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CN221509385U - An inverter - Google Patents

An inverter Download PDF

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CN221509385U
CN221509385U CN202322860339.6U CN202322860339U CN221509385U CN 221509385 U CN221509385 U CN 221509385U CN 202322860339 U CN202322860339 U CN 202322860339U CN 221509385 U CN221509385 U CN 221509385U
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heat dissipation
fluid
cover plate
channel
inverter
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徐峻
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Vitesco Automotive Tianjin Co Ltd
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Vitesco Automotive Tianjin Co Ltd
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Abstract

The utility model discloses an inverter, comprising: the radiator comprises three radiating bodies which are mutually connected, wherein the three radiating bodies enclose a radiating cavity, the radiating cavity extends along the first direction, each radiating body comprises a fluid channel, and a radiating medium can flow between the radiating cavity and the fluid channel; and each power module is attached to the outer surface of the corresponding radiating main body. The utility model has compact structure, and is suitable for small space and good heat dissipation effect.

Description

一种逆变器An inverter

技术领域Technical Field

本实用新型涉及电力电子领域,特别涉及一种逆变器。The utility model relates to the field of power electronics, in particular to an inverter.

背景技术Background Art

逆变器是一种电源转换装置,可以将直流电能转变成定频定压或调频调压交流电。广泛适用于汽车、空调、电脑、电视等各种设备。An inverter is a power conversion device that can convert DC power into constant frequency and voltage or frequency and voltage alternating current. It is widely used in various devices such as automobiles, air conditioners, computers, and televisions.

逆变器的核心架构通常包括功率模块、电容器和散热器,在实际装配中,通常采用平铺式和堆叠式,平铺式即电容器和功率模块左右或前后布置,散热器位于电容器和/或功率模块下方,堆叠式即电容器位于功率模块上方或者下方,散热器位于电容器和功率模块之间,然后再装配相应的控制板和驱动板,接收来自整车控制系统的信号和命令。如此装配使得逆变器整体的结构不够紧凑,所占空间相对较大,对装配空间要求高且目前的散热器的液冷散热形式不适用于特殊结构下(例如圆柱形空间)的狭小空间。The core architecture of the inverter usually includes power modules, capacitors and radiators. In actual assembly, flat and stacked styles are usually used. The flat style means that the capacitors and power modules are arranged left and right or front and back, and the radiator is located below the capacitors and/or power modules. The stacked style means that the capacitors are located above or below the power modules, and the radiator is located between the capacitors and the power modules. Then the corresponding control board and drive board are assembled to receive signals and commands from the vehicle control system. Such assembly makes the overall structure of the inverter not compact enough, and the space occupied is relatively large. It has high requirements for assembly space, and the current liquid cooling of the radiator is not suitable for narrow spaces under special structures (such as cylindrical spaces).

实用新型内容Utility Model Content

本实用新型的目的在于解决目前逆变器装配的整体结构不够紧凑,所占空间过大,对装配空间要求高且散热形式不适用于狭小空间的问题。本实用新型提供了一种逆变器,可以达到结构紧凑,适用于狭小空间同时达到良好的散热效果。The purpose of the utility model is to solve the problem that the overall structure of the current inverter assembly is not compact enough, the space occupied is too large, the assembly space requirement is high, and the heat dissipation form is not suitable for a small space. The utility model provides an inverter that can achieve a compact structure, be suitable for a small space, and achieve a good heat dissipation effect.

为解决上述技术问题,本实用新型的实施方式公开了一种逆变器,包括:In order to solve the above technical problems, the embodiment of the utility model discloses an inverter, comprising:

散热器,所述散热器沿第一方向延伸,所述散热器包括相互连接的三个散热主体,所述三个散热主体围成散热腔体,所述散热腔体沿所述第一方向延伸,每一个所述散热主体包括流体通道,散热介质能够在所述散热腔体和所述流体通道间流动;A radiator, the radiator extending along a first direction, the radiator comprising three radiator bodies connected to each other, the three radiator bodies enclosing a radiator cavity, the radiator cavity extending along the first direction, each of the radiator bodies comprising a fluid channel, and a radiator medium can flow between the radiator cavity and the fluid channel;

三个功率模块,每一个所述功率模块贴设于相应的所述散热主体的外表面。Three power modules, each of which is attached to the outer surface of the corresponding heat dissipation body.

本申请实施方式采用的是液冷散热,因此本申请实施方式以冷却液为散热介质为例来展开说明。The implementation manner of the present application adopts liquid cooling for heat dissipation, so the implementation manner of the present application is described by taking the cooling liquid as the heat dissipation medium as an example.

采用上述技术方案,通过将散热器设置为三个互相连接的散热主体,且三个散热主体围成散热腔体,以此改变以往的平铺式和堆叠式的装配方式,同时将功率模块贴设于相应的散热主体的外表面使得结构更加紧凑,且能在紧凑的结构下也实现冷却液的流通,达到散热效果。By adopting the above technical solution, the radiator is set as three interconnected heat dissipation bodies, and the three heat dissipation bodies surround a heat dissipation cavity, thereby changing the previous flat and stacked assembly methods. At the same time, the power module is attached to the outer surface of the corresponding heat dissipation body to make the structure more compact, and the circulation of coolant can be achieved in the compact structure to achieve the heat dissipation effect.

根据本实用新型的另一具体实施方式,本实用新型的实施方式公开了一种逆变器,沿第二方向,所述散热腔体的横截面呈三角形状,所述第二方向与所述第一方向相交。According to another specific embodiment of the present utility model, an embodiment of the present utility model discloses an inverter, wherein the cross section of the heat dissipation cavity is triangular along a second direction, and the second direction intersects with the first direction.

采用上述技术方案,将散热腔体的横截面设置为三角形,使得三个功率模块能够分别贴设相应的散热主体的外表面,同时也使得装配紧凑,使得逆变器即使在狭小空间也能够使用和装配。By adopting the above technical solution, the cross section of the heat dissipation cavity is set to a triangle, so that the three power modules can be respectively attached to the outer surface of the corresponding heat dissipation body, and the assembly is also compact, so that the inverter can be used and assembled even in a small space.

根据本实用新型的另一具体实施方式,本实用新型的实施方式公开了一种逆变器,所述逆变器还包括电容器,沿所述第一方向,所述电容器位于所述散热腔体的一端。According to another specific embodiment of the present utility model, an embodiment of the present utility model discloses an inverter, wherein the inverter further includes a capacitor, and along the first direction, the capacitor is located at one end of the heat dissipation cavity.

采用上述技术方案,通过电容器位于散热腔体的一端,使得逆变器所有的核心模块都能够紧凑装配在一起,保证功能的同时减少装配体积,达到结构紧凑,适用于狭小空间的目的。By adopting the above technical solution, the capacitor is located at one end of the heat dissipation cavity, so that all the core modules of the inverter can be compactly assembled together, ensuring the functionality while reducing the assembly volume, achieving a compact structure suitable for small spaces.

根据本实用新型的另一具体实施方式,本实用新型的实施方式公开了一种逆变器,所述流体通道贯穿所述散热主体且包括间隔设置的多个。According to another specific embodiment of the present invention, an inverter is disclosed in the embodiment of the present invention, wherein the fluid channel penetrates the heat dissipation body and includes a plurality of fluid channels arranged at intervals.

