CN221367611U - Salted vegetable filling machine - Google Patents

Abstract

The utility model discloses a salted vegetable filling machine, which comprises a frame, wherein a filling box capable of storing salted vegetable raw materials is arranged on the frame, a feeding hole is arranged on the upper side of the filling box, a plurality of filling holes are formed in the bottom of the filling box, a residue-free flow dividing device is arranged in the filling box, bottle carrying stations capable of placing bottle bodies are arranged on the frame, the bottle carrying stations are located on the lower side of the filling holes and correspond to the filling holes one by one, the bottle carrying stations can sequentially move on the lower side of the filling holes, a plurality of filling valves capable of sending out salted vegetable raw material particles from the filling holes are arranged in the filling box, and a bottle feeding device capable of placing empty bottle bodies onto the bottle carrying stations and a bottle discharging device capable of sending out filled bottle bodies are arranged on the frame. The utility model has the advantages of improving the automation degree, improving the efficiency, saving the cost and the like.

Description

Salted vegetable filling machine

Technical Field

The utility model relates to the technical field of filling machines, in particular to a salted vegetable filling machine.

Background

The pickle is a favorite food of China families, and the pickle is pickled for a certain time by seasonings such as salt, has stronger salty taste and can be stored for a long time. In the production process of salted vegetable, the raw material particles of salted vegetable are required to be filled into the sterilized bottle bodies, and then the filled bottle bodies are sold in a sealing way. In the existing production process, empty bottles are required to be placed at a proper station, raw material particles are filled into the bottles, the filled bottles are taken out, the whole process is lack of automation, the efficiency is low, and the labor cost is high.

Disclosure of utility model

The technical problem to be solved by the utility model is to provide the salted vegetable filling machine which can effectively improve the efficiency and the automation degree.

In order to solve the technical problems, the utility model comprises a frame, and is characterized in that: the salty vegetable filling machine is characterized in that a filling box capable of storing salty vegetable raw materials is arranged on the machine frame, a feeding hole is formed in the upper side of the filling box, a plurality of filling holes are formed in the bottom of the filling box, a residue-free flow dividing device is arranged in the filling box, bottle carrying work stations capable of placing bottles are arranged on the machine frame, the bottle carrying work stations are located on the lower sides of the filling holes and correspond to the filling holes one to one, the bottle carrying work stations can sequentially move on the lower sides of the filling holes, a plurality of filling valves capable of sending out salty vegetable raw material particles from the filling holes are arranged in the filling box, and a bottle feeding device capable of placing empty bottles on the bottle carrying work stations and a bottle discharging device capable of sending out filled bottles are arranged on the machine frame.

After adopting above-mentioned structure, place salted vegetable raw materials in the filling case from the feed inlet, no residual diverging device in the filling case will raw materials no residual reposition of redundant personnel to filling mouth department, place the bottle on carrying bottle station through advancing the bottle device, make the bottle be located the filling mouth downside, carry bottle station to next filling mouth downside in proper order, advance bottle device to put into next empty bottle in proper order, until all carry bottle station on all place empty bottle, the filling valve is with the salted vegetable raw materials granule in the filling case from the filling mouth in empty bottle, go out bottle centre gripping after bottle station filling is carried to the bottle centre gripping take out in the bottle station to go out afterwards, carry bottle station to rotate in proper order, take out the bottle after the filling in proper order, automatic process and efficiency have been improved, economic benefits have been improved.

The filling box is provided with eighteen filling openings, the filling openings are positioned on the outer side of the bottom plane of the filling box, the filling openings are uniformly distributed, and eighteen bottles of salted vegetable raw materials can be filled simultaneously, so that the efficiency is improved.

The filling box includes first box and second box, first box and second box are cylindrical and the second box is located the upper end of first box, the diameter of second box is less than the diameter of first box, and the first box up end of filling box is used for installing the filling valve, and the second box has expanded the capacity of filling box, has made things convenient for the installation and the distribution of filling valve, has guaranteed the capacity of filling box simultaneously, avoids frequent material loading, has improved efficiency.

