CN221459243U - Automatic sludge discharging and loading device - Google Patents

Abstract

The utility model relates to the technical field of sewage treatment, and particularly discloses an automatic sludge discharging and loading device which comprises a crusher, wherein the bottom of the crusher is connected with a mounting shell, the bottom end of the mounting shell is communicated with a telescopic discharging bag, the tail end of the telescopic discharging bag is provided with a discharging head, a steel wire rope is fixedly connected above the discharging head, the steel wire rope bypasses a fixed pulley and then fixedly receives a reel, and one end of the reel is provided with a driving motor; this mud automatic discharge loading device uses through the cooperation of installation shell, flexible bag of unloading, unloading head, wire rope, take-up reel, driving motor and fixed pulley etc. guarantees loading efficiency, adjusts flexible height of unloading the bag, improves degree of automation, the loading work of the different high material handling trucks of being convenient for.

Description

Automatic sludge discharging and loading device

Technical Field

The utility model relates to the technical field of sludge treatment, in particular to an automatic sludge discharging and loading device.

Background

Sludge is a sediment discharged by sewage treatment structures, wherein the sediment taking organic matters as main components is called sludge, and has the characteristics of easy decomposition and stinking, finer particles, smaller specific gravity, high water content and difficult dehydration, and belongs to hydrophilic substances with colloidal structures.

The sludge mainly originates from the process links such as a primary sedimentation tank, a secondary sedimentation tank and the like, the sludge production amount after processing per ten thousand tons of sewage is generally about 10 to 20 tons, special transport vehicles are needed in the sludge transport link, and tools such as a forklift can be manually operated to carry out loading work for the sludge truck.

However, the existing automatic unloading and loading device for sludge is mostly manually operated when loading the sludge, has low automation degree, is inconvenient to load the sludge into sludge carts with different heights, and has low loading efficiency of the sludge.

Disclosure of utility model

Aiming at the defects of the prior art, the utility model provides an automatic sludge discharging and loading device, which solves the problems that the existing automatic sludge discharging and loading device is mostly manually operated when loading sludge, has low automation degree and is inconvenient to load sludge into sludge carts with different heights, so that the loading efficiency of the sludge is low.

In order to achieve the above purpose, the present utility model provides the following technical solutions:

the utility model provides a mud automatic discharge loading device, includes the breaker, the bottom of breaker is connected with the installation shell, the installation shell with the discharge gate of breaker is linked together, the bottom intercommunication of installation shell has flexible bag of unloading, flexible unloading head is installed to the end of bag of unloading, the top both sides of unloading head all fixedly connected with wire rope, wire rope's outer wall has movably sleeved a plurality of spacing rings from last to lower in proper order, a plurality of spacing ring's one end with flexible bag's outer wall fixed connection, wire rope keeps away from the one end of unloading head and passes the installation shell, and the rigid coupling has a rolling axle behind the fixed pulley of bypassing installation shell top, the support is installed to the outer wall of rolling axle, one side of support and the side fixed connection of installation shell, driving motor is installed to rolling axle's one end, driving motor set up in the support top.

Furthermore, the limiting rings are distributed at equal intervals along the telescopic unloading bags.

Further, a sludge hopper is arranged at the top of the crusher, a material level gauge is arranged in the sludge hopper, and a material level switch is arranged in the discharge head.

Further, a crushing assembly is arranged in the sludge hopper; the crushing assembly comprises a cross rod, a poking tooth and a servo motor; the side wall of the cross rod is fixedly connected with the shifting teeth, the cross rod is rotationally connected with the sludge hopper through a sealing bearing, and one end of the cross rod extends to the outer side of the sludge hopper and is fixedly connected with the servo motor.

Further, the poking teeth are symmetrically distributed about the cross rod.

Compared with the prior art, the utility model has the beneficial effects that: through the cooperation of the installation shell, the telescopic unloading bag, the unloading head, the steel wire rope, the limiting ring, the rolling shaft, the support, the driving motor, the fixed pulley and the like, the sludge crushed by the crusher enters the installation shell, the driving motor drives the rolling shaft to rotate in the support, the driving motor can use the controller to control, the automation degree is improved, the loading efficiency is ensured, the steel wire rope drives the unloading head at the bottom to move upwards, the height of the telescopic unloading bag is adjusted, the using height of the telescopic unloading bag is determined, and the loading work of the loading trucks with different heights is facilitated;

Through the cooperation of horizontal pole, plectrum and servo motor, the mud after the dehydration gets into the sludge bucket in, and the mud becomes cubic and great, and servo motor drives the horizontal pole and rotates in the sludge bucket, and the horizontal pole drives the plectrum and rotates to break mud, smashes big piece mud into fritter by the plectrum, dials down the material simultaneously, and mud gets into in the breaker, and setting up of plectrum guarantees that the breaker pan feeding is unobstructed, prevents that the breaker pan feeding mouth from blockking up.