采用上述技术方案,通过流体通道贯穿散热主体,使得冷却液能够顺着流体通道由散热主体的首端流到尾端,如此冷却液能够充分与贴设在散热主体的功率模块和电容器接触,能够带走功率模块和电容器在工作时产生的热量,以达到良好的散热效果;同时设置多个流体通道,增大了冷却液与散热主体的接触面积,使得散热效果更好。By adopting the above technical solution, the fluid channel penetrates the heat dissipation body, so that the coolant can flow along the fluid channel from the head end to the tail end of the heat dissipation body. In this way, the coolant can fully contact the power module and capacitor attached to the heat dissipation body, and can take away the heat generated by the power module and capacitor during operation, so as to achieve a good heat dissipation effect; at the same time, multiple fluid channels are set to increase the contact area between the coolant and the heat dissipation body, so that the heat dissipation effect is better.

根据本实用新型的另一具体实施方式,本实用新型的实施方式公开了一种逆变器,所述散热器还包括分流盖板和分水盖板,其中,According to another specific embodiment of the utility model, an inverter is disclosed in the embodiment of the utility model, wherein the radiator further comprises a flow distribution cover plate and a water distribution cover plate, wherein:

沿所述第一方向,所述分流盖板位于所述散热腔体与所述分水盖板之间,所述分流盖板包括分流口,所述分流口与所述散热腔体连通,所述分水盖板与所述分流盖板的外周缘以及所述散热腔体的端部形成导流通道,所述导流通道与所述流体通道连通;Along the first direction, the flow diversion cover plate is located between the heat dissipation cavity and the water diversion cover plate, the flow diversion cover plate includes a diversion port, the diversion port is communicated with the heat dissipation cavity, the water diversion cover plate and the outer periphery of the flow diversion cover plate and the end of the heat dissipation cavity form a guide channel, and the guide channel is communicated with the fluid channel;

所述分水盖板包括第一流体通孔和第二流体通孔,所述第一流体通孔与所述导流通道连通,所述第二流体通孔与所述分流口连通;The water-dividing cover plate comprises a first fluid through hole and a second fluid through hole, wherein the first fluid through hole is communicated with the flow-guiding channel, and the second fluid through hole is communicated with the flow-dividing port;

其中,其中,所述散热介质能够由所述第一流体通孔进入,通过所述导流通道进入所述流体通道,或者所述散热介质能够由所述第二流体通孔进入所述分流口,再通过所述分流口流向所述散热腔体;所述散热介质能够由所述散热腔体流向所述分流口,并由所述第二流体通孔流出,或者所述散热介质能够由所述流体通道流向所述导流通道,再由所述第一流体通孔流出。Among them, the heat dissipation medium can enter from the first fluid through hole and enter the fluid channel through the guide channel, or the heat dissipation medium can enter the diversion port from the second fluid through hole and then flow to the heat dissipation cavity through the diversion port; the heat dissipation medium can flow from the heat dissipation cavity to the diversion port and flow out from the second fluid through hole, or the heat dissipation medium can flow from the fluid channel to the guide channel and then flow out from the first fluid through hole.

采用上述技术方案,通过设置第一流体通孔和导流通道,以及将第一流体通孔和导流通道连通,使得冷却液在由第一流体通孔进入时,能够流入导流通道,同时导流通道与流体通道连通,使得冷却液能够由导流通道流向流体通道,从而带走贴设在散热主体的功率模块和电容器在工作时产生的热量,以达到良好的散热效果,或者使得冷却液能够由流体通道进入导流通道,再从第一流体通孔流出,冷却液在流体通道内可以带走与散热主体贴设的功率模块的热量,然后吸收了热量的冷却液再通过导流通道,从第一流体通孔流出,将已经吸收功率模块的热量的冷却液排出。By adopting the above technical scheme, by setting a first fluid through hole and a guide channel, and connecting the first fluid through hole and the guide channel, the coolant can flow into the guide channel when entering from the first fluid through hole, and at the same time, the guide channel is connected with the fluid channel, so that the coolant can flow from the guide channel to the fluid channel, thereby taking away the heat generated by the power module and the capacitor attached to the heat dissipation body during operation, so as to achieve a good heat dissipation effect, or the coolant can enter the guide channel from the fluid channel and then flow out from the first fluid through hole. The coolant can take away the heat of the power module attached to the heat dissipation body in the fluid channel, and then the coolant that has absorbed the heat passes through the guide channel and flows out from the first fluid through hole, and the coolant that has absorbed the heat of the power module is discharged.

根据本实用新型的另一具体实施方式,本实用新型的实施方式公开了一种逆变器,所述散热器还包括反向盖板,所述反向盖板位于所述散热腔体远离所述分水盖板的一端,所述反向盖板包括第一凹槽和转向通道,所述第一凹槽连通所述散热腔体,所述转向通道连通所述流体通道,其中,所述散热介质能够由所述流体通道流向所述转向通道,再由所述转向通道进入所述第一凹槽,最后进入所述散热腔体,或者所述散热介质能够由所述散热腔体流向所述第一凹槽,再由所述第一凹槽进入所述转向通道,最后进入所述流体通道。According to another specific embodiment of the utility model, the embodiment of the utility model discloses an inverter, the radiator also includes a reverse cover plate, the reverse cover plate is located at one end of the heat dissipation cavity away from the water diversion cover plate, the reverse cover plate includes a first groove and a turning channel, the first groove is connected to the heat dissipation cavity, and the turning channel is connected to the fluid channel, wherein the heat dissipation medium can flow from the fluid channel to the turning channel, and then enter the first groove from the turning channel, and finally enter the heat dissipation cavity, or the heat dissipation medium can flow from the heat dissipation cavity to the first groove, and then enter the turning channel from the first groove, and finally enter the fluid channel.

采用上述技术方案,通过设置第一凹槽和转向通道,以及第一凹槽连通散热腔体,转向通道连通流体通道,当冷却液在流体通道和第一凹槽内带走贴设在散热主体的功率模块和电容器在工作时产生的热量后,冷却液能够由转向通道进入第一凹槽,再进入散热腔体,然后由散热腔体流向分流口,并由第二流体通孔流出,将已经吸收功率模块和电容器的热量的冷却液排出,或者冷却液能够由第二流体通孔流入,通过分流口进入散热腔体,再进入第一凹槽和转向通道,通过转向通道进入流体通道,当冷却液在流体通道和第一凹槽内带走贴设在散热主体的功率模块和电容器在工作时产生的热量后,吸收了热量的冷却液再通过导流通道,从第一流体通孔流出,将已经吸收功率模块的热量的冷却液排出。By adopting the above technical scheme, a first groove and a turning channel are set, and the first groove is connected to the heat dissipation cavity, and the turning channel is connected to the fluid channel. After the coolant takes away the heat generated by the power module and the capacitor attached to the heat dissipation body during operation in the fluid channel and the first groove, the coolant can enter the first groove through the turning channel, and then enter the heat dissipation cavity, and then flow from the heat dissipation cavity to the diversion port, and flow out from the second fluid through hole, and the coolant that has absorbed the heat of the power module and the capacitor is discharged; or the coolant can flow into the heat dissipation cavity through the second fluid through hole, enter the heat dissipation cavity through the diversion port, and then enter the first groove and the turning channel, and enter the fluid channel through the turning channel. After the coolant takes away the heat generated by the power module and the capacitor attached to the heat dissipation body during operation in the fluid channel and the first groove, the coolant that has absorbed the heat flows out from the first fluid through hole through the guide channel, and the coolant that has absorbed the heat of the power module is discharged.

