includes a first electrode 3011 and a second electrode 3012 , the positive electrode tab 201 is connected to the first electrode 3011 , and the negative electrode tab 201 is connected to the second electrode 3012 .
在一个实施例中,如图1和图2所示,电芯2沿厚度方向并排设置有若干个,各电芯2的相同极性的极耳201对应设置,第一极柱3011和第二极柱3012均对应若干个电芯2沿厚度方向的中间位置设置,各电芯2的正极耳201均与第一极柱3011连接,各电芯2的负极耳201均与第二极柱3012连接,各电芯2的正极耳201均对应电芯2靠近第一极柱3011的一侧设置,各电芯2的负极耳201均对应电芯2靠近第二极柱3012的一侧设置。在若干个电芯2的极耳201与同一极柱进行焊接时,使极耳201向沿厚度方向的中间位置进行延伸,缩短极耳201长度,减少物料浪费,降低生产成本。In one embodiment, as shown in FIG. 1 and FIG. 2 , a plurality of cells 2 are arranged side by side in the thickness direction, and the tabs 201 of the same polarity of each cell 2 are arranged correspondingly, and the first pole 3011 and the second pole 3012 are arranged correspondingly to the middle position of the plurality of cells 2 in the thickness direction, and the positive tab 201 of each cell 2 is connected to the first pole 3011, and the negative tab 201 of each cell 2 is connected to the second pole 3012, and the positive tab 201 of each cell 2 is arranged corresponding to the side of the cell 2 close to the first pole 3011, and the negative tab 201 of each cell 2 is arranged corresponding to the side of the cell 2 close to the second pole 3012. When the tabs 201 of a plurality of cells 2 are welded to the same pole, the tabs 201 are extended to the middle position in the thickness direction, shortening the length of the tabs 201, reducing material waste, and reducing production costs.
具体的,如图1和图2所示,电芯2沿厚度方向并排设置有两个,两个电芯2的正极耳201沿厚度方向对应设置,两个电芯2的负极耳201沿厚度方向对应设置,第一极柱3011和第二极柱3012均对应两个电芯2的对接位置设置,也即,请参阅图1和图13,第一极柱3011和第二极柱3012沿宽度方向(图1中垂直于图面的方向)间隔设置。请参阅图1,位于左侧的电芯2的极耳201靠右设置,位于右侧的电芯2的极耳201靠左设置,从而便于两个电芯2的极耳201向中间位置合拢,缩短极耳201长度。Specifically, as shown in FIG. 1 and FIG. 2 , two battery cells 2 are arranged side by side in the thickness direction, the positive pole ears 201 of the two battery cells 2 are arranged correspondingly in the thickness direction, the negative pole ears 201 of the two battery cells 2 are arranged correspondingly in the thickness direction, and the first pole 3011 and the second pole 3012 are arranged correspondingly to the docking position of the two battery cells 2, that is, please refer to FIG. 1 and FIG. 13 , the first pole 3011 and the second pole 3012 are arranged at intervals in the width direction (the direction perpendicular to the drawing in FIG. 1 ). Please refer to FIG. 1 , the pole ear 201 of the battery cell 2 on the left is arranged to the right, and the pole ear 201 of the battery cell 2 on the right is arranged to the left, so that the pole ears 201 of the two battery cells 2 are convenient to close to the middle position and shorten the length of the pole ears 201.
需要说明的是,在本实施例中,极耳201靠近两个电芯2沿厚度方向的中间位置设置。然而,在相关技术中,极耳201靠近两个电芯2沿厚度方向的两侧设置,将极耳201进行折弯后再通过转接片与极柱本体301进行连接。因此,相关技术中极耳201所需长度较长,一般为30mm至40mm。而本实施例中,极耳201所需长度缩短至15mm至25mm,节省物料。It should be noted that, in this embodiment, the tab 201 is arranged near the middle position of the two battery cells 2 along the thickness direction. However, in the related art, the tab 201 is arranged near the two sides of the two battery cells 2 along the thickness direction, and the tab 201 is bent and then connected to the pole body 301 through the adapter. Therefore, the required length of the tab 201 in the related art is relatively long, generally 30mm to 40mm. In this embodiment, the required length of the tab 201 is shortened to 15mm to 25mm, saving materials.
