CN221456804U - Flexible embossing carrier band forming and processing equipment - Google Patents
Flexible embossing carrier band forming and processing equipment Download PDFInfo
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- CN221456804U CN221456804U CN202420013871.6U CN202420013871U CN221456804U CN 221456804 U CN221456804 U CN 221456804U CN 202420013871 U CN202420013871 U CN 202420013871U CN 221456804 U CN221456804 U CN 221456804U
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- frame
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- embossing
- carrier tape
- forming apparatus
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- 238000004049 embossing Methods 0.000 title claims abstract description 51
- 238000012545 processing Methods 0.000 title abstract description 9
- 238000010438 heat treatment Methods 0.000 claims abstract description 37
- 239000000872 buffer Substances 0.000 claims abstract description 10
- 238000001816 cooling Methods 0.000 claims abstract description 10
- 238000007599 discharging Methods 0.000 claims description 11
- 238000003825 pressing Methods 0.000 claims description 9
- 239000000428 dust Substances 0.000 claims description 6
- 239000011248 coating agent Substances 0.000 claims description 5
- 238000000576 coating method Methods 0.000 claims description 5
- 230000001681 protective effect Effects 0.000 claims description 3
- 238000004804 winding Methods 0.000 claims description 3
- 239000002699 waste material Substances 0.000 claims description 2
- 230000007246 mechanism Effects 0.000 description 11
- 239000000463 material Substances 0.000 description 7
- 230000005540 biological transmission Effects 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000007547 defect Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
- 238000005299 abrasion Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
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- Shaping Of Tube Ends By Bending Or Straightening (AREA)
Abstract
The utility model discloses a flexible embossing carrier tape forming and processing device, which comprises: the frame, set up the doubly fast chain conveyer in the frame, set up the embossing subassembly in the frame, set up the fixed subassembly in the frame, set up the heating element in the frame to and set up the cooling module in the frame, its characterized in that, embossing subassembly includes: a support unit, and an embossing unit disposed on the support unit; the support unit includes: the device comprises a bottom plate, a plurality of support columns arranged on a rack and a fixing plate arranged on the support columns; a lower die groove is formed in the bottom plate, and a lower die is arranged in the lower die groove; the embossing unit includes: the first cylinder, the connecting plate fixedly connected with output end of the first cylinder, the embossing plate arranged at the bottom of the connecting plate, a plurality of buffers arranged at the bottom of the embossing plate, a plurality of punches arranged at the bottom of the embossing plate; the bottom of the punch heads is provided with an upper die. The buffer provides cushioning and protection between the carrier tape and the embossing die, reducing wear on the carrier tape surface.
Description
Technical Field
The utility model relates to carrier tape processing equipment, in particular to flexible embossing carrier tape forming processing equipment.
Background
With the widespread use of industrial automation and conveying systems, there is an increasing demand for improving conveying efficiency, reducing energy consumption, improving material conveying stability, and an embossed carrier tape, which is a special type of conveying belt for conveying systems, has generally had an uneven texture on its surface. Embossed carriers are often used in applications where increased friction is required to improve material transfer efficiency, such as in sloped transport, uphill transport, or where it is desirable to prevent material slippage. They can also be used to transport material from one location to another while avoiding slippage or rolling of material during transport. With the continuous progress of material technology and manufacturing technology, the performance and quality of the embossed carrier tape are further improved, so that the embossed carrier tape plays an increasingly important role in the field of material conveying.
The prior art CN213353614 discloses a carrier tape forming device, which comprises a workbench, wherein a heating mechanism, a forming mechanism and a transmission mechanism are arranged on the workbench, the heating mechanism and the forming mechanism are sequentially arranged on the workbench, and a transmission channel of the transmission mechanism is arranged on the inner sides of the heating mechanism and the forming mechanism; the carrier tape raw materials arranged in the transmission channel are sequentially molded by a heating mechanism and a molding mechanism; the forming mechanism comprises a forming bracket, an upper die, a lower die, a first forming cylinder and a second forming cylinder, wherein the forming bracket is fixed on the workbench, the first forming cylinder is fixed at the upper end of the forming bracket, and the first forming cylinder is connected with the upper die; the second molding cylinder is fixed at the lower end of the molding bracket, and has the advantages of full-automatic production of the carrier tape, further improvement of working efficiency and the like.
