CN221493912U - Stamping jig with protection effect - Google Patents
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- CN221493912U CN221493912U CN202420006390.2U CN202420006390U CN221493912U CN 221493912 U CN221493912 U CN 221493912U CN 202420006390 U CN202420006390 U CN 202420006390U CN 221493912 U CN221493912 U CN 221493912U
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- 230000009993 protective function Effects 0.000 claims abstract description 16
- 238000003032 molecular docking Methods 0.000 claims description 10
- 239000007788 liquid Substances 0.000 claims description 6
- 238000007789 sealing Methods 0.000 claims description 4
- 238000000034 method Methods 0.000 abstract description 7
- 238000005336 cracking Methods 0.000 abstract description 4
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 238000004080 punching Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000003139 buffering effect Effects 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- 238000003825 pressing Methods 0.000 description 1
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Abstract
本实用新型提供一种具有防护作用的冲压治具,包括:底座、缓冲定位组件以及冲压组件,所述底座上表面左侧、右侧以及后侧分别活动安装与一个缓冲定位组件,所述底座上方安装有冲压组件,与现有技术相比,本实用新型具有如下的有益效果:通过设置可调底杆,在实际使用中,当需要调节缓冲定位组件的整体高度以满足相应的冲压下降高度需求时,使用这可以拧动可调底杆下侧的螺母,进而调节可调底杆的高度,进一步调节整个缓冲定位组件的高度,使其满足冲压使用需求,缓冲定位组件的设置,使得上模具在与工件冲压过程中较为稳定,降低了待冲压工件和治具的振动以及应力,有效避免了工件冲压后发生变形、开裂的问题。
The utility model provides a stamping jig with a protective function, comprising: a base, a buffer positioning assembly and a stamping assembly, wherein the left side, the right side and the rear side of the upper surface of the base are respectively movably installed with a buffer positioning assembly, and a stamping assembly is installed above the base. Compared with the prior art, the utility model has the following beneficial effects: by setting an adjustable bottom rod, in actual use, when it is necessary to adjust the overall height of the buffer positioning assembly to meet the corresponding stamping descent height requirement, the nut on the lower side of the adjustable bottom rod can be screwed to adjust the height of the adjustable bottom rod, and then the height of the adjustable bottom rod can be adjusted, and the height of the entire buffer positioning assembly can be further adjusted to meet the stamping use requirements. The setting of the buffer positioning assembly makes the upper mold more stable during the stamping process with the workpiece, reduces the vibration and stress of the workpiece to be stamped and the jig, and effectively avoids the deformation and cracking of the workpiece after stamping.
Description
技术领域Technical Field
本实用新型属于冲压设备技术领域,特别涉及一种具有防护作用的冲压治具。The utility model belongs to the technical field of stamping equipment, and particularly relates to a stamping jig with a protective function.
背景技术Background Art
金属冲压是用一个金属冲压模或一系列金属冲压模来将金属板材成形为立体形状工件的制造工艺,一体冲压成型工件的机构强度较高。Metal stamping is a manufacturing process that uses a metal stamping die or a series of metal stamping dies to form metal sheets into three-dimensional workpieces. The structural strength of the one-piece stamping workpiece is higher.
冲压过程中,待冲压工件与治具接触时会产生冲击力和振动,现有的冲压治具缺乏合适的缓冲结构,这会导致冲击力直接传递到治具上,增加了冲压工具的磨损和损坏风险,缺乏缓冲结构也会降低冲压过程中的精度和稳定性,治具的缓冲结构设计不合理会导致冲击力无法得到有效吸收和分散,增加了待冲压工件和治具的振动和应力,可能导致工件变形、开裂等问题,因此,我们希望设计一种具有新型结构的冲压治具,从而解决这个问题。During the stamping process, impact force and vibration will be generated when the workpiece to be stamped contacts the jig. The existing stamping jig lacks a suitable buffer structure, which will cause the impact force to be directly transmitted to the jig, increasing the risk of wear and damage to the stamping tool. The lack of a buffer structure will also reduce the accuracy and stability of the stamping process. The unreasonable design of the jig's buffer structure will lead to the impact force cannot be effectively absorbed and dispersed, increasing the vibration and stress of the workpiece to be stamped and the jig, which may cause deformation, cracking and other problems of the workpiece. Therefore, we hope to design a stamping jig with a new structure to solve this problem.