Drawings

FIG. 1 is a schematic diagram of the overall structure of the present utility model;

FIG. 2 is a schematic diagram of the connection of the mounting shell, the bracket and the take-up reel of FIG. 1;

FIG. 3 is a schematic side view of the sludge hopper of FIG. 1;

Fig. 4 is a schematic diagram of the connection relationship between the telescopic unloading bag, the steel wire rope and the limiting ring in fig. 1.

In the figure: 1. the crusher comprises a crusher body 2, a mounting shell 3, a sludge hopper 4, a material level gauge 5, a material level switch 6, a cross rod 7, a telescopic discharging bag 8, a discharging head 9, a steel wire rope 10, a limiting ring 11, a winding shaft 12, a bracket 13, a driving motor 14, a fixed pulley 15, a shifting tooth 16 and a servo motor.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

The existing automatic unloading and loading device for sludge is mostly manually operated when loading the sludge, has low automation degree, is inconvenient to load the sludge into sludge carts with different heights, and causes the problem of low loading efficiency of the sludge.

In view of the above, the utility model provides an automatic sludge discharging and loading device, which is characterized in that through the cooperation of a mounting shell, a telescopic discharging bag, a discharging head, a steel wire rope, a limiting ring, a rolling shaft, a bracket, a driving motor, a fixed pulley and the like, sludge crushed by a crusher enters the mounting shell, the driving motor drives the rolling shaft to rotate in the bracket, the driving motor can be controlled by a controller, the automation degree is improved, the loading efficiency is ensured, the steel wire rope drives the discharging head at the bottom to move upwards, the height of the telescopic discharging bag is further adjusted, the using height of the telescopic discharging bag is determined, and the loading work of the transporting vehicles with different heights is facilitated.

As can be seen from fig. 1, fig. 2 and fig. 4, a sludge automatic discharging and loading device comprises a crusher 1, and is characterized in that: the bottom of breaker 1 is connected with installation shell 2, installation shell 2 with the discharge gate of breaker 1 is linked together, the bottom intercommunication of installation shell 2 has flexible unloading bag 7, unloading head 8 is installed to flexible unloading bag 7's end, unloading head 8's both sides all rigid coupling has wire rope 9, wire rope 9's outer wall has movably cup jointed a plurality of spacing rings 10 from top to bottom in proper order, a plurality of spacing rings 10's one end with flexible unloading bag 7's outer wall fixed connection, wire rope 9 keep away from unloading head 8's one end and pass installation shell 2, and the rigid coupling has a winding shaft 11 behind the fixed pulley 14 of bypassing installation shell 2 top, support 12 is installed to winding shaft 11's outer wall, one side of support 12 and installation shell 2's side fixed connection, driving motor 13 is installed to winding shaft 11's one end, driving motor 13 locates the top of support 12.

In the concrete implementation process, it is worth particularly pointing out that the crusher 1 is used for crushing sludge, the installation shell 2 is communicated with the telescopic unloading bag 7, the unloading head 8 is in a horn shape, two steel wire ropes 9 are arranged, a limiting ring 10 prevents the steel wire ropes 9 from being separated from the telescopic unloading bag 7, a rolling shaft 11 rotates in a bracket 12 through a bearing, a driving motor 13 is fixedly connected with the rolling shaft 11 through the bearing, crushed sludge is loaded through the telescopic unloading bag 7, and the height of the telescopic unloading bag 7 is controlled through the rolling steel wire ropes 9 in the loading process, so that loading work of vehicle bodies with different heights is facilitated;

Furthermore, the limiting rings 10 are equidistantly distributed along the telescopic discharging bag 7;

In the specific implementation process, it is worth particularly pointing out that the arrangement of the plurality of limiting rings 10 prevents the steel wire rope 9 from being separated from the telescopic unloading bag 7, so that the telescopic unloading bag 7 is conveniently driven to shrink;

Specifically, the sludge crushed by the crusher 1 enters the installation shell 2, an external power supply of the driving motor 13 is connected, the driving motor 13 starts to work, the driving motor 13 drives the winding shaft 11 to rotate in the support 12, the winding shaft 11 winds the steel wire rope 9, the steel wire rope 9 moves along the outer wall of the fixed pulley 14, the steel wire rope 9 drives the discharging head 8 at the bottom to move upwards when moving in the limiting ring 10, the height of the telescopic discharging bag 7 is adjusted, after the winding of the steel wire rope 9 is completed, the limiting ring 10 is used for fixing the position of the steel wire rope 9, the using height of the telescopic discharging bag 7 is determined, and the loading operation is facilitated.