However, the disclosed scheme has the following defects that the structure adopts a traction transmission mode, and error errors are accumulated continuously in the transmission process, so that the interval error of the final embossing size becomes larger; in the processing process, the buffer process is not adopted, the pressure is easy to be too large, the carrier tape is damaged, the carrier tape is not cooled after being molded, and the carrier tape is possibly deformed, cracks or bubbles appear on the surface, and the internal tissues are unstable.
Disclosure of Invention
The utility model overcomes the defects of the prior art and provides flexible embossing carrier tape forming and processing equipment.
In order to achieve the above purpose, the utility model adopts the following technical scheme: a flexible embossed carrier tape forming apparatus comprising: the device comprises a frame, a double-speed chain conveyor arranged on the frame, an embossing assembly arranged on the frame, a fixing assembly arranged on the frame, a heating assembly arranged on the frame and a cooling assembly arranged on the frame,
The embossing assembly includes: a support unit, and an embossing unit disposed on the support unit;
the support unit includes: the bottom plate is provided with a plurality of support columns arranged on the frame and a fixed plate arranged on the support columns; a lower die groove is formed in the bottom plate, and a lower die is arranged in the lower die groove;
The embossing unit includes: the first cylinder, the connecting plate fixedly connected with the output end of the first cylinder, the embossing plate arranged at the bottom of the connecting plate, a plurality of buffers arranged at the bottom of the embossing plate and a plurality of punches arranged at the bottom of the embossing plate; the bottom parts of the punch heads are provided with upper dies;
The fixing assembly includes: the fixed block is arranged at one end of the frame, the second cylinder is arranged on the fixed block, and the connecting rod is fixedly connected with the output end of the second cylinder; one end of the connecting rod, which is far away from the second cylinder, is fixedly connected with a lower pressing plate, and the bottom of the lower pressing plate is fixedly connected with a rubber backing plate.
In a preferred embodiment of the present utility model, the heating assembly comprises: the heating device comprises a rack, a plurality of fixing plates, a heating roller, a resistance heating wire, a heating roller and a heating roller, wherein the fixing plates are arranged on the rack; and a heat conducting coating is arranged outside the heating roller.
In a preferred embodiment of the present utility model, the cooling assembly comprises: the fan fixing plates are arranged on the supporting plates; the surface of the fan fixing plate is provided with a fan groove, and a plurality of exhaust fans are embedded in the fan groove.
In a preferred embodiment of the utility model, the two ends of the frame are symmetrically provided with the discharging component and the rolling component, and the structures are the same; the blowing subassembly includes: the device comprises a frame, a plurality of supporting blocks arranged on the frame, and a discharging roller arranged between the supporting blocks, wherein the discharging roller is fixedly connected with a motor.
In a preferred embodiment of the present utility model, the surface of the fixing plate is provided with a plurality of threaded holes, two ends of the plurality of support columns are provided with threaded grooves, and the fixing plate is in threaded connection with the plurality of support columns.
In a preferred embodiment of the utility model, the frame is provided with a control panel and an emergency braking device; the emergency braking device, the first cylinder, the second cylinder, the motor and the exhaust fan are all electrically connected with the control panel.
In a preferred embodiment of the utility model, a protective cover is sleeved on the fixing plate, a dust cover is sleeved outside the supporting column, and an observation window is arranged on the dust cover.
In a preferred embodiment of the present utility model, the first cylinder and the second cylinder are both provided with air flow valves.
In a preferred embodiment of the utility model, the bottom plate is provided with a waste tank.