根据本实用新型的另一具体实施方式,本实用新型的实施方式公开了一种逆变器,所述反向盖板、所述分流盖板和所述分水盖板均通过钎焊工艺焊接于所述散热主体上。According to another specific embodiment of the present utility model, an inverter is disclosed in the embodiment of the present utility model, wherein the reverse cover plate, the flow diversion cover plate and the water diversion cover plate are all welded to the heat dissipation body by a brazing process.

采用上述技术方案,通过钎焊工艺将反向盖板、分流盖板和分水盖板焊接在散热主体上,工艺简单易操作,且还能保证散热器整体的密封性,保证冷却液在内部的流通顺畅,不会溢出散热器。By adopting the above technical solution, the reverse cover plate, the diversion cover plate and the water diversion cover plate are welded to the heat dissipation body through the brazing process. The process is simple and easy to operate, and can also ensure the overall sealing of the radiator, ensure that the coolant flows smoothly inside and will not overflow the radiator.

根据本实用新型的另一具体实施方式,本实用新型的实施方式公开了一种逆变器,每一个所述散热主体均由铝合金或铜合金挤出成型。According to another specific embodiment of the present utility model, an inverter is disclosed in the embodiment of the present utility model, and each of the heat dissipation bodies is extruded from an aluminum alloy or a copper alloy.

采用上述技术方案,每一个散热主体通过铝合金或铜合金挤出成型,可以降低制作成本和制作工序,同时铝合金和铜合金的导热性能好,使得功率模块产生的热量能够更好地传递给散热主体,因此流体通道里的冷却液则能更好地发挥散热效果。By adopting the above technical solution, each heat dissipation body is formed by extrusion of aluminum alloy or copper alloy, which can reduce the production cost and production process. At the same time, the thermal conductivity of aluminum alloy and copper alloy is good, so that the heat generated by the power module can be better transferred to the heat dissipation body, so the coolant in the fluid channel can better play the heat dissipation effect.

根据本实用新型的另一具体实施方式,本实用新型的实施方式公开了一种逆变器,所述逆变器还包括驱动板和控制板,其中,所述控制板与所述驱动板电连接;According to another specific embodiment of the utility model, an embodiment of the utility model discloses an inverter, the inverter further includes a driving board and a control board, wherein the control board is electrically connected to the driving board;

所述驱动板贴设于所述功率模块远离所述散热主体的外表面的一端,用于接收所述控制板的信号并驱动所述功率模块动作;The driving board is attached to one end of the power module away from the outer surface of the heat dissipation body, and is used to receive the signal of the control board and drive the power module to operate;

所述控制板贴设于电容器远离所述散热器的一端,用于接收外部命令。The control board is attached to one end of the capacitor away from the radiator and is used for receiving external commands.

采用上述技术方案,通过设置控制板来接收外部命令以及控制板与驱动板电连接,使得控制板能够将外部命令传达给驱动板,同时控制板贴设于电容器远离散热器的一端,使得装配紧凑;通过设置驱动板来接收控制板的信号并驱动功率模块动作,同时将驱动板贴设于功率模块远离散热主体的外表面的一端,使得装配紧凑。By adopting the above technical solution, a control board is set to receive external commands and the control board is electrically connected to the drive board, so that the control board can transmit the external commands to the drive board, and the control board is attached to the end of the capacitor away from the radiator, so that the assembly is compact; a drive board is set to receive the signal of the control board and drive the power module to operate, and the drive board is attached to the end of the outer surface of the power module away from the heat dissipation body, so that the assembly is compact.

根据本实用新型的另一具体实施方式,本实用新型的实施方式公开了一种逆变器,所述功率模块与所述散热主体的外表面之间设有导热界面材料。According to another specific embodiment of the present utility model, an inverter is disclosed in the embodiment of the present utility model, wherein a thermally conductive interface material is provided between the power module and the outer surface of the heat dissipation body.

采用上述技术方案,通过功率模块与散热主体的外表面之间设置导热界面材料,使得功率模块在工作过程中产生的热量能够更充分传送到散热主体的外表面,从而使得流体通道内的冷却液能够更加充分地带走功率模块在工作过程中产生的热量,以达到更好的散热效果。By adopting the above technical solution, a thermal conductive interface material is arranged between the power module and the outer surface of the heat dissipation body, so that the heat generated by the power module during operation can be more fully transferred to the outer surface of the heat dissipation body, so that the coolant in the fluid channel can more fully take away the heat generated by the power module during operation, so as to achieve a better heat dissipation effect.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1示出本实用新型实施例提供的逆变器的主视图。FIG1 shows a front view of an inverter provided by an embodiment of the utility model.

图2示出本实用新型实施例提供的逆变器的侧视图。FIG. 2 shows a side view of an inverter provided by an embodiment of the present utility model.

图3示出本实用新型实施例提供的散热器的立体图。FIG3 shows a three-dimensional view of a heat sink provided by an embodiment of the utility model.

图4示出本实用新型实施例提供的散热主体的立体图。FIG. 4 shows a three-dimensional view of the heat dissipation body provided by an embodiment of the utility model.

图5示出本实用新型实施例提供的散热器的剖面图,其中示出了冷却液的一种流向。FIG5 is a cross-sectional view of a radiator provided by an embodiment of the present invention, showing a flow direction of the coolant.

图6示出本实用新型实施例提供的散热器的剖面图,其中示出了冷却液的另一种流向。FIG6 is a cross-sectional view of a radiator provided in an embodiment of the present invention, showing another flow direction of the coolant.

图7示出本实用新型实施例提供的散热器的爆炸图。FIG. 7 shows an exploded view of a heat sink provided in an embodiment of the present utility model.

图8示出本实用新型实施例提供的逆变器的爆炸图一,其中示出了第一功率模块和第一驱动板的爆炸图。FIG8 shows an exploded view 1 of the inverter provided in an embodiment of the present utility model, wherein an exploded view of the first power module and the first driving board is shown.

图9示出本实用新型实施例提供的逆变器的爆炸图二,其中示出了第二功率模块和第二驱动板的爆炸图。FIG9 shows a second exploded view of the inverter provided in an embodiment of the present utility model, wherein an exploded view of the second power module and the second driving board is shown.

图10示出本实用新型实施例提供的逆变器的爆炸图三,其中示出了第三功率模块和第三驱动板的爆炸图。FIG10 shows a third exploded view of the inverter provided in an embodiment of the present utility model, in which an exploded view of a third power module and a third driving board is shown.

图11示出本实用新型实施例提供的电容器的立体图。FIG. 11 is a three-dimensional diagram of a capacitor provided in an embodiment of the present utility model.