In one embodiment, referring to fig. 1, a sludge hopper 3 is mounted at the top of the crusher 1, a level gauge 4 is mounted inside the sludge hopper 3, and a level switch 5 is mounted inside the discharge head 8;

In the specific implementation process, it is worth particularly pointing out that the sludge hopper 3 is used for storing sludge, the level gauge 4 is a technology known to the person skilled in the art and is used for detecting the sludge amount in the sludge hopper 3, and the level switch 5 is used for controlling the discharging amount of the discharging head 8;

Referring to fig. 1 and 3, a pulverizing assembly is installed inside the sludge hopper 3; the crushing assembly comprises a cross rod 6, a poking tooth 15 and a servo motor 16; the cross rod 6 is rotationally connected with the sludge hopper 3 through a sealing bearing, one end of the cross rod 6 extends to the outside of the sludge hopper 3, the side wall of the cross rod 6 is fixedly connected with the poking teeth 15, one end of the cross rod 6 positioned outside the sludge hopper 3 is fixedly connected with the servo motor 16, and the servo motor 16 is arranged on the outer wall of the sludge hopper 3;

in the specific implementation process, it is worth particularly pointing out that the cross rod 6 rotates in the sludge hopper 3 through the sealing bearing, the stirring teeth 15 stir and crush the sediment, the servo motor 16 provides power for the rotation of the cross rod 6, and the stirring teeth 15 crush the sediment so that the sediment can enter the crusher 1;

Further, the poking teeth 15 are symmetrically distributed about the cross bar 6;

In the specific implementation process, it is worth particularly pointing out that the arrangement of the plurality of poking teeth 15 ensures the crushing effect on the sediment;

Specifically, on the basis of the embodiment, dewatered sludge enters the sludge hopper 3, the sludge is in a block shape and is larger, an external power supply of the servo motor 16 is connected, the servo motor 16 starts to work, the servo motor 16 drives the cross rod 6 to rotate in the sludge hopper 3, the cross rod 6 drives the poking teeth 15 to rotate so as to crush the sludge, the poking teeth 15 smash the large-block sludge into small blocks, simultaneously poking the sludge downwards, and the sludge enters the crusher 1 to prevent a feed inlet of the crusher 1 from being blocked.

In the description of the present utility model, it should be understood that the terms "coaxial," "bottom," "one end," "top," "middle," "another end," "upper," "one side," "top," "inner," "front," "center," "two ends," etc. indicate orientations or positional relationships based on the orientation or positional relationships shown in the drawings, are merely for convenience in describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model.

Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims (5)

1. The utility model provides a mud automatic discharge loading device, includes breaker (1), its characterized in that: the bottom of breaker (1) is connected with installation shell (2), installation shell (2) with the discharge gate of breaker (1) is linked together, the bottom intercommunication of installation shell (2) has flexible discharge bag (7), flexible discharge head (8) are installed to the end of discharge bag (7), the top both sides of discharge head (8) all fixedly connected with wire rope (9), the outer wall of wire rope (9) has cup jointed a plurality of spacing rings (10) from last to lower activity in proper order, a plurality of the one end of spacing ring (10) with the outer wall fixed connection of flexible discharge bag (7), the one end of wire rope (9) is kept away from discharge head (8) is passed installation shell (2), and has rolling axle (11) to walk around behind fixed pulley (14) of installation shell (2), support (12) are installed to the outer wall of rolling axle (11), one side of support (12) and the side fixed connection of installation shell (2), install driving motor (13) of rolling axle (11), driving motor (13) set up in driving bracket (13) top.

2. The sludge automatic discharging and loading device according to claim 1, wherein: the limiting rings (10) are distributed at equal intervals along the telescopic unloading bags (7).

3. The sludge automatic discharging and loading device according to claim 1, wherein: the top of breaker (1) is installed sludge bucket (3), install charge level indicator (4) in sludge bucket (3), install charge level switch (5) in discharge head (8).

4. A sludge automatic discharge loading apparatus as claimed in claim 3, wherein: a crushing assembly is arranged in the sludge hopper (3); the crushing assembly comprises a cross rod (6), a poking tooth (15) and a servo motor (16); the side wall of the cross rod (6) is fixedly connected with the poking teeth (15), the cross rod (6) is rotationally connected with the sludge hopper (3) through a sealing bearing, and one end of the cross rod (6) extends to the outer side of the sludge hopper (3) and is fixedly connected with the servo motor (16).

5. The sludge automatic discharging and loading device according to claim 4, wherein: the poking teeth (15) are symmetrically distributed about the cross bar (6).