In a preferred embodiment of the present utility model, a plurality of supporting feet are arranged at the bottom of the frame, and a plurality of universal wheels are fixedly connected to the bottoms of the supporting feet.
The utility model solves the defects existing in the background technology, and has the following beneficial effects:
(1) According to the utility model, the plurality of buffers are arranged at the bottom of the embossing plate, and when the embossing plate is embossed downwards, the buffers contact with the carrier belt, so that a temporary fixing effect is achieved on the carrier belt, buffering and protection are provided between the carrier belt and the embossing die, the abrasion and damage of the surface of the carrier belt are reduced, the service life of the carrier belt is prolonged, and vibration and noise are reduced.
(2) The utility model installs heating component and cooling component on the frame, the heating component includes: the heating device comprises a rack, a plurality of fixing plates, a heating roller, a resistance heating wire, a plurality of heating wires and a plurality of heating wires, wherein the fixing plates are arranged on the rack; the heat roller is externally provided with a heat-conducting coating. Preheating the embossing carrier tape, improving the plasticity of the carrier tape, reducing the processing difficulty and improving the strength of the carrier tape; the cooling assembly includes: a plurality of support plates arranged at the bottom of the frame, and a fan fixing plate arranged on the plurality of support plates; the surface of the fan fixing plate is provided with a fan groove, and a plurality of exhaust fans are embedded in the fan groove. And cooling the molded carrier tape by air cooling, keeping the shape stable, reducing the internal pressure and improving the surface hardness.
(3) According to the utility model, the fixing assembly arranged on the frame can limit the product in the conveying process of the embossing carrier tape, and the limited product can be in a relatively same space state when entering the embossing assembly, so that the embossing carrier tape is prevented from shifting during embossing, the embossing precision is influenced, and the uniform quality of the embossing carrier tape output is ensured.
Drawings
The utility model is further described below with reference to the drawings and examples;
FIG. 1 is a perspective view of a preferred embodiment of the present utility model;
FIG. 2 is a block diagram of an embossing assembly of a preferred embodiment of the present utility model;
FIG. 3 is a block diagram of a heating assembly of a preferred embodiment of the present utility model;
FIG. 4 is a block diagram of a spacing assembly of a preferred embodiment of the present utility model;
In the figure: 1. a frame; 2. an embossing assembly; 3. a limit component; 4. a heating assembly; 5. a support plate; 6. a discharging assembly; 7. a winding assembly; 8. a control panel; 9. an emergency braking device; 10. a bottom plate; 21. a support column; 22. a fixing plate; 23. a first cylinder; 24. a connecting plate; 25. a embossing plate; 26. a punch; 27. an upper die; 28. a lower die cavity; 29. a buffer; 31. a fixed block; 32. a second cylinder; 33. a connecting rod; 34. a lower pressing plate; 35. a rubber backing plate; 40. a thermally conductive coating; 41. a heating roller; 42. resistance heating wire.
Detailed Description
The utility model will now be described in further detail with reference to the drawings and examples, which are simplified schematic illustrations of the basic structure of the utility model, which are presented only by way of illustration, and thus show only the structures that are relevant to the utility model.
As shown in fig. 1, a flexible embossed carrier tape forming apparatus includes: the device comprises a frame 1, a double-speed chain conveyor arranged on the frame 1, an embossing assembly 2 arranged on the frame 1, a fixing assembly arranged on the frame 1, a heating assembly 4 arranged on the frame 1 and a cooling assembly arranged on the frame 1. The double speed chain conveyor in the present utility model is preferably an AC 2 conveyor.
The two ends of the frame 1 are symmetrically provided with a discharging component 6 and a winding component 7, and the structures are the same; the discharging assembly 6 includes: the device comprises a plurality of support blocks arranged on a frame 1, and a discharging roller arranged between the support blocks, wherein the discharging roller is fixedly connected with a motor.