实用新型内容Utility Model Content
针对现有技术存在的不足,本实用新型目的是提供一种具有防护作用的冲压治具,解决上述背景技术中提出的问题。In view of the deficiencies in the prior art, the purpose of the utility model is to provide a stamping jig with a protective function to solve the problems raised in the above-mentioned background technology.
本实用新型通过以下的技术方案实现:一种具有防护作用的冲压治具,包括:底座、缓冲定位组件以及冲压组件,所述底座上表面左侧、右侧以及后侧分别活动安装与一个缓冲定位组件,所述底座上方安装有冲压组件;The utility model is realized by the following technical scheme: a stamping jig with protective function, comprising: a base, a buffer positioning component and a stamping component, wherein a buffer positioning component is movably installed on the left side, the right side and the rear side of the upper surface of the base, respectively, and a stamping component is installed above the base;
所述底座包括底板和支撑柱,所述底板上表面四个拐角分别固定有一跟支撑柱,所述底板上表面中间活动安装有下模具,所述冲压组件包括气缸、顶板以及导向板,所述顶板固定在四根支撑柱上端,所述顶板上表面中间安装有气缸,所述顶板下侧通过气缸活动安装有导向板,所述导向板下表面中间活动安装有上模具;The base comprises a bottom plate and a support column, four corners of the upper surface of the bottom plate are respectively fixed with a support column, a lower mold is movably installed in the middle of the upper surface of the bottom plate, the stamping assembly comprises a cylinder, a top plate and a guide plate, the top plate is fixed to the upper ends of the four support columns, a cylinder is installed in the middle of the upper surface of the top plate, a guide plate is movably installed on the lower side of the top plate through the cylinder, and an upper mold is movably installed in the middle of the lower surface of the guide plate;
所述缓冲定位组件包括可调底杆、缓冲缸以及抵接杆,所述可调底杆上端焊接有缓冲缸,所述缓冲缸上端活动安装有抵接杆。The buffer positioning assembly comprises an adjustable bottom rod, a buffer cylinder and an abutment rod. The buffer cylinder is welded to the upper end of the adjustable bottom rod, and the abutment rod is movably mounted to the upper end of the buffer cylinder.
作为一优选的实施方式,所述可调底杆下端通过螺母、垫片活动与底板固定连接,所述底板上表面向下贯穿形成有多个与可调底杆对应的固定通孔,可调底杆的设置,能够使得用户根据实际生产情况对整个缓冲定位组件的高度进行调节。As a preferred embodiment, the lower end of the adjustable bottom rod is movably fixedly connected to the base plate by nuts and gaskets, and a plurality of fixed through holes corresponding to the adjustable bottom rod are formed downwardly through the upper surface of the base plate. The setting of the adjustable bottom rod enables the user to adjust the height of the entire buffer positioning assembly according to actual production conditions.
作为一优选的实施方式,所述缓冲缸内部设置有内筒,所述内筒外壁与缓冲缸内壁之间设置有外腔,所述外腔上端密封设计。As a preferred embodiment, an inner cylinder is arranged inside the buffer cylinder, an outer cavity is arranged between the outer wall of the inner cylinder and the inner wall of the buffer cylinder, and the upper end of the outer cavity is sealed.
作为一优选的实施方式,所述内筒内部设置有内腔,所述内腔上端开口设计,所述内筒下端径向向外开设有多个连通孔。As a preferred embodiment, an inner cavity is provided inside the inner cylinder, the upper end of the inner cavity is open, and a plurality of connecting holes are radially opened outward at the lower end of the inner cylinder.
作为一优选的实施方式,所述内腔下端通过多个连通孔与外腔连通,所述内筒的内腔底部活动安装有复位弹簧,所述抵接杆包括伸缩杆、对接头,连通孔的设置,能够使得内腔中的油液一在受压后快速进入至外腔中,并对外腔中的空气进行压缩,达到缓冲的目的。As a preferred embodiment, the lower end of the inner cavity is connected to the outer cavity through a plurality of connecting holes, a return spring is movably installed at the bottom of the inner cavity of the inner tube, the abutment rod includes a telescopic rod and a docking joint, and the setting of the connecting holes can enable the oil in the inner cavity to quickly enter the outer cavity after being pressurized, and compress the air in the outer cavity to achieve the purpose of buffering.