值得说明的是,请参阅图1至图12,一个极柱本体301同时与两个电芯2的极耳201进行连接,因此,一个极柱本体301对应设置有两个铆接件5或者是形成有两个冲压变形区6。It is worth noting that, referring to FIGS. 1 to 12 , one pole body 301 is connected to the pole ears 201 of two battery cells 2 at the same time, so one pole body 301 is correspondingly provided with two rivets 5 or formed with two stamping deformation areas 6 .
在一个实施例中,极柱组件3还包括绝缘件(图未示出),绝缘件位于外壳1和极柱本体301之间。In one embodiment, the pole assembly 3 further includes an insulating member (not shown), which is located between the housing 1 and the pole body 301 .
在一个实施例中,如图1和图15所示,外壳1上开设有极柱孔,极柱本体301贯穿极柱孔并延伸至外壳1外部,极柱组件3的外壁形成阶梯结构,极柱孔为阶梯形孔体,阶梯结构与阶梯形孔体相适配。In one embodiment, as shown in Figures 1 and 15, a pole hole is opened on the shell 1, the pole body 301 passes through the pole hole and extends to the outside of the shell 1, the outer wall of the pole assembly 3 forms a stepped structure, the pole hole is a stepped hole body, and the stepped structure is adapted to the stepped hole body.
具体的,如图1所示,极柱组件3由下至上包括连接设置的基台302、凸台303和延伸台304,基台302的外径大于凸台303的外径,凸台303的外径大于延伸台304的外径,极柱孔的孔壁与基台302的周壁、基台302的上表面以及凸台303的周壁贴合设置,并且,在极柱孔的孔壁与凸台303的周壁贴合处进行焊接。Specifically, as shown in Figure 1, the pole assembly 3 includes a base 302, a boss 303 and an extension platform 304 that are connected from bottom to top. The outer diameter of the base 302 is larger than the outer diameter of the boss 303, and the outer diameter of the boss 303 is larger than the outer diameter of the extension platform 304. The hole wall of the pole hole is fitted with the peripheral wall of the base 302, the upper surface of the base 302 and the peripheral wall of the boss 303, and welding is performed at the fitting position of the hole wall of the pole hole and the peripheral wall of the boss 303.
可以理解的是,极柱组件3可以包括焊接环,通过焊接环与极柱孔的孔壁进行焊接。进一步的,焊接环通过绝缘件与极柱本体301绝缘设置。It is understandable that the pole assembly 3 may include a welding ring, through which the welding ring is welded to the hole wall of the pole hole. Further, the welding ring is insulated from the pole body 301 by an insulating member.
在组装本实施例的电池时,首先,将电芯2的多层极耳201收拢,并贴合于极柱本体301的下侧面,将保护片4贴合设置于极耳201的下侧面;然后,采用铆接固定或者是冲压连接的方式,将极柱本体301、多层极耳201以及保护片4进行连接;之后,将电芯2安装入壳体101;最后,将盖板102对应壳体101的开口进行安装,使极柱本体301穿过盖板102上的极柱孔,并将盖板102与壳体101之间、以及盖板102与极柱组件3之间进行焊接。When assembling the battery of this embodiment, first, the multi-layer pole tabs 201 of the battery cell 2 are folded and attached to the lower side of the pole body 301, and the protective sheet 4 is attached to the lower side of the pole tab 201; then, the pole body 301, the multi-layer pole tabs 201 and the protective sheet 4 are connected by riveting or stamping; then, the battery cell 2 is installed into the shell 101; finally, the cover plate 102 is installed corresponding to the opening of the shell 101, so that the pole body 301 passes through the pole hole on the cover plate 102, and the cover plate 102 and the shell 101, as well as the cover plate 102 and the pole assembly 3 are welded.
虽然结合附图描述了本实用新型的实施例,但是本领域技术人员可以在不脱离本实用新型的精神和范围的情况下做出各种修改和变型,这样的修改和变型均落入由所附权利要求所限定的范围之内。Although the embodiments of the present invention are described in conjunction with the accompanying drawings, those skilled in the art may make various modifications and variations without departing from the spirit and scope of the present invention, and such modifications and variations are all within the scope defined by the appended claims.
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