As shown in fig. 2, the embossing assembly 2 includes: a support unit, and an embossing unit disposed on the support unit.
The support unit includes: a bottom plate 10, a plurality of support columns 21 arranged on the frame 1, and a fixing plate 22 arranged on the support columns 21; the bottom plate 10 is provided with a lower die groove 28, and a lower die is arranged in the lower die groove 28.
The embossing unit includes: the first cylinder 23, the connecting plate 24 fixedly connected with the output end of the first cylinder 23, the embossing plate 25 arranged at the bottom of the connecting plate 24, a plurality of buffers 29 arranged at the bottom of the embossing plate 25, and the buffers and the protection are provided between the carrier belt and the embossing die, so that the abrasion and damage of the surface of the carrier belt are reduced; a plurality of punches 26 arranged at the bottom of the embossing plate 25; an upper die 27 is mounted at the bottom of the plurality of punches 26. The upper die and the lower die can be replaced according to the requirements of products.
The fixed plate 22 surface has offered a plurality of screw holes, and a plurality of support columns 21 both ends have offered the screw thread groove, and fixed plate 22 and a plurality of support columns 21 threaded connection use threaded connection to improve equipment stability.
The fixed plate 22 is sleeved with a protective cover, the outer surface of the support column 21 is sleeved with a dust cover, and the dust cover is provided with an observation window, so that the production condition of a product can be observed in real time.
As shown in fig. 3 and 4, the heating assembly 4 includes: a plurality of fixing plates 22 provided on the frame 1, a heating roller 41 provided between the plurality of fixing plates 22, and a resistance heating wire 42 provided inside the heating roller 41; the heat roller 41 is provided with a heat conductive coating 40 outside to preheat the carrier tape and improve the plasticity of the carrier tape.
The fixed subassembly includes: a fixed block 31 arranged at one end of the frame 1, a second cylinder 32 arranged on the fixed block 31, and a connecting rod 33 fixedly connected with the output end of the second cylinder 32; one end of the connecting rod 33, which is far away from the second air cylinder 32, is fixedly connected with a lower pressing plate 34, and the bottom of the lower pressing plate 34 is fixedly connected with a rubber backing plate 35.
The first air cylinder 23 and the second air cylinder 32 are both provided with air flow valves, and the air cylinder pressing speed and pressing force are adjusted by controlling the throttle valve on the air cylinder, so that the design not only ensures the precision and quality of products, but also reduces the production cost and the labor cost.
When the utility model is used, the heating roller 41 is preheated, the carrier tape is moved up from the discharging assembly 6 into the fixed block 31, the second air cylinder 32 is controlled to be started, the lower pressure plate 34 is controlled to operate downwards, the effect of limiting the carrier tape is achieved, the carrier tape is controlled to be conveyed by the double-speed chain conveyor, the carrier tape is heated by the heating roller 41 and enters the embossing assembly 2 for embossing, the embossed carrier tape is rolled up into the rolling assembly 7 after being cooled by the exhaust fan by the double-speed chain conveyor, and the processing is completed.
The above-described preferred embodiments according to the present utility model are intended to suggest that, from the above description, various changes and modifications can be made by the person skilled in the art without departing from the scope of the technical idea of the present utility model. The technical scope of the present utility model is not limited to the description, but must be determined according to the scope of claims.