作为一优选的实施方式,所述伸缩杆下端滑动密封安装在内腔上侧,所述伸缩杆下端外壁套装有多个密封圈,所述伸缩杆上端一体设置有对接头,所述对接头上表面复合有缓冲垫,所述缓冲垫为一种橡胶板。As a preferred embodiment, the sliding seal at the lower end of the telescopic rod is installed on the upper side of the inner cavity, the outer wall of the lower end of the telescopic rod is sleeved with multiple sealing rings, the upper end of the telescopic rod is integrally provided with a docking joint, the upper surface of the docking joint is compounded with a buffer pad, and the buffer pad is a rubber plate.
作为一优选的实施方式,所述内腔底部注入有油液一,所述外腔底部注入有油液二,所述油液一的液面高度与油液二的液面高度相同,所述油液一上端面与抵接杆下端之间的内腔部分中含有压缩空气,所述油液二上端面与外腔底部之间的部分中含有压缩空气。As a preferred embodiment, oil 1 is injected into the bottom of the inner cavity, and oil 2 is injected into the bottom of the outer cavity. The liquid level of oil 1 is the same as the liquid level of oil 2. The inner cavity part between the upper end surface of oil 1 and the lower end of the abutment rod contains compressed air, and the part between the upper end surface of oil 2 and the bottom of the outer cavity contains compressed air.
采用了上述技术方案后,本实用新型的有益效果是:通过设置可调底杆,在实际使用中,当需要调节缓冲定位组件的整体高度以满足相应的冲压下降高度需求时,使用这可以拧动可调底杆下侧的螺母,进而调节可调底杆的高度,进一步调节整个缓冲定位组件的高度,使其满足冲压使用需求;After adopting the above technical solution, the beneficial effect of the utility model is as follows: by setting the adjustable bottom rod, in actual use, when it is necessary to adjust the overall height of the buffer positioning assembly to meet the corresponding stamping descent height requirement, the nut on the lower side of the adjustable bottom rod can be screwed to adjust the height of the adjustable bottom rod, and further adjust the height of the entire buffer positioning assembly to meet the stamping use requirements;
缓冲定位组件的设置,使得上模具在与工件冲压过程中较为稳定,降低了待冲压工件和治具的振动以及应力,有效避免了工件冲压后发生变形、开裂的问题。The setting of the buffer positioning component makes the upper die more stable during the stamping process with the workpiece, reduces the vibration and stress of the workpiece to be stamped and the fixture, and effectively avoids the problem of deformation and cracking of the workpiece after stamping.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
图1为本实用新型一种具有防护作用的冲压治具的整体结构示意图。FIG1 is a schematic diagram of the overall structure of a punching fixture with a protective function according to the present invention.
图2为本实用新型一种具有防护作用的冲压治具的仰视三维的示意图。FIG. 2 is a three-dimensional schematic diagram of a punching fixture with a protective function according to the present invention when viewed from above.
图3为本实用新型一种具有防护作用的冲压治具的缓冲定位组件三维结构的示意图。FIG3 is a schematic diagram of the three-dimensional structure of a buffer positioning component of a punching fixture with a protective function according to the present invention.
图4为本实用新型一种具有防护作用的冲压治具的缓冲定位组件内部结构的示意图。FIG. 4 is a schematic diagram of the internal structure of a buffer positioning component of a punching jig with a protective function according to the present invention.