具体实施方式DETAILED DESCRIPTION

以下由特定的具体实施例说明本实用新型的实施方式,本领域技术人员可由本说明书所揭示的内容轻易地了解本实用新型的其他优点及功效。虽然本实用新型的描述将结合较佳实施例一起介绍,但这并不代表此实用新型的特征仅限于该实施方式。恰恰相反,结合实施方式作实用新型介绍的目的是为了覆盖基于本实用新型的权利要求而有可能延伸出的其它选择或改造。为了提供对本实用新型的深度了解,以下描述中将包含许多具体的细节。本实用新型也可以不使用这些细节实施。此外,为了避免混乱或模糊本实用新型的重点,有些具体细节将在描述中被省略。需要说明的是,在不冲突的情况下,本实用新型中的实施例及实施例中的特征可以相互组合。The following is an explanation of the implementation of the present invention by specific specific embodiments. Those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. Although the description of the present invention will be introduced in conjunction with the preferred embodiment, this does not mean that the features of this utility model are limited to this implementation. On the contrary, the purpose of introducing the utility model in conjunction with the implementation is to cover other options or modifications that may be extended based on the claims of the present invention. In order to provide a deep understanding of the present invention, the following description will include many specific details. The present invention can also be implemented without using these details. In addition, in order to avoid confusion or blurring the focus of the present invention, some specific details will be omitted in the description. It should be noted that, in the absence of conflict, the embodiments in the present invention and the features in the embodiments can be combined with each other.

应注意的是,在本说明书中,相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。It should be noted that in this specification, similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings.

在本实施例的描述中,需要说明的是,术语“上”、“下”、“内”、“底”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该实用新型产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of this embodiment, it should be noted that the terms "upper", "lower", "inner", "bottom", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the utility model product is usually placed when in use. They are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model.

术语“第一”、“第二”等仅用于区分描述,而不能理解为指示或暗示相对重要性。The terms “first”, “second”, etc. are only used for distinguishing descriptions and should not be understood as indicating or implying relative importance.

在本实施例的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实施例中的具体含义。In the description of this embodiment, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this embodiment can be understood according to specific circumstances.

为使本实用新型的目的、技术方案和优点更加清楚,下面将结合附图对本实用新型的实施方式作进一步地详细描述。In order to make the purpose, technical solution and advantages of the present invention more clear, the implementation mode of the present invention will be further described in detail below with reference to the accompanying drawings.

本申请实施例采用的是液冷散热,因此本申请实施例以散热介质为冷却液为例展开说明。The embodiment of the present application adopts liquid cooling for heat dissipation, so the embodiment of the present application is described by taking the heat dissipation medium as cooling liquid as an example.

本申请提供一种逆变器,示例性地,本申请实施例提供的逆变器适用于电力电子领域或新能源汽车电机控制器等各个领域。The present application provides an inverter. Exemplarily, the inverter provided in the embodiments of the present application is applicable to various fields such as power electronics or new energy vehicle motor controllers.

参考图1至图6,本申请实施例的逆变器包括散热器1和三个功率模块。为便于描述,将三个功率模块分别定义为第一功率模块20、第二功率模块21和第三功率模块22。上述的散热器1沿第一方向(图3所示的X方向)延伸,散热器1包括相互连接的三个散热主体,为便于描述,将三个散热主体分别定义为第一散热主体10、第二散热主体11和第三散热主体12,第一散热主体10、第二散热主体11和第三散热主体12围成散热腔体13,散热腔体13沿第一方向(即图4所示的X方向)延伸,第一散热主体10包括第一流体通道100、第二散热主体11包括第二流体通道110,第三散热主体12包括第三流体通道120。With reference to FIGS. 1 to 6 , the inverter of the embodiment of the present application includes a heat sink 1 and three power modules. For the convenience of description, the three power modules are defined as a first power module 20, a second power module 21 and a third power module 22. The above-mentioned heat sink 1 extends along a first direction (the X direction shown in FIG. 3 ), and the heat sink 1 includes three heat dissipation bodies connected to each other. For the convenience of description, the three heat dissipation bodies are defined as a first heat dissipation body 10, a second heat dissipation body 11 and a third heat dissipation body 12, respectively. The first heat dissipation body 10, the second heat dissipation body 11 and the third heat dissipation body 12 enclose a heat dissipation cavity 13, and the heat dissipation cavity 13 extends along a first direction (i.e., the X direction shown in FIG. 4 ). The first heat dissipation body 10 includes a first fluid channel 100, the second heat dissipation body 11 includes a second fluid channel 110, and the third heat dissipation body 12 includes a third fluid channel 120.

参考图4,冷却液能够在散热腔体13、第一流体通道100、第二流体通道110和第三流体通道120间流动;参考图1并结合图3,第一功率模块20贴设于第一散热主体10的外表面、第二功率模块21贴设于第二散热主体11的外表面,第三功率模块22贴设于第三散热主体12的外表面。Referring to Figure 4, the coolant can flow between the heat dissipation cavity 13, the first fluid channel 100, the second fluid channel 110 and the third fluid channel 120; referring to Figure 1 and combined with Figure 3, the first power module 20 is attached to the outer surface of the first heat dissipation body 10, the second power module 21 is attached to the outer surface of the second heat dissipation body 11, and the third power module 22 is attached to the outer surface of the third heat dissipation body 12.

示例性地,参考图3和图4,通过将散热器1设置为三个互相连接的散热主体(即第一散热主体10、第二散热主体11和第三散热主体12),且第一散热主体10、第二散热主体11和第三散热主体12围成散热腔体13,以此改变以往的平铺式和堆叠式的装配方式,结合图1,同时将第一功率模块20贴设于第一散热主体10的外表面、第二功率模块21贴设于第二散热主体11的外表面,第三功率模块22贴设于第三散热主体12的外表面,使得逆变器的结构更加紧凑,且能在紧凑的结构下也实现冷却液的流通,达到散热效果。Exemplarily, referring to Figures 3 and 4, by setting the radiator 1 as three interconnected heat dissipation bodies (i.e., a first heat dissipation body 10, a second heat dissipation body 11 and a third heat dissipation body 12), and the first heat dissipation body 10, the second heat dissipation body 11 and the third heat dissipation body 12 surround a heat dissipation cavity 13, thereby changing the previous flat and stacked assembly methods. Combined with Figure 1, the first power module 20 is attached to the outer surface of the first heat dissipation body 10, the second power module 21 is attached to the outer surface of the second heat dissipation body 11, and the third power module 22 is attached to the outer surface of the third heat dissipation body 12, so that the structure of the inverter is more compact, and the circulation of coolant can be achieved under the compact structure to achieve the heat dissipation effect.