Claims (10)
1. A flexible embossed carrier tape forming apparatus comprising: the device comprises a frame (1), a double-speed chain conveyor arranged on the frame (1), an embossing assembly (2) arranged on the frame (1), a fixing assembly arranged on the frame (1), a heating assembly (4) arranged on the frame (1) and a cooling assembly arranged on the frame (1), and is characterized in that,
The embossing assembly (2) comprises: a support unit, and an embossing unit disposed on the support unit;
The support unit includes: a bottom plate (10), a plurality of support columns (21) arranged on the frame (1), and a fixed plate (22) arranged on the support columns (21); a lower die groove (28) is formed in the bottom plate (10), and a lower die is arranged in the lower die groove (28);
The embossing unit includes: the device comprises a first air cylinder (23), a connecting plate (24) fixedly connected with the output end of the first air cylinder (23), a embossing plate (25) arranged at the bottom of the connecting plate (24), a plurality of buffers (29) arranged at the bottom of the embossing plate (25) and a plurality of punches (26) arranged at the bottom of the embossing plate (25); an upper die (27) is arranged at the bottoms of the plurality of punches (26);
The fixing assembly includes: a fixed block (31) arranged at one end of the frame (1), a second cylinder (32) arranged on the fixed block (31), and a connecting rod (33) fixedly connected with the output end of the second cylinder (32); one end of the connecting rod (33) far away from the second air cylinder (32) is fixedly connected with a lower pressing plate (34), and the bottom of the lower pressing plate (34) is fixedly connected with a rubber backing plate (35).
2. The flexible embossed carrier tape forming apparatus of claim 1 wherein: the heating assembly (4) comprises: a plurality of fixed plates (22) arranged on the frame (1), a heating roller (41) arranged between the fixed plates (22), and a resistance heating wire (42) arranged inside the heating roller (41); the heating roller (41) is externally provided with a heat conducting coating (40).
3. The flexible embossed carrier tape forming apparatus of claim 1 wherein:
The cooling assembly includes: a support plate (5), a fan fixing plate (22) arranged on a plurality of the support plates (5); the surface of the fan fixing plate (22) is provided with a fan groove, and a plurality of exhaust fans are embedded in the fan groove.
4. The flexible embossed carrier tape forming apparatus of claim 1 wherein: the two ends of the frame (1) are symmetrically provided with a discharging component (6) and a winding component (7), and the structures are the same; the discharging assembly (6) comprises: the feeding device comprises a frame (1), a plurality of supporting blocks arranged on the frame (1), and a feeding roller arranged between the supporting blocks, wherein the feeding roller is fixedly connected with a motor.
5. The flexible embossed carrier tape forming apparatus of claim 1 wherein: the surface of the fixing plate (22) is provided with a plurality of threaded holes, a plurality of threaded grooves are formed in two ends of the supporting columns (21), and the fixing plate (22) is in threaded connection with the supporting columns (21).
6. A flexible embossed carrier tape forming apparatus as claimed in claim 3 or 4, wherein: a control panel (8) and an emergency braking device (9) are arranged on the frame (1); the emergency braking device (9), the first air cylinder (23), the second air cylinder (32), the motor and the exhaust fan are all electrically connected with the control panel (8).
7. The flexible embossed carrier tape forming apparatus of claim 1 wherein: the fixed plate (22) is sleeved with a protective cover, the outer surface of the support column (21) is sleeved with a dust cover, and the dust cover is provided with an observation window.
8. The flexible embossed carrier tape forming apparatus of claim 1 wherein: the first air cylinder (23) and the second air cylinder (32) are provided with air flow valves.
9. The flexible embossed carrier tape forming apparatus of claim 1 wherein: and a waste tank is arranged on the bottom plate (10).
10. The flexible embossed carrier tape forming apparatus of claim 1 wherein: the bottom of the frame (1) is provided with a plurality of supporting feet, and a plurality of universal wheels are fixedly connected to the bottoms of the supporting feet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420013871.6U CN221456804U (en) | 2024-01-04 | 2024-01-04 | Flexible embossing carrier band forming and processing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420013871.6U CN221456804U (en) | 2024-01-04 | 2024-01-04 | Flexible embossing carrier band forming and processing equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221456804U true CN221456804U (en) | 2024-08-02 |
Family
ID=92370993
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202420013871.6U Active CN221456804U (en) | 2024-01-04 | 2024-01-04 | Flexible embossing carrier band forming and processing equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221456804U (en) |
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2024
- 2024-01-04 CN CN202420013871.6U patent/CN221456804U/en active Active
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