图中,100-底座、110-底板、120-支撑柱、130-下模具;In the figure, 100-base, 110-bottom plate, 120-support column, 130-lower mold;
200-缓冲定位组件、210-可调底杆、220-缓冲缸、221-内腔、222-外腔、223-连通孔、224-内筒、230-密封套盖、240-抵接杆、241-伸缩杆、242-对接头、243-缓冲垫、250-复位弹簧;200-buffer positioning assembly, 210-adjustable bottom rod, 220-buffer cylinder, 221-inner cavity, 222-outer cavity, 223-connecting hole, 224-inner cylinder, 230-sealing sleeve cover, 240-abutment rod, 241-telescopic rod, 242-butt joint, 243-buffer pad, 250-reset spring;
300-冲压组件、310-气缸、320-顶板、330-导向板、340-上模具。300-stamping assembly, 310-cylinder, 320-top plate, 330-guide plate, 340-upper die.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
请参阅图1至图4,本实用新型提供一种技术方案:一种具有防护作用的冲压治具,包括:底座100、缓冲定位组件200以及冲压组件300,底座100上表面左侧、右侧以及后侧分别活动安装与一个缓冲定位组件200,底座100上方安装有冲压组件300;Please refer to Figures 1 to 4. The utility model provides a technical solution: a stamping jig with a protective function, comprising: a base 100, a buffer positioning assembly 200 and a stamping assembly 300. The left side, the right side and the rear side of the upper surface of the base 100 are respectively movably mounted with a buffer positioning assembly 200, and the stamping assembly 300 is mounted above the base 100;
底座100包括底板110和支撑柱120,底板110上表面四个拐角分别固定有一跟支撑柱120,底板110上表面中间活动安装有下模具130,冲压组件300包括气缸310、顶板320以及导向板330,顶板320固定在四根支撑柱120上端,顶板320上表面中间安装有气缸310,顶板320下侧通过气缸310活动安装有导向板330,导向板330下表面中间活动安装有上模具340;The base 100 includes a bottom plate 110 and a support column 120. A support column 120 is fixed to each of the four corners of the upper surface of the bottom plate 110. A lower die 130 is movably installed in the middle of the upper surface of the bottom plate 110. The stamping assembly 300 includes a cylinder 310, a top plate 320 and a guide plate 330. The top plate 320 is fixed to the upper ends of the four support columns 120. The cylinder 310 is installed in the middle of the upper surface of the top plate 320. The guide plate 330 is movably installed on the lower side of the top plate 320 through the cylinder 310. The upper die 340 is movably installed in the middle of the lower surface of the guide plate 330.
缓冲定位组件200包括可调底杆210、缓冲缸220以及抵接杆240,可调底杆210上端焊接有缓冲缸220,缓冲缸220上端活动安装有抵接杆240。The buffer positioning assembly 200 includes an adjustable bottom rod 210 , a buffer cylinder 220 and an abutment rod 240 . The buffer cylinder 220 is welded to the upper end of the adjustable bottom rod 210 , and the abutment rod 240 is movably mounted to the upper end of the buffer cylinder 220 .
请参阅图1、图2,可调底杆210下端通过螺母、垫片活动与底板110固定连接,底板110上表面向下贯穿形成有多个与可调底杆210对应的固定通孔,可调底杆210的设置,能够使得用户根据实际生产情况对整个缓冲定位组件200的高度进行调节。Please refer to Figures 1 and 2. The lower end of the adjustable bottom rod 210 is fixedly connected to the base plate 110 through nuts and washers. A plurality of fixed through holes corresponding to the adjustable bottom rod 210 are formed downwardly on the upper surface of the base plate 110. The setting of the adjustable bottom rod 210 enables the user to adjust the height of the entire buffer positioning assembly 200 according to actual production conditions.
作为本实用新型的第一个实施例,通过设置可调底杆210,在实际使用中,当需要调节缓冲定位组件200的整体高度以满足相应的冲压下降高度需求时,使用这可以拧动可调底杆210下侧的螺母,进而调节可调底杆210的高度,进一步调节整个缓冲定位组件200的高度,使其满足冲压使用需求。As the first embodiment of the utility model, by setting an adjustable bottom rod 210, in actual use, when it is necessary to adjust the overall height of the buffer positioning assembly 200 to meet the corresponding stamping descent height requirement, the nut on the lower side of the adjustable bottom rod 210 can be screwed to adjust the height of the adjustable bottom rod 210, and then the height of the adjustable bottom rod 210 can be adjusted, and the height of the entire buffer positioning assembly 200 can be further adjusted to meet the stamping use requirements.
请参阅图1、图3、图4,缓冲缸220内部设置有内筒224,内筒224外壁与缓冲缸220内壁之间设置有外腔222,外腔222上端密封设计。Please refer to FIG. 1 , FIG. 3 , and FIG. 4 . An inner cylinder 224 is disposed inside the buffer cylinder 220 . An outer cavity 222 is disposed between the outer wall of the inner cylinder 224 and the inner wall of the buffer cylinder 220 . The upper end of the outer cavity 222 is sealed.
内筒224内部设置有内腔221,内腔221上端开口设计,内筒224下端径向向外开设有多个连通孔223。An inner cavity 221 is provided inside the inner cylinder 224 . The upper end of the inner cavity 221 is open, and a plurality of communication holes 223 are radially opened outward at the lower end of the inner cylinder 224 .