The non-residue flow dividing device (3) comprises a flow dividing cone (31), the diameter of the flow dividing cone (31) is gradually increased from top to bottom, the filling opening (22) is positioned at the outer side of the bottom of the flow dividing cone (31), and a guide cylinder capable of guiding salted vegetable raw materials positioned at the bottom of the flow dividing cone (31) into the filling opening (22) is arranged around the filling opening (22).

Each guide cylinder consists of two outer flow distribution plates (32), two inner flow distribution plates (33) and a guide plate (34), two ends of the guide plate (34) are respectively attached to a flow distribution cone (31) and a bottom plane of a filling box (2), the two outer flow distribution plates (32) are symmetrically arranged and are inclined planes which are gradually reduced in height and are close to a filling opening (22), the two inner flow distribution plates (33) are located on two sides of the guide plate (34) and are symmetrically arranged, and the two inner flow distribution plates (33) are inclined planes which are gradually reduced in height and are close to the filling opening (22).

The top of the flow distribution cone is higher than the upper end surface of the first box body.

After adopting above-mentioned structure, the reposition of redundant personnel awl will get into the pickle raw materials of filling case from the feed inlet evenly distributed around the reposition of redundant personnel awl bottom, the reposition of redundant personnel awl height is higher than first box up end, avoid because the material loading angle is different to lead to unable accurate pouring to the reposition of redundant personnel awl upper end, avoid the inhomogeneous of reposition of redundant personnel awl branch material, the pickle raw materials around the reposition of redundant personnel awl is by the guide plate water conservancy diversion to among the draft tube, through the contained angle that outer reposition of redundant personnel wall and interior reposition of redundant personnel wall become, drain the pickle raw materials to filling mouth department, avoid the residual of pickle raw materials, filling efficiency has been improved, loss and waste have been reduced simultaneously, economic benefits has been improved.

The filling valve comprises a valve body, a through hole which is vertically arranged is formed in the valve body, a filling screw which can rotate to convey raw materials into the filling machine is arranged in the through hole, a filling sheet spirally wound on the bottom of the filling screw is arranged at the lower end of the filling screw, and a plurality of bearings which can ensure the perpendicularity of the filling screw are arranged between the filling screw and the valve body.

The valve body and the filling screw rod are provided with a first bearing, a second bearing and a third bearing, the first bearing and the second bearing are of the same type and are coaxially arranged, and the third bearing can bear the axial upward acting force of the filling screw rod.

In conclusion, the utility model has the advantages of improving the automation degree, improving the efficiency, saving the cost and the like.

Drawings

FIG. 1 is a schematic diagram of the structure of the present utility model;

FIG. 2 is a schematic view of the rear view of FIG. 1;

FIG. 3 is a schematic top view of the structure of FIG. 1;

FIG. 4 is a schematic view of the structure of the filling tank and the filling valve;

FIG. 5 is a schematic view of the structure taken along line A-A in FIG. 4;

FIG. 6 is a schematic view of the structure taken along line B-B of FIG. 4 (only one set of fill ports and the cartridge outside the fill ports are labeled);

FIG. 7 is a schematic structural view of a filling valve;

FIG. 8 is a schematic view of the structure taken along line C-C in FIG. 7;

Fig. 9 is an enlarged schematic view of the structure of the region D in fig. 8.

Detailed Description

As shown in fig. 1-5, the pickle filling machine comprises a frame 1, a filling box 2 is arranged on the frame 1, a residue-free flow dividing device 3 is arranged in the filling box 2, a feeding opening 21 for placing pickle raw materials is arranged at the upper end of the filling box 2, a plurality of filling openings 22 are arranged at the lower end of the filling box 2, and a plurality of filling valves 5 capable of conveying pickle raw material particles in the filling box 2 from the filling openings 22 to the lower side are arranged around the filling box 2. The machine frame 1 is provided with a bottle carrying station 4 capable of placing filling bottles, the bottle carrying station 4 is positioned at the lower side of the filling valve 5, and the bottle carrying station 4 can rotate, so that empty bottles can be placed conveniently, and process preparation before filling is carried out. After filling is completed, the filled bottle body is driven to rotate by the rotation of the bottle body carrying station 4. The front side of the frame 1 is provided with a bottle feeding device 6 and a bottle discharging device 7, empty bottles are placed in the bottle carrying body station 4 through the bottle feeding device 6, and filled bottles are taken out from the bottle carrying body station 4 through the bottle discharging device 7 and placed in the next working procedure.