示例性地,参考图4和图5并结合图1,沿第二方向(即图7所示的Y方向),散热腔体13的横截面呈三角形状,第二方向(即图4所示的Y方向)与第一方向(即图4所示的X方向)相交,逆变器还包括电容器3,沿第一方向(即图1所示的X方向),电容器3位于散热腔体13的一端,与后述的反向盖板16连接。Exemplarily, referring to Figures 4 and 5 in combination with Figure 1, along the second direction (i.e., the Y direction shown in Figure 7), the cross-section of the heat dissipation cavity 13 is triangular, the second direction (i.e., the Y direction shown in Figure 4) intersects with the first direction (i.e., the X direction shown in Figure 4), and the inverter also includes a capacitor 3, along the first direction (i.e., the X direction shown in Figure 1), the capacitor 3 is located at one end of the heat dissipation cavity 13 and is connected to the reverse cover plate 16 described later.

示例性地,参考图4和图5并结合图1,将散热腔体13的横截面设置为三角形,使得三个功率模块能够分别贴设相应的散热主体的外表面,即第一功率模块20能够贴设于第一散热主体10的外表面、第二功率模块21能够贴设于第二散热主体11的外表面,第三功率模块22能够贴设于第三散热主体12的外表面,同时也使得装配紧凑,使得逆变器即使在狭小空间也能够使用和装配。并且通过将电容器3设于散热腔体13的一端,使得逆变器所有的核心模块都能够紧凑装配在一起,保证功能的同时减少装配体积,达到结构紧凑,适用于狭小空间的目的。Exemplarily, referring to FIG. 4 and FIG. 5 and in combination with FIG. 1 , the cross section of the heat dissipation cavity 13 is set to a triangle, so that the three power modules can be attached to the outer surface of the corresponding heat dissipation body, that is, the first power module 20 can be attached to the outer surface of the first heat dissipation body 10, the second power module 21 can be attached to the outer surface of the second heat dissipation body 11, and the third power module 22 can be attached to the outer surface of the third heat dissipation body 12, and the assembly is also compact, so that the inverter can be used and assembled even in a small space. And by arranging the capacitor 3 at one end of the heat dissipation cavity 13, all the core modules of the inverter can be compactly assembled together, ensuring the function while reducing the assembly volume, so as to achieve a compact structure suitable for a small space.

下面结合图3至图7来对散热器1的具体结构做详细的介绍,从而能够了解冷却液在散热器1内部的走向,其中图5示出了冷却液的一种走向(即图5中虚线的走向),图6示出了冷却液的另一种走向(即图6中虚线的走向)。The specific structure of the radiator 1 is described in detail below in conjunction with Figures 3 to 7 so that the direction of the coolant inside the radiator 1 can be understood, wherein Figure 5 shows one direction of the coolant (i.e., the direction of the dotted line in Figure 5), and Figure 6 shows another direction of the coolant (i.e., the direction of the dotted line in Figure 6).

示例性地,参考图6和图7,散热器1还包括分流盖板14、分水盖板15和反向盖板16,其中,沿第一方向(即图7所示的X方向),分流盖板14位于散热腔体13与分水盖板15之间,分流盖板14包括分流口140,其中,沿图7所示的Y方向,分流口140设于分流盖板14的顶端,但不限于此,只要保证分流口140与后述的第二流体通孔151连通即可,本申请实施例对分流口140的具体设置位置不做限制。分流口140与散热腔体13连通,分水盖板15与分流盖板14的外周缘以及散热腔体13的端部形成导流通道141,导流通道141分别与第一流体通道100、第二流体通道110和第三流体通道120连通。Exemplarily, referring to FIG6 and FIG7, the radiator 1 further includes a flow diversion cover plate 14, a water diversion cover plate 15 and a reverse cover plate 16, wherein, along the first direction (i.e., the X direction shown in FIG7), the flow diversion cover plate 14 is located between the heat dissipation cavity 13 and the water diversion cover plate 15, and the flow diversion cover plate 14 includes a flow diversion port 140, wherein, along the Y direction shown in FIG7, the flow diversion port 140 is provided at the top of the flow diversion cover plate 14, but is not limited thereto, as long as the flow diversion port 140 is connected to the second fluid through hole 151 described later, the embodiment of the present application does not limit the specific setting position of the flow diversion port 140. The flow diversion port 140 is connected to the heat dissipation cavity 13, and the water diversion cover plate 15 forms a guide channel 141 with the outer periphery of the flow diversion cover plate 14 and the end of the heat dissipation cavity 13, and the guide channel 141 is respectively connected to the first fluid channel 100, the second fluid channel 110 and the third fluid channel 120.

示例性地,参考图4,第一流体通道100贯穿第一散热主体10,也就是说,第一流体通道100沿着图4所示的X方向,从第一散热主体10的首端贯穿至第一散热主体10的尾端,使得冷却液能够顺着第一流体通道100由第一散热主体10的首端流到尾端,第二流体通道110贯穿第二散热主体11。Exemplarily, referring to Figure 4, the first fluid channel 100 runs through the first heat dissipation body 10, that is, the first fluid channel 100 runs through the first heat dissipation body 10 from the head end to the tail end of the first heat dissipation body 10 along the X direction shown in Figure 4, so that the coolant can flow from the head end to the tail end of the first heat dissipation body 10 along the first fluid channel 100, and the second fluid channel 110 runs through the second heat dissipation body 11.

也就是说,第二流体通道110沿着图4所示的X方向,从第二散热主体11的首端贯穿至第二散热主体11的尾端,使得冷却液能够顺着第二流体通道110由第二散热主体11的首端流到尾端,第三流体通道120贯穿第三散热主体12。That is to say, the second fluid channel 110 runs through the second heat dissipation body 11 from the head end to the tail end of the second heat dissipation body 11 along the X direction shown in Figure 4, so that the coolant can flow from the head end to the tail end of the second heat dissipation body 11 along the second fluid channel 110, and the third fluid channel 120 runs through the third heat dissipation body 12.

也就是说,第三流体通道120沿着图4所示的X方向,从第三散热主体12的首端贯穿至第三散热主体12的尾端,使得冷却液能够顺着第三流体通道120由第三散热主体12的首端流到尾端。That is to say, the third fluid channel 120 runs through the third heat dissipation body 12 from the head end to the tail end along the X direction shown in Figure 4, so that the coolant can flow from the head end to the tail end of the third heat dissipation body 12 along the third fluid channel 120.

示例性地,继续参考图4,第一流体通道100、第二流体通道110和第三流体通道120分别包括间隔设置的多个,同时设置多个第一流体通道100、第二流体通道110和第三流体通道120,增大了冷却液与第一散热主体10、第二散热主体11和第三散热主体12的接触面积,使得散热效果更好。Exemplarily, continuing to refer to Figure 4, the first fluid channel 100, the second fluid channel 110 and the third fluid channel 120 respectively include a plurality of spaced-apart channels, and a plurality of first fluid channels 100, second fluid channels 110 and third fluid channels 120 are arranged at the same time, thereby increasing the contact area between the coolant and the first heat dissipation body 10, the second heat dissipation body 11 and the third heat dissipation body 12, thereby improving the heat dissipation effect.

示例性地,继续参考图6和图7,分水盖板15包括第一流体通孔150和第二流体通孔151,第一流体通孔150与导流通道141连通,第二流体通孔151与分流口140连通且盖设于分流口140,其中,第二流体通孔151和第一流体通孔150沿图7所示的Y方向上下设置,但不限于此,也可以左右设置。Exemplarily, continuing to refer to Figures 6 and 7, the water diversion cover plate 15 includes a first fluid through hole 150 and a second fluid through hole 151, the first fluid through hole 150 is connected to the guide channel 141, the second fluid through hole 151 is connected to the diversion port 140 and covers the diversion port 140, wherein the second fluid through hole 151 and the first fluid through hole 150 are arranged up and down along the Y direction shown in Figure 7, but are not limited to this, and can also be arranged left and right.