内腔221下端通过多个连通孔223与外腔222连通,内筒224的内腔221底部活动安装有复位弹簧250,抵接杆240包括伸缩杆241、对接头242,连通孔223的设置,能够使得内腔221中的油液一在受压后快速进入至外腔222中,并对外腔222中的空气进行压缩,达到缓冲的目的。The lower end of the inner cavity 221 is connected to the outer cavity 222 through a plurality of connecting holes 223. A return spring 250 is movably installed at the bottom of the inner cavity 221 of the inner tube 224. The abutment rod 240 includes a telescopic rod 241 and a docking joint 242. The setting of the connecting holes 223 can enable the oil in the inner cavity 221 to quickly enter the outer cavity 222 after being pressurized, and compress the air in the outer cavity 222 to achieve the purpose of buffering.
伸缩杆241下端滑动密封安装在内腔221上侧,伸缩杆241下端外壁套装有多个密封圈,伸缩杆241上端一体设置有对接头242,对接头242上表面复合有缓冲垫243,缓冲垫243为一种橡胶板。The lower end of the telescopic rod 241 is slidingly sealed and installed on the upper side of the inner cavity 221. The outer wall of the lower end of the telescopic rod 241 is sleeved with multiple sealing rings. The upper end of the telescopic rod 241 is integrally provided with a docking joint 242. The upper surface of the docking joint 242 is compounded with a buffer pad 243, which is a rubber plate.
内腔221底部注入有油液一,外腔222底部注入有油液二,油液一的液面高度与油液二的液面高度相同,油液一上端面与抵接杆240下端之间的内腔221部分中含有压缩空气,油液二上端面与外腔222底部之间的部分中含有压缩空气。Oil 1 is injected into the bottom of the inner cavity 221, and oil 2 is injected into the bottom of the outer cavity 222. The liquid level of oil 1 is the same as the liquid level of oil 2. The part of the inner cavity 221 between the upper end surface of oil 1 and the lower end of the abutment rod 240 contains compressed air, and the part between the upper end surface of oil 2 and the bottom of the outer cavity 222 contains compressed air.
作为本实用新型的第二个实施例,在实际使用中,当冲压组件300推动上模具340向底座100上的下模具130冲压时,冲压组件300上的导向板330在下移过程中会与抵接杆240上端的缓冲垫243先接触,在持续的下压过程中,缓冲垫243会将下压冲击力传递至对接头242、伸缩杆241,整个抵接杆240同步下移,伸缩杆241下端快速进入至缓冲缸220的内腔221中,进而挤压油液一上端面与抵接杆240下端之间的内腔221部分中含有的压缩空气,将位于内腔221底部的油液一通过连通孔223快速压入至外腔222中,并使得外腔222中的油液二向上运动挤压其内部的压缩空气,在伸缩杆241下端持续下移并对内筒224中的复位弹簧250进行压缩一段形成后,整个下压过程结束,内筒224中的油液一、复位弹簧250,配合外腔222中的油液二和压缩空气对抵接杆240下移进行了较为稳定有效的缓冲,从而使得上模具340在与工件冲压过程中较为稳定,降低了待冲压工件和治具的振动以及应力,有效避免了工件冲压后发生变形、开裂的问题。As the second embodiment of the present invention, in actual use, when the stamping assembly 300 pushes the upper mold 340 to stamp the lower mold 130 on the base 100, the guide plate 330 on the stamping assembly 300 will first contact the buffer pad 243 at the upper end of the abutment rod 240 during the downward movement. During the continuous downward pressure process, the buffer pad 243 will transmit the downward pressure impact force to the docking head 242 and the telescopic rod 241, and the entire abutment rod 240 will move downward synchronously. The lower end of the telescopic rod 241 quickly enters the inner cavity 221 of the buffer cylinder 220, thereby squeezing the compressed air contained in the inner cavity 221 between the upper end surface of the oil and the lower end of the abutment rod 240, and the compressed air in the inner cavity 221 will be The oil 1 at the bottom is quickly pressed into the outer cavity 222 through the connecting hole 223, and the oil 2 in the outer cavity 222 moves upward to squeeze the compressed air inside it. After the lower end of the telescopic rod 241 continues to move downward and compresses the return spring 250 in the inner cylinder 224 for a period of time, the entire downward pressing process is completed. The oil 1 and the return spring 250 in the inner cylinder 224 cooperate with the oil 2 and the compressed air in the outer cavity 222 to provide a relatively stable and effective buffer for the downward movement of the abutment rod 240, thereby making the upper mold 340 relatively stable during the stamping process with the workpiece, reducing the vibration and stress of the workpiece to be stamped and the fixture, and effectively avoiding the deformation and cracking of the workpiece after stamping.
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
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