As shown in fig. 1 to 6, the filling box 2 comprises a first cylindrical box 23, and a second cylindrical box 24 is arranged at the upper end of the first box 23, and the diameter of the second box 24 is smaller than that of the first box 23. The axes of the first casing 23 and the second casing 24 coincide, and the space inside the filling box 2 is composed of the space inside the first casing 23 and the space inside the second casing 24. The upper end of the filling box 2 is provided with a feeding hole 21, the feeding hole 21 is positioned at the center of the upper end face of the second box body 24, and pickle to be filled is placed in the filling box 2 through the feeding hole 21. In this embodiment, the feeding port 21 is provided with a feeding wall extending upward, so that overflow of pickle during feeding is avoided, and meanwhile, feeding stability is improved. The lower end face of the filling box 2 is provided with filling openings 22, and the number of the filling openings 22 is consistent with that of the filling valves 5 and the positions of the filling openings correspond to those of the filling valves. The upper end face of the first box body 23 is used for installing the filling valve 5, so that the second box body 24 is utilized to increase the capacity of the filling box 2, the frequency of filling salted vegetables from the filling opening 22 is reduced, and the production efficiency is improved while the installation of the filling valve 5 is realized. The filling valve 5 stretches into the filling box 2 from the upper end face of the first box body 23 until the lower end of the filling valve 5 stretches into the filling opening 22, so that salted vegetables in the filling box 2 can be conveniently filled. The filling valve 5 fills the salted vegetable in the filling box 2 into the bottle body. The no-residue distribution device 3 in the filling box 2 ensures that the salted vegetable is not accumulated in the filling box 2 and uniformly distributed to the filling openings 22, so that the salted vegetable is prevented from being remained in the filling box 2.

As shown in fig. 4 to 6, the residue-free flow dividing device 3 includes a flow dividing cone 31 located in the middle of the filling box 2, the diameter of the flow dividing cone 31 gradually increases from top to bottom, and the top end of the flow dividing cone 31 is arc-shaped. The filling openings 22 are positioned on the outer side of the bottom of the diversion cone 31, and guide cylinders which can drain the raw materials at the bottom of the diversion cone 31 to the filling openings 22 are arranged around each filling opening 22. The center line of the split cone 31 coincides with the axial direction of the filling box 2, the split cone 31 is located at the center of the filling box 2, and the top end of the split cone 31 is aligned with the feeding opening 21 at the upper end of the filling box 2. In this embodiment, the upper end of the diversion cone 31 is higher than the upper end face of the first box 23, when the salted vegetable enters the second box 24 from the feeding hole 21, the salted vegetable immediately contacts the upper end of the diversion cone 31, and the salted vegetable is evenly diverted to the periphery by the upper end of the diversion cone 31, so that the phenomenon that the salted vegetable cannot be accurately poured to the upper end of the diversion cone 31 due to different feeding angles is avoided, and the uneven material diversion of the diversion cone 31 is avoided. Each guide cylinder comprises two inner flow dividing walls 33, two outer flow dividing walls 32 and a guide plate 34, wherein the outer flow dividing walls 32 are positioned at the outer edge of the bottom side of the filling box 2, the outer edges of the outer flow dividing walls 32 are attached to the side wall and the bottom wall of the filling box 2, and an included angle is formed between the two outer flow dividing walls 32. The two ends of the guide plate 34 are respectively attached to the bottom planes of the diversion cone 31 and the filling box 2, and the inclination angle of the guide plate 33 is smaller than that of the side wall of the diversion cone 2. The inner edge of the inner flow dividing wall 33 is attached to the outer edge of the flow dividing cone 31 and the bottom wall of the filling box 2, the two inner flow dividing walls 33 are symmetrically arranged on two sides of the flow guiding plate 34, and an included angle exists between the two inner flow dividing walls 33. The outer dividing wall 32 and the inner dividing wall 33 form two triangular bodies which are mutually clamped, the lowest point is the plane where the filling opening 22 is located, and then raw material particles are completely drained to the filling opening 22, so that the raw material residue is avoided. The guide plate 34 not only plays a role in drainage, but also reduces the falling speed of the raw material particles, buffers the raw material particles, and avoids impact caused by too fast falling of the raw material particles, so that the materials are distributed more uniformly between the filling ports 22, and the service life of the residue-free flow distribution device 3 is prolonged. When the raw material particles of the salted vegetable are split to the split wall of each group of filling openings 22, the raw material particles flow into the filling openings 22 through the split wall by the action of gravity. The fluidity of the salted vegetable raw material is small, and the salted vegetable raw material can be better sent to the filling port 12 through the guide cylinder, so that the utilization rate and the utilization efficiency of the raw material are improved. The intersection of the outer flow dividing plates 32 is the high point of the outer flow dividing plates 32, the intersection of the inner flow dividing plates 33 is the high point of the inner flow dividing plates 33 between adjacent flow guiding barrels, and all raw materials can be drained to the filling opening 22 without residues at the junction of the adjacent flow guiding barrels. When the salted raw material enters the guide cylinder, the salted raw material that has impacted onto the outer flow distribution plate 32 slides down the outer flow distribution plate 32 and into the inside of the outer flow distribution plate 32, i.e. at the filling opening 12. Raw materials which are shunted along the shunt cone 31 and enter the guide cylinder are separated into different guide cylinders to enter different filling ports 12 through the inner shunt plate 33, so that subsequent filling is facilitated.