示例性地,继续参考图6和图7,反向盖板16位于散热腔体13远离分水盖板15的一端,反向盖板16包括第一凹槽160和三个转向通道,为方便描述,三个转向通道分别定义为第一转向通道161、第二转向通道162和第三转向通道163,第一凹槽160连通散热腔体13,第一转向通道161与第一流体通道100连通,第二转向通道162与第二流体通道110,第三转向通道163与第三流体通道120连通。Exemplarily, continuing to refer to Figures 6 and 7, the reverse cover plate 16 is located at one end of the heat dissipation cavity 13 away from the water diversion cover plate 15, and the reverse cover plate 16 includes a first groove 160 and three turning channels. For the convenience of description, the three turning channels are defined as a first turning channel 161, a second turning channel 162 and a third turning channel 163, respectively. The first groove 160 is connected to the heat dissipation cavity 13, the first turning channel 161 is connected to the first fluid channel 100, the second turning channel 162 is connected to the second fluid channel 110, and the third turning channel 163 is connected to the third fluid channel 120.

需要说明的是,本申请实施例对分流口140、第二流体通孔151和第一流体通孔150的形状和设置位置不做限制,可以为圆形或方形等其他形状,第二流体通孔151和第一流体通孔150可以上下设置也可以不在同一条水平线上设置,只要保证分流口140与第二流体通孔151连通即可。It should be noted that the embodiment of the present application does not limit the shape and setting position of the diversion port 140, the second fluid through hole 151 and the first fluid through hole 150, and they can be other shapes such as round or square. The second fluid through hole 151 and the first fluid through hole 150 can be set upside down or not on the same horizontal line, as long as the diversion port 140 is connected with the second fluid through hole 151.

示例性地,参考图5和图7并结合图1,其中图5示出了冷却液在散热器1中的一种流向,即沿着图5所示的虚线的箭头方向流动,即冷却液由第一流体通孔150进入,通过导流通道141进入第一流体通道100、第二流体通道110和第三流体通道120;随着冷却液在第一流体通道100、第二流体通道110和第三流体通道120中流动时,能够充分带走与第一散热主体10贴设的第一功率模块20工作时产生的热量,与第二散热主体11贴设的第二功率模块21工作时产生的热量,与第三散热主体12贴设的第三功率模块22工作时产生的热量,然后第一流体通道100内的冷却液流向第一转向通道161,第二流体通道110内的冷却液流向第二转向通道162,第三流体通道120内的冷却液流向第三转向通道163,最后汇集到第一凹槽160,同时也可以带走与反向盖板16贴设的电容器3的热量,最后冷却液再由第一凹槽160进入散热腔体13。For example, referring to FIG. 5 and FIG. 7 in combination with FIG. 1 , FIG. 5 shows a flow direction of the coolant in the radiator 1, that is, flowing in the direction of the dotted arrow shown in FIG. 5 , that is, the coolant enters from the first fluid through hole 150, and enters the first fluid channel 100, the second fluid channel 110, and the third fluid channel 120 through the guide channel 141; as the coolant flows in the first fluid channel 100, the second fluid channel 110, and the third fluid channel 120, the heat generated when the first power module 20 attached to the first heat dissipation body 10 is working can be fully taken away, and the heat generated when the first power module 20 attached to the second heat dissipation body 10 is connected to the second heat dissipation body 10. The heat generated by the second power module 21 attached to the heat body 11 during operation and the heat generated by the third power module 22 attached to the third heat dissipation body 12 during operation, then the coolant in the first fluid channel 100 flows to the first turning channel 161, the coolant in the second fluid channel 110 flows to the second turning channel 162, the coolant in the third fluid channel 120 flows to the third turning channel 163, and finally converges to the first groove 160, and can also take away the heat of the capacitor 3 attached to the reverse cover plate 16, and finally the coolant enters the heat dissipation cavity 13 from the first groove 160.

示例性地,参考图5和图7并结合图1,带走第一功率模块20、第二功率模块21、第三功率模块22和电容器3的热量的冷却液再由散热腔体13流向分流口140,最后通过第二流体通孔151排出。Exemplarily, referring to Figures 5 and 7 in combination with Figure 1, the coolant that takes away the heat from the first power module 20, the second power module 21, the third power module 22 and the capacitor 3 flows from the heat dissipation cavity 13 to the diversion port 140, and is finally discharged through the second fluid through hole 151.

示例性地,参考图6和图7并结合图1,其中图6示出了冷却液在散热器1中的另一种流向,即沿着图6所示的虚线的箭头方向流动,即冷却液由第二流体通孔151进入,通过分流口140进入散热腔体13,再进入第一凹槽160带走与反向盖板16贴设的电容器3的热量,然后通过第一转向通道161、第二转向通道162和第三转向通道163分别进入第一流体通道100、第二流体通道110和第三流体通道120;随着冷却液在第一流体通道100、第二流体通道110和第三流体通道120中流动时,能够充分带走与第一散热主体10贴设的第一功率模块20工作时产生的热量,与第二散热主体11贴设的第二功率模块21工作时产生的热量,与第三散热主体12贴设的第三功率模块22工作时产生的热量。Exemplarily, referring to Figures 6 and 7 in combination with Figure 1, Figure 6 shows another flow direction of the coolant in the radiator 1, that is, it flows in the direction of the dotted arrow shown in Figure 6, that is, the coolant enters from the second fluid through hole 151, enters the heat dissipation cavity 13 through the diverter port 140, and then enters the first groove 160 to take away the heat of the capacitor 3 attached to the reverse cover plate 16, and then enters the first fluid channel 100, the second fluid channel 110 and the third fluid channel 120 through the first turning channel 161, the second turning channel 162 and the third turning channel 163 respectively; as the coolant flows in the first fluid channel 100, the second fluid channel 110 and the third fluid channel 120, it can fully take away the heat generated by the first power module 20 attached to the first heat dissipation body 10 when it is working, the heat generated by the second power module 21 attached to the second heat dissipation body 11 when it is working, and the heat generated by the third power module 22 attached to the third heat dissipation body 12 when it is working.

示例性地,参考图5和图7并结合图1,带走第一功率模块20、第二功率模块21、第三功率模块22和电容器3的热量的冷却液再通过导流通道141,从第一流体通孔150排出。示例性地,参考图3和图7,反向盖板16、分流盖板14和分水盖板15均通过钎焊工艺焊接于散热主体1上,保证散热器1内部的密封性,但不限于此,也可以选择其他连接方式,例如通过螺栓连接并辅以密封垫进行密封。Exemplarily, referring to FIG5 and FIG7 and in combination with FIG1, the coolant that takes away the heat of the first power module 20, the second power module 21, the third power module 22 and the capacitor 3 passes through the guide channel 141 and is discharged from the first fluid through hole 150. Exemplarily, referring to FIG3 and FIG7, the reverse cover plate 16, the flow diversion cover plate 14 and the water diversion cover plate 15 are all welded to the heat dissipation body 1 by a brazing process to ensure the sealing inside the radiator 1, but it is not limited thereto, and other connection methods can also be selected, such as bolt connection and sealing with a sealing gasket.

示例性地,参考图1和图4,第一散热主体10、第二散热主体11和第三散热主体12均由铝合金或铜合金挤出成型,可以降低制作成本和制作工序,同时铝合金和铜合金的导热性能好,使得第一功率模块20产生的热量能够更好地传递给第一散热主体10、第二功率模块21产生的热量能够更好地传递给第二散热主体11以及第三功率模块22产生的热量能够更好地传递给第三散热主体12,因此第一流体通道100、第二流体通道110和第三流体通道120里的冷却液则能更好地发挥散热效果。Exemplarily, referring to Figures 1 and 4, the first heat dissipation body 10, the second heat dissipation body 11 and the third heat dissipation body 12 are all extruded from aluminum alloy or copper alloy, which can reduce the production cost and production process. At the same time, the thermal conductivity of aluminum alloy and copper alloy is good, so that the heat generated by the first power module 20 can be better transferred to the first heat dissipation body 10, the heat generated by the second power module 21 can be better transferred to the second heat dissipation body 11, and the heat generated by the third power module 22 can be better transferred to the third heat dissipation body 12. Therefore, the coolant in the first fluid channel 100, the second fluid channel 110 and the third fluid channel 120 can better exert the heat dissipation effect.

示例性地,参考图7至图10,逆变器还包括三个驱动板,即第一驱动板40、第二驱动板41和第三驱动板42,第一驱动板40通过螺栓安装于第一功率模块20远离第一散热主体10的外表面的一端,并与第一功率模块20上的信号端子电连接(图未示出),第二驱动板41通过螺栓安装于第二功率模块21远离第二散热主体11的外表面的一端,并与第二功率模块21上的信号端子电连接(图未示出),第三驱动板42通过螺栓安装于第三功率模块22远离第三散热主体12的外表面的一端,并与第三功率模块22上的信号端子电连接(图未示出),第一驱动板40用于接收控制板5的信号并驱动第一功率模块20进行电流转换工作,第二驱动板41用于接收控制板5的信号并驱动第二功率模块21进行电流转换工作,第三驱动板42用于接收控制板5的信号并驱动第三功率模块22进行电流转换工作。Exemplarily, referring to Figures 7 to 10, the inverter also includes three drive boards, namely a first drive board 40, a second drive board 41 and a third drive board 42. The first drive board 40 is installed on the end of the first power module 20 away from the outer surface of the first heat dissipation body 10 by bolts, and is electrically connected to the signal terminal on the first power module 20 (not shown in the figure). The second drive board 41 is installed on the end of the second power module 21 away from the outer surface of the second heat dissipation body 11 by bolts, and is electrically connected to the signal terminal on the second power module 21 (not shown in the figure). The third drive board 42 is installed on the end of the third power module 22 away from the outer surface of the third heat dissipation body 12 by bolts, and is electrically connected to the signal terminal on the third power module 22 (not shown in the figure). The first drive board 40 is used to receive the signal of the control board 5 and drive the first power module 20 to perform current conversion work, the second drive board 41 is used to receive the signal of the control board 5 and drive the second power module 21 to perform current conversion work, and the third drive board 42 is used to receive the signal of the control board 5 and drive the third power module 22 to perform current conversion work.

示例性地,参考图7至图10,逆变器还包括控制板5,其中,控制板5分别与第一驱动板40、第二驱动板41和第三驱动板42电连接;控制板5贴设于电容器3远离散热器1的一端,用于接收外部命令。Exemplarily, referring to Figures 7 to 10, the inverter also includes a control board 5, wherein the control board 5 is electrically connected to the first drive board 40, the second drive board 41 and the third drive board 42 respectively; the control board 5 is attached to the end of the capacitor 3 away from the radiator 1 for receiving external commands.

需要说明的是,本申请实施例对第一驱动板40与第一功率模块20、第二驱动板41与第二功率模块21、第三驱动板42与第三功率模块22以及第一功率模块20与第一散热主体10、第二功率模块21与第二散热主体11和第三功率模块22与第三散热主体12之间的连接关系不做限制,可以为螺栓连接也可为焊接。It should be noted that the embodiment of the present application does not restrict the connection relationship between the first drive plate 40 and the first power module 20, the second drive plate 41 and the second power module 21, the third drive plate 42 and the third power module 22, and the first power module 20 and the first heat dissipation body 10, the second power module 21 and the second heat dissipation body 11, and the third power module 22 and the third heat dissipation body 12, which can be bolted or welded.

示例性地,第一功率模块20、第二功率模块21和第三功率模块22分别与第一散热主体10、第二散热主体11和第三散热主体12的外表面之间设有导热界面材料,例如导热垫片,但不限于此,还可以是其他导热材料,例如导热硅胶。通过功率模块与散热主体的外表面之间设置导热界面材料,使得功率模块在工作过程中产生的热量能够更充分传送到散热主体的外表面,从而使得流体通道内的冷却液能够更加充分地带走功率模块在工作过程中产生的热量,以达到更好的散热效果。Exemplarily, a thermal interface material, such as a thermal pad, is provided between the first power module 20, the second power module 21 and the third power module 22 and the outer surfaces of the first heat dissipation body 10, the second heat dissipation body 11 and the third heat dissipation body 12, respectively, but it is not limited thereto and may also be other thermally conductive materials, such as thermally conductive silica gel. By providing a thermal interface material between the power module and the outer surface of the heat dissipation body, the heat generated by the power module during operation can be more fully transferred to the outer surface of the heat dissipation body, so that the coolant in the fluid channel can more fully take away the heat generated by the power module during operation, so as to achieve a better heat dissipation effect.

示例性地,参考图8至图10,第一功率模块20远离电容器3的一端连接有第一AC铜排60,第二功率模块21远离电容器3的一端连接有第二AC铜排61,第三功率模块22远离电容器3的一端连接有第三AC铜排62,电容器3上连接有正极铜排63和负极铜排64。Exemplarily, referring to Figures 8 to 10, the end of the first power module 20 away from the capacitor 3 is connected to the first AC copper bus 60, the end of the second power module 21 away from the capacitor 3 is connected to the second AC copper bus 61, the end of the third power module 22 away from the capacitor 3 is connected to the third AC copper bus 62, and the capacitor 3 is connected to a positive copper bus 63 and a negative copper bus 64.