As shown in fig. 7-9, the filling valve 5 comprises a base, a valve body is installed in the base, and a filling screw 51 which is vertically arranged is installed in the valve body. The lower end of the filling screw 51 is provided with a filling piece 52, and the filling piece 52 is spirally arranged around the lower end of the filling screw 51. The upper end of the valve body is provided with a driving mechanism, the driving mechanism drives the filling screw rod 51 to rotate, and after the filling screw rod 51 rotates, salted vegetable at the bottom of the filling screw rod 51 is fed into the tank through the spiral filling piece 52. The filling screw 51 is connected with the valve body through a plurality of bearings. The plurality of bearings includes a first bearing 54 and a second bearing 55 on an upper side and a third bearing 56 on a lower side. The first bearing 54 and the second bearing 55 are identical in model and are coaxially arranged, the axes are coincident, and the axes of the filling screw 2 are kept vertical through the first bearing 54 and the second bearing 55. The axial stability of the filling screw rod 2 during rotation is guaranteed, the perpendicularity of the screw rod is guaranteed, and the stability of the filling salted vegetables is further guaranteed. In the present embodiment, the first bearing 54 and the second bearing 55 are deep groove ball bearings. In the working state, when the filling screw 2 rotates to convey the pickles downwards, the pickles give reaction force to the screw so that the screw has a tendency to upwards move, and at the moment, the reaction force of the screw is stably counteracted by the third bearing 56 sleeved on the filling screw 2, in the embodiment, the third bearing 56 is a thrust bearing, so that the raw materials cannot upwards move due to the reaction force, and the overall stability and the usability are ensured.

As shown in fig. 1-9, the whole working process of the filling machine is that the bottle feeding device 6 is a rotatable grabbing device, empty bottles are placed in the bottle carrying work stations 4, the bottle carrying work stations 4 rotate to drive the empty bottles to rotate to the next filling opening 22, the bottle carrying work stations 4 rotate for one circle, and at the moment, the empty bottles are placed at each bottle carrying work station 4. Raw material granular grass is poured from a feeding opening 21 of the filling box 2, and the poured raw material granular grass contacts the top end of the diversion cone 31 and is evenly diverted to the bottom of the diversion cone 31 by the diversion cone 31. The raw material particles are guided to the screw mouth by the inner and outer dividing walls 33 and 32. At this time, the motors of the filling valves 5 drive the filling screw 51 to rotate, and the filling sheet 52 at the lower end of the filling screw 51 drives the raw materials at the filling port 22 to fall into the empty bottle. A weight sensor is arranged in the bottle carrying station 4, and when the raw material particles in the bottle reach the required weight, the sensor feeds back a signal to the motor, and the filling valve 5 stops filling. The filling machine simultaneously fills a plurality of bottle bodies. In this embodiment, eighteen bottle-carrying stations 4 are provided, so that eighteen bottles of salted vegetables can be filled at the same time. After filling, the bottle discharging device 7 clamps one filled bottle body, and the bottle discharging device 7 rotates to transport the filled bottle body to the next working procedure. The bottle carrying station 4 rotates, and the next filled bottle rotates to the bottle discharging device 7. The bottle discharging device 7 grabs and cooperates one by one to transport all the filled bottles to the next process, and the filling process is completed.