示例性地,参考图8至图10,第一功率模块20靠近电容器3的一端连接有第一正极信号端子201和第一负极信号端子202,第二功率模块21靠近电容器3的一端连接有第二正极信号端子211和第二负极信号端子212,第三功率模块22靠近电容器3的一端连接有第三正极信号端子221和第三负极信号端子222,参考图8和图11,沿电容器3的周向(即图11所示的A方向)设置有第一正极连接端子30、第一负极连接端子31、第二正极连接端子32、第二负极连接端子33、第三正极连接端子34和第三负极连接端子35。Exemplarily, referring to Figures 8 to 10, the end of the first power module 20 close to the capacitor 3 is connected to the first positive signal terminal 201 and the first negative signal terminal 202, the end of the second power module 21 close to the capacitor 3 is connected to the second positive signal terminal 211 and the second negative signal terminal 212, and the end of the third power module 22 close to the capacitor 3 is connected to the third positive signal terminal 221 and the third negative signal terminal 222. Referring to Figures 8 and 11, the first positive connection terminal 30, the first negative connection terminal 31, the second positive connection terminal 32, the second negative connection terminal 33, the third positive connection terminal 34 and the third negative connection terminal 35 are arranged along the circumference of the capacitor 3 (i.e., the direction A shown in Figure 11).

示例性地,第一正极信号端子201与第一正极连接端子30电连接,第一负极信号端子202与第一负极连接端子31电连接,第二正极信号端子211与第二正极连接端子32电连接,第二负极信号端子212与第二负极连接端子33电连接,第三正极信号端子221与第三正极连接端子34电连接,第三负极信号端子222与第三负极连接端子35电连接。Exemplarily, the first positive signal terminal 201 is electrically connected to the first positive connection terminal 30, the first negative signal terminal 202 is electrically connected to the first negative connection terminal 31, the second positive signal terminal 211 is electrically connected to the second positive connection terminal 32, the second negative signal terminal 212 is electrically connected to the second negative connection terminal 33, the third positive signal terminal 221 is electrically connected to the third positive connection terminal 34, and the third negative signal terminal 222 is electrically connected to the third negative connection terminal 35.

示例性地,高压直流电通过正极铜排63和负极铜排64输入到电容器3,再由电容器3的第一正极连接端子30、第一负极连接端子31、第二正极连接端子32、第二负极连接端子33、第三正极连接端子34和第三负极连接端子35分别输入至对应的第一正极信号端子201、第一负极信号端子202、第二正极信号端子211、第二负极信号端子212、第三正极信号端子221和第三负极信号端子222电流在第一功率模块20、第二功率模块21和第三功率模块22的内部进行转换,而后由第一AC铜排60、第二AC铜排61和第三AC铜排62输出到电机的三相线(图未示出),将直流电转换为交流电。Exemplarily, high-voltage direct current is input into the capacitor 3 through the positive copper busbar 63 and the negative copper busbar 64, and then input into the corresponding first positive signal terminal 201, first negative signal terminal 202, second positive signal terminal 211, second negative signal terminal 212, third positive signal terminal 221 and third negative signal terminal 222 through the first positive connection terminal 30, first negative connection terminal 31, second positive connection terminal 32, second negative connection terminal 33, third positive connection terminal 34 and third negative connection terminal 35 of the capacitor 3 respectively. The current is converted inside the first power module 20, the second power module 21 and the third power module 22, and then output to the three-phase line of the motor (not shown) by the first AC copper busbar 60, the second AC copper busbar 61 and the third AC copper busbar 62, converting the direct current into alternating current.

虽然通过参照本实用新型的某些优选实施方式,已经对本实用新型进行了图示和描述,但本领域的普通技术人员应该明白,以上内容是结合具体的实施方式对本实用新型所作的进一步详细说明,不能认定本实用新型的具体实施只局限于这些说明。本领域技术人员可以在形式上和细节上对其作各种改变,包括做出若干简单推演或替换,而不偏离本实用新型的精神和范围。Although the present invention has been illustrated and described with reference to certain preferred embodiments of the present invention, it should be understood by those skilled in the art that the above contents are further detailed descriptions of the present invention in combination with specific embodiments, and it cannot be determined that the specific implementation of the present invention is limited to these descriptions. Those skilled in the art may make various changes in form and details, including making several simple deductions or substitutions, without departing from the spirit and scope of the present invention.

Claims (10)

1. An inverter is provided, which comprises a first inverter and a second inverter, characterized by comprising the following steps:
The radiator comprises three radiating bodies which are connected with each other, wherein the three radiating bodies enclose a radiating cavity, the radiating cavity extends along the first direction, each radiating body comprises a fluid channel, and a radiating medium can flow between the radiating cavity and the fluid channel;
and each power module is attached to the outer surface of the corresponding heat dissipation main body.
2. The inverter of claim 1, wherein the heat dissipation cavity has a triangular cross-section along a second direction, the second direction intersecting the first direction.
3. The inverter of claim 2, further comprising a capacitor located at one end of the heat dissipating cavity in the first direction.
4. The inverter of claim 1, wherein the fluid passage extends through the heat dissipating body and comprises a plurality of spaced apart channels.
5. The inverter of claim 1, wherein the heat sink further comprises a shunt cover plate and a water diversion cover plate, wherein,
The flow dividing cover plate is positioned between the heat dissipation cavity and the water dividing cover plate along the first direction, the flow dividing cover plate comprises a flow dividing opening, the flow dividing opening is communicated with the heat dissipation cavity, a flow guiding channel is formed by the water dividing cover plate, the outer periphery of the flow dividing cover plate and the end part of the heat dissipation cavity, and the flow guiding channel is communicated with the fluid channel;
The water diversion cover plate comprises a first fluid through hole and a second fluid through hole, the first fluid through hole is communicated with the diversion channel, and the second fluid through hole is communicated with the diversion port;
The heat dissipation medium can enter from the first fluid through hole, enter the fluid channel through the diversion channel, or enter the shunt opening from the second fluid through hole, and then flow to the heat dissipation cavity through the shunt opening; the heat dissipation medium can flow from the heat dissipation cavity to the shunt opening and flow out from the second fluid through hole, or the heat dissipation medium can flow from the fluid channel to the diversion channel and flow out from the first fluid through hole.
6. The inverter of claim 5, wherein the heat sink further comprises a reverse cover plate positioned at an end of the heat dissipation cavity remote from the water diversion cover plate, the reverse cover plate comprising a first groove and a turning channel, the first groove being in communication with the heat dissipation cavity, the turning channel being in communication with the fluid channel, wherein the heat dissipation medium can flow from the fluid channel to the turning channel, then from the turning channel to the first groove, finally to the heat dissipation cavity, or the heat dissipation medium can flow from the heat dissipation cavity to the first groove, then from the first groove to the turning channel, finally to the fluid channel.
7. The inverter of claim 6, wherein the reverse cover plate, the shunt cover plate, and the shunt cover plate are all welded to the heat dissipating body by a brazing process.
8. The inverter of claim 1, wherein each of the heat dissipating bodies is extruded from an aluminum alloy or a copper alloy.
9. The inverter of any one of claims 1 to 8, further comprising a drive board and a control board, wherein the control board is electrically connected to the drive board;
The driving plate is attached to one end, far away from the outer surface of the radiating main body, of the power module and is used for receiving signals of the control plate and driving the power module to act;
The control board is attached to one end of the capacitor, which is far away from the radiator, and is used for receiving an external command.
10. The inverter of any of claims 1-8, wherein a thermally conductive interface material is disposed between the power module and an outer surface of the heat dissipating body.
CN202322860339.6U 2023-10-24 2023-10-24 An inverter Active CN221509385U (en)

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