Claims (8)

1. The pickle filling machine comprises a frame (1) and is characterized in that: be equipped with on frame (1) can store filling case (2) of salted vegetable raw materials, filling case (2) upside is equipped with feed inlet (21), filling case (2) bottom is equipped with a plurality of filling mouths (22), be equipped with in filling case (2) and have not have residual diverging device (3), be equipped with on frame (1) and can place bottle carry bottle station (4), carry bottle station (4) be located the downside of filling mouthful (22) and with filling mouthful (22) one-to-one, carry bottle station (4) can move in order in filling mouthful (22) downside, install in filling case (2) can follow a plurality of filling valves (5) that filling mouthful (22) were sent out with the raw materials granule of salted vegetable, be equipped with on frame (1) with empty bottle place bottle carry bottle device (6) on bottle station (4) and with bottle after will filling out bottle device (7).

2. A pickle filling machine as claimed in claim 1, wherein: the filling box (2) is provided with eighteen filling openings (22), the filling openings (22) are positioned on the outer side of the bottom plane of the filling box (2), and the filling openings (22) are uniformly distributed.

3. A pickle filling machine as claimed in claim 1, wherein: the filling box (2) comprises a first box body (23) and a second box body (24), the first box body (23) and the second box body (24) are cylindrical, the second box body (24) is located at the upper end of the first box body (23), and the diameter of the second box body (24) is smaller than that of the first box body (23).

4. A pickle filling machine as claimed in claim 1, wherein: the non-residue flow dividing device (3) comprises a flow dividing cone (31), the diameter of the flow dividing cone (31) is gradually increased from top to bottom, the filling opening (22) is positioned at the outer side of the bottom of the flow dividing cone (31), and a guide cylinder capable of guiding salted vegetable raw materials positioned at the bottom of the flow dividing cone (31) into the filling opening (22) is arranged around the filling opening (22).

5. A pickle filling machine as claimed in claim 4, wherein: each guide cylinder consists of two outer flow distribution plates (32), two inner flow distribution plates (33) and a guide plate (34), two ends of the guide plate (34) are respectively attached to a flow distribution cone (31) and a bottom plane of a filling box (2), the two outer flow distribution plates (32) are symmetrically arranged and are inclined planes which are gradually reduced in height and are close to a filling opening (22), the two inner flow distribution plates (33) are located on two sides of the guide plate (34) and are symmetrically arranged, and the two inner flow distribution plates (33) are inclined planes which are gradually reduced in height and are close to the filling opening (22).

6. A pickle filling machine as claimed in claim 4, wherein: the top end of the flow dividing cone (31) is higher than the upper end surface of the first box body (23).

7. A pickle filling machine as claimed in claim 1, wherein: the filling valve (5) comprises a valve body, a through hole which is vertically arranged is formed in the valve body, a filling screw rod (51) which can rotate to convey raw materials into the filling machine is arranged in the through hole, a filling sheet (52) spirally wound on the bottom of the filling screw rod (51) is arranged at the lower end of the filling screw rod (51), and a plurality of bearings which can ensure the perpendicularity of the filling screw rod (51) are arranged between the filling screw rod (51) and the valve body.

8. A pickle filling machine as claimed in claim 7, wherein: a first bearing (54), a second bearing (55) and a third bearing (56) are arranged between the valve body and the filling screw (51), the first bearing (54) and the second bearing (55) are of the same type and are coaxially arranged, and the third bearing (56) can bear the axial upward acting force of the filling screw (51).